CN110242329A - A kind of tunnel double-lining concrete trolley template automatically grinding and spray equipment and method - Google Patents
A kind of tunnel double-lining concrete trolley template automatically grinding and spray equipment and method Download PDFInfo
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- CN110242329A CN110242329A CN201910622018.8A CN201910622018A CN110242329A CN 110242329 A CN110242329 A CN 110242329A CN 201910622018 A CN201910622018 A CN 201910622018A CN 110242329 A CN110242329 A CN 110242329A
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- polishing
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- belt
- lining concrete
- motor
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- 239000007921 spray Substances 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000005498 polishing Methods 0.000 claims abstract description 101
- 238000005507 spraying Methods 0.000 claims abstract description 73
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 27
- 238000009415 formwork Methods 0.000 claims description 19
- 230000005611 electricity Effects 0.000 claims description 4
- 238000010009 beating Methods 0.000 claims description 3
- 230000015271 coagulation Effects 0.000 claims description 3
- 238000005345 coagulation Methods 0.000 claims description 3
- 239000002689 soil Substances 0.000 claims description 3
- 125000006850 spacer group Chemical group 0.000 claims description 3
- 239000003595 mist Substances 0.000 claims description 2
- 230000001680 brushing effect Effects 0.000 description 8
- 238000010276 construction Methods 0.000 description 8
- 238000009434 installation Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000007704 transition Effects 0.000 description 4
- 238000005034 decoration Methods 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000011218 segmentation Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/18—Single-purpose machines or devices for grinding floorings, walls, ceilings or the like
- B24B7/188—Single-purpose machines or devices for grinding floorings, walls, ceilings or the like with cylinder- or belt-type tools
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/003—Linings or provisions thereon, specially adapted for traffic tunnels, e.g. with built-in cleaning devices
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
- E21D11/102—Removable shuttering; Bearing or supporting devices therefor
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Mechanical Engineering (AREA)
- Lining And Supports For Tunnels (AREA)
Abstract
The invention discloses a kind of tunnel double-lining concrete trolley template automatically grinding and spray equipment and methods, including traveling wheel, movable motor, the first reinforced support, rotary drive system, bracket rotating device, support frame, polishing motor, driving wheel, polishing belt, auxiliary wheel, spraying electric pump, release agent locker room, spraying pipeline and controller, the device and method can be realized automatically grinding and the spraying of tunnel double-lining concrete trolley template, and high degree of automation, operate relatively simple, safety and reliability are higher.
Description
Technical field
The present invention relates to a kind of automatically grinding and spray equipment and methods, and in particular to a kind of tunnel double-lining concrete trolley
Template automatically grinding and spray equipment and method.
Background technique
As China's economy grows continuously and fast, the transport developments such as high-speed railway, highway field persistently increases construction
Dynamics, the emphasis of construction is also gradually tilted to western part, and the landform of the high mountain cheuch of west region character, landforms apply Tunnel Engineering
The accounting of work is higher and higher, has notably more than 80%, key control point of the constructing tunnel as construction enterprises' unit, and tunnel double-lining
Concrete construction is even more the most important thing, and the presentation quality of two lining concrete is even more important, jacking and left and right due to two lining trolleys
Mobile distance is limited, two lining concrete trolley contraction states under trolley formwork distance two serve as a contrast concrete surface generally 30cm with
Interior, within the scope of the general 9-12m of trolley length narrow space is difficult to carry out template polishing and brushing for two lining trolley formworks
Concrete parting agent, two lining trolley formwork large area stays concrete residue, residual stain etc., add no brushing template release agent thus
Cause moulding by casting two to serve as a contrast concrete surface large area honeycomb, pitted skin, residual stain etc., seriously affects the appearance matter of two lining concrete
Amount is especially vcehicular tunnel before tunnel is open to traffic in order to ensure that whole aesthetic effect substantially will be to tunnel double-lining concrete surface
It is comprehensively decorated, a large amount of manpower and financial resources need to be put into, the slight change on the tunnel concrete surface after in addition fitting up
It can not observe, if local geology is changed greatly without finding and handling in time, easily causing burst safety accident influences row
Vehicle safety, so it is very urgent to ensure that two lining concrete form the qualified as-cast finish for not needing decoration.
