CN110216409A - One kind being used for bogie casting integral assembling welding mechanism - Google Patents
One kind being used for bogie casting integral assembling welding mechanism Download PDFInfo
- Publication number
- CN110216409A CN110216409A CN201910544501.9A CN201910544501A CN110216409A CN 110216409 A CN110216409 A CN 110216409A CN 201910544501 A CN201910544501 A CN 201910544501A CN 110216409 A CN110216409 A CN 110216409A
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- CN
- China
- Prior art keywords
- connecting cross
- reinforcing
- beams
- longitudinal beam
- longitudinal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 33
- 238000005266 casting Methods 0.000 title claims abstract description 29
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 55
- 239000003351 stiffener Substances 0.000 claims abstract description 15
- 238000005728 strengthening Methods 0.000 claims 1
- 210000002435 tendon Anatomy 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 6
- 238000011161 development Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000399 orthopedic effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
Abstract
The present invention relates to one kind to be used for bogie casting integral assembling welding mechanism, including multiple first longitudinal beam connecteds, multiple drag link spring bumper attachment beams, multiple first connecting cross beams, stiffener plate, multiple first reinforcing beams, multiple second connecting cross beams, the second reinforcing beam, third reinforcing beam, the 4th reinforcing beam, the second longitudinal beam connected, tapered sleeve, locating piece, backing plate, third connecting cross beam and spring base attachment beam, the general frame of one group of first longitudinal beam connected and one group of first connecting cross beam welding rectangular in form；Two drag link spring bumper attachment beams are vertically arranged in the first connecting cross beam lower end, and two the second connecting cross beams are horizontally set between two the first longitudinal beam connecteds, constitute the frame of square.Structure of the invention is reasonable, improves precision and welding quality, reduces processing cost, reduces repair rate, improves product quality, improves production efficiency, while saving the time, meets product requirement, for the prior art, has good market prospects and development space.
Description
Technical field
The present invention relates to rail vehicle manufacturing fields, more particularly to one kind to be used for bogie casting integral assembling bonding machine
Structure.
Background technique
Key position of the bogie as rail vehicle, demand are big.Main component of the framework as rolling stock, for
Traffic safety plays a crucial role, important carrying and Force transmission parts of the framework as bogie, not only want bearing body,
Motor and various parts will also transmit car body and take turns various lateral, longitudinal directions and the vertical force between.Its casting is as bogie
Key component, morpheme size and welding quality decide to move to the quality of frame.
A kind of structurally reasonable, raising precision and welding quality are how designed, processing cost is reduced, reduction repair rate improves
Product quality improves production efficiency, while saving the time, and meet product requirement welds integrated machine for the assembly of bogie casting
Structure is current problem to be solved.
Summary of the invention
In order to improve bogie assembly dimensional accuracy and welding quality, processing cost is reduced, production efficiency, the present invention are improved
It provides a kind of for bogie casting integral assembling welding mechanism, raising precision and welding quality structurally reasonable to realize, reduction
Processing cost reduces repair rate, improves product quality, improves production efficiency, while saving the time, meets the mesh of product requirement
's.
Used technical solution is the present invention to solve above-mentioned technical problem: one kind is for bogie casting integral assembling
Welding mechanism, including multiple first longitudinal beam connecteds, multiple drag link spring bumper attachment beams, multiple first connecting cross beams, stiffener plate,
Multiple first reinforcing beams, multiple second connecting cross beams, the second reinforcing beam, third reinforcing beam, the 4th reinforcing beam, the second connection are vertical
Beam, tapered sleeve, locating piece, backing plate, third connecting cross beam and spring base attachment beam, wherein one group of first longitudinal beam connected and one group
The general frame of one connecting cross beam welding rectangular in form；Two drag link spring bumper attachment beams are vertically arranged under the first connecting cross beam
End, two the second connecting cross beams are horizontally set between two the first longitudinal beam connecteds, constitute the frame of square, and the second connection is horizontal
The lower end of beam is provided with spring base attachment beam, and locating piece is located at the bottom of spring base attachment beam, to connect bogie casting
Spring base；The tapered sleeve is located at drag link spring bumper attachment beam lower end, to connect the drag link spring bumper of bogie casting.
