CN110204251A - A kind of neo-epoxy resin concrete material and preparation method thereof - Google Patents

A kind of neo-epoxy resin concrete material and preparation method thereof Download PDF

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Publication number
CN110204251A
CN110204251A CN201910516892.3A CN201910516892A CN110204251A CN 110204251 A CN110204251 A CN 110204251A CN 201910516892 A CN201910516892 A CN 201910516892A CN 110204251 A CN110204251 A CN 110204251A
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CN
China
Prior art keywords
epoxy resin
neo
parts
resin concrete
curing agent
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Pending
Application number
CN201910516892.3A
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Chinese (zh)
Inventor
金玉杰
蔡婧娓
徐丽娜
谢新颖
钱永梅
梁锐
田伟
雒锋
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Jilin Jianzhu University
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Jilin Jianzhu University
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Priority to CN201910516892.3A priority Critical patent/CN110204251A/en
Publication of CN110204251A publication Critical patent/CN110204251A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/14Polyepoxides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Epoxy Resins (AREA)

Abstract

The invention discloses a kind of neo-epoxy resin concrete materials, including following raw material: 1-3 parts of sand, 3-5 parts of stone, 0.5-2 parts of aqueous epoxy resins, 1-2 parts of curing agent, the preparation method comprises the following steps: being stirred after stone and sand are mixed, obtaining aggregate;It is stirred after aqueous epoxy resins and curing agent are mixed, obtains colloid;It stirs and is stirred after aggregate and colloid are mixed, obtain final products.Simple process is quick during the preparation process for neo-epoxy resin concrete material of the present invention, can be with normal temperature cure, and has good bearing capacity and deformability.

