CN110205850A - Stalk fibre devillicate machine - Google Patents

Stalk fibre devillicate machine Download PDF

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Publication number
CN110205850A
CN110205850A CN201910545703.5A CN201910545703A CN110205850A CN 110205850 A CN110205850 A CN 110205850A CN 201910545703 A CN201910545703 A CN 201910545703A CN 110205850 A CN110205850 A CN 110205850A
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CN
China
Prior art keywords
hydraulic
shell
stalk fibre
devillicate
sliding bearing
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Withdrawn
Application number
CN201910545703.5A
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Chinese (zh)
Inventor
李克明
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Individual
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Individual
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Priority to CN201910545703.5A priority Critical patent/CN110205850A/en
Publication of CN110205850A publication Critical patent/CN110205850A/en
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/06Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods
    • D21B1/063Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods using grinding devices

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Crushing And Grinding (AREA)

Abstract

The invention discloses a kind of stalk fibre devillicate machines, the stalk fibre devillicate machine includes forcing spiral feeder apparatus, mill resolver, plain bearing arrangement, hydraulic device, thin oil lubricating device, scalable shaft coupling, main motor, in which: the pressure spiral feeder apparatus includes spiral cylinder, screw auger and tread plate;The mill resolver includes shell, housing end plug, end cap drawing-out mechanism, devillicate disk, Moving plate, setting wheel;The plain bearing arrangement includes bearing body, sliding bearing room, sliding bearing shell;The thin oil lubricating device includes Lubricating-oil Station;The hydraulic device includes hydraulic stem, hydraulic station, hydraulic advance and retreat cutter mechanism.The stalk fibre devillicate machine is small for the destruction of stalk fibre length, to fiber wire-dividing broom purification excellent effect, and adapts to various plants fibrous raw material.

