CN110246673A - A kind of gluing device and its encapsulation methods for high frequency transformer - Google Patents
A kind of gluing device and its encapsulation methods for high frequency transformer Download PDFInfo
- Publication number
- CN110246673A CN110246673A CN201910662237.9A CN201910662237A CN110246673A CN 110246673 A CN110246673 A CN 110246673A CN 201910662237 A CN201910662237 A CN 201910662237A CN 110246673 A CN110246673 A CN 110246673A
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- China
- Prior art keywords
- adhesive tape
- bar
- transformer
- frame
- installing frame
- Prior art date
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Links
- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 58
- 238000000034 method Methods 0.000 title claims description 18
- 238000005538 encapsulation Methods 0.000 title claims description 10
- 239000002390 adhesive tape Substances 0.000 claims abstract description 115
- 238000004804 winding Methods 0.000 claims abstract description 16
- 239000003292 glue Substances 0.000 claims description 25
- 238000013016 damping Methods 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 2
- 238000010422 painting Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000005253 cladding Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 7
- 238000003825 pressing Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 8
- 239000007787 solid Substances 0.000 description 6
- 238000010073 coating (rubber) Methods 0.000 description 5
- 239000000872 buffer Substances 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Housings And Mounting Of Transformers (AREA)
Abstract
The invention discloses a kind of gluing devices for high frequency transformer, including bottom frame and fixed ring, top one end of the bottom frame is welded with top frame, the top of the bottom frame is equipped with installing frame, the bottom of installing frame and the two sides of bottom frame are slidably connected, the inner tip of the installing frame is rotatably equipped with the second shaft, and installing frame is rotatably equipped with first rotating shaft and loading axis far from the side upper and lower ends of installing frame respectively.Several pressure rings squeeze the adhesive tape of winding during winding, increase the pressing force of adhesive tape cladding, and adhesive tape wraps up stronger, are not susceptible to loose.With being continuously increased for adhesive tape covering amount, hydraulic column is constantly shunk, and drives bracket far from transformer, the encapsulated normal progress so that pressure ring can pressurize to encapsulated adhesive tape and influence.Encapsulated effect is more preferable, and working efficiency is improved.
Description
Technical field
The present invention relates to a kind of transformer rubber coating devices, and in particular to a kind of gluing device for high frequency transformer and its
Encapsulation methods belong to transformer rubber coating processed and applied field.
Background technique
Transformer can often increase in the quality and use of transformer its external encapsulated processing of progress during processing
Safety, prolong the service life, be hardly damaged.
Application No. is the Chinese patents of 201820647810.X, disclose a kind of transformer rubber coating equipment, including workbench,
The cutting mechanism of adhesive tape, adhesive tape wrapping machine structure are included in work in adhesive tape wrapping machine structure and cutting adhesive tape wrapping machine structure on workbench
Make the revolution changeover panel on platform, circumferentially average mark is furnished at least three stations rotation plug, each station on the changeover panel that revolves
It is designed with sliding block by rotation plug, is additionally provided in workbench for driving sliding block that electronic transformer is released station rotation plug
Exposure mechanism.Encapsulated equipment in the patent only plays the role of protecting staff, can not improve encapsulated
Working efficiency.
Existing transformer rubber coating equipment working efficiency during encapsulated is low, external compaction degree of the adhesive tape in transformer
Not enough, it is easy to happen loose.And transformer stability in encapsulated rotation process is not high, is easy to happen shaking, influences glue
Uniformity with cladding is easy to happen fold stacking.And it is encapsulated during the tensile force of adhesive tape cannot adjust, both to adhesive tape
Be coated with very big influence, be easy to happen accumulation, flatness is not high, and there are overtensions, and adhesive tape breaking to be easy to cause to damage
Bad problem.After adhesive tape cladding, defective tightness is connected between each other, is easy to happen and falls off.
Summary of the invention
The purpose of the present invention is to provide a kind of gluing devices and its encapsulation methods for high frequency transformer, can solve
Existing transformer rubber coating equipment working efficiency during encapsulated is low, and adhesive tape is inadequate in the external compaction degree of transformer, holds
Easily occur loose.And transformer stability in encapsulated rotation process is not high, is easy to happen shaking, influences adhesive tape cladding
Uniformity is easy to happen fold stacking.And it is encapsulated during the tensile force of adhesive tape cannot adjust, both adhesive tape was coated with
Very big influence is easy to happen accumulation, and flatness is not high, and there are overtensions to be easy to cause asking for adhesive tape breaking damage
Topic.After adhesive tape cladding, defective tightness is connected between each other, is easy to happen the technical issues of falling off.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of gluing device for high frequency transformer, including bottom frame and fixed ring, top one end welding of the bottom frame
There is top frame, the top of the bottom frame is equipped with installing frame, and the bottom of installing frame and the two sides of bottom frame are slidably connected, the installing frame
Inner tip be rotatably equipped with the second shaft, and installing frame is rotatably equipped with far from the side upper and lower ends of installing frame respectively
One shaft and loading axis.
