CN110242881A - The preparation method and COB light bar of COB light bar - Google Patents

The preparation method and COB light bar of COB light bar Download PDF

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Publication number
CN110242881A
CN110242881A CN201910656176.5A CN201910656176A CN110242881A CN 110242881 A CN110242881 A CN 110242881A CN 201910656176 A CN201910656176 A CN 201910656176A CN 110242881 A CN110242881 A CN 110242881A
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CN
China
Prior art keywords
light bar
substrate
light
preparation
cob
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910656176.5A
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Chinese (zh)
Inventor
徐姗
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Huizhou Huihao Photoelectric Co Ltd
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Huizhou Huihao Photoelectric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huizhou Huihao Photoelectric Co Ltd filed Critical Huizhou Huihao Photoelectric Co Ltd
Priority to CN201910656176.5A priority Critical patent/CN110242881A/en
Publication of CN110242881A publication Critical patent/CN110242881A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/90Methods of manufacture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00Lighting devices or systems using a string or strip of light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • F21V19/0015Fastening arrangements intended to retain light sources
    • F21V19/002Fastening arrangements intended to retain light sources the fastening means engaging the encapsulation or the packaging of the semiconductor device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Led Device Packages (AREA)

Abstract

The invention discloses a kind of preparation methods of COB light bar, include the following steps: S1 to produce high luminous mass, high IP protective performance and the long COB light bar of continuous luminous of the appearance without obvious interface, the preparation method, light-emitting component is mounted on substrate;Multiple substrate connections for being pasted with light-emitting component are become band by connecting plate, form light bar semi-finished product by S2;Light bar semi-finished product are introduced into extruder by traction device, packaging plastic are passed through in extruder by S3, and pass through extruder for packaging plastic extrusion molding together with light bar semi-finished product;The light bar semi-finished product that extruder squeezes out are introduced in solidification equipment and are packaged adhesive curing by S4.

