CN109048158A - Anti- dress posture group for side beam welding is to positioning tool - Google Patents
Anti- dress posture group for side beam welding is to positioning tool Download PDFInfo
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- CN109048158A CN109048158A CN201810688070.9A CN201810688070A CN109048158A CN 109048158 A CN109048158 A CN 109048158A CN 201810688070 A CN201810688070 A CN 201810688070A CN 109048158 A CN109048158 A CN 109048158A
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- curb girder
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- positioning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
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- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
Anti- dress posture group for side beam welding belongs to the welding group of rail vehicle truck curb girder device to positioning auxiliary clamping device field to positioning tool, it includes basic platform, curb girder middle section positioning seat, two spring base hold-down mechanisms and two axle free bearing gate arch locators, curb girder middle section positioning seat, the lower end of two spring base hold-down mechanisms and two axle free bearing gate arch locators is fixed on the end face of basic platform, curb girder middle section positioning seat is located at the center of basic platform, two spring base hold-down mechanisms are symmetrically arranged in the left and right sides of curb girder middle section positioning seat, two axle free bearing gate arch locators are symmetrically fixed on the both ends of basic platform.The present invention can altogether dispense with the mapping scribing line operation of curb girder group clock synchronization, the mode of its positioning element is simple and convenient, precisely reliable, and can effectively inhibit welding deformation everywhere on pinion shape curb girder, adjusting work after reducing welding, thus production efficiency and product quality can be greatly improved.
Description
Technical field
The invention belongs to the welding groups of rail vehicle truck curb girder device to positioning auxiliary clamping device field, tool
Body is related to a kind of anti-dress posture group for side beam welding to positioning tool.
Background technique
As shown in Figure 1 to Figure 3,1 main part of curb girder on trolley coach bogie frame is one kind by side wall double plate
1-2 and curb girder upper cover plate 1-1, curb girder lower cover plate 1-3 three organize load girder construction made of weldering jointly, load girder construction
The similar flying bird trunk middle section for opening double-vane of global shape and dipteron, the pinion shape curved surface profile line of curb girder lower cover plate 1-3 include
Middle and lower part horizontal segment A, two symmetrical and circular segment B upwarped and two symmetrical upper horizontal end C.Side wall double fastener
The curved surface of the upper and lower edge contour wire shaped of plate 1-2 and the curve form of curb girder upper cover plate 1-1 with curb girder lower cover plate 1-3
The corresponding matching of profile wire shaped.
Curb girder 1 further includes two spring base 1-4 and two axle free bearing 1-5, and two spring base 1-4 are symmetrically fixed on
The both side ends of load girder construction.As shown in Figure 4 and Figure 5, axle free bearing 1-5 includes welding junction arc plate 1-5-1 and U-shaped
Axle bed 1-5-2, the circular segment B's of the circular arc segment profile line and curb girder lower cover plate 1-3 of welding junction arc plate 1-5-1
Curved surface profile wire shaped matches.The axle bed 1-5-2 of U-shaped is gate arch type, mainly includes on rear side of gate arch front side wall a or gate arch
Wall a, door pillar upper surface b, U-shaped double-side straight-line section end face c and gate arch arc surface d.If by a long side midpoint perpendicular to rectangle
Plane normal be defined as the long side middle vertical plane or midline plane of the rectangle, then as shown in Figure 6 and Figure 7, side wall double plate 1-2
One of sidewall paneling length direction on middle vertical plane be equipped with vertical center pin mechanism 1-2-1, the center pin mechanism
1-2-1 includes centrepin 1-2-1-1 and two pieces of centrepin gusset 1-2-1-1, and centrepin gusset 1-2-1-1 is along parallel center
The direction of pin 1-2-1-1 axis is welded on the lateral wall of centrepin 1-2-1-1, two pieces of centrepin gusset 1-2-1-1 institute each other
The angle for being in is 80 degree.The axis drawing standard span value of left and right two groups of axle free bearings 1-5 is K, left and right two spring base 1-
The drawing standard span value of 4 cylinder axis is T.
According to the assembly welding technique requirement of curb girder 1, four axle free bearing 1-5 are needed in pairs when making, left and right two
Group axle free bearing 1-5 passes through its respective welding junction arc plate 1-5-1 respectively and is symmetrically welded on curb girder lower cover plate 1-3's
Below circular segment B, also, the axis of gate arch arc surface d must be perpendicular to side wall double plate 1-2, four axle free bearing 1-
5 respective door pillar upper surface b be both needed to it is coplanar, and be located at ipsilateral each gate arch front side wall a also need it is coplanar.
Due to the structure of curb girder upper cover plate 1-1, curb girder lower cover plate 1-3, its three's curve of side wall double plate 1-2 or curved surface
Particularity, it is relatively difficult and complicated to lead to carry out group load girder construction early period the Set and Positioning operation before weldering, load girder construction
Group postwelding, the welding deformation amount of the circular segment B of curb girder lower cover plate 1-3 is larger, and symmetry is poor, this further results in two
The positioning of group axle free bearing 1-5 and welding difficulty increase, and need largely to survey and draw scribing line operation, moreover, when welding cooling
Under metamorphosis, the welding posture of axle free bearing 1-5 and position are difficult to effectively keep, therefore deviation often occur, it is necessary to volume
Outer increase correction adjusting operation could guarantee welding quality reluctantly.
