CN110206323B - Reinforcement framework forming system and application method thereof - Google Patents
Reinforcement framework forming system and application method thereof Download PDFInfo
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- CN110206323B CN110206323B CN201910485503.5A CN201910485503A CN110206323B CN 110206323 B CN110206323 B CN 110206323B CN 201910485503 A CN201910485503 A CN 201910485503A CN 110206323 B CN110206323 B CN 110206323B
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/12—Mounting of reinforcing inserts; Prestressing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Structural Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses a reinforcing steel bar framework forming system and a using method thereof, belonging to the technical field of building construction. The jig frame has strong universality and can be suitable for forming of reinforcement cages with different lengths; the mounting panel is formed by assembling a plurality of mounting panels in proper order, and the tip mounting panel is generalized, and applicable different cross-sections, different interval indulge muscle location and spacing to realized indulging horizontal collapsible, extension and shrink, the flexible installation that is suitable for different size specification steel reinforcement skeleton, consequently can process multiple steel reinforcement skeleton such as roof beam, post, shear force wall respectively, this system still integrates hoisting system, makes things convenient for the hoist and mount transportation after the steel reinforcement skeleton shaping is finished.
Description
Technical Field
The invention relates to the technical field of building construction, in particular to a steel reinforcement framework forming system and a using method thereof.
Background
In China, the reinforced concrete structure construction at present mainly comprises the step of binding the reinforced concrete structure on site one by one, and the reinforced concrete structure construction method has the advantage of convenience in construction, but also has the defects of low construction efficiency, large site workload and the like. The molding reinforcement cage technology of the building engineering gets rid of the defects of the traditional reinforcement engineering construction, adopts the construction member reinforcement cage processing on a factory or a construction site processing field, and then carries out integral hoisting and connection, thereby having the advantages of high construction efficiency, high construction quality and the like. Wherein, the molding of the reinforcement cage mainly comprises the links of jig design and processing, reinforcement positioning and installation, reinforcement binding or welding and the like. For the reinforced concrete engineering with standardized degree, the technology of adopting the formed steel reinforcement framework has great advantages, and the rapid construction can be realized through factory processing, integral transportation, on-site hoisting and connection. However, for a complicated structure with a low standardization level or a large-sized special-shaped structure, the construction mode of factory processing and transportation to the site may be difficult to adapt, and particularly, the framework processing jig has the defects of poor adaptability, poor universality and the like, and the large-sized special-shaped formed framework is also difficult to transport. In addition, the existing steel reinforcement framework processing based on the construction site has the defects of low universality, simple function, low construction efficiency and the like of the site processing jig frame.
Therefore, it is necessary to develop a reinforcement cage forming system suitable for a construction site, so that the reinforcement cage forming system has strong universality and strong integration function, can be suitable for processing reinforcement cages of different types, integrates a hoisting system, and can carry out hoisting work without external tools.
Disclosure of Invention
Accordingly, an objective of the present invention is to provide a reinforcement cage forming system and a method for using the same, so as to solve the above-mentioned technical problems.
A rebar cage forming system comprising: the steel bar framework forming device comprises a first mounting plate and a second mounting plate, wherein steel bar mounting positions are arranged on the first mounting plate and the second mounting plate, and the first mounting plate and the second mounting plate are arranged in parallel, so that the steel bar mounting positions on the first mounting plate and the second mounting plate are matched with each other for forming the steel bar framework;
the support comprises a first support and a second support, the first support and the second support are respectively used for fixing the first mounting plate and the second mounting plate, rollers are arranged at the bottoms of the first support and the second mounting plate, the first support and the second support are connected in a sliding mode, the first support can move towards or away from the second support, a sliding groove is formed in the first support along the moving direction of the first support, a space for yielding when the first support moves is formed in the second support, the rollers are universal wheels, and the rollers are arranged at the bottoms of the first support and the second support, so that the first support can move along with the second support or can move along the sliding groove independently;
the movable driving device comprises a motor and a screw rod, the motor is fixedly arranged on the second support and matched with the screw rod in a transmission manner, the screw rod is matched with the first support in a threaded manner, and the screw rod is driven to rotate through forward and reverse rotation of the motor, so that the first support is driven to move towards or away from the second support.