The top two sides of the top frame are respectively connected with side plate, are rotatably equipped in the middle part of the opposed one end of two side plates solid
Determine ring, the periphery outer ledge of the fixed ring is respectively connected with several positioning bolt bars, and the end of positioning bolt bar is through solid
Determine the side wall of ring, the side plate side is welded with bearing plate in the bottom level of fixed ring, and the top two sides of bearing plate are vertical
It is connected with column, support wheel is rotatably equipped at the top of column, the top of support wheel is abutted with the periphery inside bottom of fixed ring.
One end between two side plates far from installing frame is equipped with fixed plate, the fixed plate close to fixed ring one
End horizontal connection has hydraulic column, and hydraulic column is fixedly connected with bracket far from the end of fixed plate, and the inner rotation of bracket is equipped with
Rotary screw, the external screw-thread of rotary screw are connected with several pressure rings.
The inner tip side of the installing frame is connected with force rod, and one end of force rod is connected with support plate, the branch
The top horizontal of fagging is connected with mounting plate, and splicing plate is connected at the top of mounting plate, and bottom middle-end passes through fastening bolt and branch
Fagging connection.
The splicing intralamellar part is in hollow setting, and inside one end of splicing plate is mounted on gluing bar in two sides up and down, interior
Two sides are mounted on applied bar to portion's other end up and down, are vertically arranged with shifting chute on the inside of the both ends of the splicing plate, upper end
The both ends of gluing bar and applied bar are slidably mounted on the inside of shifting chute；And both ends are equal at the top of the gluing bar and applied bar of upper end
It is rotatably connected to the adjusting bolt being vertically arranged by bearing, adjusts the top of bolt through shifting chute.
Preferably, side plate horizontal connection in the middle part of one end of installing frame has cross bar, and the inside middle-end of cross bar is along long
Degree direction is provided with sliding slot, and two equal horizontal connections in the opposed side of cross bar have pressure ram, and the end of pressure ram passes through bolt
It is connect with cross bar, and bolt is mounted on the inside of sliding slot.
Preferably, the equal horizontal connection in the end of the fixed ring has rotating bar, and one end of rotating bar passes through bearing and side plate
Rotation connection, and the rotating bar of side runs through the output axis connection of side plate and motor, motor is fixedly connected with side plate.
Preferably, the two sides of the bottom of the bottom frame are provided through the first sliding groove, and the bottom both ends of installing frame are sliding
The dynamic inside for being mounted on the first sliding groove, there is damping spring in the inside of the first sliding groove close to one end horizontal connection of top frame, subtracts
The bottom of the other end and installing frame that shake spring connects.
Preferably, the installing frame has a connecting rod close to the equal horizontal connection of two middle side parts of one end of top frame, connecting rod it is another
Guide rod has been bolted in one end, and the other end of guide rod and the bottom of side plate connect, and the inside of guide rod is along length side
To the second sliding groove is provided with, bolt is mounted on the inside of the second sliding groove.
Preferably, the top of the applied bar of bottom is connected with along its length scrapes brush, scrapes the top of brush in circle
Arc setting.
Preferably, the gluing bar top of bottom is evenly arranged with several gum outlets, and during the inside of gluing bar is in
Sky setting.
A kind of encapsulation methods for high frequency transformer gluing device, the encapsulated specific steps of the encapsulation methods include:
Step 1: the transformer to encapsulated processing is mounted between two side plates, and the both ends of transformer are installed in solid
Determine the inside of ring, and turns several external positioning bolt bars, it is tight on the outside of the end of positioning bolt bar and the end of transformer
Close abutting, the both ends of transformer are fixed the fixed limit of ring；Adhesive tape ready for use is wrapped in the outside of loading axis, and by glue
One end of band is bypassed from the top of first rotating shaft and the bottom of the second shaft, is passed through from the inside of splicing plate, and is squeezed by two
The outside of transformer is connected between compression bar；
Step 2: turning pressure ring and rotated in the outside of rotary screw, and extra pressure ring is placed on the both ends of rotary screw,
Several pressure rings at middle part and encapsulated width are adapted；Start hydraulic column operation, drive bracket mobile to one end of transformer,
Until the side of pressure ring is abutted with position encapsulated outside transformer；The motor of side plate side drives the fixed ring of one end clockwise
Rotation, and then transformer rotation is driven, the both ends of transformer pass through rotating bar and rotate between two side plates；Transformer turns
During dynamic, the adhesive tape outside loading axis is pulled disengaging loading axis, is wrapped in the outside of transformer；It is several during winding
A pressure ring squeezes the adhesive tape of winding；With being continuously increased for adhesive tape covering amount, hydraulic column is constantly shunk, and drives bracket remote
From transformer；
Step 3: during fixed ring rotates, the support wheel of two sides of the bottom is supported in bottom, fixed ring
Rotation drives the support wheel of bottom two to rotate together, and force of rolling friction occurs between support wheel and fixed ring, carries out to fixed ring
Support；
Step 4: unscrewing the bolt of guide rod Yu connecting rod junction in work, after the overtension that adhesive tape is subject to, pulls
The bottom of installing frame is mobile in the inside of the first sliding groove；Damping spring buffers the bottom of installing frame in movement, damping
It is compressed after spring stress；Adhesive tape is when the inside of splicing plate is mobile, by between two gluing bars and two applied bars, two are applied
Glue bar and two applied bars squeeze adhesive tape on the move, when adhesive tape moves between two gluing bars, bottom gluing
Glue inside bar sprays to the outside of adhesive tape from several gum outlets；Subsequent adhesive tape is passed through between two applied bars, bottom
The brush that scrapes on applied bar top smears the glue of spraying, and glue is smeared uniform in the bottom of adhesive tape.
