CN110218846A - A kind of high-carbon-chromium bearing steel emulsion normalizing processing method - Google Patents

A kind of high-carbon-chromium bearing steel emulsion normalizing processing method Download PDF

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Publication number
CN110218846A
CN110218846A CN201910566258.0A CN201910566258A CN110218846A CN 110218846 A CN110218846 A CN 110218846A CN 201910566258 A CN201910566258 A CN 201910566258A CN 110218846 A CN110218846 A CN 110218846A
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China
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carbon
forging
bearing steel
emulsifier
chromium bearing
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CN201910566258.0A
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Inventor
刘振威
董汉杰
王治伟
庞碧涛
王玉杰
曲琼
周琳
文婧
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Luoyang Luoshafts Forging Plant
Luoyang LYC Bearing Co Ltd
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Luoyang Luoshafts Forging Plant
Luoyang LYC Bearing Co Ltd
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Priority to CN201910566258.0A priority Critical patent/CN110218846A/en
Publication of CN110218846A publication Critical patent/CN110218846A/en
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
    • C21D1/28Normalising
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/56General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering characterised by the quenching agents
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Forging (AREA)

Abstract

The invention discloses a kind of high-carbon-chromium bearing steel emulsion normalizing processing methods, the following steps are included: step 1: being matched using oil emulsion and water as new normalizing medium, oil emulsion is mixed with water proportionally, then pours into the emulsion normalizing medium after the completion of abundant proportion mixing in emulsifier;Step 2: the high-carbon-chromium bearing steel after high temperature forging is come out of the stove by crane hanging component, it is then immersed in emulsifier;Step 3: being sling the forging immersed in emulsifier by crane, forging is cooled down by air-cooled;Step 4: carrying out repeating immersion in emulsifier by forging by crane and slinging operation, it is alternately cooled by liquid cooling and air-cooled repetition and high-carbon-chromium bearing steel forging is cooled down.The high-carbon-chromium bearing steel emulsion normalizing processing method, forms emulsion by the quantitative proportioning of oil emulsion and water, carries out liquid cooling to forging, while being alternately cooled by liquid cooling and air-cooled timing, completes the normalizing processing of forging.

Description

A kind of high-carbon-chromium bearing steel emulsion normalizing processing method
Technical field
The present invention relates to bearing steel normalizing processing technique field, specially a kind of high-carbon-chromium bearing steel emulsion normalizing processing Method.
Background technique
Existing normalizing process method mostly used for mild steel and the lower medium carbon steel of phosphorus content it is air-cooled after forging, to obtain The preferable Soxhlet body tissue of comprehensive performance;High-carbon-chromium bearing steel higher for phosphorus content, normalizing processing are sprayed after mostly using forging Or quenching, to reduce or eliminate net secondary cementite.
The requirement of objective typing, military products bearing, the more general civilian goods of shield machine roller product to properties of product is higher;Therefore it is such High-carbon-chromium bearing steel used in product has been unable to meet requirement of the normalizing to cooling rate, net using traditional air-cooled or misting cooling The risk that shape secondary cementite is precipitated is larger.
In view of the above-mentioned problems, carrying out innovative design on the basis of original bearing steel normalizing processing method.
Summary of the invention
The purpose of the present invention is to provide a kind of high-carbon-chromium bearing steel emulsion normalizing processing methods, to solve above-mentioned background Existing normalizing process is for the classifications such as objective typing, military products bearing, shield machine roller product using traditional air-cooled in technology Or misting cooling has been unable to meet requirement of the normalizing to cooling rate, the larger problem of the risk that net secondary cementite is precipitated.