On the other hand, existing to determine two groups of axle free bearing 1-5 and two spring base 1-4 with when bearing beam structure welding
Position operation is all made of curb girder formal dress posture as shown in Figures 1 to 4, but axle free bearing 1-5 will receive certainly under the formal dress posture
The influence of body gravity and interfere the group of its welding junction arc plate 1-5-1 to positioning accuracy, meanwhile, the formal dress welding posture
It is unfavorable for brazing metal when melting to repeat among filling weld seam, and then influences welding quality.If curb girder is changed to shown in Fig. 8
Anti- dress posture, then reduce mapping dashing work, and can exempt gravity to weld seam group to and welding fluid filling influence, thus
Preferably solve foregoing problems.
For this purpose, a truck side sill welding assisted group fast positioned for axle free bearing of research and development exists to positioning tool gesture
It must go.
Summary of the invention
In order to solve welding and the localization method of the existing axle free bearing based on curb girder formal dress posture and spring base, meeting
It is influenced by self gravity and influences welding junction circular arc board group to positioning accuracy and welding quality, and because of curb girder load
The curve of curb girder lower cover plate in girder construction or the structure of curved surface are special, the circular segment B welding deformation amount of group postwelding compared with
Greatly, symmetry is poor, causes two groups of axle free bearing positioning and welding process time-consuming and laborious, needs largely to survey and draw scribing line and postwelding
Adjusting operation, moreover, the welding posture of axle free bearing and position are easy to appear partially in the case where welding metamorphosis after cooling
Difference is not easy to keep, and in turn results in its welding quality and is difficult to the technical issues of being effectively controlled, the present invention provides one kind and is used for
The anti-dress posture group of side beam welding is to positioning tool.
The technical solution adopted for solving the technical problem of the present invention is as follows:
Anti- dress posture group for side beam welding is to positioning tool comprising basic platform, curb girder middle section positioning seat, two
A spring base hold-down mechanism and two axle free bearing gate arch locators, curb girder middle section positioning seat, two spring base hold-down mechanisms and
The lower end of two axle free bearing gate arch locators is fixed on the end face of basic platform, and curb girder middle section positioning seat is located at basis
The center of platform, two spring base hold-down mechanisms are symmetrically arranged in the left and right sides of curb girder middle section positioning seat, two axle free bearings
Gate arch locator is symmetrically fixed on the both ends of basic platform, and the distance values of two axle free bearing gate arch locators are equal to left and right
The axis standard span value of two groups of axle free bearings is K；Described two spring base hold-down mechanism distance values are equal to left and right two bullets
The drawing standard span value of the cylinder axis of spring abutment is T.
Curb girder middle section positioning seat includes bearing beam support base, curb girder center positioning mechanism and three bearing beam supports
Seat height degree adjustment bolt, the lower end of bearing beam support base are fixed on the center of basic platform upper surface, curb girder center positioning mechanism
It is rotatablely connected with the front end side wall of bearing beam support base；Each bearing beam support base height adjustment bolt is supported with bearing beam
Three screw holes on seat end face are corresponded and are threadedly coupled.
The curb girder center positioning mechanism includes hinged block, L-shaped pivoted arm and the curb girder upper cover plate based on center finger setting
Midpoint pressure head, hinged block are fixed in the front end side wall at the center of bearing beam support base, and a L-type end of L-shaped pivoted arm is logical
It crosses pin shaft and hinged block is rotatablely connected, another end of L-type and the curb girder upper cover plate midpoint pressure head based on center finger setting
It is connected；
The both ends of the basic platform upper surface are respectively equipped with a horizontal ends grease head highness adjustment bolt group, each level
The three horizontal ends grease head highness being threadedly coupled with basic platform upper surface adjustment spiral shells are included at least in the height adjustment bolt group of end
Bolt.
The curb girder upper cover plate midpoint pressure head based on center finger setting is pentagonal prism structure, the rear side end of pentagonal prism
Face and L-shaped pivoted arm are connected, and three cylinders of the front end of pentagonal prism are isosceles trapezoid, wherein two as trapezoidal hypotenuse
The angle degree of being of chamfering end face, between minimum of the length less than two centrepin gussets of the chamfering end face as trapezoidal upper bottom edge
Away from；When curb girder upper cover plate midpoint pressure head based on center finger setting is rotated by the pivoted arm of L shape to bearing beam support base,
Height of the lower end surface of its pressure head away from bearing beam support base upper surface is greater than the thickness of curb girder upper cover plate.
