CN110241486A - Reciprocation bale plucker visits the flat packet system of packet and control method automatically - Google Patents

Reciprocation bale plucker visits the flat packet system of packet and control method automatically Download PDF

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Publication number
CN110241486A
CN110241486A CN201910483459.4A CN201910483459A CN110241486A CN 110241486 A CN110241486 A CN 110241486A CN 201910483459 A CN201910483459 A CN 201910483459A CN 110241486 A CN110241486 A CN 110241486A
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China
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cotton
controller
packet
light
gripping arm
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CN201910483459.4A
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CN110241486B (en
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李玉秀
邵松娟
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Qingdao Hongda Textile Machinery Co Ltd
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Qingdao Hongda Textile Machinery Co Ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G7/00Breaking or opening fibre bales
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G7/00Breaking or opening fibre bales
    • D01G7/06Details of apparatus or machines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The present invention provides a kind of reciprocation bale pluckers to visit the flat packet system of packet and control method automatically, include: electrical control panel, tower body, tower seat, gripping arm and grabs cotton roller and grab cotton roller set of blades, track, suction slot, revetment, its main feature is that: two pairs of automatic detection light-controllers are respectively installed along the anterior-posterior length direction of gripping arm two sides, there are two pairs of automatic detection light-controllers to be installed in same low level plane, other two pairs of light-controllers are installed on same high bit-planes, and the output signal of four pairs of light-controllers is connected to electrical control panel.When gripping arm is along tower body oscilaltion, four pairs of light-controllers at various height blocked by cotton packet by position, controller judges the fluctuations of cotton packet according to the height of the variation of light-controller output signal and gripping arm, cotton falling head of initially grabbing by the way that gripping arm is calculated grabs cotton descending depth with reciprocal, control the balance of crawl amount, it eliminates for equipment damage and security risk caused by cotton unevenness, improves rear class carding machine card sliver quality.

Description

Reciprocation bale plucker visits the flat packet system of packet and control method automatically
Technical field
The invention belongs to textile machine manufacturing technology field, specifically a kind of reciprocation bale plucker visits Bao Pingbao system automatically System and control method.
Background technique
Reciprocation bale plucker is usually by electrical control panel 1, tower body 2, tower seat 3, gripping arm 4, track 5, suction slot 6, revetment 7 Deng composition, as shown in Figure 1.Track 5 is installed on the ground, and tower seat 3 can make horizontal reciprocating movement along track 5;Column tower body 2 is pacified On tower seat 3, and it can rotate around the center of tower seat 3;Gripping arm 4 and 2 right angle setting of tower body, and can be along the work of tower body 2 Lower elevating movement;A pair is provided at left and right sides of the flock entrance of gripping arm 4 and grabs cotton roller 4.1, and edge is grabbed on grabbing cotton roller 4.1 The front-rear direction of cotton arm 4 is provided with multiple groups and grabs cotton roller blade 4.2, as shown in Figure 2.Cotton packet is arranged in the two sides of track 5, cotton packet Length be slightly less than the length of track, the elemental height of cotton packet is less than the height grabbed when cotton arm 4 rises to extreme higher position, cotton packet Width is suitable with the anterior-posterior length of gripping arm 4, the side of track is provided with revetment 7 is strayed into prevent staff in cotton packet and grab cotton Area.
When reciprocation bale plucker works, gripping arm 4 makees horizontal reciprocating movement, around the center of tower seat 3 work rotation fortune with tower seat 3 It is dynamic, along tower body 2 as oscilaltion campaign, this three movement ensure that gripping arm 4 finishes the cotton packet crawl of 5 two sides of track, grab cotton Roller 4.1 wraps crawl cotton from cotton, integrates tiny flock, flock is along the vertical suction channel 6 and setting being arranged in tower body 2 Lateral suction slot 6 between two tracks is sent to next procedure.