It is taken at present very to advanced mechanical equipment for constructing tunnel, tunnel machine degree increases, entire tunnel
Progress and personal injury safety accident obtained effective control.How to guarantee that two lining concrete are formed qualified not needing to fill
The as-cast finish of decorations is the most important thing, it is traditional the measure mode of being effectively treated be not added certainly be it is unworkable, without template
Periodical polishing and brushing template release agent before and after use, the surface quality of two lining concrete cannot improve, so urgently
Need a kind of two lining concrete trolley template automatically grinding easy to operate, high degree of automation and automatic sprayed die plate release agent
Device.
Summary of the invention
It is an object of the invention to overcome the above-mentioned prior art, a kind of tunnel double-lining concrete trolley mould is provided
Plate automatically grinding and spray equipment and method, the device and method can be realized beating automatically for tunnel double-lining concrete trolley template
Mill and spraying, and high degree of automation, operation is relatively simple, and safety and reliability are higher.
In order to achieve the above objectives, tunnel double-lining concrete trolley template automatically grinding and spray equipment packet of the present invention
Include traveling wheel, movable motor, the first reinforced support, rotary drive system, bracket rotating device, support frame, polishing motor, active
Wheel, polishing belt, auxiliary wheel, spraying electric pump, release agent locker room, spraying pipeline and controller；
The bottom of two lining concrete trolley templates is provided with two lining trolley formwork ribs, and two serve as a contrast on trolley formwork ribs
It is provided with walking track, traveling wheel is set on walking track, and movable motor drives traveling wheel to move on walking track；
Fixed platform is provided at the top of first reinforced support, wherein rotary drive system is located in the fixed platform,
Bracket rotating device is located at the top of rotary drive system, and rotary drive system driving arm rotating device is rotated, walking
Motor is located on bracket rotating device；
The lower end of support frame is located in fixed platform, and polishing motor is fixed on the upper end of support frame, driving wheel and polishing electricity
The output shaft of machine is connected, and polishing belt is socketed on driving wheel and auxiliary wheel, sprays entrance and the release agent locker room of electric pump
It is connected, the outlet for spraying electric pump is connected with spraying pipeline, and spray pipe road is provided with several spray heads, controller and spraying electricity
The control terminal of the control terminal of pump, the control terminal of movable motor and rotary drive system is connected；
In spraying, spraying pipeline is fixed on polishing belt.
The bracket storage chamber for storing support frame, the motor for storing polishing motor are provided on first reinforced support
Storage platform and for store polishing belt belt storage chamber.
The outlet for spraying electric pump is connected by release agent conveyance conduit with spraying pipeline.
Further include the locating part for being limited to bracket rotating device, wherein the locating part be limiting slot or
Spacer pin.
Rotary drive system is runing rest or rotating electric machine.
Support frame includes more lifting supports, wherein is connected between each lifting support by the second reinforced support.
The number of auxiliary wheel is two, wherein first auxiliary wheel is located at the top of second auxiliary wheel, in polishing belt
In bruting process, first auxiliary wheel is in contact with the inner wall on the upside of polishing belt, on the downside of second auxiliary wheel and polishing belt
Inner wall be in contact.
