CN110216853A - A kind of injection molding machine networked system and its working method - Google Patents
A kind of injection molding machine networked system and its working method Download PDFInfo
- Publication number
- CN110216853A CN110216853A CN201910567250.6A CN201910567250A CN110216853A CN 110216853 A CN110216853 A CN 110216853A CN 201910567250 A CN201910567250 A CN 201910567250A CN 110216853 A CN110216853 A CN 110216853A
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- Prior art keywords
- injection molding
- molding machine
- mold
- module
- wireless transmitter
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76929—Controlling method
- B29C2945/76993—Remote, e.g. LAN, wireless LAN
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The embodiment of the invention provides a kind of injection molding machine networked system and its working method, which includes at least one wireless transmitter, mold recorder and management terminal；The wireless transmitter is fixed on the injection molding machine；The wireless transmitter includes interface circuit, MCU processing circuit and wireless transceiver circuit；The interface circuit is connected to the data transmission port of the injection molding machine；The MCU processing circuit is connected with the interface circuit and the wireless transceiver circuit；The mold recorder is arranged on mold, for detecting mold state；The mold recorder includes central processing module, first communication module and second communication module；The first communication module is adapted to the wireless transceiver circuit, for communicating with the wireless transmitter；The second communication module with the management terminal for being communicated.The system can be realized the automatic setting of the network management and technological parameter of injection molding machine.
Description
Technical field
The present invention relates to injection molding machine technical field more particularly to a kind of injection molding machine networked system and its working methods.
Background technique
In injection molding machine industry, main product does not have Integrated data management function at present, is by each production firm's hand
Work control injection molding machine parameter, operator easily cause parameter differences if not same personnel, directly affect the product product of production
Matter.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of injection molding machine networked system and its working method, energy
Enough automatic settings realized to injection molding machine parameter, effectively improve the accuracy of injection molding machine work.Its technical solution specifically used
It is as follows:
A kind of injection molding machine networked system, including at least one wireless transmitter, mold recorder and management terminal；
The wireless transmitter is fixed on the injection molding machine；The wireless transmitter includes interface circuit, MCU processing electricity
Road and wireless transceiver circuit；The interface circuit is connected to the data transmission port of the injection molding machine；The MCU processing circuit with
The interface circuit is connected with the wireless transceiver circuit；
The mold recorder is arranged on mold, for detecting mold state；The mold recorder includes central processing mould
Block, first communication module and second communication module；The first communication module is adapted to the wireless transceiver circuit, is used for and institute
State wireless transmitter communication；The second communication module with the management terminal for being communicated.
Optionally, the mold recorder further includes motion state detection module, power module, indicating module and centre
Manage module；The motion state detection module and the central processing module are connected with each other, and are detected the motion state of mold and are incited somebody to action
Testing result is sent to the central processing module；The CPU module and the indicating module are connected with each other, according to
The instruction state of the testing result control instructions module；The power module is connected to the motion state detection module, institute
Indicating module and the central processing module are stated, is powered；The first communication module and second communication module are connected to institute
State central processing module.
Optionally, the interface circuit includes one of RS232 interface, UART interface and I2C interface or a variety of.
Optionally, the first communication module and the wireless transmitter include Bluetooth communication protocol, radio communication association
View, 2.4GHz wireless communication protocol or NFC communication agreement.
Optionally, the second communication module ZigBee unit, WiFi unit, NB-Iot unit or SIM card unit.
A kind of injection molding machine working method, suitable for above-mentioned injection molding machine networked system, the working method includes following step
It is rapid:
Wireless transmitter is communicated with mold recorder, receives the technological parameter information stored in the mold recorder；
The technological parameter information is transmitted to the injection molding machine by interface circuit by the wireless transmitter；
The injection molding machine works according to the technological parameter information.
Optionally, the technological parameter information stored in the mold recorder is issued by management terminal.
Optionally, the injection molding machine working method, further comprises the steps of:
Work state information is transmitted to the wireless transmitter by the interface circuit by the injection molding machine；
The work state information is sent to the mold recorder by the wireless transmitter；
The work state information is sent to the management terminal by the mold recorder.
Optionally, the working method further comprises the steps of: the wireless transmitter and the mold recorder carries out body
Part verifying；After authentication passes through, the two carries out information exchange.
Optionally, the technological parameter information includes preset die number, preset temperature, preset pressure, pre-set velocity and pre-
If one of sum or much information or the work state information include actual temperature, actual pressure, actual speed and
Actually accomplish one of quantity or much information.