Description

Stalk fibre devillicate machine
Technical field
The present invention relates to a kind of stalk fibre devillicate machines.
Background technique
Currently, domestic agricultural crop straw, as a kind of renewable resource, light straw, wheat straw just have several hundred million tons long-term obtain every year Less than compared with good utilisation.Therefore how these stalk resources to be turned waste into wealth, there are many people all untiringly struggling.
Stalk makes fiber in the past by adding chemicals, and heating adds water reduction concentration.By double-arc spline mill defibrination, then after Carrying out big paper company and introduce external highly concentrated mill to handle, but the highly concentrated mill yield introduced is high, adapted power of motor is all very big, Domestic medium-sized and small enterprises are not suitable for use.The country with the presence of producer production highly concentrated mill unreasonable structure, charging skid or Putty, mill type selecting is unreasonable, unqualified, the manual feed that grinds fiber, discharging plucked, power are mating unreasonable, super electric Stream, equipment yield problem not up to standard.
Summary of the invention
In view of the above-mentioned problems existing in the prior art, the present invention provides a kind of stalk fibre devillicate machines.The stalk fibre Devillicate machine is small for the destruction of stalk fibre length, to fiber wire-dividing broom purification excellent effect, and adapts to various plants fibrous raw material.
The purpose of the present invention is what is be achieved through the following technical solutions:
A kind of stalk fibre devillicate machine, including force spiral feeder apparatus, mill resolver, plain bearing arrangement, hydraulic device, Thin oil lubricating device, scalable shaft coupling, main motor, in which:
The pressure spiral feeder apparatus includes spiral cylinder, screw auger and tread plate;
The spiral cylinder and screw auger are taper;
Feed inlet is provided with above the spiral cylinder, right side is provided with outlet, and inner wall arranges in proportion along tapered direction If there is arterial highway tread plate;
The screw auger is axially disposed within the inside of spiral cylinder;
The mill resolver includes shell, housing end plug, end cap drawing-out mechanism, devillicate disk, Moving plate, setting wheel;
The housing end plug is fixed on housing forward end;
The upper end of the housing end plug is provided with end cap drawing-out mechanism, and left side is provided with import;
The shell is internally provided with static cutting disk, movable grinding disc, Moving plate and setting wheel, and lower end is provided with discharge port;
The spiral cylinder is mounted on housing end plug and the inlet communication of outlet and housing end plug;
The devillicate disk includes movable grinding disc, static cutting disk;
The static cutting disk is fixedly mounted on housing end plug, and movable grinding disc is fixedly mounted on Moving plate;
The Moving plate is arranged on protruding into the intracorporal main shaft of shell, is fixed at the spindle nose of main shaft by setting wheel, main the tip of the axis is equipped with Scalable shaft coupling is connected by scalable shaft coupling with main motor;
The plain bearing arrangement includes bearing body, sliding bearing room, sliding bearing shell;
The sliding bearing room includes front slide bearing chamber and rear sliding bearing room;
The sliding bearing shell includes front slide cartridge housing and rear sliding bearing shell;
The bearing body is equipped with front slide bearing chamber and rear sliding bearing room before and after axis direction;
The front slide cartridge housing and rear sliding bearing shell are under the promotion of hydraulic device in front slide bearing chamber and rear sliding axle Hold indoor back-and-forth motion, the gap between control movable grinding disc, static cutting disk;
The thin oil lubricating device includes Lubricating-oil Station;
The hydraulic device includes hydraulic stem, hydraulic station, hydraulic advance and retreat cutter mechanism;
The front end of the hydraulic advance and retreat cutter mechanism is fixed on front slide bearing chamber;
Hydraulic stem is fixed on front slide cartridge housing with main axle moving;
The both ends of the hydraulic stem are separately fixed on front slide cartridge housing and rear sliding bearing shell;
The front slide cartridge housing and rear sliding bearing shell access Lubricating-oil Station by high-pressure oil pipe;
The hydraulic advance and retreat cutter mechanism accesses hydraulic station by high-pressure oil pipe.
Compared with the prior art, the present invention has the advantage that
1, stalk fibre devillicate machine of the invention be used to handle crushing rub the straw after silk, wheat straw, cotton stalk, reed, corn stover, The high concentration materials such as blocky screenings.
2, stalk fibre devillicate machine of the invention is adaptable, and to material wide adaptability, material length is less than the straw of 50mm Stalk and all kinds of normal pressure high consistency stocks can be handled.
3, stalk fibre devillicate machine of the invention is few to fibre cutting, and wire-dividing broom purification effect is high, improve fiber flexibility, Moisten degree of rising, promotes the lignin and fiber separation in stalk.It is best suited for the fiber of the low careless class of staple fiber, intensity and leaf wood Wire-dividing broom purification widens Papermaking fibers raw material.
4, stalk fibre devillicate machine of the invention uses reasonable technique and Machine Design, and high degree of automation can access Full-automatic process.
5, stalk fibre devillicate machine of the invention uses dedicated plate design and combination, independent thin oil lubricant and hydraulic It stands, realizes that flexible Moving plate is retreated, thin oil lubricant is adequately lubricated and cooled down to main shaft bearing, and manual fine-tuning mechanism can be with To several microns of accurate control is accurate between sound disk, to guarantee the precision and evenness of fiber treatment.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of stalk fibre devillicate machine of the present invention;
Fig. 2 is the bearing body general assembly drawing of stalk fibre devillicate machine of the present invention.
Specific embodiment
Further description of the technical solution of the present invention with reference to the accompanying drawing, and however, it is not limited to this, all to this Inventive technique scheme is modified or replaced equivalently, and without departing from the spirit and scope of the technical solution of the present invention, should all be covered Within the protection scope of the present invention.
The present invention provides a kind of stalk fibre devillicate machines, and as illustrated in fig. 1 and 2, the stalk fibre devillicate machine is by forcing Spiral feeder apparatus 01, mill resolver, plain bearing arrangement, hydraulic device 20, thin oil lubricating device, Manual micromatic device 08, scalable shaft coupling 09, main motor 06, pedestal 07, electric-control system etc. form.
