CN110253117B - Argon arc welding process for super duplex stainless steel 2507 steel pipe - Google Patents
Argon arc welding process for super duplex stainless steel 2507 steel pipe Download PDFInfo
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- CN110253117B CN110253117B CN201910535603.4A CN201910535603A CN110253117B CN 110253117 B CN110253117 B CN 110253117B CN 201910535603 A CN201910535603 A CN 201910535603A CN 110253117 B CN110253117 B CN 110253117B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/028—Seam welding; Backing means; Inserts for curved planar seams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/167—Arc welding or cutting making use of shielding gas and of a non-consumable electrode
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
- B23K9/287—Supporting devices for electrode holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
- B23K9/325—Devices for supplying or evacuating shielding gas
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
- B23K2103/05—Stainless steel
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- Arc Welding In General (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses an argon arc welding process of a super duplex stainless steel 2507 steel pipe, which comprises the process steps of steel pipe cutting blanking, welding wire selection, welding equipment selection and setting, groove preparation, steel pipe pretreatment, steel pipe splicing and positioning, back protection tool installation, back protection gas filling and welding, wherein the back protection gas is 90% of nitrogen and 10% of hydrogen, the welding front protection gas is 98% of argon and 2% of nitrogen, and the welding sequence comprises TIG bottoming, filling and capping; the welding current of TIG priming is 62-65A, the voltage is 11-12V, the welding speed is 5.06-5.48cm/min, and the heat input is 0.74-0.93 KJ/mm; the welding current of TIG filling is 62-65A, the voltage is 11-12V, the welding speed is 3.88-4.20cm/min, and the heat input is 0.97-1.21 KJ/mm; the welding current of the TIG cover surface is 67-71A, the voltage is 11-12V, the welding speed is 4.23-4.58cm/min, and the heat input is 0.96-1.20 KJ/mm; the interlayer temperature is less than 100 ℃. The invention improves the welding quality of 2507 steel pipes.
Description
Technical Field
The invention relates to the technical field of welding, in particular to an argon arc welding process for a super duplex stainless steel 2507 steel pipe.
Background
2507(UNS S32750) is a super duplex stainless steel, the choice of welding parameters of which is particularly important for the performance impact of the welded joint, which directly affects the volume fraction of ferrite in the weld metal.
For butt welding of stainless 2507 steel pipes, if the welding heat input is too small, an excessive ferrite structure may be generated; if the heat input is too great, although sufficient austenite is obtained, ferrite grains in the heat-affected zone are also grown, and the most prominent feature is the great influence of the heat cycle on the microstructure of the welded joint. During welding, important phase transformation exists in a welding seam and a heat affected zone, and the ductility and the corrosion resistance of metal are greatly influenced, so that the mechanical property of a welded joint is reduced.
Therefore, only by selecting a proper welding process and reasonable process parameters, the performance requirements of the welded joint can be met, and in order to improve the welding quality of the butt joint seam of the stainless steel 2507 steel pipe, a mature and reliable welding process needs to be developed through repeated research and tests so as to meet the requirements of welding the high-performance super duplex stainless steel 2507 steel pipe.