Compared with prior art, the beneficial effects of the present invention are:
A kind of injection molding machine networked system provided in an embodiment of the present invention, including being fixed on the data biography on injection molding machine and with injection molding machine
The connected wireless transmitter in defeated port；By the wireless transmitter, injection molding machine and mold recorder can be realized data friendship
Mutually.Meanwhile mold recorder has 2 communication modules, one for being communicated with wireless transmitter, another be used for
Management terminal is communicated.Therefore, by the mold recorder, management terminal is also able to achieve the network management sum number to injection molding machine
According to centralized processing, so as to guarantee the accuracy of injection molding machine technological parameter setting, and the working condition of injection molding machine can be monitored, had
Conducive to the monitoring and management level improved to production.
The above description is only an overview of the technical scheme of the present invention, in order to better understand the technical means of the present invention,
And can be implemented in accordance with the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention and the accompanying drawings.
A specific embodiment of the invention is shown in detail by following embodiment and its attached drawing.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present invention, constitutes part of this application, this hair
Bright illustrative embodiments and their description are used to explain the present invention, and are not constituted improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is a kind of injection molding machine networked system provided in an embodiment of the present invention；
Fig. 2 is a kind of injection molding machine working method provided in an embodiment of the present invention.
Specific embodiment
In the following, being described further in conjunction with attached drawing and specific embodiment to the present invention, it should be noted that not
Under the premise of conflicting, new implementation can be formed between various embodiments described below or between each technical characteristic in any combination
Example.
It is understood that mold can generate various movements, the corresponding mold shape of different motion state in mold use process
State is different, for example motion state 1 is corresponded to when mold normal use；If mold has abrasion or damage, to meeting the tendency of when it works
Dynamic state 2；By the test to different molds, the corresponding mold state of completely available motion state uses motion state
Obtain mold state, mold state is different, the quality of corresponding product also has gap.For example, mold is intact, normal use when
Motion state it is different from motion state when die wear, non-normal use, the amplitude and frequency of different motion state all can
It changes.Mold recorder is arranged on mold, for example is fixed on mold in a manner of inlaying, welding, rivet etc., for detecting
Mold state.
As shown in Figure 1, the embodiment of the present application provides a kind of injection molding machine networked system, including at least one wireless receiving and dispatching dress
Set 13, mold recorder 21 and management terminal 3；
Wireless transmitter 13 is fixed on the injection molding machine 1；Wireless transmitter 13 includes interface circuit 131, MCU processing electricity
Road 132 and wireless transceiver circuit 133；Interface circuit 131 is connected to the data transmission port 11 of injection molding machine 1；MCU processing circuit
132 are connected with interface circuit 131 and wireless transceiver circuit 133；
21 mold recorders are arranged on mold 2, for detecting mold state；Mold recorder 21 includes central processing module
212, first communication module 213 and second communication module 211；First communication module 213 is adapted to wireless transceiver circuit 133, is used
It is communicated in wireless transmitter 13；Second communication module 211 with management terminal 3 for being communicated.
It is different from existing injection molding machine networked system: increasing setting network interface newly directly on injection molding machine and realize interconnection, the application
Structure and circuit of the embodiment without changing existing injection molding machine, only need to connect a wireless transmitter on existing injection molding machine,
Injection molding mainboard is generally provided with data transmission port, as shown in Figure 1, interface circuit and injection molding using the wireless transmitter
The data transmission port of the mainboard of machine is connected, to realize the information exchange of wireless transmitter and injection molding machine, recycles wireless
The wireless transceiver circuit and mold recorder for receiving and dispatching R-T unit realize communication function；Mold recorder utilizes the communication mould of itself
Block realizes that information communicates with management terminal again.That is, injection molding machine is realized and management terminal by newly-increased wireless transmitter
Management and data acquisition to injection molding machine may be implemented by management terminal for interconnection.Controller of plastic injection molding passes through manufacturer's strictly handle
Control, changing circuit or increasing non-standard circuit will affect itself function or work.And one kind provided by the embodiments of the present application
Injection molding machine networked system is not changed on the basis of original any circuit and wiring, a wireless transmitter is increased newly, in mold
Under the cooperation of recorder, the network management effect of plug and play can be reached.