In the present invention, spiral feeder apparatus 01 is forced to be driven by individual decelerating motor, by spiral cylinder, screw auger It is formed with tread plate.Screw feed system 01 is forced to be mounted on housing end plug 25, feed inlet is located at the top of spiral cylinder, spiral shell Rotation cylinder and screw auger are designed as taper, inlet amount when being conducive to the compression of material and increasing charging.Spiral cylinder inner wall 8 tread plates are installed, conveying material that can be uniform sequential prevents the skidding in material progradation, realizes continuous-stable Production.8 tread plates arrange in proportion along tapered direction, are fixed using bolt, readily replaceable after wearing in use process.
In the present invention, mill resolver is by shell 15, housing end plug 25, end cap drawing-out mechanism 02, devillicate disk 03, Moving plate 26, setting wheel 12 etc. forms.Housing end plug 25 is screwed in 15 front end of shell, and end cap drawing-out mechanism 02 is designed in upper end, when Housing end plug 25 can exit shell 15, convenient to overhaul and replacement devillicate disk under the support of end cap drawing-out mechanism 02 when dismantling bolt 03.Static cutting disk 13 is fixed on housing end plug 25, movable grinding disc 14 is fixed on Moving plate 26, and Moving plate 26, which is arranged in, to be protruded into shell 15 It on main shaft 23, is fixed at the spindle nose of main shaft 23 by setting wheel 12, the end of main shaft 23 is equipped with scalable shaft coupling 09, by that can stretch Contracting shaft coupling 09 is connected with subsequent main motor 06.Spindle nose screw thread is provided on setting wheel 12, first is that fixed Moving plate 26, second is that with The material for forcing the push of spiral feeder apparatus 01 to be come in is fallen the corase grinding area 16 into sound mill by the high speed rotation of main shaft 23.Corase grinding Area 16 is sound mill by paracentral position, and mill roll flute striped is slightly wide, and striped is convenient for bulky material to enter less.Into sound The material in the corase grinding area 16 of mill enters the fine grinding area 17 of sound mill under the action of centrifugal force and sound disc surface rill. Fine grinding area 17 is proximate to the region of mill outer circle, is sub-wire fiber effects The cream of the crop, mill roll flute striped is narrower herein, item How close line is.Material is in fine grinding area 17 by squeezing tearing friction, so that material wire-dividing broom purification, material is got rid of in shell 15 later, Moving plate periphery is symmetrically arranged with 2 material seeding teeth 21, and the material loaded on 15 inner wall of shell passes through centrifugation under the drive of material seeding tooth 21 Power makes material throw away discharge port, and discharge port is located at the lower end of shell 15.It is close using special packing between shell 15 and main shaft 23 Envelope inlays wear-resistant sleeve 18 on main shaft, and the packing room length on shell 15 shortens, and not only prevents from leaking in this way, but also can guarantee that high speed is revolved The main shaft turned does not overheat.
In the present invention, plain bearing arrangement uses special construction, and bearing body 04 is fixed by screws in the level of shell 15 On direction, bearing body 04 is equipped with front slide bearing chamber 10 and rear sliding bearing room 11, front slide bearing chamber before and after axis direction 10 and rear 11 inner hole of sliding bearing room by boring machine finish, front slide cartridge housing 19, the rear sliding bearing shell being embedded on axis 22 can be moved forward and backward under the promotion of hydraulic device 20 in front slide bearing chamber 10 and rear sliding bearing room 11.Advancing slip dynamic bearing Shell 19, rear sliding bearing shell 22 and front slide bearing chamber 10, rear sliding bearing room 11 concentricity and between subtle gap protect Card main shaft moves radially and is suitble to high-revolving even running.
In the present invention, hydraulic device 20 adjusts oil pressure as the pressure regulating mechanism on hydraulic station and guarantees axially to push away needed for mill Power can manually or electrically adjust the advance and retreat of Moving plate 26.
In the present invention, fine-tuning nut 08 is housed behind hydraulic stem 24, fine-tuning nut 08 can freely control devillicate disk Gap between 03.The front end of fine-tuning nut 08 is withstood on oil cylinder, and centre has screw thread to be connected with hydraulic stem 24, fine-tuning nut 08 with Thread pitch is 2mm between hydraulic stem 24, and fine-tuning nut 08 just generates the gap of 2mm per 1 circle of rotation forward between sound disk, Can rotary fine adjustment nut 08 according to actual needs angle, reach the mobile space of needs.
In the present invention, 24 front end of hydraulic stem is fixed on front slide cartridge housing 19, and rear end is fixed on rear sliding bearing shell 22 On, fore bearing shell 19 and rear bearing shell 22 are connected on main shaft 23 by bearing, can be made in front and back bearings room with main shaft 23 Axial movement, fore bearing shell 19 and 22 shell portion of rear bearing shell communicate.Front slide cartridge housing 19 and rear sliding bearing shell 22 are provided with Thrust bearing and roller self-aligning bearing.Front slide cartridge housing 19 and rear sliding bearing shell 22 access thin oil lubricant by high-pressure oil pipe The Lubricating-oil Station of device solves the problems, such as that the lubrication of bearing and cooling, hydraulic advance and retreat cutter mechanism 20 access hydraulic station, liquid by high-pressure oil pipe Hydraulic pump and pressure regulator control Moving plate 26 advance and retreat and required pressure on pressure station, when hydraulic station passes through high-pressure oil pipe pump oil Into in the oil cylinder at 06 end of main motor, front slide cartridge housing 19 and rear sliding bearing shell 22 are moved forward, between sound mill between Gap becomes smaller, when hydraulic station enters 15 one end of shell by high-pressure oil pipe pump oil, front slide cartridge housing 19 and rear sliding bearing shell 22 move backward, and gap becomes larger between sound mill, and movable grinding disc 14 is detached from static cutting disk 13.Refer on hydraulic station equipped with hydraulic fluid pressure Show table, oil pressure size is adjusted according to fiber sub-wire situation, basic control is between 3 ~ 5.5kg.20 front end of advance and retreat cutter mechanism is fixed On front slide bearing chamber 10.
In the present invention, Manual micromatic device reaches desired production for adjusting gap between movable grinding disc 14 and static cutting disk 13 Amount and fiber quality.
In the present invention, thin oil lubricating device is made of Lubricating-oil Station, cooler, high-pressure oil pipe, pressure regulator etc., front slide Cartridge housing 19 and rear sliding bearing shell 22 solve the problems, such as the lubrication and cooling of bearing, thin oil by high-pressure oil pipe access Lubricating-oil Station The cooler stood equipped with enough heat dissipation areas guarantees that bearing temperature does not increase.
In the present invention, main motor 06 and bearing body 04 are all mounted on pedestal 07, guarantee concentricity between the two.
Working principle:
By the material of pre-processing and purification, it is sent directly into mill resolver by Compulsory feeder used with 20 ~ 30% concentration, in height Speed rotation setting wheel effect is lower to enter mill resolver, rubbing by the mechanism of high speed rotation mill, while between fiber Power is wiped, so that material generates amount of heat, promotes the partial lignin in material to soften, with fiber separation, significantly improves fiber Quality.