Description

The preparation method and COB light bar of COB light bar
Technical field
The present invention relates to the technical field of COB light bar, in particular to the preparation method and COB light bar of a kind of COB light bar.
Background technique
Light-emitting component in existing COB light bar substantially realizes the encapsulation to light-emitting component using drop adhesive process, right One piece is then used to drip gum forming in a plurality of light-emitting elements, however, fluorescent powder is easy heavy using the complex process of whole drop glue Product easily leads to non-uniform light and color drift problem;Secondly, paste packing colloid is not easy to be formed, drip need to do before glue box dam or The design of person's PCB particular channel just can guarantee the linear of colloid, colloid shape and the bad control of thickness, and complex process is at high cost, easily Lead to luminance nonuniformity and color difference;Again, the light bar product that existing whole drop gum forming technique can only be shorter for length, for The very long light bar of length, the then mode for needing to release bonding bond billet finished product in desired length, and interface not only influences lamp With whole appearance, and interface has dark space, even if interface glue, not only poor appearance is also easy to reduce light bar entirety IP protection Performance.Guarantee luminous mass and IP protective performance in conclusion lacking a kind of can produce at present and can guarantee product appearance The preparation method of long COB light bar
Summary of the invention
In view of the problems of the existing technology, the main object of the present invention is to provide a kind of preparation method of COB light bar, should Method is able to produce the COB light bar of high luminous mass, high IP protective performance and appearance without obvious interface.
To achieve the above object, the preparation method of COB light bar proposed by the present invention comprising following steps:
Light-emitting component is mounted on substrate by S1;
Multiple substrate connections for being pasted with light-emitting component are become band by connecting plate, form light bar semi-finished product by S2;
Light bar semi-finished product are introduced into extruder by traction device, packaging plastic are passed through in extruder, and is passed through by S3 Extruder is by packaging plastic extrusion molding together with light bar semi-finished product;
The light bar semi-finished product that extruder squeezes out are introduced in solidification equipment and are packaged adhesive curing by S4.
In the step S1, after light-emitting component being mounted on substrate, transparent cured glue and quiet is dripped on light emitting elements It sets.
In the step S3 added with encapsulation preparation in used packaging plastic.
In the step S3, the extrusion width of the packaging plastic on light bar semi-finished product squeezes out thickness and exists between 1mm~20mm Between 0.1mm~5mm.
In certain embodiments of the present invention, packaging plastic employed in the step S3 is transparent silica gel or transparent PVC glue.
The present invention also proposes a kind of COB light bar comprising: if stem substrate, several light-emitting components are pasted on each substrate, Different substrate connects to form light bar by connecting plate, and light bar is equipped with the packing colloid of covering luminous element, the packing colloid It is arranged in light bar by extrusion forming mode.
Preferably, drop has transparent fixed glue on the light-emitting component.
Preferably, added with encapsulation preparation in the packaging plastic.
Preferably, the packing colloid is made of transparent silica gel or Transparent PVC window.
Preferably, the width of the packing colloid is between 1mm~20mm, and thickness is between 0.1mm~5mm.
Technical solution of the present invention is become band by first connecting substrate, then packaging plastic is arranged by extrusion molding process In substrate, packaging plastic is solidificated on substrate finally by solidification equipment, avoids after drop adhesive process is made into billet product and connects again At dark space and ugly product more appearance caused by a whole generated interface, improve the appearance of product and the continuity of light shape, Reach higher degree of protection simultaneously;Also, the width and thickness of packaging plastic can pass through the big of the extrusion of control extruder Small shape is adjusted, convenient and simple.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with The structure shown according to these attached drawings obtains other attached drawings.
Fig. 1 is the flow diagram of one embodiment of preparation method of COB light bar of the present invention;
Fig. 2 is the structural schematic diagram figure of COB light bar;
Fig. 3 is the structural schematic diagram of the not set packing colloid of COB light bar;
Fig. 4 is the decomposition diagram of COB light bar;
The object of the invention is realized, the embodiments will be further described with reference to the accompanying drawings for functional characteristics and advantage.
Specific embodiment
The present invention proposes a kind of preparation method of COB light bar.
Referring to Fig.1, Fig. 1 is the flow diagram of one embodiment of preparation method of COB light bar of the present invention.
As shown in Figure 1, in embodiments of the present invention, the preparation method of the COB light bar includes the following steps:
Light-emitting component is mounted on substrate by S1.