The spring base hold-down mechanism includes long doorpost type hinged block, hatch column type hinged block, crossbeam pivoted arm, crossbeam turn
Arm retaining mechanism and spring base compress cushion block, and it is flat that long doorpost type hinged block and hatch column type hinged block are vertically fixed on basis
Platform upper surface, one end of crossbeam pivoted arm and the top of long doorpost type hinged block are hinged；The other end of crossbeam pivoted arm is equipped with locking
Bolt card slot；The crossbeam pivoted arm retaining mechanism includes retaining mechanism screw rod, locking nut and rotating pin, rotating pin with
Hatch column type hinged block is hinged, and retaining mechanism screw rod is vertically fixed on the middle part of rotating pin, and retaining mechanism screw rod is around rotation
The axis of pin shaft is rotated and is embedded in clamping screw card slot, and the diameter of retaining mechanism screw rod is less than the width of clamping screw card slot；
Locking nut is threadedly coupled with the top of retaining mechanism screw rod, and the lower end surface of locking nut is pressed in the upper end of clamping screw card slot；
The middle section top that spring base compresses cushion block is hinged by the middle section of hinged shaft and crossbeam pivoted arm, and spring base compresses the length of cushion block
Value is the 105% of spring base diameter.
On the basic platform upper surface on the outside of each spring base hold-down mechanism, it is lateral to be equipped with a curb girder upper cover plate
Positioning mechanism, each curb girder upper cover plate transverse positioning mechanism include that the curb girder upper cover plate of two arrangements that are mutually symmetrical laterally pushes up
Tight screw mechanism.
The axle free bearing gate arch locator includes two column hinged blocks, a two-door arch locating rod and two bands
The screw bolt of handle, two column hinged blocks are vertically fixed on the upper surface of basic platform, two-door to encircle the two of locating rod
End is connected by bolt column hinged block top corresponding with one respectively, and the screw bolt with handle and two-door arch position
Bar is threadedly coupled.
It is described it is two-door arch locating rod center be centrally located cylinder, the both ends of the cylinder at center be arranged in sequence with
Itself and integrated molding and symmetrical two side walls limit baffle, two U-shaped gate arch locating pieces, two screw screw rods and two
A shaft end column with pin hole；The screw bolt with handle screw screw flight connection corresponding with one, each band pin hole
Top of the shaft end column with a column hinged block be hinged by pin shaft.
The cross-sectional outling line of the U-shaped gate arch locating piece be letter U font, the diameter of the circular arc camber of U-shaped with
The diameter of gate arch arc surface d on the axle bed of U-shaped is identical；The height of two upright side walls end faces of U-shaped and the axle bed of U-shaped
U-shaped double-side straight-line section end face c height it is identical；U-shaped gate arch locating piece further includes U-shaped open upper end face, U-shaped open upper end
Face is located at the open end of U-shaped, both perpendicular to two upright side walls end faces of U-shaped；U-shaped gate arch locating piece is along its U-shaped
Thickness value between the axial width value of the circular arc camber of shape and the forward and backward side wall of the gate arch of the axle bed of U-shaped is identical；Two U-shaped doors
Encircle the distance values L of end face outside and two gate arches at end farthest from one another on same group of two axle free bearings of locating piece
Drawing normal pitch value between side wall a is identical；Two side walls limit the distance values L of the inner side end of baffle and same group
Drawing normal pitch value on two axle free bearings between two nearest gate arch side wall a apart is identical.
The beneficial effects of the present invention are: the basic platform and bearing beam support base of the positioning tool can be to curved-surface structures
Special load girder construction realizes quickly accurate positioning support with the anti-posture filled, and passes through two in curb girder center positioning mechanism
A chamfering end face mode that two centrepin gussets corresponding with one are adjacent to respectively, so that the middle vertical plane on the pin mechanism of center
It is overlapped with the middle vertical plane of bearing beam support base, and then realizes the middle vertical plane of middle vertical plane and basic platform in load girder construction
Quickly it is overlapped positioning.
It can with the axle free bearing gate arch locator exactly matched with axle free bearing structure feature and position location feature
So that the circular arc camber of gate arch arc surface d and U-shaped on the axle bed of U-shaped are coaxially connected, and make on the door pillar of axle bed of U shape
The U-shaped open upper end of end face b and U-shaped gate arch locating piece is in face of neat, to make the axle bed of U shape along the axis side of the cylinder at center
To being compacted and fix.
By adjusting the horizontal ends grease head highness adjustment bolt in left and right two horizontal ends grease head highness adjustment bolt group, so that
Curb girder upper cover plate meets group to required horizontal attitude, and so that left and right two groups of axle free bearings is passed through its respectively and respective connect
Mouth arc plate is symmetrically aligned in below the circular segment B of curb girder lower cover plate.It is laterally fixed by each curb girder upper cover plate respectively
Two curb girder upper cover plates in the mechanism of position laterally hold out against former and later two directions of screw mechanism and laterally hold out against curb girder upper cover plate, from
And it completes to the group of the standard welding posture of load girder construction to positioning, and realize accords with the axle bed of left and right two groups of U-shapeds simultaneously
Close the sizing of drawing standard span K.The axle free bearing organized pair under the anti-dress posture not will receive the shadow of self gravity
It rings and interferes, therefore the group of its welding junction arc plate can improve positioning accuracy, meanwhile, this is counter to fill welding posture
It is also beneficial to brazing metal when melting to repeat among filling weld seam, and then improves welding quality.
Utilize the achievable figure for making left and right two spring base 1-4 according to the cylinder axis of the two of spring base hold-down mechanism
Paper standard span value T completes the standard welding posture group with load girder construction to positioning operation.