Disclosure of Invention
In order to solve the problems, the invention provides an argon arc welding process for a super duplex stainless steel 2507 steel pipe, which improves the quality of butt welding of the super duplex stainless steel 2507 steel pipe. The specific technical scheme is as follows:
an argon arc welding process for a super duplex stainless steel 2507 steel pipe comprises the following process steps:
(1) cutting and blanking of the steel pipe: cutting 2507 stainless steel pipes according to design requirements to form the stainless steel pipes;
(2) selecting a welding wire: using AWSA 5.9: ER2594, welding wire with diameter of phi 2.4 mm;
(3) welding equipment selection and setting: using a TIG welding machine and a matched TIG welding gun, setting the polarity of a power supply to be direct current positive connection, wherein the tungsten electrode type of the TIG welding gun is a cerium tungsten electrode WCe-20, and the diameter is phi 2.4 mm; a TIG welding gun nozzle is a nozzle with the inner diameter of 16 mm;
(4) preparation of a groove: drilling a welding groove at the butt joint of the stainless steel pipes, wherein the welding groove adopts a butt joint V-shaped groove, and the groove angle of the butt joint V-shaped groove is 70 degrees +/-5 degrees; the height of the bottom truncated edge of the butt joint V-shaped groove is 0-1 mm;
(5) steel pipe pretreatment: performing surface pretreatment on a welding groove area of a stainless steel pipe before welding, wherein the surface pretreatment comprises polishing the welding groove area by using a stainless steel polishing sheet;
(6) splicing and positioning steel pipes: butting stainless steel pipes into a V-shaped groove, wherein the butting gap of the butting V-shaped groove is 1-3 mm; carrying out spot welding positioning on the stainless steel pipe after butt joint, wherein the spot welding positioning position is positioned at a butt joint seam on the inner surface of the stainless steel pipe;
(7) installing a back protection tool: after splicing and positioning the steel pipes, protecting the back surfaces of the welding seams by adopting a back protection tool, wherein the back protection tool comprises back protection cover plates arranged at two ends of the butted stainless steel pipes;
(8) back-filling protective gas: before welding, filling back shielding gas into the stainless steel tube through a back shielding cover plate, wherein the back shielding gas is 90% of nitrogen in volume percentage and 10% of hydrogen in volume percentage;
(9) welding: the welding position is vertically fixed, the thickness coverage range is 3-10 mm, and the welding sequence is that TIG priming is firstly carried out, and then TIG filling and capping are carried out;
the welding process parameters of TIG priming are as follows: the protective gas is 98 percent of argon and 2 percent of nitrogen by volume, and the flow rate of the protective gas is 8-15L/min; welding current is 62-65A, voltage is 11-12V, welding speed is 5.06-5.48cm/min, and heat input is 0.74-0.93 KJ/mm;
and the TIG filling and capping welding process parameters are as follows: the protective gas is 98% argon and 2% carbon dioxide by volume; during TIG filling welding, the flow of protective gas is 8-15L/min, the welding current is 62-65A, the voltage is 11-12V, the welding speed is 3.88-4.20cm/min, and the heat input is 0.97-1.21 KJ/mm; the flow of the shielding gas is 8-15L/min during TIG cover surface welding; the welding current is 67-71A, the voltage is 11-12V, the welding speed is 4.23-4.58cm/min, and the heat input is 0.96-1.20 KJ/mm; the interlayer temperature is less than 100 ℃.
Preferably, in the steel pipe pretreatment process, comprehensive protection measures for the stainless steel pipe are taken before surface pretreatment, and the comprehensive protection measures comprise the following steps:
(1) when the stainless steel pipe is transported by a truck, the stainless steel pipe is prevented from being directly contacted with the steel surface of the truck;
(2) when stainless steel pipes need to be stacked on the special wooden shelf, the protection work of each stainless steel pipe is well done, the stainless steel pipes cannot be randomly stacked on the site, and the stainless steel pipe storage area is separated from the carbon steel pipe storage area;
(3) a special lifting appliance is used for lifting the stainless steel pipe, wherein the special lifting appliance comprises a special hoop, vertical lifting tongs and lifting tongs, the lifting belt needs to keep cleanliness, and a steel wire rope is strictly forbidden to lift the stainless steel pipe;
(4) the glove needing to be worn cleanly contacts the stainless steel tube;
(5) the shoes cover is worn to carry out the operation, and the shoes are forbidden to be directly stepped on the stainless steel pipe.
As a further improvement, the argon arc welding process for the super duplex stainless steel 2507 steel tube further comprises the step of temporarily sealing the front surface of the butt joint seam by using a temporary sealing tool in the mounting back protection tool process, wherein the temporary sealing tool is removed during the TIG backing welding.