Further, the mounting plane of the first mounting plate and the second mounting plate is perpendicular to the moving direction of the first bracket, so that when the first bracket moves towards or away from the second bracket, the first mounting plate moves towards or away from the second mounting plate.
Further, the top of the first bracket is also provided with a pulley matched with the chute.
Further, the screw rod includes polished rod section and screw thread section, the screw thread section be located the outer end of screw rod and through polished rod section with motor drive cooperation, be provided with the screw rod supporting seat on the first support, polished rod section rotatably supports in the screw rod supporting seat through the bearing.
Further, the first mounting plate and the second mounting plate are formed by sequentially assembling a plurality of sub-mounting plates, a guide device and a fixing device are arranged on the support, the guide device is used for guiding the sub-mounting plates when the sub-mounting plates are assembled, and the fixing device is used for fixing the sub-mounting plates.
Further, the guide device comprises a guide groove arranged on the bracket, and the guide groove is arranged along the length direction of the first mounting plate or the second mounting plate.
Further, the fixing device comprises a first locating plate and a second locating plate which are arranged at two ends of the first mounting plate or the second mounting plate, and the first locating plate and the second locating plate are detachably connected with the support and are respectively used for locating at two ends of the first mounting plate or the second mounting plate.
Further, the guiding device further comprises a pressing frame fixedly arranged on the support, the pressing frame comprises a left pressing frame and a right pressing frame which are arranged in parallel, the left pressing frame and the right pressing frame are respectively and fixedly arranged on two sides of a notch of the guide groove, the left pressing frame and the right pressing frame are combined with the guide groove to form a channel for guiding the first mounting plate or the second mounting plate, and the left pressing frame and the right pressing frame are matched to be used for positioning and guiding the upper portion of the first mounting plate or the second mounting plate.
Further, the support is also provided with a hoisting system, and the hoisting system is used for hoisting the formed steel reinforcement framework.
The application method of the reinforcement cage forming system comprises the steps of adjusting the relative positions of the first support and the second support before use, enabling the first support to be partially or completely moved into the second support to be folded, integrally moving the support to a construction site, driving a screw to rotate through a motor, adjusting the relative positions of the first support and the second support according to the length of the reinforcement cage, and then fixing the first mounting plate and the second mounting plate through the first support and the second support to carry out subsequent reinforcement cage forming construction.
The invention has the beneficial effects that: before the device is used, the relative positions of the first bracket and the second bracket are adjusted, so that the first bracket is partially or completely moved into the second bracket to realize folding, the device can adapt to the width of a road, and the transportation is convenient. After the support integrally moves to a construction site, the screw is driven to rotate through the motor, the control is simple, the relative positions of the first support and the second support are adjusted according to the length of the reinforcement cage, the support can adapt to the forming of reinforcement cages with different lengths, the jig frame is high in universality, and finally the first mounting plate and the second mounting plate are fixed through the first support and the second support, so that subsequent reinforcement cage forming construction is performed.
The mounting plate is formed by sequentially assembling a plurality of mounting plates, the end mounting plates are universal and can be flexibly assembled, and the mounting plate is applicable to positioning and limiting of longitudinal ribs with different sections and different intervals, so that the mounting plate can be folded, expanded and contracted in the longitudinal and transverse directions, is flexibly applicable to mounting of reinforcing steel bar frameworks with different sizes, and can be used for respectively processing various reinforcing steel bar frameworks such as beams, columns, shear walls and the like.
The device can hoist the formed steel reinforcement framework to a construction site by virtue of the small hoisting system, is convenient for hoisting and transferring after the steel reinforcement framework is formed, saves the construction steps and time, can hoist and work without external tools, and can adapt to various construction environments.
Drawings
In order to make the objects, technical solutions and advantageous effects of the present invention more clear, the present invention provides the following drawings for description:
FIG. 1 is a schematic diagram of a system according to embodiment 1 of the present invention;
FIG. 2 is a right side schematic view of FIG. 1;
fig. 3 is a schematic layout view of the reinforcement cage of the present invention;
fig. 4 is a schematic structural diagram of embodiment 2 of the system of the present invention.