Since cotton packet itself is rugged, and often have crawl less than cotton be played back to cotton and wrap face, lead Cotton packet surface is caused to be uneven and soft.Currently, cotton Bao Gaodu, descending depth in the electric control system of reciprocation bale plucker Need it is each grab cotton region domain by manually estimating, setting by hand, the walking of griping cotton machine tower body to setting grabs cotton region domain, drops to and set Fixed height starts to make along track horizontal reciprocating movement crawl cotton and determines each stroke gripping arm according to the descending depth of setting The distance of decline.Griping cotton machine often occurs operator when cotton packet initially grabs and estimates excessive height, and continuous walking crawl is more A stroke is still grabbed less than enough cottons, if setting descending depth it is excessive, cotton packet is smooth thick and solid after multiple strokes, forget and Shi Xiugai descending depth will make to decline too deep, and it is excessive to grab cotton amount, causes griping cotton machine hired roughneck's load excessive, and crawl cotton block is excessive, Damage may cause to rear class opener draught fan impeller etc. or excessive friction causes fire behavior.If it is high that operator estimates cotton packet Spend low, griping cotton machine runs to packet area's gripping arm decline and grabs cotton with regard to too deep, directly triggering cotton packet height controller, causes parking report It is alert.Or to grab cotton amount excessive, causes hired roughneck and subsequent equipment load is excessive damages.Cotton packet is inputted sometimes for being repeated as many times Height test is driven, and drive initially to grab cotton amount and normal operating condition to grab cotton amount difference larger, do not accomplish uniformly to grab, Affect rear class carding machine card sliver quality.
Summary of the invention
The present invention is in order to solve the problems existing in the prior art and insufficient, provides a kind of reciprocation bale plucker and visits Bao Pingbao automatically System and control method, gripping arm detect cotton Bao Gaodu automatically, and cotton packet height and gripping arm descending depth are not arranged manually, avoids mesh Error is surveyed, alarm parking is reduced and grabs the irregular damage caused by subsequent equipment, controls the balance of crawl amount, improves rear class comb Cotton machine card sliver quality.
The purpose of the present invention is what is be achieved through the following technical solutions:
A kind of reciprocation bale plucker visits the flat packet system of packet automatically, comprising: electrical control panel, tower body, tower seat, gripping arm and grabs cotton roller With grab cotton roller set of blades, track, suction slot, revetment, which is characterized in that in the left and right sides of the gripping arm before and after gripping arm Length direction respectively installs two pairs of automatic detection light-controllers, is respectively as follows: lower-left light-controller K1, bottom right light-controller K2, upper left light-controller K3, upper right light-controller K4, the lower-left light-controller K1 and bottom right light-controller K2 are installed in same low level plane, the left side Upper light-controller K3, upper right light-controller K4 are installed on same high bit-planes, the output letter of described four pairs automatic detection light-controllers Number it is connected to the electrical control panel.
Improvement to above-mentioned technical proposal: the distance between the lower-left light-controller K1 and upper left light-controller K3 are 80- 120mm, the distance between the bottom right light-controller K2 and upper right light-controller K4 are 80-120mm.
Further improvement to above-mentioned technical proposal: the lower-left light-controller K1, bottom right light-controller K2, upper left light-controller K3 and upper right light-controller K4 is correlation type Photoelectric infrared switch.
Further improvement to above-mentioned technical proposal: being fixedly mounted fore-stock and after-poppet on the outer housing of gripping arm, described Lower-left light-controller K1, bottom right light-controller K2, upper left light-controller K3 and upper right light-controller K4 be separately mounted to fore-stock and rear branch On frame.