Preferably, the temporary sealing tool comprises a masking paper pressure-sensitive adhesive tape which is adhered to the front face of the butt joint in a surrounding mode.
As a further improvement of the invention, the outer surface of the masking paper pressure-sensitive adhesive tape is further connected with a double-sided adhesive tape, the temporary sealing tool further comprises an automatic adhesive tape tearing device, the automatic adhesive tape tearing device comprises a stepping motor fixed on the back protective cover plate, a motor shaft of the stepping motor is coaxially arranged with the axis of the stainless steel 2507 steel pipe, a rotating arm is fixed on the motor shaft of the stepping motor, an elastic cantilever shaft is fixed at the front end of the rotating arm, a rolling roller pressed on the surface of the double-sided adhesive tape at the butt joint of the steel pipe is rotatably arranged on the elastic cantilever shaft, the rolling roller is driven by the stepping motor to respectively perform revolution motion around the axis of the steel pipe and rotation motion rolling along the surface of the double-sided adhesive tape during the TIG backing welding, and the masking paper pressure-sensitive adhesive tape adhered to the front surface of the butt joint is gradually removed in a rolling manner, and the moving speed of the revolution motion of the winding roller is synchronous with the set welding speed.
In the invention, the stepping motor is connected with the controller. Through the controller, the rotating speed of the stepping motor can be set, so that the moving speed of the revolution motion of the winding roller is synchronous with the set welding speed.
During operation, one end of the double-sided adhesive tape surrounding the outer surface of the textured paper pressure-sensitive adhesive tape on the front side of the butt joint seam of the steel pipe is contacted with the rolling roller, the rolling roller is enabled to roll up a section of textured paper pressure-sensitive adhesive tape by manually rotating the rotating arm, then the stepping motor is started to rotate, and argon arc welding bottoming is carried out. During argon arc welding backing welding, the stepping motor controls the rolling roller to roll automatically, so that edge welding and tearing of the textured paper pressure sensitive adhesive tape are realized in the welding process, and an operator can also control the backing welding speed accurately by referring to the revolution movement speed of the rolling roller. In addition, in the subsequent filling and cover surface welding process, the stepping motor can be also started to drive the winding roller to revolve, so that the reference for controlling the filling and cover surface welding speed can be obtained.
Preferably, in the back-cover gas filling step, the back-cover gas is filled into the sealed space in an amount of 10 times the volume of the sealed space.
Preferably, after each welding procedure is finished, a stainless steel special wire brush is used for cleaning the oxidation color between welding beads.
On the basis of the cleaning of the oxidation color on the surface between the welding beads, in order to ensure that the cleaning of the oxidation color on the surface of the welding beads is more thorough, a laser cleaning machine is used for further cleaning the oxidation color between the welding beads.
Preferably, the TIG welding machine in the invention adopts a loose YC-400TX TIG welding machine.
Preferably, the TIG welding wire is adopted and conforms to AWSA 5.9: the standard Korean modern SMT2594 φ 2.4 welding wire of ER2594 welding wire.
The invention has the beneficial effects that:
firstly, the argon arc welding process of the super duplex stainless steel 2507 steel pipe selects the ER2594 welding material with the Ni content higher than that of the parent metal, is beneficial to promoting the transformation from ferrite to austenite in the welding process, and can stabilize the austenite in the welding line, thereby obtaining excellent stress corrosion cracking resistance and pitting corrosion and intergranular corrosion resistance.
Secondly, the argon arc welding process of the super duplex stainless steel 2507 steel pipe adopts a combined welding method of TIG backing welding, TIG filling and cover surface welding, the back shielding gas adopts 90% of nitrogen and 10% of hydrogen, the front shielding gas adopts 98% of argon and 2% of nitrogen, and technological parameters such as current, voltage, welding speed, heat input quantity and the like in each welding process are optimized, so that weld metal can be ensured to meet the requirements of ferrite content detection standard and spot corrosion performance, and the performance and quality of the super duplex stainless steel 2507 steel pipe after welding are improved.