The stiffener plate is horizontally set between drag link spring bumper attachment beam and spring base attachment beam, is propped up to reinforce
Support the rigidity of overall mechanism.
The both ends of stiffener plate are arranged in the first reinforcing beam horizontal vertical.
Two second reinforcing beams are arranged in parallel between two the first longitudinal beam connecteds, and the second reinforcing beam, second connect
Connect crossbeam and the first longitudinal beam connected and constitute mu character shape structural member, the setting of third reinforcing beam horizontal vertical two the second reinforcing beams it
Between, to reinforce the rigid connection of the first longitudinal beam connected and the second connecting cross beam, the 4th reinforcing beam is inclined at adjacent first
Between longitudinal beam connected and the second reinforcing beam, to reinforce the rigid connection of the first longitudinal beam connected and the second reinforcing beam.
Second longitudinal beam connected is vertically set on above stiffener plate, is connected to connect the first connecting cross beam and second
Connect crossbeam.
Compared with prior art, the beneficial effects of the present invention are:
1) present invention includes multiple first longitudinal beam connecteds, multiple drag link spring bumper attachment beams, multiple first connecting cross beams, reinforcing rib
Plate, multiple first reinforcing beams, multiple second connecting cross beams, the second reinforcing beam, third reinforcing beam, the 4th reinforcing beam, the second connection
Stringer, tapered sleeve, locating piece, backing plate, third connecting cross beam and spring base attachment beam, wherein one group of first longitudinal beam connected and one group
The general frame of first connecting cross beam welding rectangular in form；Two drag link spring bumper attachment beams are vertically arranged in the first connecting cross beam
Lower end, two the second connecting cross beams are horizontally set between two the first longitudinal beam connecteds, constitute the frame of square, the second connection
The lower end of crossbeam is provided with spring base attachment beam, and locating piece is located at the bottom of spring base attachment beam, to connect bogie casting
Spring base；The tapered sleeve is located at drag link spring bumper attachment beam lower end, to connect the drag link spring bumper of bogie casting, this hair
When bright assembled can a variety of casting on disposable high accuracy positioning framework, improve efficiency and position precision, and pass through operative employee
The actual tests of people compare, and greatly improve work efficiency, and realize that enterprise's cost of labor and device efficiency optimize and combine；
2) stiffener plate described in is horizontally set between drag link spring bumper attachment beam and spring base attachment beam, is supported to reinforce
The rigidity of overall mechanism；
3) two the second reinforcing beams described in are arranged in parallel between two the first longitudinal beam connecteds, the second reinforcing beam, the second connection
Crossbeam and the first longitudinal beam connected constitute mu character shape structural member, the setting of third reinforcing beam horizontal vertical two the second reinforcing beams it
Between, to reinforce the rigid connection of the first longitudinal beam connected and the second connecting cross beam, the 4th reinforcing beam is inclined at adjacent first
Between longitudinal beam connected and the second reinforcing beam, to reinforce the rigid connection of the first longitudinal beam connected and the second reinforcing beam；
4) the second longitudinal beam connected described in is vertically set on above stiffener plate, to connect the first connecting cross beam and the second connection
Crossbeam；
5) welding deformation is prevented and effectively controls by connection in the welding process, postwelding can satisfy each dimensional tolerance of drawing and want
It asks, improves product quality and product qualification rate.
Detailed description of the invention
Fig. 1 is schematic view of the front view of the present invention；
Fig. 2 is present invention looks up structural representation of the present invention；
Fig. 3 is that the present invention installs and uses status diagram；
Marked in the figure: the 1, first longitudinal beam connected, 2, drag link spring bumper attachment beam, the 3, first connecting cross beam, 4, stiffener plate, 5,
One reinforcing beam, the 6, second connecting cross beam, the 7, second reinforcing beam, 8, third reinforcing beam, the 9, the 4th reinforcing beam, the 10, second connection are vertical
Beam, 11, tapered sleeve, 12, locating piece, 13, backing plate, 14, third connecting cross beam, 15, spring base attachment beam, 16, drag link spring bumper,
17, spring base, 18, draw-bar seat.