To achieve the above object, the invention provides the following technical scheme: a kind of high-carbon-chromium bearing steel emulsion normalizing is processed Method the described method comprises the following steps:
Step 1: being matched using oil emulsion and water as new normalizing medium, proportionally oil emulsion is mixed with water, and Concentration is measured, is in advance thoroughly mixed oil emulsion and water uniformly, and see whether that there are bubbles, it then will be abundant Emulsion after the completion of proportion mixing pours into emulsifier, and the size of emulsifier can be set according to the size of forging It is fixed, wait the immersion of forging cooling;
Step 2: the high-carbon-chromium bearing steel forging after high temperature forging is come out of the stove by crane hanging component, immersion is then moved In emulsifier, the operation of first time liquid cooling is carried out, and crane is kept to avoid high-carbon to the drawing force of high-carbon-chromium bearing steel forging Chromium bearing steel forgings are directly contacted with the bottom of emulsifier, influence the contact surface of high-carbon-chromium bearing steel forging and emulsion, together When emulsifier height and volume can be designed according to the actual volume of high-carbon-chromium bearing steel forging, in emulsifier Emulsion depth should there are a fixed spacings with the top of emulsifier, and high-carbon-chromium bearing steel forging is avoided to enter in emulsifier When, emulsion is overflowed out of emulsifier;
Step 3: being sling the forging immersed in emulsifier by crane, until it is completely disengaged in emulsifier, pass through It is air-cooled that natural cooling is carried out to forging, while during high-carbon-chromium bearing steel forging is sling, it should keep horizontal, avoid high carbon chromium Bearing steel forgings shake, and increase security performance;
Step 4: carry out repeating immersion in emulsifier by forging by crane and sling operation, by liquid cooling and air-cooled Repetition be alternately cooled high-carbon-chromium bearing steel forging cooled down, until high-carbon-chromium bearing steel forging is in crineous (580-530 DEG C), forging is then lifted out by emulsifier by crane and is cooled to room temperature by air-cooled, while slinging and immersing process It should keep slowly carrying out, excessive velocities high-carbon-chromium bearing steel forging is avoided with emulsion Rapid contact, to be easy in the process of running Emulsion is splashed out, while emulsifier nearby should forbid personnel close, emulsion spillage is avoided to bring injury to staff.
Step 5: rejected product and tissue for coarse net carbide are not less than level Four or thin according to above-mentioned steps Rejected product melt down remaking by the rejected product of small net carbide, melts down the technology of remaking using the prior art, and According to above-mentioned steps, carbon chromium bearing steel forgings are sling by crane facility and are immersed in emulsifier, liquid cooling is then passed through Normalizing processing is carried out to it with air-cooled being alternately cooled.
Preferably, the emulsion normalizing medium by oil emulsion and water proportion be used as new normalizing medium, proportion be 2~ 10% cutting oil, remaining is water.
Preferably, immersion cooling time of the high-carbon-chromium bearing steel forging in emulsifier is 5-10s.
Preferably, the high-carbon-chromium bearing steel forging leaves emulsifier and carries out the air-cooled time as 20s.
Preferably, the high-carbon-chromium bearing steel forging carries out cooling add to forging by liquid cooling and air-cooled being alternately cooled Work, and being alternately cooled number is 8 times.
Compared with prior art, the beneficial effects of the present invention are: the high-carbon-chromium bearing steel emulsion normalizing processing method, leads to It crosses and new oil-in-water type coolant is formed using oil emulsion and water quantitative proportioning, cooling velocity is greater than what net secondary cementite was precipitated Critical speed avoids the precipitation of net secondary cementite, while being classified cooling by liquid cooling and air-cooled alternating, avoids forging Cracking risk caused by part inside and outside temperature stress steeply rises, so that the normalizing mode can satisfy high-carbon-chromium bearing steel elimination The requirement of net secondary cementite, while underproof forging can be re-worked, the recycling rate of waterused of waste product is improved, It economizes on resources.
