CN110220620A - A kind of torsion sensor of built-in motor - Google Patents

A kind of torsion sensor of built-in motor Download PDF

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Publication number
CN110220620A
CN110220620A CN201910631787.4A CN201910631787A CN110220620A CN 110220620 A CN110220620 A CN 110220620A CN 201910631787 A CN201910631787 A CN 201910631787A CN 110220620 A CN110220620 A CN 110220620A
Authority
CN
China
Prior art keywords
axle sleeve
axis
interconnecting piece
connector
built
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910631787.4A
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Chinese (zh)
Inventor
高峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TAICANG YUEBO ELECTRIC TECHNOLOGY Co Ltd
Original Assignee
TAICANG YUEBO ELECTRIC TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TAICANG YUEBO ELECTRIC TECHNOLOGY Co Ltd filed Critical TAICANG YUEBO ELECTRIC TECHNOLOGY Co Ltd
Priority to CN201910631787.4A priority Critical patent/CN110220620A/en
Publication of CN110220620A publication Critical patent/CN110220620A/en
Priority to PCT/CN2020/095641 priority patent/WO2021008281A1/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/20Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress
    • G01L1/22Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress using resistance strain gauges
    • G01L1/2206Special supports with preselected places to mount the resistance strain gauges; Mounting of supports
    • G01L1/2218Special supports with preselected places to mount the resistance strain gauges; Mounting of supports the supports being of the column type, e.g. cylindric, adapted for measuring a force along a single direction

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)

Abstract

The invention discloses a kind of torsion sensors of built-in motor, including axis, axle sleeve, sensing elements and setting and the connector on axle sleeve, axle sleeve and axis are socketed, axis is fixedly connected and rotates synchronously with axle sleeve, boss surfaces are provided with sensing elements, connector and axle sleeve are socketed, and connector is fixed on one end of axle sleeve and rotates synchronously with axle sleeve.By using the mode that Y-axis is socketed, the acquisition of bilateral torsion is realized.By using interconnecting piece, realizes that motor is separated with sensor, guarantee safety in utilization.By improving integrated level using interconnecting piece as a part of isolator.Torsion signal is acquired using foil gauge, precision is high, and sensitivity is good.