Specific embodiment
Specific embodiments of the present invention will be described in further detail with reference to the accompanying drawing.
Bogie casting integral assembling welding mechanism is used for as shown, a kind of, including multiple first longitudinal beam connecteds 1, more
A drag link spring bumper attachment beam 2, multiple first connecting cross beams 3, stiffener plate 4, multiple first reinforcing beams 5, multiple second connections
Crossbeam 6, the second reinforcing beam 7, third reinforcing beam 8, the 4th reinforcing beam 9, the second longitudinal beam connected 10, tapered sleeve 11, locating piece 12, backing plate
13, third connecting cross beam 14 and spring base attachment beam 15, wherein one group of first longitudinal beam connected 1 and one group of first connecting cross beam 3 weld
It is connected into rectangular-shaped general frame；Two drag link spring bumper attachment beams 2 are vertically arranged in 3 lower end of the first connecting cross beam, and two
Two connecting cross beams 6 are horizontally set between two the first longitudinal beam connecteds 1, the frame of square are constituted, under the second connecting cross beam 6
End is provided with spring base attachment beam 15, and locating piece 12 is located at the bottom of spring base attachment beam 15, to connect bogie casting
Spring base 17；The tapered sleeve 11 is located at 2 lower end of drag link spring bumper attachment beam, to connect the drag link spring bumper of bogie casting
16。
The above are basic embodiments of the invention, further can be improved, improved and limited on the basis of above: such as
The stiffener plate 4 is horizontally set between drag link spring bumper attachment beam 2 and spring base attachment beam 15, whole to reinforce supporting
The rigidity of body mechanism.
The above are basic embodiments of the invention, further can be improved, improved and limited on the basis of above: such as
The both ends of stiffener plate 4 are arranged in first reinforcing beam, 5 horizontal vertical.
The above are basic embodiments of the invention, further can be improved, improved and limited on the basis of above: such as
Two second reinforcing beams 7 are arranged in parallel between two the first longitudinal beam connecteds 1, the second reinforcing beam 7, the second connecting cross beam
6 and first longitudinal beam connected 1 constitute mu character shape structural member, 8 horizontal vertical of third reinforcing beam setting two the second reinforcing beams 7 it
Between, to reinforce the rigid connection of the first longitudinal beam connected 1 and the second connecting cross beam 6, the 4th reinforcing beam 9 is inclined at adjacent the
Between one longitudinal beam connected 1 and the second reinforcing beam 7, to reinforce the rigid connection of the first longitudinal beam connected 1 and the second reinforcing beam 7.
The above are basic embodiments of the invention, further can be improved, improved and limited on the basis of above: such as
Second longitudinal beam connected 10 is vertically set on 4 top of stiffener plate, horizontal to connect the first connecting cross beam 3 and the second connection
Beam 6.
In practical application, process of installing and using of the invention is divided into following steps: as shown, first: bogie frame
First framework is integrally carried out before assembled casting orthopedic, meets the center line in length and breadth for marking entire framework after technical requirements again, press
Drag link spring bumper 16, spring base 17,18 place-centric line of draw-bar seat are marked on curb girder according to drawn center line；Secondly: in pull rod
Spring base 16, spring base 17, draw-bar seat 18 mark key position center line respectively, and casting is placed and position corresponding on framework
On center line；Again: assembled welding mechanism is hung to using overhead traveling crane and is connected with each casting, 2 attachment beam of drag link spring bumper connection cone
Set 11, positioning tie bar spring base 16；Spring base attachment beam 15 connects locating piece 12, retaining spring seat 17；The connection cone of longitudinal beam connected 1
Set 11, tapered sleeve, backing plate in assembled welding mechanism are connected with corresponding casting using bolt, are adjusted at this time by positioning tie bar seat 18
It is whole make to spell welding equipment connection mechanism in length and breadth center with bogie frame center coincides in length and breadth, combine casting center corresponding thereto
The center line on position is answered to be overlapped, meeting conditions above can be fixed in casting point on bogie frame；Finally；Casting is welded
It connects, assembly welding mechanism plays the role of preventing welding deformation when welding, and welding is completed after 6-8 hours again by assembled bonding machine
Structure removes, preferably to play the role of anti-deformation.