A kind of above-mentioned reciprocation bale plucker visits the control method for wrapping flat packet system, the horizontal reciprocating movement including tower seat automatically Control, tower body are controlled around the rotary motion of tower seat, which is characterized in that the gripping arm is along tower body as the control journey of oscilaltion campaign The output signal of lower-left light-controller K1, bottom right light-controller K2, upper left light-controller K3 and upper right light-controller K4 are introduced in sequence as anti- Feedback signal, control method include the following steps:
1. after the completion of the arrangement of griping cotton machine track two sides cotton packet, by home key, tower body is returned to gripping arm close to the first of electrical control panel Beginning position, gripping arm are in extreme higher position;Driving button is pressed in electrical control panel, tower body and gripping arm are walked forward at the arrangement of cotton packet Stop, gripping arm drops to light-controller K1 or K2 when being blocked by cotton packet, and record height grabs cotton roller rotation, starts to grab cotton, and continue Cotton is grabbed in trailing edge walking, it is per second to count once;When upper left, light-controller K3 or upper right light-controller K4 are blocked by cotton packet, grab Arm rises, and rises to when lower-left light-controller K1 or bottom right light-controller K2 is not blocked by cotton packet and declines again, light-operated with lower-left always The position record gripping arm height of device K1, bottom right light-controller K2, until the end position to arrangement cotton packet of walking, calculating cotton Bao Gaodu Cotton Bao Gaodu of the average value as next stroke;
2. gripping arm grabs cotton in this cotton packet height calculated, the decline system set with 1 man-machine interface of electrical control panel Number, multiplied by the descending depth of each stroke, as first stroke descending depth;In the both ends position of cotton packet, gripping arm decline is whole No longer decline among a stroke, level crawl;Starting position is arranged from cotton packet, arranges stop bits to the cotton packet along rail length It sets, moves back and forth;From cotton packet arrangement starting position to end position, or from cotton packet arrange end position to starting position be one A stroke;Tower body, tower seat and gripping arm are moved along guide rail direction simultaneously;According to calculation formula, as number of strokes increases, descending depth It is gradually reduced, at least through 20 strokes, descending depth is equal to the descending depth of 1 man-machine interface of electrical control panel setting, and one Until this side, cotton has been grabbed;If the descending depth of calculating is less than or equal to electrical control before at least 20 strokes reach The descending depth of platform man-machine interface setting, then with the descending depth decline of electrical control panel setting.
3. after the cotton of side cotton packet is crawled completely, griping cotton machine tower body is returned to close to the original position of electrical control panel, tower body Along tower seat rotate to arrangement cotton packet the other side, repeat step 1., step 2..
Improvement to above-mentioned technical proposal: it is identical as cotton packet spread length that the tower seat moves horizontally step-length.
The present invention compared with prior art the advantages of and good effect be:
The present invention is additionally arranged the highly automated detection light-controller of multiple groups cotton packet in gripping arm, and sets up in cotton packet length side multiple Cotton packet height detecting point.The method for taking averaging calculates reasonable gripping arm and initially grabs cotton height and gripping arm circulation descending depth It is worth, controls the balance of crawl amount, has achieved the purpose that flat packet automatically, avoided range estimation error, eliminated for caused by cotton unevenness Equipment damage and security risk improve rear class carding machine card sliver quality.
Detailed description of the invention
Fig. 1 is that a kind of reciprocation bale plucker of the present invention visits the structural schematic diagram for wrapping flat packet system automatically;
Fig. 2 is that a kind of reciprocation bale plucker of the present invention visits the working condition schematic top plan view for wrapping flat packet system automatically;
Fig. 3 is that a kind of reciprocation bale plucker of the present invention visits the schematic view of the front view for wrapping the gripping arm of flat packet system automatically;
Fig. 4 is that a kind of reciprocation bale plucker of the present invention visits the side structure schematic view for wrapping the gripping arm of flat packet system automatically;
Fig. 5 is that a kind of reciprocation bale plucker of the present invention visits the working principle diagram for wrapping the light-controller of flat packet system automatically;
Fig. 6-1, Fig. 6-2 are that a kind of reciprocation bale plucker of the present invention visits the control program flow diagram for wrapping flat packet system automatically.
Figure label are as follows: 1- console, 2- tower body, 3- tower seat, 4- gripping arm, 4.1- grabs cotton roller, 4.2- grabs cotton roller knife Piece group, 4.3- motor, 5- track, 6- suction channel, the outlet 6.1-, 7- revetment, 8- cotton packet, 9- fore-stock, 10- after-poppet.