Beneficial effects of the present invention:
1, by being rotatably equipped with fixed ring two opposed sides of side plate, so that will be to encapsulated processing in work
Transformer be mounted between two side plates, the both ends of transformer are installed in the inside of fixed ring, and turn external several
It is closely abutted on the outside of a positioning bolt bar, the end of positioning bolt bar and the end of transformer, the both ends of transformer are fixed
Ring is fixed to be limited, and stability is good in use, is not susceptible to fall off.
2, two shafts are installed in the inside of installing frame, so that adhesive tape ready for use is wrapped in the outer of loading axis in work
Portion, and one end of adhesive tape is bypassed from the top of first rotating shaft and the bottom of the second shaft, it is connected to the outside of transformer.Two
Shaft can be tensioned adhesive tape, and adhesive tape can be tensioned on the move to be not easy loosely, to can guarantee being externally wrapped in transformer
Even, the effect of winding is more preferable.Winding that can be neat in the outside of transformer is encapsulated, and adhesive tape is hardly damaged.
3, several pressure rings are connected by the external screw-thread in rotary screw, so that can be according to inside transformer packet in work
The width of glue adapts to the encapsulated different sizes of inside transformer, adaptable, installation is adjusted by adjusting the quantity of pressure ring
Section is convenient.Start hydraulic column operation, drive bracket mobile to one end of transformer, until being wrapped outside the side of pressure ring and transformer
The position of glue abuts.The motor of side plate side drives the fixed ring of one end to rotate clockwise, and then drives transformer rotation, transformation
The both ends of device pass through rotating bar and rotate between two side plates.Adhesive tape quilt in the rotation process of transformer, outside loading axis
It is pulled off loading axis, is wrapped in the outside of transformer.Several pressure rings squeeze the adhesive tape of winding during winding,
Increase the pressing force of adhesive tape cladding, adhesive tape wraps up stronger, is not susceptible to loose.With the continuous increasing of adhesive tape covering amount
Add, hydraulic column is constantly shunk, drive bracket far from transformer so that pressure ring can pressurize to encapsulated adhesive tape and
Encapsulated normal progress is not influenced.Encapsulated effect is more preferable, and working efficiency is improved.
4, it is respectively mounted support wheel by the two sides of the bottom in fixed ring, so that in work during fixed ring rotation,
The support wheel of two sides of the bottom is supported in bottom, so that fixed ring not will receive the excess pressure of transformer in use
Run-off the straight deforms afterwards.Fixed ring rotation can drive the support wheel of bottom two to rotate together, and occur between support wheel and fixed ring
Force of rolling friction can carry out good support to fixed ring, improve the stability in its rotation, and can make in use solid
Determine ring to be hardly damaged.
5, in adhesive tape movement, the bolt for squeezing boom end can be turned according to actual tape thickness, pushes pressure ram in cross
The internal slide of bar, until two pressure rams can carry out adhesive tape closely to squeeze limit, adhesive tape is not easy to send out in two pressure rams
It is raw to shake, it can be wrapped around adhesive tape is uniformly neat in the outside of transformer.The position of pressure ram is adjustable, adapts to different
The adhesive tape of size.It can unscrew the bolt of guide rod Yu connecting rod junction in work, after the overtension that adhesive tape is subject to, pull peace
The bottom to frame up is mobile in the inside of the first sliding groove.Damping spring buffers the bottom of installing frame in movement, damping bullet
It is compressed after spring stress, is not easy too fast so that installing frame is mobile, can guarantee stability and stable tension of the adhesive tape in encapsulated, no
Easily occurs the phenomenon that fold stacking during encapsulated, adhesive tape is smooth in the external cladding of transformer.
6, by installing gluing bar and applied bar in the inside of splicing plate, so that adhesive tape is moved in the inside of splicing plate in work
When dynamic, by between two gluing bars and two applied bars, two gluing bars and two applied bars to adhesive tape on the move into
Row squeezes, and adhesive tape is more stable on the move.And gluing bar and applied bar both ends can be turned according to the thickness of adhesive tape in use
Adjusting bolt, adjust the bottom of bolt and rotated by bearing on the top of gluing bar and applied bar, and top can be driven
Gluing bar and applied bar are moved up and down in the inside of shifting chute, until adhesive tape can be compressed in two gluing bars and two applied bars
Between, adapt to the adhesive tape of different-thickness.Need to be wrapped in bonding that can be mutual behind the outside of transformer after gluing, after adhesive tape, no
Easy to fall off loose, encapsulated effect is more preferable, can comprehensively be protected to transformer.