Detailed description of the invention
Fig. 1 is the cooling schematic diagram of the air-cooled classification of liquid cooling of the present invention;
Fig. 2 is normalizing process schematic diagram of the present invention;
Fig. 3 is Rework Technics schematic diagram of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Fig. 1-3 is please referred to, the present invention provides a kind of technical solution: a kind of high-carbon-chromium bearing steel emulsion normalizing processing side Method the described method comprises the following steps:
Step 1: being matched using oil emulsion and water as new normalizing medium, proportionally oil emulsion is mixed with water, and Concentration is measured, is in advance thoroughly mixed oil emulsion and water uniformly, and see whether that there are bubbles, it then will be abundant Emulsion after the completion of proportion mixing pours into emulsifier, and the size of emulsifier can be set according to the size of forging It is fixed, wait the immersion of forging cooling;
Step 2: the high-carbon-chromium bearing steel forging after high temperature forging is come out of the stove by crane hanging component, immersion is then moved In emulsifier, the operation of first time liquid cooling is carried out, and crane is kept to avoid high-carbon to the drawing force of high-carbon-chromium bearing steel forging Chromium bearing steel forgings are directly contacted with the bottom of emulsifier, influence the contact surface of high-carbon-chromium bearing steel forging and emulsion, together When emulsifier height and volume can be designed according to the actual volume of high-carbon-chromium bearing steel forging, in emulsifier Emulsion depth should there are a fixed spacings with the top of emulsifier, and high-carbon-chromium bearing steel forging is avoided to enter in emulsifier When, emulsion is overflowed out of emulsifier;
Step 3: being sling the forging immersed in emulsifier by crane, until it is completely disengaged in emulsifier, pass through It is air-cooled that natural cooling is carried out to forging, while during high-carbon-chromium bearing steel forging is sling, it should keep horizontal, avoid high carbon chromium Bearing steel forgings shake, and increase security performance;
Step 4: carry out repeating immersion in emulsifier by forging by crane and sling operation, by liquid cooling and air-cooled Repetition be alternately cooled high-carbon-chromium bearing steel forging cooled down, until high-carbon-chromium bearing steel forging is in crineous (580-530 DEG C), forging is then lifted out by emulsifier by crane and is cooled to room temperature by air-cooled, while slinging and immersing process It should keep slowly carrying out, excessive velocities high-carbon-chromium bearing steel forging is avoided with emulsion Rapid contact, to be easy in the process of running Emulsion is splashed out, while emulsifier nearby should forbid personnel close, emulsion spillage is avoided to bring injury to staff.
Step 5: rejected product and tissue for coarse net carbide are not less than level Four or thin according to above-mentioned steps Rejected product melt down remaking by the rejected product of small net carbide, melts down the technology of remaking using the prior art, and According to above-mentioned steps, carbon chromium bearing steel forgings are sling by crane facility and are immersed in emulsifier, liquid cooling is then passed through Normalizing processing is carried out to it with air-cooled being alternately cooled.
Emulsion normalizing medium is matched by oil emulsion and water as new normalizing medium, and proportion is 2~10% cutting oil, Remaining is water, is used as new normalizing medium using oil emulsion and water proportion, cooling velocity between water cooling and it is oily it is cold between so that its It is moderate to match the emulsion cooling velocity formed, avoids the precipitation of net secondary cementite, while cutting oil to have superpower profit Sliding extreme pressure effect, effective protection forging simultaneously prolongs its service life, and during cooling down to high-carbon-chromium bearing steel forging, rises To good protective effect, at the same superpower lubricant effect, so that forging is when leaving in the emulsifier, it is remaining on forging Emulsion can quickly be flow in emulsifier by gravity, so that the surface of forging is sufficiently contacted with air, so that forging It is cooling uniform, reach good air cooling effect;
Immersion cooling time of the high-carbon-chromium bearing steel forging in emulsifier is 5-10s, passes through the emulsion in emulsifier The carbon chromium bearing steel forgings come out of the stove tentatively cool down, while will be controlled in 5-10s the time, net secondary cementite is avoided Precipitation, keep high-carbon-chromium bearing steel forging intensity and quality be guaranteed;
High-carbon-chromium bearing steel forging leaves emulsifier and carries out the air-cooled time as 20s, and high-carbon-chromium bearing steel forging is trapped in Time in air is 20s, and remaining emulsion on high-carbon-chromium bearing steel forging is allowed to fall carry out emulsifier completely It is interior, so that high-carbon-chromium bearing steel forging comes into full contact with air, improve air-cooling efficiency;
High-carbon-chromium bearing steel forging carries out cooling processing to forging by liquid cooling and air-cooled being alternately cooled, and is alternately cooled number Be 8 times, by multiple liquid cooling and it is air-cooled be alternately cooled, avoid cracking caused by forging inside and outside temperature stress steeply rises Risk protects high-carbon-chromium bearing steel forging, so that the normalizing mode can satisfy high-carbon-chromium bearing steel and eliminate netted two The requirement of secondary cementite.