In one embodiment, the mold recorder further includes motion state detection module, power module, indicating module
And central processing module；The motion state detection module and the central processing module are connected with each other, and detect the movement of mold
State simultaneously will test result and be sent to the central processing module；The CPU module is mutually interconnected with the indicating module
It connects, according to the instruction state of the testing result control instructions module；The power module is connected to institute；In the present embodiment, when
After motion detection block detects mold movement state, corresponding testing result is sent to central processing module, central processing
Module carries out processing analysis to the testing result, obtains the state of mold, and particular state can be the access times of mold, mould
The oneself state (normal, abrasion or damage etc.) of tool.Administrative staff obtain the working condition of mold by indicating unit, thus
Judge whether mold is working properly, meanwhile, accessory demand quotient can also judge whether mold is only used for certainly by indicating unit
The molding of family's accessory.In addition, the working condition of mold can also be sent to management terminal by the second communication unit, convenient for long-range
Management.
Further, in one embodiment, interface circuit 131 includes RS232 interface, RS485, UART interface and I2C
One of interface is a variety of.A variety of data-interfaces are arranged in interface circuit, can be compatible with more injection molding machine types.Wireless receiving and dispatching
Device is matched with mold recorder, and the data of the collected injection molding machine of interface circuit are submitted to mold recorder application pipe
Reason realizes networking, control by mold recorder.
In production process, mold recorder and wireless transmitter are all placed in workshop, thus first communication module and
Wireless transmitter directly can use short-range communication protocols realization, such as Bluetooth communication protocol, RF communication protocol,
2.4GHz wireless communication protocol or NFC communication agreement.That is, the wireless receiving and dispatching of first communication module 213 and wireless transmitter
Circuit 133 is provided with Bluetooth communication protocol, RF communication protocol, 2.4GHz wireless communication protocol or NFC communication agreement.And mould
The second communication module of tool recorder also needs to realize information exchange with management terminal, therefore second communication module may be provided with
ZigBee unit, WiFi unit, NB-Iot unit or SIM card unit.
Currently, most injection molding machines are monomer operating mode, it can be locally located and check each manufacturing parameter, also match
There is communication interface, machine setting parameter and manufacturing parameter can be transferred.But need to connect at the scene and check, between each injection molding machine
Also it is not in contact with, makes troubles to production.A kind of injection molding machine networked system provided by the embodiments of the present application, utilizes injection molding machine itself
The data transmission interface of band is sent to data information in mold recorder by short haul connection mode mode, is wirelessly connected
At an entirety, mold recorder and management terminal communications are recycled, in order to remotely store and modify technological parameter.Management is eventually
End is provided with APP compatible with mold recorder function.
Based on above-mentioned injection molding machine networked system, the embodiment of the present application also provides a kind of injection molding machine working methods, such as Fig. 2 institute
Show, comprising the following steps:
S11, receive technological parameter information: wireless transmitter is communicated with mold recorder, is received and is deposited in the mold recorder
The technological parameter information of storage；
S12, upload technological parameter information: the technological parameter information is transmitted to by the wireless transmitter by interface circuit
The injection molding machine；
S13, injection molding machine work: the injection molding machine works according to the technological parameter information.
Further, in one embodiment, the technological parameter information stored in the mold recorder is by management terminal
It issues.
Further, injection molding machine working method further comprises the steps of:
Work state information is transmitted to the wireless transmitter by the interface circuit by the injection molding machine；
The work state information is sent to the mold recorder by the wireless transmitter；
The work state information is sent to the management terminal by the mold recorder.
Further, it further comprises the steps of: the wireless transmitter and the mold recorder carries out authentication；Work as body
After part is verified, the two carries out information exchange.Specifically, corresponding wireless transmitter is first searched on mold recorder,
It is matched again, completes installation.
Further, the technological parameter information includes preset die number, preset temperature, preset pressure, pre-set velocity and pre-
If one of sum or much information；Or the work state information include actual temperature, actual pressure, actual speed and
Actually accomplish one of quantity or much information.
More than, only presently preferred embodiments of the present invention is not intended to limit the present invention in any form；All current rows
The those of ordinary skill of industry can be shown in by specification attached drawing and above and swimmingly implement the present invention；But all to be familiar with sheet special
The technical staff of industry without departing from the scope of the present invention, is made a little using disclosed above technology contents
The equivalent variations of variation, modification and evolution is equivalent embodiment of the invention；Meanwhile all substantial technologicals according to the present invention
The variation, modification and evolution etc. of any equivalent variations to the above embodiments, still fall within technical solution of the present invention
Within protection scope.