Detailed description of the invention
In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the drawings.
Fig. 1 is overall structure of the present invention.
Fig. 2 is the isometric structural schematic diagram of Fig. 1 of the present invention.
Fig. 3 is the side view of Fig. 1 of the present invention.
Fig. 4 is side panel arrangement schematic diagram of the present invention.
Fig. 5 is side panel top structure schematic diagram of the present invention.
Fig. 6 is the top view of side panel of the present invention.
Fig. 7 is tube-in-tube structure schematic diagram of the present invention.
Fig. 8 is wiper ring schematic diagram of internal structure of the present invention.
Fig. 9 is sleeve inner structural schematic diagram of the present invention.
Figure 10 is extrusion rod structure schematic diagram of the present invention.
Figure 11 is extrusion rod structure schematic diagram of the present invention.
In figure: 1, bottom frame；2, loading axis；3, first rotating shaft；4, the second shaft；5, installing frame；6, pressure ram；7, cross bar；
8, side plate；9, motor；10, top frame；11, the first sliding groove；12, fixed plate；13, bracket；14, fixed ring；15, bearing plate；16,
Rotating bar；17, connecting rod；18, force rod；19, support plate；20, fastening bolt；21, mounting plate；22, splicing plate；23, applied
Bar；24, gluing bar；25, bolt is adjusted；26, brush is scraped；27, shifting chute；28, damping spring；29, the second sliding groove；30, it leads
To bar；31, rotary screw；32, hydraulic column；33, pressure ring；34, column；35, support wheel；36, positioning bolt bar；37, gum outlet.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with embodiment, it is clear that described reality
Applying example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is general
Logical technical staff all other embodiment obtained without creative efforts belongs to what the present invention protected
Range.
It please refers to shown in Fig. 1-11, a kind of gluing device for high frequency transformer, including bottom frame 1 and fixed ring 14, bottom
Top one end of frame 1 is welded with top frame 10, and the top of bottom frame 1 is equipped with installing frame 5, the bottom of installing frame 5 and the two sides of bottom frame 1
It is slidably connected, the inner tip of installing frame 5 is rotatably equipped with the second shaft 4, and above and below side of the installing frame 5 far from installing frame 5
Both ends are rotatably equipped with first rotating shaft 3 and loading axis 2 respectively；
The top two sides of top frame 10 are respectively connected with side plate 8, are rotatably equipped in the middle part of two opposed one end of side plate 8 solid
Determine ring 14, the periphery outer ledge of fixed ring 14 is respectively connected with several positioning bolt bars 36, and the end of positioning bolt bar 36 is passed through
The side wall of fixed ring 14 is worn, 8 side of side plate is welded with bearing plate 15, the top two of bearing plate 15 in the bottom level of fixed ring 14
Side is connected with column 34 vertically, and the top of column 34 is rotatably equipped with support wheel 35, the top of support wheel 35 and fixed ring 14
Periphery inside bottom abut；
One end between two side plates 8 far from installing frame 5 is equipped with fixed plate 12, fixed plate 12 close to fixed ring 14 one
End horizontal connection has hydraulic column 32, and hydraulic column 32 is fixedly connected with bracket 13, the inside of bracket 13 far from the end of fixed plate 12
It is rotatably equipped with rotary screw 31, the external screw-thread of rotary screw 31 is connected with several pressure rings 33；
The inner tip side of installing frame 5 is connected with force rod 18, and one end of force rod 18 is connected with support plate 19, support
The top horizontal of plate 19 is connected with mounting plate 21, and the top of mounting plate 21 is connected with splicing plate 22, and bottom middle-end passes through fastening spiral shell
Bolt 20 is connect with support plate 19；
It is in hollow setting inside splicing plate 22, and inside one end of splicing plate 22 is mounted on gluing bar 24 in two sides up and down,
Two sides are mounted on applied bar 23 to the internal other end up and down, are vertically arranged with shifting chute 27 on the inside of the both ends of splicing plate 22, on
The gluing bar 24 at end and the both ends of applied bar 23 are slidably mounted on the inside of shifting chute 27；And the gluing bar 24 of upper end and applied
23 top both ends of bar pass through bearing and are rotatably connected to the adjusting bolt 25 being vertically arranged, and adjust the top of bolt 25 through movement
Slot 27.
The horizontal connection in the middle part of one end of installing frame 5 of side plate 8 has cross bar 7, and the inside middle-end of cross bar 7 is set along its length
It is equipped with sliding slot, two 7 equal horizontal connections in opposed side of cross bar have pressure ram 6, and the end of pressure ram 6 passes through bolt and cross bar
7 connections, and bolt is mounted on the inside of sliding slot, two pressure rams 6 can squeeze adhesive tape on the move, limit it
Position, and pressure ram 6 can move adjusting position by bolt inside sliding slot.