Specifically, in step sl, light-emitting component is LED chip, when attachment, by LED chip by substrate length direction etc. Away from attachment, the spacing between adjacent LED chip is maintained within 1mm~10mm, it is more uniform to can effectively ensure that light bar shines, i.e., It there will not be obvious luminous point when making low bright to occur.When the distance between LED chip is less than 1mm, the chip on substrate can be overstocked, patch Dressing up this and difficulty will increase dramatically;When the distance between LED chip is greater than 10mm, it will lead to light bar there are Luminescence Uniformities not Problem enough, bright spot is obvious.
Preferably, in step sl, after light-emitting component being mounted on substrate simultaneously test passes, drop is saturating on light emitting elements Bright solidification glue simultaneously stands solidification.It will can be mounted on LED chip on substrate in advance by transparent cured glue to fix, product is avoided to turn Cause to pollute when fortune or molding and damage.
Multiple substrate connections for being pasted with light-emitting component are become band by connecting plate, form light bar semi-finished product by S2.
Specifically, in the present embodiment, light bar is using double-faced flexible FPC as substrate, the layers of copper of substrate tow sides Thickness is between 20-75 μm, and when copper layer thickness is less than 20 μm, the circuit etching conductive capability formed in layers of copper is poor, and works as copper When layer is greater than -75 μm, the flexibility of substrate will be greatly reduced, light bar be easy to cause damage in bending.
In the present embodiment, also reinforcing rib can be set to reinforce the protection to LED chip in the side of LED chip, thus Increase the performance of the warp resistance resistant to bending of product.
It should be noted that substrate is not limited to using double-faced flexible FPC, manufacturer can be selected according to actual needs not Substrate of the same substrate as light bar, for example, glass also can be used in the case where not considering light bar warp resistance bending performance Other hard plate materials such as plate, aluminum substrate are as substrate.
Light bar semi-finished product are introduced into extruder by traction device, packaging plastic are passed through in extruder, and is passed through by S3 Extruder is by packaging plastic extrusion molding together with light bar semi-finished product;
Specifically, in the present embodiment, after light bar semi-finished product being introduced extruder, packaging plastic is expressed into light bar semi-finished product Light-emitting surface (being pasted with the one side of LED chip) on so that packaging plastic completely covers LED chip, then by packaging plastic and lamp Band semi-finished product extrusion molding together.
In the present embodiment, the extrusion width of the packaging plastic on light bar semi-finished product squeezes out thickness and exists between 1mm~20mm Between 0.1mm~5mm.When LED chip cannot be completely covered when the extrusion width of packaging plastic is less than 1mm, and being greater than 20mm, not only It is required that PCB is wider, and the big cost of light-emitting surface colloid amount is excessively high.The extrusion thickness of packaging plastic is less than 0.1mm, and packing colloid cannot be complete It is covered in LED chip well, when the thickness of packaging plastic is higher than 5mm, it will cause light extraction efficiency to reduce, product overall brightness is relatively low, Light efficiency is poor.
Specifically, in the present embodiment, the extrusion width of packaging plastic and extrusion thickness are by replacing various sizes of extrusion It mouthful is adjusted, and the shape of packing colloid that packaging plastic is formed can also select the extrusion of different shapes to adjust.
The light bar semi-finished product that extruder squeezes out are introduced in solidification equipment and are packaged adhesive curing, form light bar finished product by S4.
Technical solution of the present invention is become band by first connecting substrate, then packaging plastic is arranged by extrusion molding process In substrate, packaging plastic is solidificated on substrate finally by solidification equipment, avoids after drop adhesive process is made into billet product and connects again At dark space and ugly product more appearance caused by a whole generated interface, improve the appearance of product and the continuity of light shape, Reach higher degree of protection simultaneously;Also, the width and thickness of packaging plastic can pass through the big of the extrusion of control extruder Small shape is adjusted, convenient and simple.
Preferably, in the present embodiment, it needs for different production, in step s3, can also add in packaging plastic Add different encapsulation preparations, such as fluorescent powder, colorant.
In the first embodiment of the embodiment of the present invention, packaging plastic in step S3 is using added with fluorescent powder Transparent silica gel, for silica gel characteristic, extruder is corresponding to use cold-extruded die mould extruder, and solidification equipment uses thermal-curable system, such as Tunnel heating.
In the second embodiment of the embodiment of the present invention, packaging plastic in step S3 is using added with fluorescent powder Transparent PVC window, for the characteristic of Transparent PVC window, extruder is corresponding to use hot extrusion die mould extruder, and solidification equipment is used and freezed off Makeup is set, such as water cooling plant.