Tunnel double-lining concrete trolley template automatically grinding and spraying method of the present invention the following steps are included:
1) controller starts movable motor, and movable motor driving traveling wheel moves to two lining concrete trolleys along walking track
One end of template, controller start rotary drive system, make bracket rotating device rotate to design by rotary drive system
Operating position adjusts the height of support frame, so that polishing motor is fixed to design position, then polishing belt is socketed on driving wheel
And on two auxiliary wheels, so that the surfaces of polishing belt lacing wire and two lining concrete trolley templates of abutting；
2) controller starting polishing motor, polishing motor driven driving wheel rotation are mixed to two linings by the operating of polishing belt
Solidifying earthen platform vehicle template surface is polished, while controller control movable motor is moved to two lining concrete trolleys along walking track
The other end of template, to realize that polishing belt to the uniform grinding of two lining concrete trolley template surfaces, after the completion of polishing, first closes
Movable motor is closed, polishing motor is turned off；
3) first auxiliary wheel is unclamped, polishing belt is socketed on second auxiliary wheel and driving wheel, and make skin of polishing
Band is tightened, to make two lining concrete trolley template surfaces of belt disengaging of polishing, spraying pipeline is fixed on polishing belt, control
Device processed opens spraying electric pump, by spray electric pump make release agent store indoor release agent through spraying electric pump and spraying pipeline from
The spray head atomized spray of spray pipe road serves as a contrast concrete trolley template surface two, while controller control movable motor is opened,
Movable motor driving traveling wheel is moved to the initial position of traveling wheel along walking track, during this period, realizes two lining coagulation earthen platforms
The spraying of vehicle template surface.
After step 3) further include:
Auxiliary wheel is unclamped, spraying pipeline and polishing belt are removed, polishing belt and spraying pipeline are respectively placed in belt
In storage chamber and spraying pipeline storage chamber, then support frame is removed, so that polishing motor falling is fixed in motor storage platform, together
When support frame is placed in bracket storage chamber, in addition, by rotary drive system make bracket rotating device reversely rotate to
Then initial position is cut off the power.
The invention has the following advantages:
Tunnel double-lining concrete trolley template automatically grinding and spray equipment of the present invention and method are in concrete operations
When, by walking track, movable motor, rotary drive system, support frame, polishing motor, polishing belt, spraying electric pump, spray pipe
Road and controller progress are integrated, have easy for installation, easy to operate, quick construction, polishing comprehensively and spray uniformly
The characteristics of, in addition, device is mounted on two lining trolley formwork ribs, one-time-reach-place, whole device serves as a contrast trolleys with two always
It moves and uses together, it is in place, transition speed is fast without extra cooperation transition measure, it is possible to reduce with other processes
Interfere with each other, to create good working environment；High degree of automation, it is only necessary to which a small number of personnel's cooperations, all working are logical
It crosses controller and completes operation, easy to operate, quick construction realizes polishing and the release agent of tunnel double-lining concrete trolley template
Brushing operation from scratch, substantially increase the apparent mass of two lining concrete, it is mixed on the other hand to realize tunnel double-lining
Solidifying soil trolley formwork polishing and the automation of brushing release agent, it is artificial to replace, have rapid, safe and reliable and efficient
Feature reduces or prevents the generation of safety accident.
Detailed description of the invention
Fig. 1 is the status diagram of two lining trolley work in the present invention.
Fig. 2 is the status diagram of two lining trolley demouldings in the present invention.
Fig. 3 is the scheme of installation of walking track 1 in the present invention；
Fig. 4 is the working state figure of the present invention during the grinding process；
Fig. 5 is working state figure of the present invention in spraying process；
Fig. 6 is the main view of the present invention during the grinding process；
Fig. 7 is the main view after the completion of present invention polishing.
Wherein, 1 be walking track, 2 be movable motor, 3 be bracket rotating device, 4 be locating part, 5 be rotation driving system
System, 6 be the first reinforced support, 7 be spraying electric pump, 8 be release agent locker room, 9 be bracket storage chamber, 10 be that motor storage is flat
Platform, 11 be support frame, 12 be the second reinforced support, 13 be polishing motor, 14 be driving wheel, 15 be auxiliary wheel, 16 be polishing skin
Band, 17 be traveling wheel, 18 be spraying pipeline, 19 be release agent conveyance conduit, 20 be belt storage chamber, 21 be spraying pipeline store
Room, 22 be two lining concrete trolley templates, 23 be two lining trolley formwork ribs, 24 be controller.