The equal horizontal connection in the end of fixed ring 14 has rotating bar 16, and one end of rotating bar 16 is rotated by bearing and side plate 8
Connection, and the rotating bar 16 of side runs through the output axis connection of side plate 8 and motor 9, motor 9 is fixedly connected with side plate 8, motor 9
Rotation can drive the rotating bar 16 of side to rotate, and then the transformer between two fixed rings 14 can be driven to be rotated.
The two sides of the bottom of bottom frame 1 are provided through the first sliding groove 11, and the bottom both ends of installing frame 5 are slidably mounted on
There is damping spring 28 in the inside of the inside of first sliding groove 11, the first sliding groove 11 close to one end horizontal connection of top frame 10, subtracts
The other end of shake spring 28 is connect with the bottom of installing frame 5, after the overtension that adhesive tape is subject to, the bottom of installing frame 5 is pulled to exist
The inside of first sliding groove 11 is mobile.Damping spring 28 buffers the bottom of installing frame 5 in movement, 28 stress of damping spring
After compress be not easy too fast so that installing frame 5 is mobile, can guarantee stability and stable tension of the adhesive tape in encapsulated, be not easy
Occurs the phenomenon that fold stacking in encapsulated process, adhesive tape is smooth in the external cladding of transformer.
Installing frame 5 has connecting rod 17, the other end of connecting rod 17 close to the equal horizontal connection of two middle side parts of one end of top frame 10
Guide rod 30 is bolted, the other end of guide rod 30 is connect with the bottom of side plate 8, and the inside of guide rod 30 is along length
Direction is provided with the second sliding groove 29, and bolt is mounted on the inside of the second sliding groove 29, and when installing frame 5 is mobile, guide rod 30 is right
Its limition orientation, connecting rod 17 are stablized in the internal slide of the second sliding groove 29 so that installing frame 5 is mobile.
The top of the applied bar 23 of bottom is connected with along its length scrapes brush 26, and the top for scraping brush 26, which is arc-shaped, to be set
It sets, scraping brush 26 can be uniform by the glue application of adhesive tape bottom, arc-shaped to reduce frictional force and barrier force.
24 top of gluing bar of bottom is evenly arranged with several gum outlets 37, and the inside of gluing bar 24 is set in hollow
It sets, inner hollow can be flowed outwardly from gum outlet 37 and be contacted with adhesive tape bottom convenient for storage glue, glue.
A kind of encapsulation methods for high frequency transformer gluing device, the encapsulated specific steps of the encapsulation methods include:
Step 1: the transformer to encapsulated processing is mounted between two side plates 8, and the both ends of transformer are installed in solid
Determine the inside of ring 14, and turns several external positioning bolt bars 36, the end of positioning bolt bar 36 and the end of transformer
Outside closely abuts, and the both ends of transformer are fixed the fixed limit of ring 14；Adhesive tape ready for use is wrapped in the outer of loading axis 2
Portion, and one end of adhesive tape is bypassed from the top of first rotating shaft 3 and the bottom of the second shaft 4, it is passed through from the inside of splicing plate 22,
And the outside by being connected to transformer between two pressure rams 6；
Step 2: it turns pressure ring 33 and is rotated in the outside of rotary screw 31, extra pressure ring 33 is placed on rotary screw
31 both ends, several pressure rings 33 and encapsulated width at middle part are adapted；Start hydraulic column 32 to run, drives bracket 13 to change
One end of depressor is mobile, until the side of pressure ring 33 is abutted with position encapsulated outside transformer；9 band of motor of 8 side of side plate
The fixed ring 14 of dynamic one end rotates clockwise, and then drives transformer rotation, and the both ends of transformer pass through rotating bar 16 two
It is rotated between a side plate 8；In the rotation process of transformer, the adhesive tape outside loading axis 2, which is pulled, is detached from loading axis 2, is wrapped in
The outside of transformer；The adhesive tape of 33 pairs of several pressure rings windings squeezes during winding；Not with adhesive tape covering amount
Disconnected to increase, hydraulic column 32 is constantly shunk, and drives bracket 13 far from transformer；
Step 3: during fixed ring 14 rotates, the support wheel 35 of two sides of the bottom is supported in bottom, Gu
Determining the rotation of ring 14 drives the support wheel 35 of bottom two to rotate together, and force of rolling friction occurs between support wheel 35 and fixed ring 14,
Fixed ring 14 is supported；
Step 4: unscrewing the bolt of guide rod 30 Yu 17 junction of connecting rod in work, after the overtension that adhesive tape is subject to,
Pull the bottom of installing frame 5 mobile in the inside of the first sliding groove 11；Damping spring 28 carries out the bottom of installing frame 5 in movement
It buffers, is compressed after 28 stress of damping spring；Adhesive tape is smeared when the inside of splicing plate 22 is mobile by two gluing bars 24 and two
Between even bar 23, two gluing bars 24 and two applied bars 23 squeeze adhesive tape on the move, and adhesive tape is in two gluings
When moving between bar 24, the glue inside bottom gluing bar 24 sprays to the outside of adhesive tape from several gum outlets 37；Subsequent glue
Band is passed through between two applied bars 23, and the brush 26 that scrapes on applied 23 top of bar in bottom smears the glue of spraying, glue
It is smeared in the bottom of adhesive tape uniform.