Extrusion forming packaging technology provided by the invention, which is compared, encapsulates work with traditional led drop glue packaging technology, extrusion forming Skill may make colloid uniform fold in the light-emitting surface of light bar, form entirely lighting effect.And avoid drop adhesive process colloid molding Box dam or PCB is needed to do groove processing complicated technology, and the colloid generated is not easy to be formed, fluorescent powder deposition, color drift, luminance nonuniformity Even problem, can effectively improve the stability, reliability, yield rate of light bar product, and reduce production cost.
Extrusion forming packaging technology another advantage is that, may be implemented to carry out the LED chip of overlength light bar primary Complete package avoids drop adhesive process and is made into after billet product dark space and appearance caused by being connected into a whole generated interface again Defect improves the appearance of light bar product and the continuity of light shape, while reaching higher IP degree of protection.
The present invention also proposes a kind of COB light bar.
It is the structural schematic diagram figure of COB light bar referring to Fig. 2-4, Fig. 2, Fig. 3 is the structure of the not set packing colloid of COB light bar Schematic diagram, Fig. 4 are the decomposition diagram of COB light bar.
As in Figure 2-4, in the present embodiment, it if the COB light bar includes stem substrate 100, is pasted on each substrate 100 Several light-emitting components 200, different substrate 100 form light bar by the connection of connecting plate 210.The upper surface of each substrate 100 is along it Length direction is equipped with the viscose area 100a that width is a, the attachment area 100b for being b equipped with width in viscose area 100a, light-emitting component 200 are mounted in attachment area 100b, and interconnected viscose area 100a is arranged in by extrusion forming mode for packing colloid 300 It is interior.
The present invention is by connecting into pencil-shape lamp band for substrate 100, and by packing colloid 300 by way of extrusion forming It is arranged on the light-emitting surface of light bar, can effectively realizes to overall package of light-emitting component in long light bar, the COB lamp of formation Band is without interface defect, and the appearance integraty of light bar is good, and no dark space, and IP protective performance is high.
In the present embodiment, light-emitting component 200 is LED chip, and LED chip is equidistantly mounted on by 100 length direction of substrate It mounts in area 100b, the spacing between adjacent LED chip is maintained within 1mm~10mm, can effectively ensure that light bar shines more Uniformly, it there will not be obvious luminous point when even if low bright to occur.Core when the distance between LED chip is less than 1mm, on substrate 100 Sector-meeting is overstocked, and mounting cost and difficulty will increase dramatically;When the distance between LED chip is greater than 10mm, light bar presence will lead to The problem that Luminescence Uniformity is inadequate, bright spot is obvious.
Preferably, light-emitting component 200 is fixed on the substrate 100 by transparent cured glue 400.Specifically, by packing colloid 300 are arranged before substrate 100, first pass through transparent cured glue 400 by light-emitting component 200 it is pre- it is solid on the substrate 100, avoid product from turning Cause to pollute when fortune or molding and damage.
In the present embodiment, in the present embodiment, substrate 100 is using double-faced flexible FPC, 100 tow sides of substrate Copper layer thickness between 20-75 μm.When copper layer thickness is less than 20 μm, the circuit etching conductive capability formed in layers of copper is poor, And when layers of copper is greater than -75 μm, it will be greatly reduced the flexibility of substrate, light bar be easy to cause damage in bending.Further, Also reinforcing rib can be set in the side of LED chip to reinforce the protection to LED chip, to increase the warp resistance resistant to bending of product Performance.
It should be noted that in the present embodiment, substrate 100 is not limited to using double-faced flexible FPC, and manufacturer can root Substrate 100 of the different substrates as light bar is selected according to actual needs, for example, in the feelings for not considering light bar warp resistance bending performance Under condition, other hard plate materials such as glass-fiber-plate, aluminum substrate also can be used as substrate 100.
In the present embodiment, preparation is encapsulated added with fluorescent powder, colorant etc. in packing colloid 300, for improving light bar Luminous efficiency or change light bar luminescent color, it should be noted that the encapsulation preparation specifically used be according to production need To carry out selection, however it is not limited to two kinds of encapsulation preparations of fluorescent powder and colorant.
In the present embodiment, packing colloid 300 is made of transparent silica gel or Transparent PVC window.The width of packing colloid 300 Between 1mm~20mm, thickness is between 0.1mm~5mm.It cannot be completely covered when the width of packing colloid 300 is less than 1mm LED chip, and be greater than 20mm when, it is wider not require nothing more than PCB, and the big cost of light-emitting surface colloid amount is excessively high.The thickness of packing colloid 300 Degree is less than 0.1mm, and packing colloid 300 intact cannot be covered in LED chip, when the thickness of packing colloid 300 is higher than 5mm, it will Light extraction efficiency is caused to reduce, product overall brightness is relatively low, and light efficiency is poor.
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all at this Under the inventive concept of invention, using equivalent structure transformation made by description of the invention and accompanying drawing content, or directly/use indirectly It is included in other related technical areas in scope of patent protection of the invention.