Thirdly, the argon arc welding process of the super duplex stainless steel 2507 steel pipe realizes the sealing of back protection by installing a back protection tool and temporarily adhering a masking paper pressure-sensitive adhesive tape on the front side of the butt joint seam of the steel pipe, thereby being beneficial to reducing the loss of back protection gas filled before welding, and simultaneously being matched with the back protection gas filled in the sealing space by 10 times before welding, being beneficial to ensuring that sufficient back protection gas exists in the steel pipe at the beginning of welding and in the welding process, thereby improving the reliability of back protection.
Fourthly, the argon arc welding process for the super duplex stainless steel 2507 steel pipe is provided with the automatic adhesive tape tearing device, the masking paper pressure sensitive adhesive tape does not need to be completely torn off during welding, and the rolling roller is used for sticking the double-sided adhesive tape to roll and roll, so that the edge welding and tearing during the welding process are realized, the loss of back protection gas is greatly reduced, the cost is saved, and the operation is convenient. In addition, the moving speed of the revolution motion of the winding roller is synchronous with the set welding speed, so that an operator of the manual argon arc welding can use the revolution motion speed of the winding roller as a reference, the welding speed of the manual argon arc welding can be controlled better and accurately, and the reliability and the stability of the manual argon arc welding are further improved.
Fifthly, according to the argon arc welding process for the super duplex stainless steel 2507 steel pipe, the oxidation color on the surface of a welding bead is cleaned twice by the steel wire brush and the laser cleaning machine, so that the austenite and the ferrite in the welding joint are ensured to have a proper component ratio, and the performance of a welding joint is further improved.
Sixth, the argon arc welding process for the super duplex stainless steel 2507 steel pipe of the present invention comprehensively protects the stainless steel pipe before surface pretreatment, and is beneficial to prevent harmful elements from permeating the surface of the stainless steel pipe, thereby improving the corrosion resistance of the weld joint.
Drawings
FIG. 1 is a schematic process flow diagram of an argon arc welding process for a super duplex stainless steel 2507 steel pipe of the present invention;
FIG. 2 is a schematic illustration of a groove preparation and weld deposition sequence;
fig. 3 is a schematic structural view of a back protection tool and an automatic adhesive tape tearing device arranged on a steel pipe.
In the figure: 1. the masking paper pressure-sensitive adhesive tape comprises a masking paper pressure-sensitive adhesive tape 2, a double-sided adhesive tape 3, an adhesive tape automatic tearing device 4, a back protective cover plate 5, a stepping motor 6, a steel pipe 7, a rotating arm 8, an elastic cantilever shaft 9, a butt joint seam 10, a rolling roller 11, a bolt 12, a shaft retainer ring 13, a key 14 and an inflating nozzle.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
Example 1:
fig. 1 to 3 show an embodiment of an argon arc welding process for a super duplex stainless steel 2507 steel pipe according to the present invention, which comprises the following process steps:
(1) cutting and blanking of the steel pipe: cutting 2507 stainless steel pipes according to design requirements to form the stainless steel pipes;
(2) selecting a welding wire: using AWSA 5.9: ER2594, welding wire with diameter of phi 2.4 mm;
(3) welding equipment selection and setting: using a TIG welding machine and a matched TIG welding gun, setting the polarity of a power supply to be direct current positive connection, wherein the tungsten electrode type of the TIG welding gun is a cerium tungsten electrode WCe-20, and the diameter is phi 2.4 mm; a TIG welding gun nozzle is a nozzle with the inner diameter of 16 mm;