Claims (6)

1. a kind of stalk fibre devillicate machine, it is characterised in that the stalk fibre devillicate machine includes forcing spiral feeder apparatus, mill Disk resolver, plain bearing arrangement, hydraulic device, thin oil lubricating device, scalable shaft coupling, main motor, in which:
The pressure spiral feeder apparatus includes spiral cylinder, screw auger and tread plate;
The spiral cylinder and screw auger are taper;
Feed inlet is provided with above the spiral cylinder, right side is provided with outlet, and inner wall arranges in proportion along tapered direction If there is arterial highway tread plate;
The screw auger is axially disposed within the inside of spiral cylinder;
The mill resolver includes shell, housing end plug, end cap drawing-out mechanism, devillicate disk, Moving plate, setting wheel;
The housing end plug is fixed on housing forward end;
The upper end of the housing end plug is provided with end cap drawing-out mechanism, and left side is provided with import;
The shell is internally provided with static cutting disk, movable grinding disc, Moving plate and setting wheel, and lower end is provided with discharge port;
The spiral cylinder is mounted on housing end plug and the inlet communication of outlet and housing end plug;
The devillicate disk includes movable grinding disc, static cutting disk;
The static cutting disk is fixedly mounted on housing end plug, and movable grinding disc is fixedly mounted on Moving plate;
The Moving plate is arranged on protruding into the intracorporal main shaft of shell, is fixed at the spindle nose of main shaft by setting wheel, main the tip of the axis is equipped with Scalable shaft coupling is connected by scalable shaft coupling with main motor;
The plain bearing arrangement includes bearing body, sliding bearing room, sliding bearing shell;
The sliding bearing room includes front slide bearing chamber and rear sliding bearing room;
The sliding bearing shell includes front slide cartridge housing and rear sliding bearing shell;
The bearing body is equipped with front slide bearing chamber and rear sliding bearing room before and after axis direction;
The front slide cartridge housing and rear sliding bearing shell are under the promotion of hydraulic device in front slide bearing chamber and rear sliding axle Hold indoor back-and-forth motion, the gap between control movable grinding disc, static cutting disk;
The thin oil lubricating device includes Lubricating-oil Station;
The hydraulic device includes hydraulic stem, hydraulic station, hydraulic advance and retreat cutter mechanism;
The front end of the hydraulic advance and retreat cutter mechanism is fixed on front slide bearing chamber;
Hydraulic stem is fixed on front slide cartridge housing with main axle moving;
The both ends of the hydraulic stem are separately fixed on front slide cartridge housing and rear sliding bearing shell;
The front slide cartridge housing and rear sliding bearing shell access Lubricating-oil Station by high-pressure oil pipe;
The hydraulic advance and retreat cutter mechanism accesses hydraulic station by high-pressure oil pipe.
2. stalk fibre devillicate machine according to claim 1, it is characterised in that the Moving plate periphery is symmetrically arranged with 2 material seedings Tooth.
3. stalk fibre devillicate machine according to claim 1, it is characterised in that equipped with fine tuning spiral shell behind the hydraulic stem The front end of mother, fine-tuning nut are withstood on oil cylinder, and centre has screw thread to be connected with hydraulic stem.
4. stalk fibre devillicate machine according to claim 3, it is characterised in that between the fine-tuning nut and hydraulic stem Thread pitch is 2mm.
5. stalk fibre devillicate machine according to claim 1, it is characterised in that the fore bearing shell and rear bearing shell shell portion It communicates.
6. stalk fibre devillicate machine according to claim 1, it is characterised in that the stalk fibre devillicate machine further includes using In the Manual micromatic device for adjusting gap between movable grinding disc and static cutting disk.
CN201910545703.5A 2019-06-22 2019-06-22 Stalk fibre devillicate machine Withdrawn CN110205850A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910545703.5A CN110205850A (en) 2019-06-22 2019-06-22 Stalk fibre devillicate machine