Description

A kind of torsion sensor of built-in motor
Technical field
The present invention relates to sensor field more particularly to a kind of torsion sensors of built-in motor.
Background technique
With the development of economy and technology, it is several that bicycle trade also experienced bicycle, electric vehicle and moped In the stage, wherein moped also starts to turn to the driving of built-in motor power-assisted from front and back power-assisted wheel drive, wherein torsion sensor The important component of built-in motor, the design quality of torsion sensor, directly affect built-in motor driving effect and Reliability, existing torsion sensor generallys use the mode of measurement deformation under torsion or heat treatment to measure torsion, and exists Can not bilateral measurement the shortcomings that, while the device should also be separated when no manpower is inputted with motor, to guarantee riding for personnel Safety.
Summary of the invention
For the above defect of the existing technology, it is a primary object of the present invention to overcome the deficiencies in the prior art it Place, disclose a kind of torsion sensor of built-in motor, including axis, axle sleeve, sensing elements and setting with axle sleeve on connector, The axle sleeve and axis are socketed, and the axis is fixedly connected and rotates synchronously with axle sleeve, and boss surfaces are provided with sensing elements, the company Fitting and axle sleeve are socketed, and connector is fixed on one end of axle sleeve and rotates synchronously with axle sleeve.
Further, one end of the axis is provided with first connecting portion, is provided with second connecting portion on the inside of the axle sleeve, institute The second connecting portion connection of the first connecting portion and axle sleeve of stating axis cooperates, and is integrally formed.
Further, it is provided with third interconnecting piece on the outside of the axle sleeve, is provided with the 4th interconnecting piece on the inside of the connector, The third interconnecting piece of the axle sleeve is integrally formed with the connection of the 4th interconnecting piece of connector with merging.
Further, the sensing elements are foil gauge, optical strain inductor, magnetic strain sensor or location sensitive Device.
Further, the first connecting portion of the axis and the second connecting portion of axle sleeve are that spline fitted or key cooperation or pin are matched It closes.
Further, in matching for the second connecting portion of the first connecting portion and axle sleeve of the axis is combined into interference fit or zero Cooperation.
Further, the 4th interconnecting piece of the third interconnecting piece of the axle sleeve and the connector is spline fitted, key is matched It closes or pin cooperates.
Further, in matching for the 4th interconnecting piece of the third interconnecting piece and connector of the axle sleeve is combined into interference Cooperation or zero cooperation.
Further, institute's axle sleeve is additionally provided with slip ring, and slip ring is socketed on axis, and the other end and sensing elements of slip ring connect It connects.
Further, the connector is additionally provided with the 5th interconnecting piece, and the connector is by the 5th interconnecting piece and unidirectionally Device is connected and is exported outward, and the isolator is unilateral bearing, roller bearing or ratchet, and the 5th interconnecting piece can be with isolator It is fixedly connected or the 5th interconnecting piece can be directly as a part for constituting isolator.
The invention has the benefit that
1) mode being socketed by using Y-axis, realizes the acquisition of bilateral torsion.
2) it by using interconnecting piece, realizes that motor is separated with sensor, guarantees safety in utilization.
3) by improving integrated level using interconnecting piece as a part of isolator.
4) torsion signal is acquired using foil gauge, precision is high, and sensitivity is good.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the torsion sensor of built-in motor of the present invention;
Fig. 2 is a kind of band slip ring structure schematic diagram of torsion sensor of built-in motor of the present invention;
Fig. 3 is a kind of torsion sensor band protective cover structure diagram of built-in motor of the present invention;
Fig. 4 is the schematic diagram of the section structure of Fig. 3;
Fig. 5 is axis-sleeve combination structural schematic diagram;
Fig. 6 is the structural schematic diagram of axle sleeve;
Fig. 7 is the schematic diagram of the section structure of axle sleeve.
Fig. 8 is the structural schematic diagram of axis;
Fig. 9 is the structural schematic diagram of connector;