Specific embodiment
The invention will be described in further detail with reference to the accompanying drawing:
Referring to figs. 1 to Fig. 7, tunnel double-lining concrete trolley template automatically grinding and spray equipment of the present invention include
Traveling wheel 17, movable motor 2, the first reinforced support 6, rotary drive system 5, bracket rotating device 3, support frame 11, polishing electricity
Machine 13, driving wheel 14, polishing belt 16, auxiliary wheel 15, spraying electric pump 7, release agent locker room 8, spraying pipeline 18 and controller
24；The bottom of two lining concrete trolley templates 22 is provided with two lining trolley formwork ribs 23, two lining trolley formwork ribs 23
On be provided with walking track 1, traveling wheel 17 be set to walking track 1 on, and movable motor 2 drive traveling wheel 17 walking track
It is moved on 1；The top of first reinforced support 6 is provided with fixed platform, wherein rotary drive system 5 is located at the fixed platform
On, bracket rotating device 3 is located at the top of rotary drive system 5,3 turns of 5 driving arm rotating device of rotary drive system
Dynamic, movable motor 2 is located on bracket rotating device 3；The lower end of support frame 11 is located in fixed platform, and polishing motor 13 is fixed on
The upper end of support frame 11, driving wheel 14 with polishing motor 13 output shaft be connected, polishing belt 16 be socketed on driving wheel 14 and
On auxiliary wheel 15, the entrance of spraying electric pump 7 is connected with release agent locker room 8, sprays the outlet and spraying 18 phase of pipeline of electric pump 7
Connection sprays and is provided with several spray heads on pipeline 18, control terminal, the control terminal of movable motor 2 of controller 24 and spraying electric pump 7
And the control terminal of rotary drive system 5 is connected；In spraying, spraying pipeline 18 is fixed on polishing belt 16.
The bracket storage chamber 9 for storing support frame 11 is provided on first reinforced support 6, for storing polishing motor 13
Motor storage platform 10 and for store polishing belt 16 belt storage chamber 20.
The outlet of spraying electric pump 7 is connected by release agent conveyance conduit 19 with spraying pipeline 18.In addition, the present invention also wraps
Include the locating part 4 for being limited to bracket rotating device 3, wherein the locating part 4 is limiting slot or spacer pin；Rotation
Turning drive system 5 is runing rest or rotating electric machine.
Support frame 11 includes more lifting supports, wherein is connected between each lifting support by the second reinforced support 12
It connects；The number of auxiliary wheel 15 is two, wherein first auxiliary wheel 15 is located at the top of second auxiliary wheel 15, in polishing skin
In 16 bruting process of band, first auxiliary wheel 15 is in contact with the inner wall of polishing belt 16 upside, second auxiliary wheel 15 and beats
The inner wall of 16 downside of mill belt is in contact.
Controller 24 is portable structure, and support frame 11 uses telescopic structure, and the stretch mode of the support frame 11 can be with
It is manually, to be also possible to automatic.In addition, track 1 of walking in the present invention, movable motor 2, polishing motor 13 and spraying electric pump 7
Specification, the size of the first reinforced support 6, the size of the second reinforced support 12, the size of motor storage platform 10, support frame 11
Size, polishing 16 size of belt, spraying 18 size of pipeline, 20 size of belt storage chamber, the size root for spraying pipeline storage chamber 21
It is determined according to profile, trolley translation and the jacking design parameter of two lining concrete trolley sections etc. in specific tunnel, should also
Consider that the present invention needs to meet through concrete delivery truck and the requirement not conflicted with two lining this body structure of template, specific tunnel
Specific discuss determines.