Description

A kind of neo-epoxy resin concrete material and preparation method thereof
Technical field
The present invention relates to technical field of civil engineering, more particularly to a kind of neo-epoxy resin concrete material And preparation method thereof.
Background technique
Concrete and the various building and structures of armored concrete manufacture can all be had not using majority by many years It is damaged with degree, needs to be serviced and repair.And epoxy resin concrete is fast as a kind of condensation, intensity is high, chemically-resistant is rotten The new concrete that erosion, wearability, durability and frost resistance be good, easy bonding, electrical insulating property are good, is chiefly used in the viscous of concrete component Connect and repair, science of bridge building, runway, highway are built, concrete structure crack reinforcing or impervious leakage-stopping grouting etc. neck Domain.
But epoxy resin concrete in the prior art needs to heat before use to reduce its viscosity, but is poured over Temperature will soon reduce after on the materials such as sandstone, and viscosity can become larger again, mix and stir difficulty;If heating temperature is excessively high, Oiliness epoxy resin can directly foam, hardening, lead to not carry out material stirring.
Therefore, how to provide one kind can normal temperature cure, simple process it is quick, and there is good bearing capacity and deformation Ability, can be suitable for the material of the neo-epoxy resin concrete of building structure is those skilled in the art's urgent need to resolve Problem.
Summary of the invention
In view of this, the present invention provides one kind can normal temperature cure, simple process it is quick, and there is good carrying energy Power and deformability, the material of the neo-epoxy resin concrete of building structure can be suitable for.
To achieve the goals above, the present invention adopts the following technical scheme:
A kind of neo-epoxy resin concrete material, including following raw material: 1-3 parts of sand, 3-5 parts of stone, water 0.5-2 parts of epoxy resin, 1-2 parts of curing agent of property.
The beneficial effects of the present invention are: the present invention is made, neo-epoxy resin strength on concrete material is high, impact resistance is big, Also there are the superperformances such as very strong wearability, water resistance, chemical corrosion resistance and frost resistance simultaneously, there is good carrying energy Power and deformability, can be used in building structure, and material property is better than normal concrete.
Further, a kind of neo-epoxy resin concrete material, including following raw material: 2.77 parts of sand, stone 3.6 parts, 1 part of aqueous epoxy resins, 1.2 parts of curing agent.
Further, the partial size of sand is 3-4mm.
Further, the partial size of stone is 12-15mm.
Further, curing agent is aqueous epoxy resin curing agent.
Further, water-soluble epoxy resin curing agent is aqueous epoxy resin curing agent TX-211, aqueous epoxy resins Any one of curing agent MF20.
Further, aqueous epoxy resins are aqueous epoxy resins h80, aqueous epoxy resins E51, EP-20 water
Any one of property epoxy resin, aqueous epoxy resins E44.
The invention also discloses a kind of preparation methods of neo-epoxy resin concrete material, include the following steps:
Step (1): each raw material is weighed according to the parts by weight of above-mentioned neo-epoxy resin concrete material;
Step (2): it is stirred after stone and sand are mixed, obtains aggregate;
Step (3): it is stirred after aqueous epoxy resins and curing agent are mixed, obtains colloid;
Step (4): stirring after colloid described in aggregate described in step (2) and step (3) is mixed and be stirred, and obtains Final products.
The beneficial effects of the present invention are: neo-epoxy resin concrete of the present invention, using the specific raw material proportioning of the present invention Specific preparation method according to the present invention, and carried out in strict accordance with feeding sequence of the present invention, mixing time, product obtained is strong Degree is high, bearing capacity ability is strong, also has good durability.And with epoxy resin concrete phase in the prior art Than without heating mix, stirring at normal temperature.Compared with the preparation method of normal concrete, there is no the stirrings for increasing material Time, but its intensity and deformability are better than normal concrete.
Further, step (2), the temperature of stirring described in step (3) step (4) are 20-25 DEG C.
Further, mixing time described in step (2) is 5-8min;Mixing time is 5-10min in the step (3); Mixing time is 2-5min in the step (4).
It is above-mentioned further to have the beneficial effect that, mixing time of the invention specific and at a temperature of carry out, original can be made Material stirs evenly sufficiently, guarantees that material is uniform, intensity is qualified.
It can be seen via above technical scheme that compared with prior art, the present disclosure provides a kind of novel epoxy trees Rouge concrete material and preparation method thereof, the present invention has the advantage that: type epoxy resin concrete material intensity of the present invention High, impact resistance has greatly while also chemical corrosion resistance and frost resistance, and during the preparation process without heating mix, room temperature Stirring, mixing time is short, and comprehensive performance is excellent.
Detailed description of the invention
Fig. 1 is load --- length travel schematic diagram.
Specific embodiment
The following is a clear and complete description of the technical scheme in the embodiments of the invention, it is clear that described embodiment Only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, the common skill in this field Art personnel every other embodiment obtained without making creative work belongs to the model that the present invention protects It encloses.