(4) preparation of a groove: drilling a welding groove at the butt joint of the stainless steel pipes, wherein the welding groove adopts a butt joint V-shaped groove, and the groove angle of the butt joint V-shaped groove is 70 degrees +/-5 degrees; the height of the bottom truncated edge of the butt joint V-shaped groove is 0-1 mm;
(5) steel pipe pretreatment: performing surface pretreatment on a welding groove area of a stainless steel pipe before welding, wherein the surface pretreatment comprises polishing the welding groove area by using a stainless steel polishing sheet;
(6) splicing and positioning steel pipes: butting stainless steel pipes into a V-shaped groove, wherein the butting gap of the butting V-shaped groove is 1-3 mm; carrying out spot welding positioning on the stainless steel pipe after butt joint, wherein the spot welding positioning position is positioned at a butt joint seam on the inner surface of the stainless steel pipe;
(7) installing a back protection tool: after splicing and positioning the steel pipes, protecting the back surfaces of the welding seams by adopting a back protection tool, wherein the back protection tool comprises back protection cover plates arranged at two ends of the butted stainless steel pipes;
(8) back-filling protective gas: before welding, filling back shielding gas into the stainless steel tube through a back shielding cover plate, wherein the back shielding gas is 90% of nitrogen in volume percentage and 10% of hydrogen in volume percentage;
(9) welding: the welding position is vertically fixed, the thickness coverage range is 3-10 mm, and the welding sequence is that TIG priming is firstly carried out, and then TIG filling and capping are carried out;
the welding process parameters of TIG priming are as follows: the protective gas is 98 percent of argon and 2 percent of nitrogen by volume, and the flow rate of the protective gas is 8-15L/min; welding current is 62-65A, voltage is 11-12V, welding speed is 5.06-5.48cm/min, and heat input is 0.74-0.93 KJ/mm;
and the TIG filling and capping welding process parameters are as follows: the protective gas is 98% argon and 2% carbon dioxide by volume; during TIG filling welding, the flow of protective gas is 8-15L/min, the welding current is 62-65A, the voltage is 11-12V, the welding speed is 3.88-4.20cm/min, and the heat input is 0.97-1.21 KJ/mm; the flow of the shielding gas is 8-15L/min during TIG cover surface welding; the welding current is 67-71A, the voltage is 11-12V, the welding speed is 4.23-4.58cm/min, and the heat input is 0.96-1.20 KJ/mm; the interlayer temperature is less than 100 ℃.
Preferably, in the steel pipe pretreatment process, comprehensive protection measures for the stainless steel pipe are taken before surface pretreatment, and the comprehensive protection measures comprise the following steps:
(1) when the stainless steel pipe is transported by a truck, the stainless steel pipe is prevented from being directly contacted with the steel surface of the truck;
(2) when stainless steel pipes need to be stacked on the special wooden shelf, the protection work of each stainless steel pipe is well done, the stainless steel pipes cannot be randomly stacked on the site, and the stainless steel pipe storage area is separated from the carbon steel pipe storage area;
(3) a special lifting appliance is used for lifting the stainless steel pipe, wherein the special lifting appliance comprises a special hoop, vertical lifting tongs and lifting tongs, the lifting belt needs to keep cleanliness, and a steel wire rope is strictly forbidden to lift the stainless steel pipe;
(4) the glove needing to be worn cleanly contacts the stainless steel tube;
(5) the shoes cover is worn to carry out the operation, and the shoes are forbidden to be directly stepped on the stainless steel pipe.
As a further improvement, the argon arc welding process for the super duplex stainless steel 2507 steel tube of the embodiment further comprises the step of temporarily sealing the front surface of the butt joint by using a temporary sealing tool in the mounting back protection tool process, wherein the temporary sealing tool is removed during TIG backing welding.
Preferably, the temporary sealing tool comprises a masking paper pressure-sensitive adhesive tape which is adhered to the front face of the butt joint in a surrounding mode.