Specific embodiment
Below in conjunction with attached drawing, present invention is further described in detail:
Referring to Fig. 1-Fig. 5, a kind of reciprocation bale plucker of the present invention visits the embodiment for wrapping flat packet system automatically, comprising: electrical control It platform 1, tower body 2, tower seat 3, gripping arm 4 and grabs cotton roller 4.1 and grabs cotton roller set of blades 4.2, track 5, suction slot 6, revetment 7.? Two pairs of automatic detection light-controllers are respectively installed along the anterior-posterior length direction of gripping arm 4 in the left and right sides of gripping arm 4, and it is light-operated to be respectively as follows: lower-left Device K1, bottom right light-controller K2, upper left light-controller K3, upper right light-controller K4, lower-left light-controller K1 and bottom right light-controller K2 are installed on In same low level plane, upper left light-controller K3, upper right light-controller K4 are installed on same high bit-planes, as shown in Figure 3, Figure 4.Institute The output signal of the automatic detection light-controller of four pairs stated is connected to the electrical control panel 1, as shown in Figure 5.
Preferably, the distance between above-mentioned lower-left light-controller K1 and upper left light-controller K3 are about 80-120 mm, the bottom right The distance between light-controller K2 and upper right light-controller K4 are about 80-120 mm.
Further, above-mentioned lower-left light-controller K1, bottom right light-controller K2, upper left light-controller K3 and upper right light-controller K4 are Correlation type Photoelectric infrared switch.
Further, fore-stock 9 and after-poppet 10, the lower-left light are fixedly mounted on the outer housing of above-mentioned gripping arm 4 Control device K1, bottom right light-controller K2, upper left light-controller K3 and upper right light-controller K4 are separately mounted on fore-stock 9 and after-poppet 10.
When gripping arm 4 is along 2 oscilaltion of tower body, lower-left light-controller K1, bottom right light-controller K2, upper left light-controller K3 and the right side Upper light-controller K4 at various height blocked by cotton packet by position, and the output signal of each light-controller changes, and controller is according to light The height of variation and the gripping arm 4 of device output signal is controlled to judge the fluctuations of cotton packet, by the way that the initial of gripping arm 4 is calculated It grabs cotton falling head and back and forth grabs cotton descending depth, control the balance of crawl amount.
Docked referring to A in Fig. 6-1, Fig. 6-2(Fig. 6-1 with A in Fig. 6-2 and to form complete flow chart), the present invention one kind on It states reciprocation bale plucker and visits the embodiment for wrapping the control method of flat packet system automatically, the control of horizontal reciprocating movement including tower seat 3, Tower body 2 is controlled around the rotary motion of tower seat 3, and it is light-operated that gripping arm 4 introduces lower-left along tower body 2 in the control program of oscilaltion campaign Device K1, bottom right light-controller K2, upper left light-controller K3 and upper right light-controller K4 output signal as feedback signal, control method Include the following steps:
1. after the completion of the arrangement of griping cotton machine track two sides cotton packet, by home key, tower body 2 is returned to gripping arm 4 close to electrical control panel 1 Initial position, gripping arm 4 are in extreme higher position;Driving button is pressed in electrical control panel 1, tower body 2 and gripping arm 4 are walked forward to cotton packet Stop at arrangement, gripping arm 4 drops to light-controller K1 or K2 when being blocked by cotton packet, and record height grabs cotton roller rotation, starts to grab Cotton, and continue to grab cotton when trailing edge is walked, it is per second to count once;When upper left light-controller K3 or upper right light-controller K4 are by cotton packet When blocking, gripping arm 4 rises, and rises to when lower-left light-controller K1 or bottom right light-controller K2 is not blocked by cotton packet and declines again, always Gripping arm height is recorded with the position of lower-left light-controller K1, bottom right light-controller K2, until the end position to arrangement cotton packet of walking, meter Calculate cotton Bao Gaodu of the average value of cotton packet height as next stroke;
2. gripping arm 4 grabs cotton in this cotton packet height calculated, the decline system set with 1 man-machine interface of electrical control panel Number, multiplied by the descending depth of each stroke, as first stroke descending depth;In the both ends position of cotton packet, gripping arm 4 declines, No longer decline among entire stroke, level crawl;Starting position is arranged from cotton packet, arranges stop bits to the cotton packet along rail length It sets, moves back and forth;From cotton packet arrangement starting position to end position, or from cotton packet arrange end position to starting position be one A stroke;Tower body 2, tower seat 3 and gripping arm 4 are moved along guide rail direction simultaneously;According to calculation formula, as number of strokes increases, decline Depth is gradually reduced, and at least through 20 strokes, descending depth is equal to the lower drawdown of 1 man-machine interface of electrical control panel setting Degree, until this side cotton has grabbed;If the descending depth of calculating is less than or equal to electrical before at least 20 strokes reach The descending depth of 1 man-machine interface of console setting, then the descending depth decline set with electrical control panel 1.