The mapping that the group connect for the anti-welding equipment of curb girder of the invention can altogether dispense with curb girder group clock synchronization to positioning tool is drawn
The mode of line operation, positioning element is simple and convenient, precisely reliable, and can effectively inhibit to weld everywhere on pinion shape curb girder
Deformation is connect, the adjusting work after reducing welding, thus production efficiency and product quality can be greatly improved.
Furthermore the tooling also has simple and practical in structure, easy to operate, low in cost, the advantages that convenient for popularizing.
Detailed description of the invention
Fig. 1 is the main view of existing curb girder；
Fig. 2 is schematic perspective view of the existing curb girder under formal dress posture；
Fig. 3 is the explosion assembling schematic diagram of Fig. 2；
Fig. 4 is schematic perspective view of the existing axle free bearing under formal dress posture；
Fig. 5 is schematic perspective view of the existing axle free bearing under anti-dress posture；
Fig. 6 is the schematic perspective view of existing center pin mechanism；
Fig. 7 is the top view of existing center pin mechanism；
Fig. 8 is schematic perspective view of the existing curb girder under anti-dress posture；
Fig. 9 is schematic perspective view of the anti-dress posture group to positioning tool that the present invention is used for side beam welding；
Figure 10 is the present invention not comprising two spring base hold-down mechanisms and two axle free bearing gate arch locators for side
Schematic perspective view of the anti-dress posture group of beam welding to positioning tool；
Figure 11 is the partial enlarged view of the part I in Figure 10；
Figure 12 is the main view of curb girder center positioning mechanism of the present invention；
Figure 13 is the top view of curb girder center positioning mechanism of the present invention；
Figure 14 is the schematic perspective view of spring base hold-down mechanism；
Figure 15 is the schematic perspective view that spring base of the present invention compresses cushion block；
Figure 16 is the schematic perspective view of axle free bearing gate arch locator of the present invention；
Figure 17 is the assembly relation schematic diagram of the two-door arch locating rod and the screw bolt with handle of the present invention；
Figure 18 is the explosion assembling schematic diagram of Figure 17；
Figure 19 is the main view of the two-door arch locating rod of the present invention；
Figure 20 is three-dimensional application schematic diagram of the anti-dress posture group to positioning tool that the present invention is used for side beam welding；
Figure 21 is the partial enlarged view of the middle part II of Figure 20；
Figure 22 is the application schematic diagram of curb girder center positioning mechanism of the present invention and the positioning of centrepin authority match；
Figure 23 is the top view of Figure 22；
Figure 24 is two-door arch locating rod of the invention and two screw bolts with handle while fixing under two anti-dress states
Axle free bearing when application schematic diagram.
Specific embodiment
The present invention is described in further details with reference to the accompanying drawing.
As shown in Figure 9 and Figure 10, the anti-dress posture group for side beam welding of the invention includes that basis is flat to positioning tool
Platform 2,3, two spring base hold-down mechanisms 4 of curb girder middle section positioning seat and two axle free bearing gate arch locators 5, curb girder middle section are fixed
The lower end of position 3, two spring base hold-down mechanisms 4 of seat and two axle free bearing gate arch locators 5 is fixed on basic platform 2
On end face, curb girder middle section positioning seat 3 is located at the center of basic platform 2, and two spring base hold-down mechanisms 4 are symmetrically arranged in curb girder
The left and right sides of middle section positioning seat 3, two axle free bearing gate arch locators 5 are symmetrically fixed on the both ends of basic platform 2, and two
Axis standard span value of the distance values of a axle free bearing gate arch locator 5 equal to left and right two groups of axle free bearings 1-5 is K；Institute
State the drawing standard span value of cylinder axis of two 4 distance values of spring base hold-down mechanism equal to left and right two spring base 1-4
For T.
As shown in Figure 11 to Figure 13, curb girder middle section positioning seat 3 includes bearing beam support base 3-1, curb girder center positioning mechanism
3-2 and three bearing beam support base height adjustment bolt 3-3, the lower end of bearing beam support base 3-1 is fixed on basic platform 2
The front end side wall of the center of end face, curb girder center positioning mechanism 3-2 and bearing beam support base 3-1 are rotatablely connected；Each bearing beam
Support base height adjustment bolt 3-3 is corresponded and is threadedly coupled with three screw holes on the end face bearing beam support base 3-1.
Curb girder center positioning mechanism 3-2 includes hinged block 3-2-1, L-shaped pivoted arm 3-2-2 and based on center finger setting
Curb girder upper cover plate midpoint pressure head 3-2-3, hinged block 3-2-1 are fixed in the front end side wall at the center of bearing beam support base 3-1, L
A L-type end of the pivoted arm 3-2-2 of shape is rotatablely connected by pin shaft and hinged block 3-2-1, another end of L-type with
Curb girder upper cover plate midpoint pressure head 3-2-3 based on center finger setting is connected；
The both ends of 2 upper surface of basic platform are respectively equipped with a horizontal ends grease head highness adjustment bolt group, each horizontal end
Three horizontal ends grease head highness adjustment bolts being threadedly coupled with 2 upper surface of basic platform are included at least in height adjustment bolt group
2-2。
Curb girder upper cover plate midpoint pressure head 3-2-3 based on center finger setting is pentagonal prism structure, the rear side end of pentagonal prism
Face and L-shaped pivoted arm 3-2-2 are connected, and three cylinders of the front end of pentagonal prism are isosceles trapezoid, wherein as trapezoidal hypotenuse
The angle of two chamfering end face 3-2-3-1 be 80 degree, the length of the chamfering end face 3-2-3-1 as trapezoidal upper bottom edge is less than
The minimum spacing of two centrepin gusset 1-2-1-1；Curb girder upper cover plate midpoint pressure head 3-2-3 based on center finger setting passes through L
When the pivoted arm 3-2-2 of shape is rotated to bearing beam support base 3-1, the lower end surface of pressure head is away from the upper end bearing beam support base 3-1
The height in face is greater than the thickness of curb girder upper cover plate 1-1.