Detailed Description
Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Fig. 1 is a schematic structural view of an embodiment 1 of the system of the present invention, fig. 2 is a schematic right-side view of fig. 1, fig. 3 is a schematic layout view of a reinforcement cage of the present invention, and fig. 4 is a schematic structural view of an embodiment 2 of the system of the present invention.
In embodiment 1, referring to fig. 1 to 3, the reinforcement cage forming system of the present invention includes a first mounting plate 1 and a second mounting plate 2, wherein reinforcement mounting positions 3 are disposed on the first mounting plate 1 and the second mounting plate 2, and the first mounting plate 1 and the second mounting plate 2 are disposed in parallel, so that the reinforcement mounting positions 3 on the first mounting plate 1 and the second mounting plate 2 are mutually matched for forming the reinforcement cage 18, and the reinforcement mounting positions 3 are used for fixing longitudinal ribs of the reinforcement cage 18; the support comprises a first support 4 and a second support 5, the first support 4 and the second support 5 are respectively used for fixing the first mounting plate 1 and the second mounting plate 2, rollers 6 are arranged at the bottoms of the first support 4 and the second support 5, the first support 4 and the second support 5 are connected in a sliding mode, the first support 4 can move towards or away from the second support 5, a sliding groove 16 is formed in the first support 4 along the moving direction of the first support 4, a space for giving way when the first support 4 moves is formed in the second support 5, the rollers 6 are universal wheels, and the first support 4 can move along with the second support 5 or can move along the sliding groove 16 independently by arranging the rollers 6 at the bottoms of the first support 4 and the second support 5; the movable driving device comprises a motor 7 and a screw rod 8, wherein the motor 7 is fixedly arranged on the second support 5 and is in transmission fit with the screw rod 8, the screw rod 8 is in threaded fit with the first support 4, and the screw rod 8 is driven to rotate through forward and reverse rotation of the motor 7, so that the first support 4 is driven to move towards or away from the second support 5.
Before the device is used, the relative positions of the first bracket 4 and the second bracket 5 are adjusted, so that the first bracket 4 is partially or completely moved into the second bracket 5 to realize folding, the device can adapt to the width of a road, and transportation is convenient. After the support integrally moves to a construction site, the motor 7 drives the screw rod 8 to rotate, so that the support is folded or unfolded, and the support is simple to control and convenient to use. The relative positions of the first bracket 4 and the second bracket 5 are adjusted according to the length of the reinforcement cage 18, so that the reinforcement cage 18 with different lengths can be formed, and then the first mounting plate 1 and the second mounting plate 2 are fixed through the first bracket 4 and the second bracket 5, so that subsequent reinforcement cage forming construction is performed. According to the device, the heavy jig frame is changed into a movable small factory, so that the limit of the large jig frame in transportation is broken, the construction efficiency is improved, and the manufacturing cost and the transportation cost of the jig frame are reduced.
In this embodiment, the mounting plane of first mounting panel 1 and second mounting panel 2 is perpendicular to the direction of movement of first support 4, makes first support 4 orientation or deviate from when second support 5 removes, first mounting panel 1 orientation or deviate from second mounting panel 2 removes, through can receive and release the mode setting up first support 4 and second support 5, can adapt to the shaping of multiple length framework of steel reinforcement simultaneously, reduced construction cost, increased the suitability of this device.
In this embodiment, the top of the first bracket 4 is further provided with a pulley 10 that is matched with the chute 16, so that the relative movement between the first bracket 4 and the second bracket 5 is easier through the cooperation of the pulley 10 and the chute 16.
In this embodiment, the screw rod 8 includes a polish rod section and a thread section, the thread section is located at an outer end of the screw rod 8 and is in transmission fit with the motor 7 through the polish rod section, the first bracket 4 is provided with a screw rod supporting seat 11, the polish rod section is rotatably supported on the screw rod supporting seat 11 through a bearing, the bearing is fitted in the screw rod supporting seat 11, an inner ring of the bearing is fixed with the polish rod, so that the screw rod 8 and the screw rod supporting seat 11 can rotate relatively, and a related bearing connection mode belongs to the prior art, and a person skilled in the art should understand that no more description is needed here; the screw supporting seat 11 is used for supporting the screw 8, so that the stability of transmission can be improved.