Tunnel double-lining concrete trolley template automatically grinding and spraying method of the present invention the following steps are included:
1) installation walking track 1 installs two lining concrete trolley templates 22 and two lining trolley formwork ribs 23
Securely, segmentation installation walking track 1 is carried out according to the turning point that two lining concrete trolley templates 22 are segmented, so that walking track 1
Inflection point, section length and the radian of segmentation and two lining concrete trolley templates 22 and two lining trolley formwork ribs 23 are kept
Unanimously, while guaranteeing that the straight degree of walking track 1 meets the requirement of 2 traveling wheel 17 of movable motor 2 and movable motor；
2) controller 24 starts movable motor 2, and movable motor 2 drives traveling wheel 17 to move to two linings along walking track 1 and mixes
One end of solidifying soil trolley formwork 22, controller 24 start rotary drive system 5, by rotary drive system 5 bracket are rotated
Device 3 rotates to design work position, adjusts the height of support frame 11, so that polishing motor 13 is fixed to design position, then will
Polishing belt 16 is socketed on driving wheel 14 and two auxiliary wheels 15, so that polishing 16 lacing wire of belt and two lining coagulation earthen platforms of abutting
The surface of vehicle template 22；
3) starting of controller 24 polishing motor 13, polishing motor 13 drive driving wheel 14 to rotate, and are transported by polishing belt 16
Turn to polish to two lining 22 surfaces of concrete trolley template, while controller 24 controls movable motor 2 and moves along walking track 1
To the other end of two lining concrete trolley templates 22, to realize polishing belt 16 to the equal of two lining 22 surfaces of concrete trolley template
Even polishing after the completion of polishing, first closes movable motor 2, turns off polishing motor 13；Wherein, can come for the quality that guarantees to polish
Several times of more polishings are returned, to guarantee grinding effect, the present invention are made to be parked in the end of two lining concrete trolley templates 22 after polishing,
Stop the operating of movable motor 2, to ensure operation safety requirement, should first stop the operating of movable motor 2, then stop the fortune of motor 13 of polishing
Turn；
4) first auxiliary wheel 15 is unclamped, polishing belt 16 is socketed on second auxiliary wheel 15 and driving wheel 14, and
Polishing belt 16 is tightened, to make two lining 22 surfaces of concrete trolley template of the disengaging of belt 16 of polishing, spraying pipeline 18 is consolidated
Due on polishing belt 16, controller 24 opens spraying electric pump 7, makes the demoulding in release agent locker room 8 by spraying electric pump 7
Agent is through spraying electric pump 7 and sprays pipeline 18 from the spray head atomized spray on spraying pipeline 18 in two lining 22 tables of concrete trolley template
Face, while controller 24 controls movable motor 2 and opens, movable motor 2 drives traveling wheel 17 to be moved to traveling wheel along walking track 1
17 initial position realizes the spraying on two lining 22 surfaces of concrete trolley template during this period, wherein to guarantee sprinkling quality
The position that a little change of polishing motor 13 sprays 18 spray head of pipeline can be sprayed several times more or start in short-term, back and forth to guarantee mist
Change spray effect, the present invention is made to be parked in the end of two lining concrete trolley templates 22 after sprayed, stops movable motor 2 and transport
Turn, to ensure operation safety requirement, should first stop the operating of movable motor 2, then stops spraying electric pump 7 and operate；
5) auxiliary wheel 15 is unclamped, spraying pipeline 18 and polishing belt 16 is removed, polishing belt 16 and spraying pipeline 18 is divided
It is not placed in belt storage chamber 20 and spraying pipeline storage chamber 21, then removes support frame 11, so that polishing motor 13 is fallen after rise admittedly
Due in motor storage platform 10, while support frame 11 being placed in bracket storage chamber 9, in addition, passing through rotary drive system 5
So that bracket rotating device 3 is reversely rotated to initial position, then cut off the power.