3. after the cotton of side cotton packet is crawled completely, griping cotton machine tower body is returned to close to the original position of electrical control panel 1, tower body Along tower seat rotate to arrangement cotton packet the other side, repeat step 1., step 2..
Preferably, it is identical as cotton packet spread length to move horizontally step-length for the tower seat.Gripping arm 4 is held in the same horizontal position The continuous cotton time T that grabs is determining according to the horizontal movement velocity and cotton packet length of setting, can be according to live cotton packet situation on console 1 Manual setting.
Certainly, above description is not the limitation to invention, and the present invention is also not limited to the example above, the art Those of ordinary skill, within the essential scope of the present invention, made variations, modifications, additions or substitutions also should belong to the present invention Protection scope.

Claims (7)

1. a kind of reciprocation bale plucker visits the flat packet system of packet automatically, comprising: electrical control panel, tower body, tower seat, gripping arm and grab cotton sieve Draw and grab cotton roller set of blades, track, suction slot, revetment, which is characterized in that in the left and right sides of the gripping arm before gripping arm Length direction respectively installs two pairs of automatic detection light-controllers afterwards, and it is light-operated to be respectively as follows: lower-left light-controller K1, bottom right light-controller K2, upper left Device K3, upper right light-controller K4, the lower-left light-controller K1 and bottom right light-controller K2 are installed in same low level plane, described Upper left light-controller K3, upper right light-controller K4 are installed on same high bit-planes, the output of described four pairs automatic detection light-controllers It is signally attached to the electrical control panel.
2. visiting the flat packet system of packet automatically according to the reciprocation bale plucker described in claim 1, which is characterized in that the lower-left light Controlling the distance between device K1 and upper left light-controller K3 is 80-120mm, between the bottom right light-controller K2 and upper right light-controller K4 Distance is 80-120mm.
3. visiting the flat packet system of packet automatically according to reciprocation bale plucker described in claims 1 or 2, which is characterized in that the left side Lower light-controller K1, bottom right light-controller K2, upper left light-controller K3 and upper right light-controller K4 are correlation type Photoelectric infrared switch.
4. visiting the flat packet system of packet automatically according to reciprocation bale plucker described in claims 1 or 2, which is characterized in that outside gripping arm Fore-stock and after-poppet, the lower-left light-controller K1, bottom right light-controller K2, upper left light-controller K3 and the right side are fixedly mounted on shell Upper light-controller K4 is separately mounted on fore-stock and after-poppet.
5. reciprocation bale plucker described in accordance with the claim 3 visits the flat packet system of packet automatically, which is characterized in that the outer housing of gripping arm Upper fixed installation fore-stock and after-poppet, the lower-left light-controller K1, bottom right light-controller K2, upper left light-controller K3 and upper right light Control device K4 is separately mounted on fore-stock and after-poppet.