In this embodiment, the first mounting plate 1 and the second mounting plate 2 are formed by sequentially assembling a plurality of sub-mounting plates, and as shown in fig. 1, from left to right, are a sub-mounting plate 201, a sub-mounting plate 202, a sub-mounting plate 203, a sub-mounting plate 204, a sub-mounting plate 205 and a sub-mounting plate 206 respectively. It will be appreciated that the number of sub-mounting plates may be multiple, and that the mounting plate 206 of this embodiment is relatively high and may be used for strapping L-bar frames. The embodiment is provided with guider and fixing device on the support, guider is used for divide the mounting panel to assemble the time to lead, fixing device is used for fixing divide the mounting panel, assemble through setting up a plurality of blocks of minute mounting panels, can assemble in a flexible way, applicable different cross-sections, different interval indulge muscle location and spacing to realized all collapsible, extension and shrink in the longitudinal and transverse directions, nimble being suitable for the installation of equidimension different specification steel reinforcement skeleton, consequently can process multiple steel reinforcement skeleton such as roof beam, post, shear force wall respectively.
In this embodiment, the guiding device includes a guiding groove 12 disposed on the support, where the guiding groove 12 is disposed along the length direction of the first mounting board 1 or the second mounting board 2, and the guiding groove 12 is used for positioning the bottom of the mounting board.
In this embodiment, the fixing device includes a first positioning plate 13 and a second positioning plate 14 disposed at two ends of the first mounting plate 1 or the second mounting plate 2, the first positioning plate 13 and the second positioning plate 14 are detachably connected with the bracket and are respectively used for positioning two ends of the first mounting plate 1 or the second mounting plate 2, and the first positioning plate 13 and the second positioning plate 14 are detachably connected with the bracket, so that the installation is convenient.
In this embodiment, the guiding device further includes a pressing frame 15 fixedly disposed on the support, the pressing frame 15 includes a left pressing frame 1501 and a right pressing frame 1502 that are disposed parallel to each other, the left pressing frame 1501 and the right pressing frame 1502 are fixedly disposed on two sides of the notch of the guiding slot 12 respectively, the left pressing frame 1501 and the right pressing frame 1502 are combined with the guiding slot 12 to form a channel for guiding the first mounting board 1 or the second mounting board 2, and the left pressing frame 1501 and the right pressing frame 1502 are matched to position and guide the upper portion of the first mounting board 1 or the second mounting board 2.
In embodiment 2, as shown in fig. 4, the difference between this embodiment and embodiment 1 is that the support in this embodiment is further provided with a hoisting system 17, the hoisting system 17 is used for hoisting the formed reinforcement cage 18, the hoisting system 17 includes a base 1701, a hoist 1702, a pulley block 1703, a lifting hook 1704, a frame 1705 and a pull rope 1706, the base 1701 is arranged on the support and is used for supporting the whole hoisting structure, the hoist 1702 is connected with the pull rope 1706 and is connected to the lifting hook 1704 through the pulley block, the frame 1705 is used for transferring the pull rope to the lifting hook 1704, the device is provided with a small hoisting system, the formed reinforcement cage 18 can be hoisted to a construction site, hoisting and transferring after the formation of the reinforcement cage are facilitated, construction steps and time are saved, hoisting work can be performed without using external tools, and multiple construction environments can be adapted.
The use method of the reinforcement cage forming system adopts any one of the reinforcement cage forming systems, before the reinforcement cage forming system is used, the relative positions of the first support 4 and the second support 5 are adjusted, the first support 4 is partially or completely moved into the second support 5 to be folded, the whole support is moved to a construction site, the motor 7 drives the screw 8 to rotate, the relative positions of the first support 4 and the second support 5 are adjusted according to the length of the reinforcement cage 18, then the first mounting plate 1 and the second mounting plate 2 are fixed through the first support 4 and the second support 5, and finally the subsequent reinforcement cage forming construction is carried out.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered by the scope of the claims of the present invention.