Claims (10)

1. a kind of preparation method of COB light bar, which comprises the steps of:
Light-emitting component is mounted on substrate by S1;
Multiple substrate connections for being pasted with light-emitting component are become band by connecting plate, form light bar semi-finished product by S2;
Light bar semi-finished product are introduced into extruder by traction device, packaging plastic are passed through in extruder, and pass through extrusion by S3 Machine is by packaging plastic extrusion molding together with light bar semi-finished product;
The light bar semi-finished product that extruder squeezes out are introduced in solidification equipment and are packaged adhesive curing by S4.
2. the preparation method of COB light bar as described in claim 1, which is characterized in that in the step S1, light-emitting component is pasted After on substrate, transparent cured glue is dripped on light emitting elements and is stood.
3. the preparation method of COB light bar as described in claim 1, which is characterized in that encapsulation employed in the step S3 Added with encapsulation preparation in glue.
4. the preparation method of COB light bar as claimed in claim 3, which is characterized in that encapsulation employed in the step S3 Glue is transparent silica gel or Transparent PVC window.
5. the preparation method of COB light bar as described in claim 1, which is characterized in that in the step S3, on light bar semi-finished product Packaging plastic extrusion width between 1mm~20mm, squeeze out thickness between 0.1mm~5mm.
6. a kind of COB light bar characterized by comprising if stem substrate, several light-emitting components are pasted on each substrate, it is different Substrate connects to form light bar by connecting plate, and light bar is equipped with the packing colloid of covering luminous element, and the packing colloid passes through Extrusion forming mode is arranged in light bar.
7. COB light bar as claimed in claim 6, which is characterized in that drop has transparent fixed glue on the light-emitting component.
8. COB light bar as claimed in claim 6, which is characterized in that added with encapsulation preparation in the packaging plastic.
9. COB light bar as claimed in claim 8, which is characterized in that the packing colloid is transparent silica gel or Transparent PVC window It is made.
10. COB light bar as claimed in claim 6, which is characterized in that the width of the packing colloid between 1mm~20mm, Its thickness is between 0.1mm~5mm.
CN201910656176.5A 2019-07-19 2019-07-19 The preparation method and COB light bar of COB light bar Pending CN110242881A (en)

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CN201910656176.5A CN110242881A (en) 2019-07-19 2019-07-19 The preparation method and COB light bar of COB light bar

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Application Number Priority Date Filing Date Title
CN201910656176.5A CN110242881A (en) 2019-07-19 2019-07-19 The preparation method and COB light bar of COB light bar

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111237655A (en) * 2020-01-23 2020-06-05 重庆慧库科技有限公司 COB lamp panel manufacturing method and COB lamp panel
CN117894904A (en) * 2024-03-14 2024-04-16 攀枝花镁森科技有限公司 FPC-COB lamp strip and manufacturing method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109812721A (en) * 2017-11-21 2019-05-28 王定锋 A kind of LED light strip and preparation method thereof
CN209944046U (en) * 2019-07-19 2020-01-14 惠州市慧昊光电有限公司 COB lamp area

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109812721A (en) * 2017-11-21 2019-05-28 王定锋 A kind of LED light strip and preparation method thereof
CN209944046U (en) * 2019-07-19 2020-01-14 惠州市慧昊光电有限公司 COB lamp area

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111237655A (en) * 2020-01-23 2020-06-05 重庆慧库科技有限公司 COB lamp panel manufacturing method and COB lamp panel
CN117894904A (en) * 2024-03-14 2024-04-16 攀枝花镁森科技有限公司 FPC-COB lamp strip and manufacturing method thereof
CN117894904B (en) * 2024-03-14 2024-05-17 攀枝花镁森科技有限公司 FPC-COB lamp strip and manufacturing method thereof

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