As a further improvement of this embodiment, a double-sided adhesive tape 2 is further connected to the outer surface of the textured paper pressure-sensitive adhesive tape 1, the temporary sealing tool further includes an automatic adhesive tape tearing device 3, the automatic adhesive tape tearing device 3 includes a stepping motor 5 fixed to the back protective cover plate 4, a motor shaft of the stepping motor 5 is coaxially disposed with an axis of the stainless steel 2507 steel pipe 6, a rotating arm 7 is fixed to the motor shaft of the stepping motor 5, an elastic cantilever shaft 8 is fixed to a front end of the rotating arm 7, a rolling roller 10 pressed against a surface of the double-sided adhesive tape 2 at a butt joint 9 of the steel pipe 6 is rotatably disposed on the elastic cantilever shaft 8, the rolling roller 10 is driven by the stepping motor 5 to perform a revolution motion around the axis of the steel pipe 6 and a rotation motion rolling along the surface of the double-sided adhesive tape 2 respectively during TIG backing welding, and the masking paper pressure sensitive adhesive tape 1 adhered to the front surface of the butt joint seam 9 is gradually removed in a rolling mode, and the movement speed of the revolution motion of the rolling roller 10 is synchronous with the set welding speed.
In this embodiment, the stepping motor 5 is connected to a controller. By means of the controller, the rotational speed of the stepping motor 5 can be set such that the movement speed of the revolving movement of the take-up roller 10 is synchronized with the set welding speed.
During operation, one end of the double-sided adhesive tape 2 on the outer surface of the textured paper pressure-sensitive adhesive tape 1 surrounding the front side of the butt joint 9 of the steel pipe 6 is in contact with the rolling roller 10, the rolling roller 10 rolls up a section of the textured paper pressure-sensitive adhesive tape 1 by manually rotating the rotating arm 7, and then the stepping motor 5 is started to rotate to perform argon arc welding bottoming. During argon arc welding backing welding, the stepping motor 5 controls the rolling roller 10 to roll automatically, so that edge welding and tearing of the textured paper pressure sensitive adhesive tape are realized in the welding process, and an operator can also control the backing welding speed more accurately by referring to the revolution speed of the rolling roller 10. In addition, during the subsequent filling and cover surface welding process, the stepping motor 5 can also be turned on to drive the revolution of the winding roller 10, so as to be used as a reference for controlling the welding speed of the filling and cover surface.
Preferably, in the back-cover gas filling step, the back-cover gas is filled into the sealed space in an amount of 10 times the volume of the sealed space.
Preferably, after each welding procedure is finished, a stainless steel special wire brush is used for cleaning the oxidation color between welding beads.
On the basis of the cleaning of the oxidation color on the surface between the welding beads, in order to ensure that the cleaning of the oxidation color on the surface of the welding beads is more thorough, a laser cleaning machine is used for further cleaning the oxidation color between the welding beads.
Preferably, the TIG welder in this embodiment adopts a loose YC-400TX TIG welder.
Preferably, the TIG welding wire is adopted and conforms to AWSA 5.9: the standard Korean modern SMT2594 φ 2.4 welding wire of ER2594 welding wire.
Example 2:
the welding process of example 1 was used to perform a butt welding test of super duplex stainless steel 2504 steel pipe, the welded specimens were processed according to the specimen size requirements corresponding to the test standards, and the following tests were performed using the american classification society (ABS) materials and welding specifications as guide documents, as shown in the following table:
the foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the technical principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (5)
1. An argon arc welding process for a super duplex stainless steel 2507 steel pipe is characterized by comprising the following process steps:
(1) cutting and blanking of the steel pipe: cutting 2507 stainless steel pipes according to design requirements to form the stainless steel pipes;
(2) selecting a welding wire: using AWSA 5.9: ER2594, welding wire with diameter of phi 2.4 mm;