The present invention can effectively solve the problem that current tunnel double-lining concrete trolley template 22 can not polish, brushing release agent, two
Lining trolley formwork large area stay concrete residue, residual stain etc. cause moulding by casting two serve as a contrast concrete surface large area honeycomb, pitted skin,
The apparent masses difference such as breakage needs further to increase the problem that investment carries out Integral decoration to tunnel.Specifically, the present invention will go
Walk track 1, movable motor 2, rotary drive system 5, support frame 11, polishing motor 13, polishing belt 16, spraying electric pump 7, spraying
Pipeline 18 and controller 24 carry out it is integrated, have easy for installation, easy to operate, quick construction, polishing comprehensively and spray
Uniform feature is applied, in addition, it is last in place that device is mounted on two lining trolley formwork ribs 23, whole device is always with two
Lining trolley is moved and is used together, in place, transition speed is fast without extra cooperation transition measure, it is possible to reduce with it
His process interferes with each other, to create good working environment；High degree of automation, it is only necessary to which a small number of personnel cooperate all working
It can complete to operate by controller 24, easy to operate, quick construction；Realize beating for tunnel double-lining concrete trolley template 22
The brushing operation of mill and release agent from scratch, substantially increases the apparent mass of two lining concrete, on the other hand realizes
The polishing of tunnel double-lining concrete trolley template 22 and the automation of brushing release agent, it is artificial to replace, have rapidly, safety, can
It leans on and efficient feature, reduces or prevent the generation of safety accident.Moreover, it is achieved that the speed of travel, the speed of rotation and spraying
The adjustment of pressure spacing can more preferably ensure the grinding effect and coating quality of tunnel double-lining concrete trolley template 22；Entirely
Device hangs on the inside of tunnel double-lining concrete trolley template 22, and the safety of device has sufficient guarantee.
Claims (9)
1. a kind of tunnel double-lining concrete trolley template automatically grinding and spray equipment, which is characterized in that including traveling wheel (17),
Movable motor (2), the first reinforced support (6), rotary drive system (5), bracket rotating device (3), support frame (11), polishing electricity
Machine (13), driving wheel (14), polishing belt (16), auxiliary wheel (15), spraying electric pump (7), release agent locker room (8), spray pipe
Road (18) and controller (24)；
The bottom of two linings concrete trolley template (22) is provided with two lining trolley formwork ribs (23), and two lining trolley formworks are reinforced
Walking track (1) is provided on rib (23), traveling wheel (17) is set in walking track (1), and movable motor (2) drives walking
Wheel (17) moves in walking track (1)；
First reinforced support is provided with fixed platform at the top of (6), wherein rotary drive system (5) is located at the fixed platform
On, bracket rotating device (3) is located at the top of rotary drive system (5), rotary drive system (5) driving arm rotating device
(3) it is rotated, movable motor (2) is located on bracket rotating device (3)；
The lower end of support frame (11) is located in fixed platform, and the upper end of support frame (11), driving wheel are fixed in polishing motor (13)
(14) it is connected with the output shaft of polishing motor (13), polishing belt (16) is socketed on driving wheel (14) and auxiliary wheel (15),
The entrance of spraying electric pump (7) is connected with release agent locker room (8), and the outlet for spraying electric pump (7) is connected with spraying pipeline (18)
It is logical, it is provided with several spray heads in spraying pipeline (18), the control terminal of controller (24) and spraying electric pump (7), movable motor (2)
Control terminal and the control terminal of rotary drive system (5) are connected；
In spraying, spraying pipeline (18) is fixed in polishing belt (16).
2. tunnel double-lining concrete trolley template automatically grinding according to claim 1 and spray equipment, which is characterized in that
The bracket storage chamber (9) for storing support frame (11) is provided on first reinforced support (6), for storing polishing motor (13)
Motor storage platform (10) and for store polish belt (16) belt storage chamber (20).
3. tunnel double-lining concrete trolley template automatically grinding according to claim 1 and spray equipment, which is characterized in that
The outlet of spraying electric pump (7) is connected by release agent conveyance conduit (19) with spraying pipeline (18).
4. tunnel double-lining concrete trolley template automatically grinding according to claim 1 and spray equipment, which is characterized in that
Further include the locating part (4) for being limited to bracket rotating device (3), wherein the locating part (4) be limiting slot or
Spacer pin.
5. tunnel double-lining concrete trolley template automatically grinding according to claim 1 and spray equipment, which is characterized in that
Rotary drive system (5) is runing rest or rotating electric machine.
6. tunnel double-lining concrete trolley template automatically grinding according to claim 1 and spray equipment, which is characterized in that
Support frame (11) includes more lifting supports, wherein is connected between each lifting support by the second reinforced support (12).