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Application Number Priority Date Filing Date Title
CN201910545703.5A CN110205850A (en) 2019-06-22 2019-06-22 Stalk fibre devillicate machine

Publications (1)

Publication Number Publication Date
CN110205850A true CN110205850A (en) 2019-09-06

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CN201910545703.5A Withdrawn CN110205850A (en) 2019-06-22 2019-06-22 Stalk fibre devillicate machine

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111705535A (en) * 2020-06-04 2020-09-25 北京创源基业自动化控制技术研究所 Energy-saving straw decomposition machine capable of automatically controlling grinding disc distance and control method
CN112372782A (en) * 2020-11-13 2021-02-19 新沂市大自然木业有限公司 Protective medium-density fiberboard defibrator and working method thereof
CN114214859A (en) * 2022-01-17 2022-03-22 郑州运达造纸设备有限公司 Filamentation machine
CN114457608A (en) * 2022-03-01 2022-05-10 山东滨瑞精密机械有限公司 High-concentration pulping machine

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2334788Y (en) * 1997-07-17 1999-08-25 吴和岭 Wheat stem mill
CN2837356Y (en) * 2005-10-25 2006-11-15 长沙正大轻科纸业设备有限公司 Concentration apparatus for paste mill
CN2934317Y (en) * 2006-03-28 2007-08-15 山东晨钟机械股份有限公司 High concentration pulp grinder
CN201261849Y (en) * 2008-07-18 2009-06-24 陕西科技大学 High-concentration tricone double-current type paste mill
CN101654887A (en) * 2009-09-11 2010-02-24 华南理工大学 System and method for controlling medium consistency disc grinder in a fine tuning way
CN103255667A (en) * 2013-05-20 2013-08-21 华南理工大学 High-consistency hydraulic disc mill
CN210315042U (en) * 2019-06-22 2020-04-14 李克明 Straw fiber dividing machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2334788Y (en) * 1997-07-17 1999-08-25 吴和岭 Wheat stem mill
CN2837356Y (en) * 2005-10-25 2006-11-15 长沙正大轻科纸业设备有限公司 Concentration apparatus for paste mill
CN2934317Y (en) * 2006-03-28 2007-08-15 山东晨钟机械股份有限公司 High concentration pulp grinder
CN201261849Y (en) * 2008-07-18 2009-06-24 陕西科技大学 High-concentration tricone double-current type paste mill
CN101654887A (en) * 2009-09-11 2010-02-24 华南理工大学 System and method for controlling medium consistency disc grinder in a fine tuning way
CN103255667A (en) * 2013-05-20 2013-08-21 华南理工大学 High-consistency hydraulic disc mill
CN210315042U (en) * 2019-06-22 2020-04-14 李克明 Straw fiber dividing machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111705535A (en) * 2020-06-04 2020-09-25 北京创源基业自动化控制技术研究所 Energy-saving straw decomposition machine capable of automatically controlling grinding disc distance and control method
CN111705535B (en) * 2020-06-04 2022-04-12 北京创源基业自动化控制技术研究所 Energy-saving straw decomposition machine capable of automatically controlling grinding disc distance and control method
CN112372782A (en) * 2020-11-13 2021-02-19 新沂市大自然木业有限公司 Protective medium-density fiberboard defibrator and working method thereof
CN112372782B (en) * 2020-11-13 2022-03-18 新沂市大自然木业有限公司 Protective medium-density fiberboard defibrator and working method thereof
CN114214859A (en) * 2022-01-17 2022-03-22 郑州运达造纸设备有限公司 Filamentation machine
CN114457608A (en) * 2022-03-01 2022-05-10 山东滨瑞精密机械有限公司 High-concentration pulping machine

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Application publication date: 20190906