Appended drawing reference is as follows:
1, axis;2, axle sleeve;3, sensing elements;4, connector;5, first connecting portion;6, second connecting portion;7, third connects Portion;8, the 4th interconnecting piece;9, the 5th interconnecting piece;10, slip ring;11, protective case, 71, limiting section.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, right with reference to the accompanying drawings and embodiments The present invention is described in further detail.It should be appreciated that described herein, specific examples are only used to explain the present invention, and does not have to It is of the invention in limiting.
A kind of torsion sensor of built-in motor, comprising: axis 1, axle sleeve 2, sensing elements 3 and setting and the company on axle sleeve 2 Fitting 4, axle sleeve 2 and axis 1 are socketed, and axis 1 is fixedly connected and rotates synchronously with axle sleeve 2, and 2 surface of axle sleeve is provided with sensing elements 3, even Fitting 4 and axle sleeve 2 are socketed, and connector 4 is fixed on one end of axle sleeve 2 and rotates synchronously with axle sleeve 2.Specifically,
A kind of torsion sensor of built-in motor, as shown in figs 1-9, comprising: axis 1, axle sleeve 2, sensing elements 3 and setting with Connector 4 on axle sleeve 2, wherein one end of axis 1 is provided with first connecting portion 5, and the inside of axle sleeve 2 is provided with second connecting portion 6, the outside of axle sleeve 2 is provided with third interconnecting piece 7, and axle sleeve 2 can connect with axle sleeve 2, the first connecting portion 5 and axle sleeve 2 of the axis 1 of axis 1 Second connecting portion 6 cooperate constitute connection be integrally formed and can rotate synchronously so that axis 1 is fixedly connected with axle sleeve 2.
Wherein, the first connecting portion 5 of axis 1 and the second connecting portion 6 of axle sleeve 2 are spline fitted, key cooperation or sell cooperation, and Interference fit or zero cooperation can be used in the first connecting portion 5 of axis 1 and the second connecting portion 6 of axle sleeve 2, particularly, in the present embodiment, The first connecting portion 5 of axis 1 and the second connecting portion 6 of axle sleeve 2 use spline fitted.
As a preferred embodiment, the first connecting portion 5 of axis 1 is matched with the second connecting portion 6 of axle sleeve 2 using slight interference It closes, in above-mentioned fit system, spline fitted can effectively realize the mutual transmitting of power, and interference fit then ensure that the biography of torsion Passing will not cause to interrupt because of gap, and make axis 1 and axle sleeve 2 will not delamination.
It should be noted that when axis 1 is connect with axle sleeve 2, axis 1 is arranged with axle sleeve 2 coaxial 1 in the present embodiment, constitute concentric Structure, the part Chong Die with axle sleeve 2 of axis 1 only relies on first connecting portion 5 and second connecting portion 6 is cooperatively connected, the portion of remaining overlapping Point there are gaps, it may be assumed that and the inner wall of axle sleeve 2 is not contacted with the outer wall of axis 1, and, unilateral gap is greater than 0.05mm, preferable as one Embodiment, the gap control in 0.05-1mm.
Connector 4 and axle sleeve 2 are socketed, wherein the inside of connector 4 is provided with the 4th interconnecting piece 8, and the third of axle sleeve 2 connects 4th interconnecting piece 8 of socket part 7 and connector 4, which cooperates, constitutes connection, so that connector 4 is integrally formed with axle sleeve 2 and can be same Step rotation, special connector 4 are fixed on one end of axle sleeve 2, and the other end of axle sleeve 2 can be connect with input mechanisms such as cranks.
Wherein, the 4th interconnecting piece 8 of the third interconnecting piece 7 of axle sleeve 2 and connector 4 is that spline fitted, key cooperation or pin are matched It closes, and the 4th interconnecting piece 8 of the third interconnecting piece 7 of axle sleeve 2 and connector 4 is that interference fit or zero cooperate, in the present embodiment, set Third interconnecting piece 7 and connector 4 the 4th interconnecting piece 8 be spline fitted.
As a preferred embodiment, the third interconnecting piece 7 of axle sleeve 2 is using small with the 4th interconnecting piece 8 of connector 4 Interference fit.
Certainly, above-mentioned cooperation bayonet fittings can also be used guarantee power transmitting and two components axis 1 to fixation.
Particularly, above-mentioned connector 4 is also set up limited with the connection cooperation of axle sleeve 2 in the third interconnecting piece 7 of axle sleeve 2 Position portion 71, so that good axially position may be implemented in the cooperation of connector 4 and axle sleeve 2.Connector 4 is prevented to be arranged to axle sleeve 2 The other end of third interconnecting piece 7 is mobile.