As depicted in figs. 1 and 2, we are connect by tapered sleeve with drag link spring bumper, and locating piece is connect with spring base, makes to turn to
Framework frame and assembled welding mechanism become an entirety, and playing the role of being positioned at prevents welding deformation.
Structure of the invention is reasonable, improves precision and welding quality, reduces processing cost, reduces repair rate, improves product matter
Amount improves production efficiency, while saving the time, meets product requirement, improves bogie assembly dimensional accuracy and welding quality, drop
Low processing cost improves production efficiency, for the prior art, has good market prospects and development space.
The preferred embodiments of the disclosure and embodiment are explained in detail above in conjunction with attached drawing, but it is of the invention
It is not limited to the above embodiment and embodiment can also not take off within the knowledge of those skilled in the art
Various changes can be made under the premise of from present inventive concept.
Claims (5)
1. one kind be used for bogie casting integral assembling welding mechanism, it is characterised in that: including multiple first longitudinal beam connecteds (1),
It is multiple drag link spring bumper attachment beams (2), multiple first connecting cross beams (3), stiffener plate (4), multiple first reinforcing beams (5), more
A second connecting cross beam (6), the second reinforcing beam (7), third reinforcing beam (8), the 4th reinforcing beam (9), the second longitudinal beam connected (10),
Tapered sleeve (11), locating piece (12), backing plate (13), third connecting cross beam (14) and spring base attachment beam (15), wherein one group first
The general frame of longitudinal beam connected (1) and one group of first connecting cross beam (3) welding rectangular in form；Two drag link spring bumper attachment beams
(2) it is vertically arranged in the first connecting cross beam (3) lower end, it is vertical that two the second connecting cross beams (6) are horizontally set on two first connections
Between beam (1), the frame of square is constituted, the lower end of the second connecting cross beam (6) is provided with spring base attachment beam (15), locating piece
(12) it is located at the bottom of spring base attachment beam (15), to connect the spring base (17) of bogie casting；Tapered sleeve (11) position
In drag link spring bumper attachment beam (2) lower end, to connect the drag link spring bumper (16) of bogie casting.
2. as described in claim 1 a kind of for bogie casting integral assembling welding mechanism, it is characterised in that: described adds
Strengthening tendons plate (4) is horizontally set between drag link spring bumper attachment beam (2) and spring base attachment beam (15), whole to reinforce support
The rigidity of mechanism.
3. as described in claim 1 a kind of be used for bogie casting integral assembling welding mechanism, it is characterised in that: described the
One reinforcing beam (5) horizontal vertical is arranged at the both ends of stiffener plate (4).
4. as described in claim 1 a kind of for bogie casting integral assembling welding mechanism, it is characterised in that: described two
A second reinforcing beam (7) is arranged in parallel between two the first longitudinal beam connecteds (1), the second reinforcing beam (7), the second connecting cross beam
(6) and the first longitudinal beam connected (1) constitutes mu character shape structural member, and the setting of third reinforcing beam (8) horizontal vertical is reinforced at two second
Between beam (7), to reinforce the rigid connection of the first longitudinal beam connected (1) and the second connecting cross beam (6), the inclination of the 4th reinforcing beam (9)
It is arranged between adjacent the first longitudinal beam connected (1) and the second reinforcing beam (7), is added with reinforcing the first longitudinal beam connected (1) with second
The rigid connection of brutal (7).