As shown in Figure 14 and Figure 15, spring base hold-down mechanism 4 includes long doorpost type hinged block 4-1, hatch column type hinged block
4-2, crossbeam pivoted arm 4-3, crossbeam pivoted arm retaining mechanism 4-4 and spring base compress cushion block 4-5, long doorpost type hinged block 4-1 and short
Doorpost type hinged block 4-2 is vertically fixed on 2 upper surface of basic platform, one end of crossbeam pivoted arm 4-3 and long doorpost type hinged block
The top of 4-1 is hinged；The other end of crossbeam pivoted arm 4-3 is equipped with clamping screw card slot 4-3-1；The crossbeam pivoted arm locks machine
Structure 4-4 includes retaining mechanism screw rod 4-4-1, locking nut 4-4-2 and rotating pin 4-4-3, rotating pin 4-4-3 and hatch
Column type hinged block 4-2 is hinged, and retaining mechanism screw rod 4-4-1 is vertically fixed on the middle part of rotating pin 4-4-3, retaining mechanism
Screw rod 4-4-1 is rotated around the axis of rotating pin 4-4-3 and is embedded in clamping screw card slot 4-3-1, retaining mechanism screw rod 4-4-
1 diameter is less than the width of clamping screw card slot 4-3-1；The top spiral shell of locking nut 4-4-2 and retaining mechanism screw rod 4-4-1
Line connection, the lower end surface of locking nut 4-4-2 is pressed in the upper end of clamping screw card slot 4-3-1；Spring base compresses cushion block 4-5's
It is hinged above middle section by the middle section of hinged shaft and crossbeam pivoted arm 4-3, it is rubber material, length that spring base, which compresses cushion block 4-5,
Value is the 105% of spring base 1-4 diameter.
On 2 upper surface of basic platform in each 4 outside of spring base hold-down mechanism, it is horizontal to be equipped with a curb girder upper cover plate
To positioning mechanism, each curb girder upper cover plate transverse positioning mechanism includes that the curb girder upper cover plate of two arrangements that are mutually symmetrical is lateral
Hold out against screw mechanism 2-1.
As shown in Figure 16 to Figure 19, axle free bearing gate arch locator 5 include two column hinged block 5-1, one it is two-door
Arch locating rod 5-2 and two screw bolt 5-3, two column hinged block 5-1 with handle are vertically fixed on basic platform
2 upper surface, it is solid that the both ends of two-door arch locating rod 5-2 pass through the bolt top column hinged block 5-1 corresponding with one respectively
Even, the screw bolt 5-3 with handle is threadedly coupled with two-door arch locating rod 5-2.
The center of two-door arch locating rod 5-2 is centrally located cylinder 5-2-1, and the both ends of the cylinder 5-2-1 at center are suitable
It is secondary be equipped with itself and be integrally formed and symmetrical two side walls limit baffle 5-2-2, two U-shaped gate arch locating piece 5-2-
3, two screw screw rod 5-2-4 and two shaft end column 5-2-5 with pin hole；The screw bolt 5-3 with handle and one it is right
The screw screw rod 5-2-4 answered is threadedly coupled, each top of the shaft end column 5-2-5 with a column hinged block 5-1 with pin hole
End is hinged by pin shaft.
The cross-sectional outling line of U-shaped gate arch locating piece 5-2-3 is letter U font, the circular arc camber 5-2-3-1 of U-shaped
Diameter it is identical as the diameter of gate arch arc surface d on the axle bed 1-5-2 of U-shaped；Two upright side walls end face 5-2- of U-shaped
The height of 3-2 is identical as the height of U-shaped double-side straight-line section end face c of the axle bed 1-5-2 of U-shaped；U-shaped gate arch locating piece 5-2-3 is also
Including U-shaped open upper end face 5-2-3-3, U-shaped open upper end face 5-2-3-3 is located at the open end of U-shaped, both perpendicular to U
Two upright side walls end face 5-2-3-2 of font；The circular arc camber 5-2-3-1 of U-shaped gate arch locating piece 5-2-3 along its U-shaped
Thickness value between axial width value and the forward and backward side wall of gate arch of the axle bed 1-5-2 of U-shaped is identical；Two U-shaped gate arch locating pieces
Two gate arches at end farthest from one another on the distance values L1 of the end face outside of 5-2-3 and same group of two axle free bearing 1-5
Drawing normal pitch value between side wall a is identical；Two side walls limit the distance values L2 of the inner side end of baffle 5-2-2 and same
Drawing normal pitch value on one group of two axle free bearing 1-5 between two nearest gate arch side wall a apart is identical.