Claims (5)
1. The framework of steel reinforcement molding system, its characterized in that includes:
the steel bar framework forming device comprises a first mounting plate and a second mounting plate, wherein steel bar mounting positions are arranged on the first mounting plate and the second mounting plate, and the first mounting plate and the second mounting plate are arranged in parallel, so that the steel bar mounting positions on the first mounting plate and the second mounting plate are matched with each other for forming the steel bar framework;
the support comprises a first support and a second support, the first support and the second support are respectively used for fixing the first mounting plate and the second mounting plate, rollers are arranged at the bottoms of the first support and the second mounting plate, the first support and the second support are connected in a sliding mode, the first support can move towards or away from the second support, a sliding groove is formed in the first support along the moving direction of the first support, a space for yielding when the first support moves is formed in the second support, the rollers are universal wheels, and the rollers are arranged at the bottoms of the first support and the second support, so that the first support can move along with the second support or can move along the sliding groove independently;
the movable driving device comprises a motor and a screw rod, the motor is fixedly arranged on the second bracket and is in transmission fit with the screw rod, the screw rod is in threaded fit with the first bracket, and the screw rod is driven to rotate through forward and reverse rotation of the motor, so that the first bracket is driven to move towards or away from the second bracket;
the first mounting plates and the second mounting plates are formed by sequentially assembling a plurality of sub mounting plates, the support is provided with a guide device and a fixing device, the guide device is used for guiding the sub mounting plates when assembled, and the fixing device is used for fixing the sub mounting plates; the guide device comprises a guide groove arranged on the bracket, and the guide groove is arranged along the length direction of the first mounting plate or the second mounting plate; the fixing device comprises a first positioning plate and a second positioning plate which are arranged at two ends of the first mounting plate or the second mounting plate, and the first positioning plate and the second positioning plate are detachably connected with the bracket and are respectively used for positioning at two ends of the first mounting plate or the second mounting plate; the guide device further comprises a pressing frame fixedly arranged on the support, the pressing frame comprises a left pressing frame and a right pressing frame which are arranged in parallel, the left pressing frame and the right pressing frame are respectively and fixedly arranged on two sides of a notch of the guide groove, the left pressing frame and the right pressing frame are combined with the guide groove to form a channel for guiding the first mounting plate or the second mounting plate, and the left pressing frame and the right pressing frame are matched to position and guide the upper part of the first mounting plate or the second mounting plate; the bracket is also provided with a hoisting system which is used for hoisting the formed steel reinforcement framework; the hoisting system comprises a base, a winch, a pulley block, a lifting hook, a rack and a pull rope, wherein the base is arranged on the support and used for supporting the whole hoisting structure, the winch is connected with the pull rope and connected to the lifting hook through the pulley block, and the rack is used for transmitting the pull rope to the lifting hook.
2. The rebar cage molding system of claim 1, wherein the mounting planes of the first and second mounting plates are perpendicular to a direction of movement of the first bracket such that the first mounting plate moves toward or away from the second mounting plate when the first bracket moves toward or away from the second bracket.
3. The rebar cage forming system of claim 2, wherein the top of the first bracket is further provided with a pulley that mates with the chute.
4. The framework of claim 1, wherein the screw comprises a polished rod section and a threaded section, the threaded section is located at the outer end of the screw and is in driving fit with the motor through the polished rod section, the first bracket is provided with a screw support seat, and the polished rod section is rotatably supported on the screw support seat through a bearing.
5. A method for using the reinforcement cage forming system, which is characterized in that the reinforcement cage forming system as defined in any one of claims 1-4 is adopted, and the method comprises the following steps: before using, the relative positions of the first bracket and the second bracket are adjusted, so that the first bracket is partially or completely moved into the second bracket to be folded, the bracket is integrally moved to a construction site, a motor drives a screw rod to rotate, the relative positions of the first bracket and the second bracket are adjusted according to the length of the reinforcement cage, and then the first mounting plate and the second mounting plate are fixed through the first bracket and the second bracket to carry out subsequent reinforcement cage forming construction.
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| CN201910485503.5A CN110206323B (en) | 2019-06-05 | 2019-06-05 | Reinforcement framework forming system and application method thereof |
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| CN201910485503.5A CN110206323B (en) | 2019-06-05 | 2019-06-05 | Reinforcement framework forming system and application method thereof |
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| CN110206323B true CN110206323B (en) | 2023-05-30 |
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