Embodiment one: by oil emulsion and water according to 2%:98%, 5%:95% and 10%:90%(oil emulsion: water) determined respectively Amount proportion and mixing, three kinds of emulsions after proportion according to the first step, poured into different emulsifiers respectively and done It identifies, then sling forging by crane hanger and is completely immersed in emulsifier out, then according to second step to the 4th Shown in step, forging is repeated to immerse and sling in emulsifier by crane hanger, by liquid cooling and it is air-cooled to forging into Then three forging are carried out alternately normalizing in the emulsifier of three above-mentioned different ratios respectively and added by row normalizing processing Work, observation and detection carry out the forging of normalizing by the emulsion of three kinds of different ratios, it was therefore concluded that, which kind of oil emulsion and water The emulsion effect that ratio is mixed into is best;
Embodiment two: it according to second step and the 4th step, controls forging and alternately immerses the cooling time in emulsion, make it Immersing the time is respectively 5s and 10s, then observes and detect the normalizing situation of forging, it was therefore concluded that, the combination pair of which kind of time The alternating normalizing effect of forging is best;
Embodiment three: being related to the Rework Technics of forging, and the rejected product and tissue for coarse net carbide are not less than four The rejected product of grade or fine mesh carbide is needed to melt down and be reprocessed for the said goods, while according to the first step to the 4th step It is shown, cooperate air-cooled alternate mode to reprocess workpiece by the emulsion and liquid of quenching of quantitative proportioning.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (5)

1. a kind of high-carbon-chromium bearing steel emulsion normalizing processing method, it is characterised in that: the described method comprises the following steps:
Step 1: being matched using oil emulsion and water as new normalizing medium, proportionally oil emulsion is mixed with water, and Concentration is measured, is in advance thoroughly mixed oil emulsion and water uniformly, and see whether that there are bubbles, it then will be abundant Emulsion after the completion of proportion mixing pours into emulsifier, and the size of emulsifier can be set according to the size of forging It is fixed, wait the immersion of forging cooling;
Step 2: the high-carbon-chromium bearing steel forging after high temperature forging is come out of the stove by crane hanging component, immersion is then moved In emulsifier, the operation of first time liquid cooling is carried out, and crane is kept to avoid high-carbon to the drawing force of high-carbon-chromium bearing steel forging Chromium bearing steel forgings are directly contacted with the bottom of emulsifier, influence the contact surface of high-carbon-chromium bearing steel forging and emulsion, together When emulsifier height and volume can be designed according to the actual volume of high-carbon-chromium bearing steel forging, in emulsifier Emulsion depth should there are a fixed spacings with the top of emulsifier, and high-carbon-chromium bearing steel forging is avoided to enter in emulsifier When, emulsion is overflowed out of emulsifier;
Step 3: being sling the forging immersed in emulsifier by crane, until it is completely disengaged in emulsifier, pass through It is air-cooled that natural cooling is carried out to forging, while during high-carbon-chromium bearing steel forging is sling, it should keep horizontal, avoid high carbon chromium Bearing steel forgings shake, and increase security performance;
Step 4: carry out repeating immersion in emulsifier by forging by crane and sling operation, by liquid cooling and air-cooled Repetition be alternately cooled high-carbon-chromium bearing steel forging cooled down, until high-carbon-chromium bearing steel forging is in crineous (580-530 DEG C), forging is then lifted out by emulsifier by crane and is cooled to room temperature by air-cooled, while slinging and immersing process It should keep slowly carrying out, excessive velocities high-carbon-chromium bearing steel forging is avoided with emulsion Rapid contact, to be easy in the process of running Emulsion is splashed out, while emulsifier nearby should forbid personnel close, emulsion spillage is avoided to bring injury to staff.