The concrete application anti-dress posture group for side beam welding of the invention is to positioning tool by two groups of axle free bearings and structure
When frame curb girder carries out welding group to positioning, as shown in Figure 20 and Figure 24, load girder construction is placed in the anti-posture filled first
On the end face of basic platform 2, and propped up with middle and lower part horizontal segment A of the bearing beam support base 3-1 to curb girder lower cover plate 1-3
Support.The curb girder upper cover plate midpoint pressure head 3-2-3 based on center finger setting is set to be located at bearing beam by L-shaped pivoted arm 3-2-2 rotation
The top of support base 3-1, and make two chamfering end face 3-2-3-1 respectively two centrepin gusset 1-2- corresponding with one
1-1 is adjacent to, so that the middle vertical plane on the pin mechanism 1-2-1 of center be made to be overlapped with the middle vertical plane of bearing beam support base 3-1, and then is made
The middle vertical plane obtained in load girder construction is overlapped with the middle vertical plane of basic platform 2.
Then, by adjusting separately three bearing beam support base height adjustment bolt 3-3, so that curb girder upper cover plate 1-1 is accorded with
It is combined to required horizontal attitude.
Hereafter, it takes the lead in cutting with scissors two axles in corresponding one group of axle free bearing using axle free bearing gate arch locator 5
Seat 1-5 is with the anti-attitude orientation filled above the circular segment B of the curb girder lower cover plate 1-3 of its position, specific method
Are as follows: the axle bed 1-5-2 of the U-shaped on each axle free bearing 1-5 is ridden over into a correspondence with the downward posture of door pillar upper surface b
Axle free bearing gate arch locator 5 on, and make the circular arc camber 5- of the gate arch arc surface d and U-shaped on the axle bed 1-5-2 of U-shaped
2-3-1 is coaxially connected.Hereafter, the screw screw rod 5-2-4 screw thread corresponding with one of the screw bolt 5-3 by each with handle
Connection, and it is bonded the side wall end face of the screw bolt 5-3 with handle with a gate arch front side wall a of the axle bed 1-5-2 of U-shaped,
And the U-shaped open upper end of the door pillar upper surface b and U-shaped gate arch locating piece 5-2-3 of the axle bed 1-5-2 of U-shaped is made to face neat 5-2-3-
3, so that the axle bed 1-5-2 of U-shaped be made to be compacted and fix along the axis direction of the cylinder 5-2-1 at center.Then, by two-door arch
The both ends of locating rod 5-2 pass through the bolt top column hinged block 5-1 corresponding with one respectively and are connected, and point adjusting is left and right
Horizontal ends grease head highness adjustment bolt 2-2 in two horizontal ends grease head highness adjustment bolt groups, so that curb girder upper cover plate 1-1 meets
Group makes left and right two groups of axle free bearings 1-5 pass through its respective welding junction arc plate 1- respectively required horizontal attitude
5-1 is symmetrically aligned in below the circular segment B of curb girder lower cover plate 1-3.It is laterally fixed by each curb girder upper cover plate respectively again
Two curb girder upper cover plates in the mechanism of position laterally hold out against former and later two directions screw mechanism 2-1, and curb girder upper cover plate 1-1 is lateral
It holds out against, to complete to the group of the standard welding posture of load girder construction to positioning.Due to two axle free bearing gate arch locators
Axis standard span value of 5 distance values equal to left and right two groups of axle free bearings 1-5 is K, and therefore, above-mentioned positioning is to left and right two
The positioning operation of the axle bed 1-5-2 of group U-shaped also realizes the sizing for complying with drawing standard span K simultaneously.So far,
It can start to complete left and right two groups of axle free bearing 1-5 the weld job under anti-dress posture.Institute's group under the anti-dress posture
Pair axle free bearing 1-5 not will receive the influence of self gravity and interfere, therefore the group pair of its welding junction arc plate 1-5-1
Positioning accuracy can be improved, meanwhile, this instead fills the brazing metal that welding posture is also beneficial to when melting and repeats filling weld seam
Among, and then improve welding quality.
Using spring base hold-down mechanism 4 by corresponding spring base 1-4 with the anti-attitude orientation filled in its position
Curb girder upper cover plate 1-1 upper horizontal end C on, make spring base 1-4 cylinder periphery wall and side wall double plate 1-2
Two inner sidewall ends it is tangent respectively, flexible spring seat clamping pad block 4-5 and make thereafter through turning beam pivoted arm 4-3 band
Its top edge that its cylinder is pressed in along the diametrical direction of spring base 1-4, finally, making retaining mechanism screw rod 4-4-1 around rotational pin
The axis of axis 4-4-3 is rotated and is embedded in clamping screw card slot 4-3-1, and makes its lower end surface by rotating locking nut 4-4-2
It is pressed in the upper end of clamping screw card slot 4-3-1, can complete to make left and right two spring bases by crossbeam pivoted arm retaining mechanism 4-4
1-4 is completed with the standard welding posture group of load girder construction according to the drawing standard span value T of the cylinder axis of the two to fixed
Position operation, so far, it can start to complete left and right two spring base 1-4 the weld job under anti-dress posture.