In the use of the present invention, the transformer to encapsulated processing is mounted between two side plates 8, the both ends of transformer are equal
It is mounted on the inside of fixed ring 14, and turns several external positioning bolt bars 36, the end of positioning bolt bar 36 and transformation
It is closely abutted on the outside of the end of device, the both ends of transformer are fixed the fixed limit of ring 14, and stability is good in use, are not easy to send out
Life falls off.
Adhesive tape ready for use is wrapped in the outside of loading axis 2, and by one end of adhesive tape from the top of first rotating shaft 3 and
The bottom of two shafts 4 bypasses, and passes through from the inside of splicing plate 22, and by being connected to the outer of transformer between two pressure rams 6
Portion.Two shafts can be tensioned adhesive tape, and adhesive tape can be tensioned on the move to be not easy loosely, to can guarantee in the outside of transformer
Uniformly, the effect of winding is more preferable for winding.
According to the encapsulated width of inside transformer, turns pressure ring 33 and rotated in the outside of rotary screw 31, it is extra
Pressure ring 33 is placed on the both ends of rotary screw 31, several pressure rings 33 at middle part can be adapted with encapsulated width.It is pressed by adjusting
The quantity of ring 33 adapts to the encapsulated different sizes of inside transformer, adaptable, and installation and adjustment are convenient.Start hydraulic column
32 operations drive bracket 13 mobile to one end of transformer, until the side of pressure ring 33 is supported with position encapsulated outside transformer
It connects.The motor 9 of 8 side of side plate drives the fixed ring 14 of one end to rotate clockwise, and then drives transformer rotation, and the two of transformer
End is rotated between two side plates 8 by rotating bar 16.In the rotation process of transformer, the adhesive tape outside loading axis 2 is drawn
It is dynamic to be detached from loading axis 2, it is wrapped in the outside of transformer.The adhesive tape of 33 pairs of several pressure rings windings squeezes during winding
Pressure increases the pressing force of adhesive tape cladding, and adhesive tape wraps up stronger, is not susceptible to loose.It is continuous with adhesive tape covering amount
Increase, hydraulic column 32 is constantly shunk, and drives bracket 13 far from transformer, so that pressure ring 33 can carry out encapsulated adhesive tape
Pressurization, and encapsulated be normally carried out is not influenced.Encapsulated effect is more preferable, and working efficiency is improved.
During fixed ring 14 rotates, the support wheel 35 of two sides of the bottom is supported in bottom, so that fixed
Run-off the straight deforms after the excess pressure in use that not will receive transformer of ring 14.The rotation of fixed ring 14 can drive bottom two
Support wheel 35 rotates together, and force of rolling friction occurs between support wheel 35 and fixed ring 14, can carry out to fixed ring 14 well
Support, improve the stability in its rotation, and fixed ring 33 can be made in use to be hardly damaged.
During adhesive tape is mobile, the bolt of 6 end of pressure ram can be turned according to actual tape thickness, push pressure ram 6 in cross
The internal slide of bar 7, until two pressure rams 6 can carry out adhesive tape closely to squeeze limit, adhesive tape is not easy in two pressure rams 6
It shakes, adhesive tape neat can be uniformly wrapped around in the outside of transformer.The position of pressure ram 6 is adjustable, adapts to
Various sizes of adhesive tape.
It can unscrew the bolt of guide rod 30 Yu 17 junction of connecting rod in work, after the overtension that adhesive tape is subject to, pull
The bottom of installing frame 5 is mobile in the inside of the first sliding groove 11.Damping spring 28 delays the bottom of installing frame 5 in movement
Punching is compressed after 28 stress of damping spring so that installing frame 5 it is mobile be not easy it is too fast, can guarantee stability of the adhesive tape in encapsulated and
Stable tension is not easy occur the phenomenon that fold stacking during encapsulated, and adhesive tape is smooth in the external cladding of transformer.?
Bolt can be tightened, guide rod 30 and connecting rod 17 are fixed, installing frame 5 is immovable at work.
Adhesive tape is when the inside of splicing plate 22 is mobile, by between two gluing bars 24 and two applied bars 23, two are applied
Glue bar 24 and two applied bars 23 squeeze adhesive tape on the move, and adhesive tape is more stable on the move.And it can in use
To turn the adjusting bolt 25 at 23 both ends of gluing bar 24 and applied bar according to the thickness of adhesive tape, the bottom for adjusting bolt 25 passes through
Bearing rotates on the top of gluing bar 24 and applied bar 23, and the gluing bar 24 and applied bar 23 that can drive top are in shifting chute
27 inside moves up and down, until adhesive tape can be compressed between two gluing bars 24 and two applied bars 23, adapts to difference
The adhesive tape of thickness.