6. a kind of above-mentioned reciprocation bale plucker visits the control method for wrapping flat packet system automatically, the horizontal reciprocating movement control including tower seat System, tower body are controlled around the rotary motion of tower seat, which is characterized in that the gripping arm is along tower body as the control program of oscilaltion campaign The middle output signal for introducing lower-left light-controller K1, bottom right light-controller K2, upper left light-controller K3 and upper right light-controller K4 is as feedback Signal, control method include the following steps:
1. after the completion of the arrangement of griping cotton machine track two sides cotton packet, by home key, tower body is returned to gripping arm close to the first of electrical control panel Beginning position, gripping arm are in extreme higher position;Driving button is pressed in electrical control panel, tower body and gripping arm are walked forward at the arrangement of cotton packet Stop, gripping arm drops to light-controller K1 or K2 when being blocked by cotton packet, and record height grabs cotton roller rotation, starts to grab cotton, and continue Cotton is grabbed in trailing edge walking, it is per second to count once;When upper left, light-controller K3 or upper right light-controller K4 are blocked by cotton packet, grab Arm rises, and rises to when lower-left light-controller K1 or bottom right light-controller K2 is not blocked by cotton packet and declines again, light-operated with lower-left always The position record gripping arm height of device K1, bottom right light-controller K2, until the end position to arrangement cotton packet of walking, calculating cotton Bao Gaodu Cotton Bao Gaodu of the average value as next stroke;
2. gripping arm grabs cotton in this cotton packet height calculated, the decline system set with 1 man-machine interface of electrical control panel Number, multiplied by the descending depth of each stroke, as first stroke descending depth;In the both ends position of cotton packet, gripping arm decline is whole No longer decline among a stroke, level crawl;Starting position is arranged from cotton packet, arranges stop bits to the cotton packet along rail length It sets, moves back and forth;From cotton packet arrangement starting position to end position, or from cotton packet arrange end position to starting position be one A stroke;Tower body, tower seat and gripping arm are moved along guide rail direction simultaneously;According to calculation formula, as number of strokes increases, descending depth It is gradually reduced, at least through 20 strokes, descending depth is equal to the descending depth of 1 man-machine interface of electrical control panel setting, and one Until this side, cotton has been grabbed;If the descending depth of calculating is less than or equal to electrical control before at least 20 strokes reach The descending depth of platform man-machine interface setting, then with the descending depth decline of electrical control panel setting;
3. after the cotton of side cotton packet is crawled completely, griping cotton machine tower body is returned to close to the original position of electrical control panel, and tower body is along tower Seat rotate to arrangement cotton packet the other side, repeat step 1., step 2..
7. reciprocation bale plucker visits the control method for wrapping flat packet system automatically according to claim 6, which is characterized in that institute It is identical as cotton packet spread length that the tower seat stated moves horizontally step-length.
CN201910483459.4A 2019-06-04 2019-06-04 Automatic bale detecting and flattening system of reciprocating bale plucker and control method Active CN110241486B (en)

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CN110685042A (en) * 2019-10-08 2020-01-14 阜阳恒泰纺织有限公司 Bale plucker that can quantitatively snatch
CN111942834A (en) * 2020-08-03 2020-11-17 东华大学 Bale handling and discharging device and method for straight-row bale plucker
CN112251911A (en) * 2020-10-20 2021-01-22 四川安浪家纺有限责任公司 Multi-layer cotton batting production process and system
CN112267180A (en) * 2020-10-20 2021-01-26 四川安浪家纺有限责任公司 Cotton fiber processing device
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CN113602889A (en) * 2021-08-03 2021-11-05 辽宁鑫硕智能机械有限公司 Automatic tracking cotton sticking method for feeding of heat-preservation cotton sliver
CN114016164A (en) * 2021-11-30 2022-02-08 广州市琳恬服饰有限公司 Reciprocating type automatic bale plucker convenient to adjust
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CN111942834A (en) * 2020-08-03 2020-11-17 东华大学 Bale handling and discharging device and method for straight-row bale plucker
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