Claims (9)
1. the anti-dress posture group for side beam welding is to positioning tool, it is characterised in that: the tooling includes basic platform (2), side
Beam middle section positioning seat (3), two spring base hold-down mechanisms (4) and two axle free bearing gate arch locators (5), the positioning of curb girder middle section
Seat (3), two spring base hold-down mechanisms (4) and the lower end of two axle free bearing gate arch locators (5) are fixed on basic platform
(2) on end face, curb girder middle section positioning seat (3) is located at the center of basic platform (2), and two spring base hold-down mechanisms (4) are symmetrical
It is arranged in the left and right sides of curb girder middle section positioning seat (3), it is flat that two axle free bearing gate arch locators (5) are symmetrically fixed on basis
The both ends of platform (2), the distance values of two axle free bearing gate arch locators (5) are equal to the axis of left and right two groups of axle free bearings (1-5)
Standard span value is K；Described two spring base hold-down mechanism (4) distance values are equal to the cylinder axis of left and right two spring base 1-4
Drawing standard span value be T.
2. as described in claim 1 for the anti-dress posture group of side beam welding to positioning tool, it is characterised in that: the curb girder
Middle section positioning seat (3) includes bearing beam support base (3-1), curb girder center positioning mechanism (3-2) and three bearing beam support seat heights
It spends adjustment bolt (3-3), the lower end of bearing beam support base (3-1) is fixed on the center of basic platform (2) upper surface, curb girder center
The front end side wall of positioning mechanism (3-2) and bearing beam support base (3-1) are rotatablely connected；Each bearing beam support base height adjusts spiral shell
Bolt (3-3) is corresponded and is threadedly coupled with three screw holes on the end face bearing beam support base (3-1).
3. as claimed in claim 2 for the anti-dress posture group of side beam welding to positioning tool, it is characterised in that: the curb girder
Center positioning mechanism (3-2) includes hinged block (3-2-1), L-shaped pivoted arm (3-2-2) and the curb girder upper cover based on center finger setting
Plate midpoint pressure head (3-2-3), hinged block (3-2-1) are fixed in the front end side wall at the center of bearing beam support base (3-1), L shape
A L-type end of pivoted arm (3-2-2) be rotatablely connected by pin shaft and hinged block (3-2-1), another end of L-type with
Curb girder upper cover plate midpoint pressure head (3-2-3) based on center finger setting is connected；
The both ends of basic platform (2) upper surface are respectively equipped with a horizontal ends grease head highness adjustment bolt group, each horizontal ends
The three horizontal ends grease head highness being threadedly coupled with basic platform (2) upper surface adjustment spiral shells are included at least in grease head highness adjustment bolt group
Bolt (2-2).
4. as claimed in claim 3 for the anti-dress posture group of side beam welding to positioning tool, it is characterised in that: described to be based on
The curb girder upper cover plate midpoint pressure head (3-2-3) of center finger setting be pentagonal prism structure, the back end surface of pentagonal prism with L-shaped turn
Arm (3-2-2) is connected, and three cylinders of the front end of pentagonal prism are isosceles trapezoid, wherein two chamferings as trapezoidal hypotenuse
The angle of end face (3-2-3-1) is 80 degree, less than two centers of length of the chamfering end face (3-2-3-1) as trapezoidal upper bottom edge
The minimum spacing of pin tendons plate (1-2-1-1)；Curb girder upper cover plate midpoint pressure head (3-2-3) based on center finger setting passes through L-shaped
When above pivoted arm (3-2-2) rotation to bearing beam support base (3-1), the lower end surface of pressure head is away from bearing beam support base (3-1)
The height of end face is greater than the thickness of curb girder upper cover plate (1-1).
5. as described in claim 1 for the anti-dress posture group of side beam welding to positioning tool, it is characterised in that: the spring
Seat hold-down mechanism (4) includes long doorpost type hinged block (4-1), hatch column type hinged block (4-2), crossbeam pivoted arm (4-3), crossbeam turn
Arm retaining mechanism (4-4) and spring base compress cushion block (4-5), long doorpost type hinged block (4-1) and hatch column type hinged block (4-2)
Vertically it is fixed on basic platform (2) upper surface, the top of one end of crossbeam pivoted arm (4-3) and long doorpost type hinged block (4-1)
It is hinged；The other end of crossbeam pivoted arm (4-3) is equipped with clamping screw card slot (4-3-1)；The crossbeam pivoted arm retaining mechanism (4-4)
Including retaining mechanism screw rod (4-4-1), locking nut (4-4-2) and rotating pin (4-4-3), rotating pin (4-4-3) with it is short
Doorpost type hinged block (4-2) is hinged, and retaining mechanism screw rod (4-4-1) is vertically fixed on the middle part of rotating pin (4-4-3), lock
Tight mechanism screw rod (4-4-1) is rotated around the axis of rotating pin (4-4-3) and is embedded in clamping screw card slot (4-3-1), locking
The diameter of mechanism screw rod (4-4-1) is less than the width of clamping screw card slot (4-3-1)；Locking nut (4-4-2) and retaining mechanism
The top of screw rod (4-4-1) is threadedly coupled, and the lower end surface of locking nut (4-4-2) is pressed in the upper of clamping screw card slot (4-3-1)
End；The middle section top that spring base compresses cushion block (4-5) is hinged by the middle section of hinged shaft and crossbeam pivoted arm (4-3), spring base pressure
The length value of tight cushion block (4-5) is the 105% of spring base (1-4) diameter.