Claims (10)
1. a kind of injection molding machine networked system, which is characterized in that including at least one wireless transmitter, mold recorder and management
Terminal；
The wireless transmitter is fixed on the injection molding machine；The wireless transmitter includes interface circuit, MCU processing electricity
Road and wireless transceiver circuit；The interface circuit is connected to the data transmission port of the injection molding machine；The MCU processing circuit with
The interface circuit is connected with the wireless transceiver circuit；
The mold recorder is arranged on mold, for detecting mold state；The mold recorder includes central processing mould
Block, first communication module and second communication module；The first communication module is adapted to the wireless transceiver circuit, is used for and institute
State wireless transmitter communication；The second communication module with the management terminal for being communicated.
2. injection molding machine networked system according to claim 1, which is characterized in that the mold recorder further includes movement shape
State detection module, power module, indicating module and central processing module；The motion state detection module and the central processing
Module is connected with each other, and is detected the motion state of mold and be will test result and is sent to the central processing module；The centre
It manages device module and the indicating module is connected with each other, according to the instruction state of the testing result control instructions module；The electricity
Source module is connected to the motion state detection module, the indicating module and the central processing module, is powered；It is described
First communication module and second communication module are connected to the central processing module.
3. injection molding machine networked system according to claim 1 or 2, which is characterized in that the interface circuit includes that RS232 connects
One of mouth, RS485 interface, UART interface and I2C interface are a variety of.
4. injection molding machine networked system according to claim 3, which is characterized in that the first communication module and described wireless
R-T unit includes Bluetooth communication protocol, RF communication protocol, 2.4GHz wireless communication protocol or NFC communication agreement.
5. injection molding machine networked system according to claim 4, which is characterized in that the second communication module ZigBee is mono-
Member, WiFi unit, NB-Iot unit or SIM card unit.
6. a kind of injection molding machine working method, which is characterized in that be suitable for injection molding interconnection plane as described in any one in claim 1-5
System, the working method the following steps are included:
Wireless transmitter is communicated with mold recorder, receives the technological parameter information stored in the mold recorder；
The technological parameter information is transmitted to the injection molding machine by interface circuit by the wireless transmitter；
The injection molding machine works according to the technological parameter information.
7. injection molding machine working method according to claim 6, which is characterized in that the technique stored in the mold recorder
Parameter information is issued by management terminal.
8. injection molding machine working method according to claim 6 or 7, further comprises the steps of:
Work state information is transmitted to the wireless transmitter by the interface circuit by the injection molding machine；
The work state information is sent to the mold recorder by the wireless transmitter；
The work state information is sent to the management terminal by the mold recorder.
9. injection molding machine working method according to claim 8, which is characterized in that further comprise the steps of: the wireless receiving and dispatching dress
It sets and carries out authentication with the mold recorder；After authentication passes through, the two carries out information exchange.
10. injection molding machine working method according to claim 9, which is characterized in that the technological parameter information includes default
One of mold number, preset temperature, preset pressure, pre-set velocity and default sum or much information；Or the work shape
State information includes actual temperature, actual pressure, actual speed and one of actually accomplishes quantity or much information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910567250.6A CN110216853A (en) | 2019-06-27 | 2019-06-27 | A kind of injection molding machine networked system and its working method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910567250.6A CN110216853A (en) | 2019-06-27 | 2019-06-27 | A kind of injection molding machine networked system and its working method |
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| CN201910567250.6A Pending CN110216853A (en) | 2019-06-27 | 2019-06-27 | A kind of injection molding machine networked system and its working method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114760371A (en) * | 2022-04-08 | 2022-07-15 | 广东拓斯达科技股份有限公司 | Injection molding station communication method, device, equipment and computer readable storage medium |
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| CN105334833A (en) * | 2015-11-26 | 2016-02-17 | 上海辰竹仪表有限公司 | Remote monitoring system for injection molding machine |
| CN207867571U (en) * | 2018-02-06 | 2018-09-14 | 杭州勤丰科技有限公司 | A kind of mold state recorder and mould management system |
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2019
- 2019-06-27 CN CN201910567250.6A patent/CN110216853A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105334833A (en) * | 2015-11-26 | 2016-02-17 | 上海辰竹仪表有限公司 | Remote monitoring system for injection molding machine |
| CN207867571U (en) * | 2018-02-06 | 2018-09-14 | 杭州勤丰科技有限公司 | A kind of mold state recorder and mould management system |
Non-Patent Citations (1)
| Title |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114760371A (en) * | 2022-04-08 | 2022-07-15 | 广东拓斯达科技股份有限公司 | Injection molding station communication method, device, equipment and computer readable storage medium |
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Application publication date: 20190910 |
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