Neo-epoxy resin concrete material of the present invention, including following raw material: 1-3 parts of sand, 3-5 parts of stone, 0.5-2 parts of aqueous epoxy resins, 1-2 parts of curing agent.
The partial size of the sand used in the present embodiment is 3-4mm;The partial size of stone is 12-15mm.
Embodiment 1
It is stirred 6min after 2.77kg sand and 3.6kg stone are mixed, obtains aggregate;By 1kg aqueous epoxy resins It is stirred 8min after E51 and 1.2kg and aqueous epoxy resin curing agent MF20 mixing, obtains colloid;By above-mentioned aggregate and glue Stirring is stirred 3min after body mixing, obtains final products.
Embodiment 2
It is stirred 5min after 1kg sand and 3kg stone are mixed, obtains aggregate;By 0.5kg EP-20 water-base epoxy It is stirred 8min after resin and 1kg and 0.5kg aqueous epoxy resin curing agent MF20 mixing, obtains colloid;By above-mentioned aggregate It is stirred 3min with stirring after colloid mixing, obtains final products.
Embodiment 3
It is stirred 8min after 3kg sand and 5kg stone are mixed, obtains aggregate;By 2kg aqueous epoxy resins E44 and It is stirred 10min after 2kg aqueous epoxy resin curing agent TX-211 mixing, obtains colloid;Above-mentioned aggregate and colloid are mixed Stirring is stirred 4min afterwards, obtains final products.
Embodiment 4
It is stirred 6min after 2kg sand and 4kg stone are mixed, obtains aggregate;By 1kg aqueous epoxy resins E44 and It is stirred 10min after 1kg aqueous epoxy resin curing agent TX-211 mixing, obtains colloid;Above-mentioned aggregate and colloid are mixed Stirring is stirred 4min afterwards, obtains final products.
Performance test
1, measurement method
Final products made from embodiment 1-4 are successively poured into 1-4 column element mold respectively, are made after being packed into half amount Insertion is carried out with vibrating spear to vibrate, is then further continued for loading, and carries out secondary vibration again after filling up, it is extra that end of vibrating scrapes off Mixture, smooth out surface after component is made, covered after Surface hardened layer with plastic cloth, and daily regular watering is supported Shield, it is contemplated that epoxy resin cementitious material is slower than hardening of cement speed, therefore demoulding again after a week.
The C100 concrete bought from market is poured into No. 5 column element molds, is carried out after being packed into half amount using vibrating spear Insertion is vibrated, and is then further continued for loading, and carries out secondary vibration again after filling up, and end of vibrating scrapes off extra mixture, is smeared Flat surface is covered after Surface hardened layer with plastic cloth, maintenance.
The size of table 1-1 column component
1, test index
Ultimate bearing capacity, ductility.
3, shown in test result is as follows table 1 and Fig. 1:
The characterization result of 1 embodiment 1-4 and C100 concrete column of table
Note: slenderness ratio: refer to the ratio between the length of rod piece and the radius of gyration of bar cross section.μ: the length factor of rod piece, when When compression bar pin-ended, μ=1;When the fixed other end in compression bar one end is hinged, μ=0.7;When compression bar both ends are fixed, μ= 0.5;When the fixed other end in compression bar one end is free, μ=2.
As can be seen from Table 1, the ultimate bearing capacity of epoxy resin concrete column of the present invention subtracts with the increase of slenderness ratio λ It is small.When 20 λ≤28 <, the amplitude that ultimate bearing capacity reduces is within 10%, and as λ >=35, the reduction amplitude of ultimate load is super Cross 20%.And with the increase of slenderness ratio λ, longitudinal limiting strain is smaller and smaller, and lateral displacement is increasing.
Wherein, ring described in Fig. 1 is indulged as embodiment 4;Element is indulged as C100 concrete column.
As seen from Figure 1, in embodiment 4 neo-epoxy resin concrete column and common plain concrete columns carry out pair Than it can be concluded that, the column of identical size, the two is close in ultimate bearing capacity size, but in terms of ductile performance, in embodiment 4 Neo-epoxy resin concrete to be far superior to common plain concrete.
Also, the destruction of the epoxy resin concrete column in embodiment 4 experienced elastic stage, elastic-plastic phase and destruction Stage.In the horizontal direction, with the increase of load, eccentric compression phenomenon is more and more obvious, and last component is in pressure and moment of flexure It is always destroyed jointly with lower.The damage -form of neo-epoxy resin concrete column component had both been different from the strength failure or not of short column It is same as the unstable failure of long column, but one kind therebetween belongs to eccentric compression destruction.
Also, neo-epoxy resin concrete of the present invention is a kind of efficient, environmentally friendly, energy-efficient construction material, itself has Intensity is high, and toughness is strong, and corrosion-resistant, crack resistance is good, the strong advantage of fire resistance.Compared with common concrete material, with stronger Plasticity, be provided simultaneously with many-sided advantages such as component can assemble, construction technology is simple.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other The difference of embodiment, the same or similar parts in each embodiment may refer to each other.For device disclosed in embodiment For, since it is corresponded to the methods disclosed in the examples, so being described relatively simple, related place is said referring to method part It is bright.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one The widest scope of cause.