2 surface of axle sleeve is provided with sensing elements 3, and sensing elements 3 are foil gauge, optical strain inductor, magnetic strain sensing Device or position sensor.
In the present embodiment, sensing elements 3 are foil gauge, in addition, axle sleeve 2 is additionally provided with slip ring 10, slip ring 10 is socketed in axis 1 On, one end of slip ring 10 and foil gauge are electrically connected.
To protect sensing elements 3, avoids the substances such as sensing elements 3 and lubricating oil in motor from contacting, cause sensing elements 3 The problems such as failure, also settable protective case 11, in the present embodiment, which is circular plastic sheath, one end of plastic sheath It is contacted with slip ring 10, the other end of plastic sheath is directly or indirectly contacted with connector 4, to guarantee good leakproofness, plastic sheath Contacting one end with connector 4 can be used fluorine rubber ring, silica gel ring or circle containing asphalt felt, to guarantee protective case 11 and connector 4 It is tightly connected and adapts to the operating condition of this two components slow rotation friction.
Particularly, connector 4 is additionally provided with the 5th interconnecting piece 9, and connector 4 is connect by the 5th interconnecting piece 9 with isolator And export outward, isolator is unilateral bearing, roller bearing or ratchet, and the 5th interconnecting piece 9 can be fixedly connected with isolator, Gu Determining mode can be, key connection, spline connection, interference fit, alternatively, the 5th interconnecting piece 9 can be directly as composition isolator One part.
In the present embodiment, the 5th interconnecting piece 9 of connector 4 is directly as a part for constituting isolator, wherein connection It is socketed with roller bearing on the outside of 5th interconnecting piece 9 of part 4, is provided with output precision on the outside of roller bearing, when axis 1 rotates in the forward direction, Band follower link 4 rotates in the forward direction, and at this time due to friction, the 5th interconnecting piece 9 of connector 4 will drive thousand an ancient unit of weight to eject outward, with sieve Pulling shaft holds the outer ring dieback of connection, and when axis 1 is stalled or rotated backward, the 5th interconnecting piece 9 of connector 4 will drive thousand an ancient unit of weight reversed Rotation, makes its contraction, at this point, roller bearing is separated with outer ring, realizes clutch.
The working principle of the present apparatus is, when axle sleeve 2 has positive force input, the other end of axle sleeve 2 is due to being connected with connection The other end of part 4, axle sleeve 2 will become load end, at this point, axle sleeve 2 generates deformation under force, the strain being affixed on axis 1 Piece can acquire this deformation and be converted into the electric signal for analysis.When axis 1 has positive force input, since axis 1 and axle sleeve 2 are same Axle sleeve 2 connects, and axis 1 and axle sleeve 2 connects by interconnecting piece so that the rotation transmitting beaming of axis 1 covers on 2, the interconnecting piece with connect Part 4 is respectively at the two sides of axle sleeve 2, so that axle sleeve 2 can generate wrench deformation under force, the foil gauge being affixed on axis 1 This deformation can be acquired and be converted into the electric signal for analysis.
When axis 1 or axle sleeve 2 input opposite force or motor work and axis 1 stop operating when, one way component will guarantee axis 1 with Output par, c and/or motor separation, avoid axis 1 dragged, cause accident, when axis 1 inputs positive force, the engagement of individual event component, Power exports outward by connector 4.
A kind of torsion sensor of built-in motor of the invention has the beneficial effect that
1) mode being socketed by using Y-axis, realizes the acquisition of bilateral torsion.
2) it by using interconnecting piece, realizes that motor is separated with sensor, guarantees safety in utilization.
3) by improving integrated level using interconnecting piece as a part of isolator.
4) torsion signal is acquired using foil gauge, precision is high, and sensitivity is good.
The foregoing is merely a prefered embodiment of the invention, practical range not for the purpose of limiting the invention;If not departing from this The spirit and scope of invention, modify or equivalently replace the present invention, and should all cover the protection in the claims in the present invention In range.