When adhesive tape moves between two gluing bars 24, applies sebific duct and connect with external glue storage device, glue storage
Glue inside device enters the inside of bottom gluing bar 24, and the outside of adhesive tape is sprayed to from several gum outlets 37.With
Adhesive tape is passed through between two applied bars 23 afterwards, and the brush 26 that scrapes on applied 23 top of bar in bottom smears the glue of spraying,
Glue is smeared uniform in the bottom of adhesive tape.And need to be wrapped in after adhesive tape can be mutual behind the outside of transformer bonding, be not easy to take off
It falls loosely, encapsulated effect is more preferable, can comprehensively be protected to transformer.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment
All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification,
It can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to better explain the present invention
Principle and practical application, so that skilled artisan be enable to better understand and utilize the present invention.The present invention is only
It is limited by claims and its full scope and equivalent.
Claims (8)
1. a kind of gluing device for high frequency transformer, which is characterized in that including bottom frame (1) and fixed ring (14), the bottom
Top one end of frame (1) is welded with top frame (10), and the top of the bottom frame (1) is equipped with installing frame (5), the bottom of installing frame (5)
The two sides in portion and bottom frame (1) are slidably connected, and the inner tip of the installing frame (5) is rotatably equipped with the second shaft (4), and install
Frame (5) is rotatably equipped with first rotating shaft (3) and loading axis (2) far from the side upper and lower ends of installing frame (5) respectively；
The top two sides of the top frame (10) are respectively connected with side plate (8), and rotation is pacified in the middle part of the opposed one end of two side plates (8)
Equipped with fixed ring (14), the periphery outer ledge of the fixed ring (14) is respectively connected with several positioning bolt bars (36), positioning
The side wall of fixed ring (14), bottom water downhand welding of side plate (8) side in fixed ring (14) are run through in the end of shank of bolt (36)
It is connected to bearing plate (15), the top two sides of bearing plate (15) are connected with column (34) vertically, and the top of column (34) rotates peace
Equipped with support wheel (35), the top of support wheel (35) is abutted with the periphery inside bottom of fixed ring (14)；
One end between two side plates (8) far from installing frame (5) is equipped with fixed plate (12), and the fixed plate (12) is close
One end horizontal connection of fixed ring (14) has hydraulic column (32), and hydraulic column (32) is fixedly connected with far from the end of fixed plate (12)
Bracket (13), the inner rotation of bracket (13) are equipped with rotary screw (31), rotary screw (31) if external screw-thread be connected with
Dry pressure ring (33)；
The inner tip side of the installing frame (5) is connected with force rod (18), and one end of force rod (18) is connected with support plate
(19), the top horizontal of the support plate (19) is connected with mounting plate (21), and mounting plate is connected with splicing plate at the top of (21)
(22), bottom middle-end is connect by fastening bolt (20) with support plate (19)；
It is in hollow setting inside the splicing plate (22), and inside one end of splicing plate (22) is mounted on gluing bar in two sides up and down
(24), the internal other end is mounted on applied bar (23) two sides up and down, longitudinally disposed on the inside of the both ends of the splicing plate (22)
Have shifting chute (27), the gluing bar (24) of upper end and the both ends of applied bar (23) are slidably mounted on the inside of shifting chute (27)；
And gluing bar (24) and applied bar (23) the top both ends of upper end pass through bearing and are rotatably connected to the adjusting bolt being vertically arranged
(25), shifting chute (27) are run through at the top for adjusting bolt (25).
2. a kind of gluing device for high frequency transformer according to claim 1, which is characterized in that the side plate (8)
Horizontal connection has cross bar (7) in the middle part of the one end of installing frame (5), and the inside middle-end of cross bar (7) is provided with cunning along its length
Slot, two equal horizontal connections in the opposed side of cross bar (7) have pressure ram (6), and the end of pressure ram (6) passes through bolt and cross bar
(7) it connects, and bolt is mounted on the inside of sliding slot.
3. a kind of gluing device for high frequency transformer according to claim 1, which is characterized in that the fixed ring
(14) the equal horizontal connection in end has rotating bar (16), and one end of rotating bar (16) is rotatablely connected by bearing and side plate (8), and
The rotating bar (16) of side runs through the output axis connection of side plate (8) and motor (9), and motor (9) is fixedly connected with side plate (8).
4. a kind of gluing device for high frequency transformer according to claim 1, which is characterized in that the bottom frame (1)
Two sides of the bottom be provided through the first sliding groove (11), the bottom both ends of installing frame (5) are slidably mounted on the first sliding
The inside of the inside of slot (11), the first sliding groove (11) has damping spring (28) close to one end horizontal connection of top frame (10), subtracts
The other end of shake spring (28) is connect with the bottom of installing frame (5).