Claims (10)

1. a kind of neo-epoxy resin concrete material, which is characterized in that including following raw material:
1-3 parts of sand, 3-5 parts of stone, 0.5-2 parts of aqueous epoxy resins, 1-2 parts of curing agent.
2. a kind of neo-epoxy resin concrete material according to claim 1, which is characterized in that including following parts by weight Raw material: 2.77 parts of sand, 3.6 parts of stone, 1 part of aqueous epoxy resins, 1.2 parts of curing agent.
3. -2 described in any item a kind of neo-epoxy resin concrete materials according to claim 1, which is characterized in that the sand The partial size of son is 3-4mm.
4. -2 described in any item a kind of neo-epoxy resin concrete materials according to claim 1, which is characterized in that the stone The partial size of son is 12-15mm.
5. -2 described in any item a kind of neo-epoxy resin concrete materials according to claim 1, which is characterized in that described solid Agent is aqueous epoxy resin curing agent.
6. a kind of neo-epoxy resin concrete material according to claim 5, which is characterized in that the water-base epoxy tree Rouge curing agent is any one of aqueous epoxy resin curing agent TX-211 and aqueous epoxy resin curing agent MF20.
7. -2 described in any item a kind of neo-epoxy resin concrete materials according to claim 1, which is characterized in that the water Property epoxy resin be aqueous epoxy resins h80, aqueous epoxy resins E51, EP-20 aqueous epoxy resins, aqueous epoxy resins E44 Any one of.
8. a kind of preparation method of neo-epoxy resin concrete material, which comprises the steps of:
Step (1): raw material is weighed according to parts by weight described in any one of claims 1-6;
Step (2): it is stirred after stone and sand are mixed, obtains aggregate;
Step (3): it is stirred after aqueous epoxy resins and curing agent are mixed, obtains colloid;
Step (4): stirring after colloid described in aggregate described in step (2) and step (3) is mixed and be stirred, and obtains final Product.
9. a kind of preparation method of neo-epoxy resin concrete material according to claim 7, which is characterized in that step (2), the temperature of stirring described in step (3) step (4) is 20-25 DEG C.
10. a kind of preparation method of neo-epoxy resin concrete material according to claim 7, which is characterized in that step Suddenly mixing time described in (2) is 5-8min;Mixing time is 5-10min in the step (3);Stirring in the step (4) Time is 2-5min.
CN201910516892.3A 2019-06-14 2019-06-14 A kind of neo-epoxy resin concrete material and preparation method thereof Pending CN110204251A (en)

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Application Number Priority Date Filing Date Title
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11139858A (en) * 1997-11-10 1999-05-25 Hideji Tsukigata Epoxy resin concrete
DE10150600A1 (en) * 2001-10-12 2003-04-24 Pci Augsburg Gmbh Two component hydraulically set (sic) adhesive mortar useful for application to nonwovens, plates, or natural stone as a cement-like base, emulsion coating, or paint
CN101928118A (en) * 2009-06-22 2010-12-29 中冶建筑研究总院有限公司 High-porosity epoxy resin pervious concrete
CN106116256A (en) * 2016-06-17 2016-11-16 广州毛勒桥梁附件有限公司 A kind of resin concrete and using method thereof
CN106904870A (en) * 2017-01-17 2017-06-30 华南理工大学 A kind of natural fiber reinforced epoxy base concrete and preparation method and application

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11139858A (en) * 1997-11-10 1999-05-25 Hideji Tsukigata Epoxy resin concrete
DE10150600A1 (en) * 2001-10-12 2003-04-24 Pci Augsburg Gmbh Two component hydraulically set (sic) adhesive mortar useful for application to nonwovens, plates, or natural stone as a cement-like base, emulsion coating, or paint
CN101928118A (en) * 2009-06-22 2010-12-29 中冶建筑研究总院有限公司 High-porosity epoxy resin pervious concrete
CN106116256A (en) * 2016-06-17 2016-11-16 广州毛勒桥梁附件有限公司 A kind of resin concrete and using method thereof
CN106904870A (en) * 2017-01-17 2017-06-30 华南理工大学 A kind of natural fiber reinforced epoxy base concrete and preparation method and application

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