Step 5: rejected product and tissue for coarse net carbide are not less than level Four or tiny net according to above-mentioned steps Rejected product melt down remaking by the rejected product of shape carbide, melts down the technology of remaking using the prior art, and according to Carbon chromium bearing steel forgings are sling by crane facility and are immersed in emulsifier by above-mentioned steps, then pass through liquid cooling and sky Cold being alternately cooled carries out normalizing processing to it.
2. a kind of high-carbon-chromium bearing steel emulsion normalizing processing method according to claim 1, it is characterised in that: the cream Change liquid normalizing medium to be matched by oil emulsion and water as new normalizing medium, proportion is 2~10% cutting oil, remaining is water.
3. a kind of high-carbon-chromium bearing steel emulsion normalizing processing method according to claim 1, it is characterised in that: the height Immersion cooling time of the carbon chromium bearing steel forgings in emulsifier is 5-10s.
4. a kind of high-carbon-chromium bearing steel emulsion normalizing processing method according to claim 1, it is characterised in that: the height Carbon chromium bearing steel forgings leave emulsifier and carry out the air-cooled time as 20s.
5. a kind of high-carbon-chromium bearing steel emulsion normalizing processing method according to claim 1, it is characterised in that: the height Carbon chromium bearing steel forgings carry out cooling processing to forging by liquid cooling and air-cooled being alternately cooled, and being alternately cooled number is 8 times.
CN201910566258.0A 2019-06-27 2019-06-27 A kind of high-carbon-chromium bearing steel emulsion normalizing processing method Pending CN110218846A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101020951A (en) * 2007-02-07 2007-08-22 钢铁研究总院 Controlled cooling process and water cooler for high carbon and chromium bearing steel pipe blank after hot rolling
JP2008297620A (en) * 2007-06-04 2008-12-11 Nachi Fujikoshi Corp Method for quenching high carbon-chromium bearing steel, high carbon-chromium bearing steel and bearing part and rolling bearing
CN101709365A (en) * 2009-11-13 2010-05-19 中原特钢股份有限公司 Heating processing process in production of high -carbon chromium bearing steel
CN101947630A (en) * 2010-09-17 2011-01-19 洛阳轴研科技股份有限公司 Controlled-forging controlled-cooling processing technology of bearing ring prepared by GCr15
CN105648170A (en) * 2014-11-14 2016-06-08 北大方正集团有限公司 Control method for bearing steel network carbides and banded carbides and bearing steel
CN108796179A (en) * 2018-07-02 2018-11-13 洛阳Lyc轴承有限公司 A kind of water-cooling method of GCr15SiMn steel oversize forging blank normalizing
WO2018214863A1 (en) * 2017-05-26 2018-11-29 宝山钢铁股份有限公司 Bearing steel for use in automobile wheels and manufacturing process therefor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101020951A (en) * 2007-02-07 2007-08-22 钢铁研究总院 Controlled cooling process and water cooler for high carbon and chromium bearing steel pipe blank after hot rolling
JP2008297620A (en) * 2007-06-04 2008-12-11 Nachi Fujikoshi Corp Method for quenching high carbon-chromium bearing steel, high carbon-chromium bearing steel and bearing part and rolling bearing
CN101709365A (en) * 2009-11-13 2010-05-19 中原特钢股份有限公司 Heating processing process in production of high -carbon chromium bearing steel
CN101947630A (en) * 2010-09-17 2011-01-19 洛阳轴研科技股份有限公司 Controlled-forging controlled-cooling processing technology of bearing ring prepared by GCr15
CN105648170A (en) * 2014-11-14 2016-06-08 北大方正集团有限公司 Control method for bearing steel network carbides and banded carbides and bearing steel
WO2018214863A1 (en) * 2017-05-26 2018-11-29 宝山钢铁股份有限公司 Bearing steel for use in automobile wheels and manufacturing process therefor
CN108796179A (en) * 2018-07-02 2018-11-13 洛阳Lyc轴承有限公司 A kind of water-cooling method of GCr15SiMn steel oversize forging blank normalizing

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Application publication date: 20190910