6. the anti-dress posture group according to any one of claims 1 to 5 for side beam welding is to positioning tool, feature exists
In: on basic platform (2) upper surface on the outside of each spring base hold-down mechanism (4), it is lateral to be equipped with a curb girder upper cover plate
Positioning mechanism, each curb girder upper cover plate transverse positioning mechanism include that the curb girder upper cover plate of two arrangements that are mutually symmetrical laterally is held out against
Screw mechanism (2-1).
7. as described in claim 1 for the anti-dress posture group of side beam welding to positioning tool, it is characterised in that: the axle
Free bearing gate arch locator (5) includes two column hinged blocks (5-1), a two-door arch locating rod (5-2) and two band handles
Screw bolt (5-3), two column hinged blocks (5-1) are vertically fixed on the upper surface of basic platform (2), and two-door arch is fixed
The both ends of position bar (5-2) pass through the bolt column hinged block top (5-1) corresponding with one respectively and are connected, the screw with handle
Bolt (5-3) is threadedly coupled with two-door arch locating rod (5-2).
8. as claimed in claim 7 for the anti-dress posture group of side beam welding to positioning tool, it is characterised in that: described two-door
The center for encircleing locating rod (5-2) is centrally located cylinder (5-2-1), and the both ends of the cylinder (5-2-1) at center are arranged in sequence
With itself and be integrally formed and symmetrical two side walls limit baffle (5-2-2), two U-shaped gate arch locating pieces (5-2-3), two
A screw screw rod (5-2-4) and two shaft end columns (5-2-5) with pin hole；The screw bolt (5-3) with handle with one
Corresponding screw screw rod (5-2-4) is threadedly coupled, each shaft end column (5-2-5) with pin hole with a column hinged block
The top of (5-1) is hinged by pin shaft.
9. as claimed in claim 8 for the anti-dress posture group of side beam welding to positioning tool, it is characterised in that: the U-shaped
The cross-sectional outling line of gate arch locating piece (5-2-3) be letter U font, the diameter of the circular arc camber (5-2-3-1) of U-shaped with
The diameter of gate arch arc surface d on the axle bed (1-5-2) of U-shaped is identical；Two upright side walls end faces (5-2-3-2) of U-shaped
Height is identical as the height of U-shaped double-side straight-line section end face c of the axle bed (1-5-2) of U-shaped；U-shaped gate arch locating piece (5-2-3) also wraps
U-shaped open upper end face (5-2-3-3) is included, U-shaped open upper end face (5-2-3-3) is located at the open end of U-shaped, both perpendicular to
Two upright side walls end faces (5-2-3-2) of U-shaped；Circular arc camber (5-2- of the U-shaped gate arch locating piece (5-2-3) along its U-shaped
Thickness value between axial width value 3-1) and the forward and backward side wall of gate arch of the axle bed (1-5-2) of U-shaped is identical；Two U-shaped gate arches
The distance values L1 of the end face outside of locating piece (5-2-3) and end farthest from one another on same group of two axle free bearings (1-5)
Two gate arch side wall a between drawing normal pitch value it is identical；Two side walls limit between the inner side end of baffle (5-2-2)
Away from the drawing standard between two nearest gate arch side wall a apart on value L2 and the two of same group axle free bearing (1-5)
Distance values are identical.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810688070.9A CN109048158B (en) | 2018-06-28 | 2018-06-28 | Reversed installation posture assembly positioning tool for welding side beam |
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|---|---|---|---|
| CN201810688070.9A CN109048158B (en) | 2018-06-28 | 2018-06-28 | Reversed installation posture assembly positioning tool for welding side beam |
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| CN109048158B CN109048158B (en) | 2020-06-09 |
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| CN110216409A (en) * | 2019-06-21 | 2019-09-10 | 平顶山平煤机煤矿机械装备有限公司 | One kind being used for bogie casting integral assembling welding mechanism |
| CN110919239A (en) * | 2019-12-05 | 2020-03-27 | 中车长春轨道客车股份有限公司 | Automatic assembly quality that falls of bogie |
| CN111958149A (en) * | 2020-07-10 | 2020-11-20 | 中车青岛四方机车车辆股份有限公司 | Alignment and centering device and method for assembling side beam positioning arm |
| CN113878285A (en) * | 2021-11-08 | 2022-01-04 | 中车长春轨道客车股份有限公司 | Following type positioning tool for welding side beam of bogie of railway vehicle |
| CN114178809A (en) * | 2021-12-01 | 2022-03-15 | 上海航天设备制造总厂有限公司 | Laminated electronic single machine assembly flatness adjusting device and method |
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| CN113878285A (en) * | 2021-11-08 | 2022-01-04 | 中车长春轨道客车股份有限公司 | Following type positioning tool for welding side beam of bogie of railway vehicle |
| CN114178809A (en) * | 2021-12-01 | 2022-03-15 | 上海航天设备制造总厂有限公司 | Laminated electronic single machine assembly flatness adjusting device and method |
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