7. tunnel double-lining concrete trolley template automatically grinding according to claim 2 and spray equipment, which is characterized in that
The number of auxiliary wheel (15) is two, wherein first auxiliary wheel (15) is located at the top of second auxiliary wheel (15), is polishing
In belt (16) bruting process, first auxiliary wheel (15) is in contact with the inner wall on the upside of polishing belt (16), second auxiliary
Wheel (15) is in contact with the inner wall on the downside of polishing belt (16).
8. a kind of tunnel double-lining concrete trolley template automatically grinding and spraying method, which is characterized in that be based on claim 7 institute
The tunnel double-lining concrete trolley template automatically grinding and spray equipment stated, comprising the following steps:
1) controller (24) starting movable motor (2), movable motor (2) driving traveling wheel (17) are moved to along walking track (1)
One end of two linings concrete trolley template (22), controller (24) start rotary drive system (5), pass through rotary drive system
(5) make bracket rotating device (3) rotate to design work position, adjust the height of support frame (11), so that polishing motor
(13) it is fixed to design position, then polishing belt (16) is socketed on driving wheel (14) and two auxiliary wheels (15), so that beating
It grinds belt (16) lacing wire and is close to the surface of two linings concrete trolley template (22)；
2) controller (24) starting polishing motor (13), polishing motor (13) driving driving wheel (14) rotation, passes through belt of polishing
(16) operating polishes to two lining concrete trolley template (22) surfaces, while controller (24) controls movable motor (2) edge
Walking track (1) is moved to the other end of two lining concrete trolley templates (22), to realize polishing belt (16) to two lining coagulations
The uniform grinding on native trolley formwork (22) surface after the completion of polishing, first closes movable motor (2), turns off polishing motor (13)；
3) first auxiliary wheel (15) is unclamped, polishing belt (16) is socketed on second auxiliary wheel (15) and driving wheel (14)
On, and polishing belt (16) is tightened, to make two lining concrete trolley template (22) surfaces of belt (16) disengaging of polishing, will spray
It applies pipeline (18) to be fixed in polishing belt (16), controller (24) opens spraying electric pump (7), makes by spraying electric pump (7)
Release agent in release agent locker room (8) through spraying electric pump (7) and sprays pipeline (18) from the spray head mist in spraying pipeline (18)
Change is sprayed at two lining concrete trolley template (22) surfaces, while controller (24) control movable motor (2) is opened, movable motor
(2) driving traveling wheel (17) is moved to the initial position of traveling wheel (17) along walking track (1), during this period, realizes that two linings are mixed
The spraying on solidifying soil trolley formwork (22) surface.
9. tunnel double-lining concrete trolley template (22) automatically grinding according to claim 1 and spraying method, feature
It is, after step 3) further include:
It unclamps auxiliary wheel (15), removes spraying pipeline (18) and polishing belt (16), by polishing belt (16) and spraying pipeline
(18) it is respectively placed in belt storage chamber (20) and spraying pipeline storage chamber (21), then removes support frame (11), so that polishing
Motor (13) falling is fixed on motor storage platform (10), while support frame (11) being placed in bracket storage chamber (9), separately
Outside, by rotary drive system (5) bracket rotating device (3) are reversely rotated to initial position, then cuts off the power.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910622018.8A CN110242329B (en) | 2019-07-10 | 2019-07-10 | Automatic polishing and spraying device and method for tunnel secondary lining concrete trolley template |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910622018.8A CN110242329B (en) | 2019-07-10 | 2019-07-10 | Automatic polishing and spraying device and method for tunnel secondary lining concrete trolley template |
Publications (2)
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| CN110847936A (en) * | 2019-12-19 | 2020-02-28 | 长沙理工大学 | Intelligence tunnel section levels device |
| CN111105157A (en) * | 2019-12-19 | 2020-05-05 | 长沙理工大学 | Working method of intelligent tunnel section flattening device |
| CN113465636A (en) * | 2021-06-04 | 2021-10-01 | 中交第一公路勘察设计研究院有限公司 | Tunnel secondary lining distributed optical fiber automatic laying device and method |
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| CN110242329B (en) | 2024-02-09 |
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