5. a kind of gluing device for high frequency transformer according to claim 1, which is characterized in that the installing frame
(5) one end equal horizontal connection of two middle side parts close to top frame (10) has connecting rod (17), and the other end of connecting rod (17) passes through spiral shell
It tethers and is connected to guide rod (30), the other end of guide rod (30) is connect with the bottom of side plate (8), and the inside of guide rod (30) is along length
Degree direction is provided with the second sliding groove (29), and bolt is mounted on the inside of the second sliding groove (29).
6. a kind of gluing device for high frequency transformer according to claim 1, which is characterized in that the described of bottom is smeared
The top of even bar (23) is connected with along its length scrapes brush (26), scrapes and is arc-shaped setting at the top of brush (26).
7. a kind of gluing device for high frequency transformer according to claim 1, which is characterized in that the painting of bottom
Glue bar (24) top is evenly arranged with several gum outlets (37), and the inside of gluing bar (24) is in hollow setting.
8. a kind of encapsulation methods for high frequency transformer gluing device, which is characterized in that the encapsulated specific step of the encapsulation methods
Suddenly include:
Step 1: the transformer to encapsulated processing is mounted between two side plates (8), the both ends of transformer are installed in fixation
The inside of ring (14), and turn several external positioning bolt bars (36), the end of positioning bolt bar (36) and transformer
It is closely abutted on the outside of end, the both ends of transformer are fixed ring (14) fixed limit；Adhesive tape ready for use is wrapped in loading
The outside of axis (2), and one end of adhesive tape is bypassed from the top of first rotating shaft (3) and the bottom of the second shaft (4), from splicing plate
(22) inside passes through, and the outside by being connected to transformer between two pressure rams (6)；
Step 2: it turns pressure ring (33) and is rotated in the outside of rotary screw (31), extra pressure ring (33) is placed on rotation spiral shell
The both ends of bar (31), several pressure rings (33) and encapsulated width at middle part are adapted；Start hydraulic column (32) operation, drives branch
Frame (13) is mobile to one end of transformer, until the side of pressure ring (33) is abutted with position encapsulated outside transformer；Side plate (8)
The motor (9) of side drives the fixed ring (14) of one end to rotate clockwise, and then drives transformer rotation, and the both ends of transformer are equal
It is rotated between two side plates (8) by rotating bar (16)；In the rotation process of transformer, the external adhesive tape quilt of loading axis (2)
Loading axis (2) are pulled off, the outside of transformer is wrapped in；During winding several pressure rings (33) to the adhesive tape of winding into
Row squeezes；With being continuously increased for adhesive tape covering amount, hydraulic column (32) is constantly shunk, and drives bracket (13) far from transformer；
Step 3: during fixed ring (14) rotates, the support wheel (35) of two sides of the bottom is supported in bottom, Gu
Determining ring (14) rotation drives the support wheel (35) of bottom two to rotate together, and rolls between support wheel (35) and fixed ring (14)
Frictional force is supported fixed ring (14)；
Step 4: unscrewing the bolt of guide rod (30) Yu connecting rod (17) junction in work, after the overtension that adhesive tape is subject to,
Pull the bottom of installing frame (5) mobile in the inside of the first sliding groove (11)；Damping spring (28) is to installing frame (5) in movement
Bottom is buffered, and is compressed after damping spring (28) stress；Adhesive tape is when the inside of splicing plate (22) is mobile, by two gluings
Between bar (24) and two applied bars (23), two gluing bars (24) and two applied bars (23) carry out adhesive tape on the move
It squeezes, when adhesive tape moves between two gluing bars (24), the internal glue of bottom gluing bar (24) is from several gum outlets
(37) outside of adhesive tape is sprayed to；Subsequent adhesive tape is passed through between two applied bars (23), and bottom applied bar (23) top is scraped
Dynamic brush (26) smears the glue of spraying, and glue is smeared uniform in the bottom of adhesive tape.
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| CN201910662237.9A CN110246673B (en) | 2019-07-22 | 2019-07-22 | Rubber coating device for high-frequency transformer and rubber coating method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910662237.9A CN110246673B (en) | 2019-07-22 | 2019-07-22 | Rubber coating device for high-frequency transformer and rubber coating method thereof |
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| CN110246673B CN110246673B (en) | 2023-10-13 |
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| CN116525278A (en) * | 2023-06-07 | 2023-08-01 | 徐州鹏程电气有限公司 | Transformer vacuum pressure heat radiation drying dip-dyeing equipment |
| CN116525278B (en) * | 2023-06-07 | 2024-05-17 | 徐州鹏程电气有限公司 | Transformer vacuum pressure heat radiation drying dip-dyeing equipment |
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Denomination of invention: A encapsulation device and encapsulation method for high-frequency transformers Granted publication date: 20231013 Pledgee: Bengbu Science and Technology Financing Guarantee Co.,Ltd. Pledgor: Bengbu Zhengyuan Electronic Technology Co.,Ltd. Registration number: Y2024980004474 |