Claims (10)

1. a kind of torsion sensor of built-in motor, which is characterized in that including on axis, axle sleeve, sensing elements and setting and axle sleeve Connector, the axle sleeve and axis be socketed, and the axis is fixedly connected and rotates synchronously with axle sleeve, and boss surfaces are provided with sensing original Part, the connector and axle sleeve are socketed, and connector is fixed on one end of axle sleeve and rotates synchronously with axle sleeve.
2. a kind of torsion sensor of built-in motor according to claim 1, which is characterized in that one end of the axis is arranged There is first connecting portion, second connecting portion, the first connecting portion of the axis and the second connection of axle sleeve are provided on the inside of the axle sleeve Portion's connection cooperation, and be integrally formed.
3. a kind of torsion sensor of built-in motor according to claim 1, which is characterized in that setting on the outside of the axle sleeve There is a third interconnecting piece, is provided with the 4th interconnecting piece on the inside of the connector, the of the third interconnecting piece of the axle sleeve and connector The connection of four interconnecting pieces is integrally formed with merging.
4. a kind of torsion sensor of built-in motor according to claim 1, which is characterized in that the sensing elements are to answer Become piece, optical strain inductor, magnetic strain sensor or position sensor.
5. a kind of torsion sensor of built-in motor according to claim 2, which is characterized in that the first connection of the axis The second connecting portion of portion and axle sleeve is spline fitted or key cooperation or pin cooperation.
6. a kind of torsion sensor of built-in motor according to claim 2 or 5, which is characterized in that the first of the axis Matching for the second connecting portion of interconnecting piece and axle sleeve is combined into interference fit or zero cooperation.
7. a kind of torsion sensor of built-in motor according to claim 3, which is characterized in that the third of the axle sleeve connects 4th interconnecting piece of socket part and the connector is that spline fitted, key cooperation or pin cooperate.
8. a kind of torsion sensor of built-in motor according to claim 3 or 7, which is characterized in that the of the axle sleeve Matching for 4th interconnecting piece of three interconnecting pieces and the connector is combined into interference fit or zero cooperation.
9. a kind of torsion sensor of built-in motor according to claim 1, which is characterized in that institute's axle sleeve is additionally provided with cunning Ring, slip ring are socketed on axis, and the other end of slip ring is connect with sensing elements.
10. a kind of torsion sensor of built-in motor according to claim 1, which is characterized in that the connector is also set It is equipped with the 5th interconnecting piece, the connector connect with isolator and exports outward by the 5th interconnecting piece, and the isolator is single To bearing, roller bearing or ratchet, the 5th interconnecting piece can be fixedly connected with isolator or the 5th interconnecting piece can be directly as Constitute a part of isolator.
CN201910631787.4A 2019-07-12 2019-07-12 A kind of torsion sensor of built-in motor Pending CN110220620A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201910631787.4A CN110220620A (en) 2019-07-12 2019-07-12 A kind of torsion sensor of built-in motor
PCT/CN2020/095641 WO2021008281A1 (en) 2019-07-12 2020-06-11 Torque sensor of central motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910631787.4A CN110220620A (en) 2019-07-12 2019-07-12 A kind of torsion sensor of built-in motor

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CN110220620A true CN110220620A (en) 2019-09-10

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WO (1) WO2021008281A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021008281A1 (en) * 2019-07-12 2021-01-21 太仓市悦博电动科技有限公司 Torque sensor of central motor

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CN210123317U (en) * 2019-07-12 2020-03-03 太仓市悦博电动科技有限公司 Torsion sensor of middle-placed motor

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Publication number Priority date Publication date Assignee Title
CN203020503U (en) * 2012-12-31 2013-06-26 中华汽车工业股份有限公司 Torsion sensing device of electronic bicycle
CN104369832A (en) * 2014-10-31 2015-02-25 太仓市荣驰电机有限公司 Conductive sliding ring used for electric bicycle and assisting power control method for electric bicycle provided with conductive sliding ring
CN104724244A (en) * 2014-10-31 2015-06-24 太仓市悦博电动科技有限公司 Built-in-motor electric-bicycle middle axle force moment sensing system
CN108791681A (en) * 2017-05-05 2018-11-13 捷安特电动车(昆山)有限公司 A kind of device measuring axis double-side torque, position angle, rotating speed and power
CN108163128A (en) * 2018-02-27 2018-06-15 宋文平 A kind of bilateral chain wheel axle torsion sensor of moped based on counter magnetostriction effect
CN210123317U (en) * 2019-07-12 2020-03-03 太仓市悦博电动科技有限公司 Torsion sensor of middle-placed motor

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021008281A1 (en) * 2019-07-12 2021-01-21 太仓市悦博电动科技有限公司 Torque sensor of central motor

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