(3) welding equipment selection and setting: using a TIG welding machine and a matched TIG welding gun, setting the polarity of a power supply to be direct current positive connection, wherein the tungsten electrode type of the TIG welding gun is a cerium tungsten electrode WCe-20, and the diameter is phi 2.4 mm; a TIG welding gun nozzle is a nozzle with the inner diameter of 16 mm;
(4) preparation of a groove: drilling a welding groove at the butt joint of the stainless steel pipes, wherein the welding groove adopts a butt joint V-shaped groove, and the groove angle of the butt joint V-shaped groove is 70 degrees +/-5 degrees; the height of the bottom truncated edge of the butt joint V-shaped groove is 0-1 mm;
(5) steel pipe pretreatment: performing surface pretreatment on a welding groove area of a stainless steel pipe before welding, wherein the surface pretreatment comprises polishing the welding groove area by using a stainless steel polishing sheet;
(6) splicing and positioning steel pipes: butting stainless steel pipes into a V-shaped groove, wherein the butting gap of the butting V-shaped groove is 1-3 mm; carrying out spot welding positioning on the stainless steel pipe after butt joint, wherein the spot welding positioning position is positioned at a butt joint seam on the inner surface of the stainless steel pipe;
(7) installing a back protection tool: after splicing and positioning the steel pipes, protecting the back surfaces of the welding seams by adopting a back protection tool, wherein the back protection tool comprises back protection cover plates arranged at two ends of the butted stainless steel pipes;
(8) back-filling protective gas: before welding, filling back shielding gas into the stainless steel tube through a back shielding cover plate, wherein the back shielding gas is 90% of nitrogen in volume percentage and 10% of hydrogen in volume percentage;
(9) welding: the welding position is vertically fixed, the thickness coverage range is 3-10 mm, and the welding sequence is that TIG priming is firstly carried out, and then TIG filling and capping are carried out;
the welding process parameters of TIG priming are as follows: the protective gas is 98 percent of argon and 2 percent of nitrogen by volume, and the flow rate of the protective gas is 8-15L/min; welding current is 62-65A, voltage is 11-12V, welding speed is 5.06-5.48cm/min, and heat input is 0.74-0.93 KJ/mm;
and the TIG filling and capping welding process parameters are as follows: the protective gas is 98% argon and 2% carbon dioxide by volume; during TIG filling welding, the flow of protective gas is 8-15L/min, the welding current is 62-65A, the voltage is 11-12V, the welding speed is 3.88-4.20cm/min, and the heat input is 0.97-1.21 KJ/mm; the flow of the shielding gas is 8-15L/min during TIG cover surface welding; the welding current is 67-71A, the voltage is 11-12V, the welding speed is 4.23-4.58cm/min, and the heat input is 0.96-1.20 KJ/mm; the interlayer temperature is less than 100 ℃;
in the step of mounting the back protection tool, a temporary sealing tool is used for temporarily sealing the front surface of a butt joint, and the temporary sealing tool is removed during TIG backing welding; the temporary sealing tool comprises a beautiful line paper pressure-sensitive adhesive tape adhered around the front of the butt joint seam, a double-sided adhesive tape is further connected to the outer surface of the beautiful line paper pressure-sensitive adhesive tape, the temporary sealing tool further comprises an adhesive tape automatic tearing device, the adhesive tape automatic tearing device comprises a stepping motor fixed on the back protective cover plate, a motor shaft of the stepping motor and the axis of the stainless steel 2507 steel pipe are coaxially arranged, a rotating arm is fixed on the motor shaft of the stepping motor, an elastic cantilever shaft is fixed at the front end of the rotating arm, a rolling roller pressed on the surface of the double-sided adhesive tape at the butt joint seam of the steel pipe is arranged on the elastic cantilever shaft in a rotating mode, and when TIG backing welding is carried out, the rolling roller is driven by the stepping motor to respectively perform revolution motion around the axis of the steel pipe and roll rotation motion along the surface of the double-sided adhesive tape, and gradually removing the masking paper pressure sensitive adhesive tape adhered to the front surface of the butt joint seam in a rolling mode, wherein the moving speed of the revolution motion of the rolling roller is synchronous with the set welding speed.