5. as described in claim 1 a kind of be used for bogie casting integral assembling welding mechanism, it is characterised in that: described the
Two longitudinal beam connecteds (10) are vertically set on above stiffener plate (4), to connect the first connecting cross beam (3) and the second connecting cross beam
(6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910544501.9A CN110216409A (en) | 2019-06-21 | 2019-06-21 | One kind being used for bogie casting integral assembling welding mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910544501.9A CN110216409A (en) | 2019-06-21 | 2019-06-21 | One kind being used for bogie casting integral assembling welding mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110216409A true CN110216409A (en) | 2019-09-10 |
Family
ID=67814489
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910544501.9A Pending CN110216409A (en) | 2019-06-21 | 2019-06-21 | One kind being used for bogie casting integral assembling welding mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110216409A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201109016Y (en) * | 2007-11-14 | 2008-09-03 | 南车四方机车车辆股份有限公司 | Frame welding positioner |
| CN201720625U (en) * | 2009-12-23 | 2011-01-26 | 浙江吉利汽车研究院有限公司 | White car lifting appliance |
| CN106541230A (en) * | 2016-11-02 | 2017-03-29 | 中车长春轨道客车股份有限公司 | The process of framework assembly welding technique unifying datum is realized using registration arm |
| CN106736179A (en) * | 2017-01-06 | 2017-05-31 | 中车青岛四方机车车辆股份有限公司 | A kind of framework flexibility group mounted welder |
| CN108274182A (en) * | 2018-03-05 | 2018-07-13 | 中车株洲电力机车有限公司 | A kind of overturning tooling for the weldering of vehicle body bottom frame group |
| CN207806993U (en) * | 2018-01-08 | 2018-09-04 | 云南北汽专用汽车有限公司 | A kind of semi-mounted suspension apparatus for welding and positioning |
| CN109048158A (en) * | 2018-06-28 | 2018-12-21 | 中车长春轨道客车股份有限公司 | Anti- dress posture group for side beam welding is to positioning tool |
| CN208729032U (en) * | 2018-08-28 | 2019-04-12 | 长春中车轨道车辆有限公司 | CW-200K bogie safety hanger transformation group is to a group mounted welder |
| CN210498970U (en) * | 2019-06-21 | 2020-05-12 | 平顶山平煤机煤矿机械装备有限公司 | Be used for whole welding mechanism of assembling of bogie foundry goods |
-
2019
- 2019-06-21 CN CN201910544501.9A patent/CN110216409A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201109016Y (en) * | 2007-11-14 | 2008-09-03 | 南车四方机车车辆股份有限公司 | Frame welding positioner |
| CN201720625U (en) * | 2009-12-23 | 2011-01-26 | 浙江吉利汽车研究院有限公司 | White car lifting appliance |
| CN106541230A (en) * | 2016-11-02 | 2017-03-29 | 中车长春轨道客车股份有限公司 | The process of framework assembly welding technique unifying datum is realized using registration arm |
| CN106736179A (en) * | 2017-01-06 | 2017-05-31 | 中车青岛四方机车车辆股份有限公司 | A kind of framework flexibility group mounted welder |
| CN207806993U (en) * | 2018-01-08 | 2018-09-04 | 云南北汽专用汽车有限公司 | A kind of semi-mounted suspension apparatus for welding and positioning |
| CN108274182A (en) * | 2018-03-05 | 2018-07-13 | 中车株洲电力机车有限公司 | A kind of overturning tooling for the weldering of vehicle body bottom frame group |
| CN109048158A (en) * | 2018-06-28 | 2018-12-21 | 中车长春轨道客车股份有限公司 | Anti- dress posture group for side beam welding is to positioning tool |
| CN208729032U (en) * | 2018-08-28 | 2019-04-12 | 长春中车轨道车辆有限公司 | CW-200K bogie safety hanger transformation group is to a group mounted welder |
| CN210498970U (en) * | 2019-06-21 | 2020-05-12 | 平顶山平煤机煤矿机械装备有限公司 | Be used for whole welding mechanism of assembling of bogie foundry goods |
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