2. The argon arc welding process of the super duplex stainless steel 2507 steel pipe as claimed in claim 1, wherein in the steel pipe pretreatment process, comprehensive protection measures for the stainless steel pipe are made before surface pretreatment, and the comprehensive protection measures comprise the following contents:
(1) when the stainless steel pipe is transported by a truck, the stainless steel pipe is prevented from being directly contacted with the steel surface of the truck;
(2) when stainless steel pipes need to be stacked on the special wooden shelf, the protection work of each stainless steel pipe is well done, the stainless steel pipes cannot be randomly stacked on the site, and the stainless steel pipe storage area is separated from the carbon steel pipe storage area;
(3) a special lifting appliance is used for lifting the stainless steel pipe, wherein the special lifting appliance comprises a special hoop, vertical lifting tongs and lifting tongs, the lifting belt needs to keep cleanliness, and a steel wire rope is strictly forbidden to lift the stainless steel pipe;
(4) the glove needing to be worn cleanly contacts the stainless steel tube;
(5) the shoes cover is worn to carry out the operation, and the shoes are forbidden to be directly stepped on the stainless steel pipe.
3. The argon arc welding process of the super duplex stainless steel 2507 steel pipe as claimed in claim 1, wherein in the back shielding gas filling process, 10 times of the volume of the sealed space is filled with the back shielding gas.
4. The argon arc welding process of the super duplex stainless steel 2507 steel pipe according to claim 1, wherein after each welding process is completed, a stainless steel special wire brush is used for cleaning the oxidation color between welding passes.
5. The argon arc welding process of the super duplex stainless steel 2507 steel pipe as claimed in claim 4, wherein a laser cleaning machine is used to further clean the oxidation color between the welding beads.
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| CN111822822A (en) * | 2020-06-16 | 2020-10-27 | 山西汾西机电有限公司 | Welding method and system for austenitic stainless steel |
| CN112338332B (en) * | 2020-09-28 | 2024-03-26 | 南京胜德金属装备有限公司 | Plasma welding process of S32750 super dual-phase steel |
| CN112803104B (en) * | 2021-01-13 | 2022-09-27 | 武汉船用电力推进装置研究所（中国船舶重工集团公司第七一二研究所） | Pressure-resistant high-volume-ratio energy battery pack and welding method thereof |
| CN113843221A (en) * | 2021-08-27 | 2021-12-28 | 大连透平机械技术发展有限公司 | Method for removing high-temperature oxidation color of centrifugal compressor impeller |
| CN115091135A (en) * | 2022-07-05 | 2022-09-23 | 江苏华之益机械有限公司 | Process method for controlling ferrite content of overlaying layer of austenitic stainless steel |
| CN115302051B (en) * | 2022-10-12 | 2023-01-03 | 江苏利柏特股份有限公司 | Manual tungsten electrode argon arc welding process method for super dual-phase steel process pipeline or plate |
| CN116571831B (en) * | 2023-07-11 | 2023-11-07 | 成都国营锦江机器厂 | Welding tool, system and welding method for engine fuel manifold |
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| CN1281370C (en) * | 2003-08-18 | 2006-10-25 | 中国海洋石油南海西部公司 | Double-phase staniless steel welding process |
| CN201728481U (en) * | 2010-04-15 | 2011-02-02 | 江苏伟业安装集团有限公司 | Local argon charging device in medium and small-sized pipelines |
| CN201815806U (en) * | 2010-04-15 | 2011-05-04 | 江苏伟业安装集团有限公司 | Local argon gas filling device in large- and medium-sized pipelines |
| CN101972878B (en) * | 2010-10-12 | 2012-08-22 | 中国化学工程第七建设有限公司 | Process for welding duplex stainless steel |
| CN204195097U (en) * | 2014-10-11 | 2015-03-11 | 浙江博凡动力装备股份有限公司 | Welding adhesive tape tears device |
| CN108274101A (en) * | 2017-12-20 | 2018-07-13 | 上海亭博分离技术有限公司 | A kind of welding method of super-duplex stainless steel 2507 |
| CN109648171A (en) * | 2019-02-27 | 2019-04-19 | 上海外高桥造船有限公司 | Stainless steel tube welding method |
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