CN110194299B - Special convenient tobacco bale stripping device for workshop and control method thereof - Google Patents

Special convenient tobacco bale stripping device for workshop and control method thereof Download PDF

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Publication number
CN110194299B
CN110194299B CN201910563628.5A CN201910563628A CN110194299B CN 110194299 B CN110194299 B CN 110194299B CN 201910563628 A CN201910563628 A CN 201910563628A CN 110194299 B CN110194299 B CN 110194299B
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China
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strip
electric iron
platform
cigarette
moving mechanism
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CN110194299A (en
Inventor
赖建鸿
刘亨东
黄于芸
叶庆春
黄新萍
彭修均
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China Tobacco Jiangxi Industrial Co Ltd
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China Tobacco Jiangxi Industrial Co Ltd
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Priority to CN201910563628.5A priority Critical patent/CN110194299B/en
Publication of CN110194299A publication Critical patent/CN110194299A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/26Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/08Devices for counting or registering the number of articles handled, or the number of packages produced by the machine

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wrapping Of Specific Fragile Articles (AREA)
  • Pinball Game Machines (AREA)

Abstract

The utility model provides a special portable tobacco bale of workshop is beaten strip device, this tobacco bale is beaten strip device is including storing cabinet (1), strip cigarette storage platform (2), beat strip platform (3), electric iron bottom plate (4), switch and temperature sensor (5), removable cover (6), open/close status sensor (7), mobile mechanism (8), tobacco bale conveying passageway (9), controlling and display device (10), count sensor (11). The strip punching machine has the advantages of realizing convenient and quick strip punching, reducing the working strength, improving the production efficiency, guaranteeing the product quality and saving the energy.

Description

Special convenient tobacco bale stripping device for workshop and control method thereof
Technical Field
The invention relates to the field of tobacco manufacturing mechanical equipment, in particular to a workshop special convenient tobacco bale stripping device and a control method thereof.
Background
The packing workshop is an extremely important ring in the whole cigarette process, the packing workshop rolls finished cut tobacco fed by wind power into a qualified cigarette under the action of a rolling machine, then small box cigarettes and strip cigarettes are packed by the cigarette through a packing machine, and finally the cigarettes are conveyed to a box sealing machine through a conveying belt for box sealing. In the process of packing small box cigarettes into cigarettes, a plurality of semi-finished product cigarettes can be produced due to the reasons of high automation, high running speed, first self-checking and the like of equipment, so that raw materials and auxiliary materials are saved, the current common practice is that an operator performs stripping on a vertical soldering iron of the machine, the operator is not beneficial to rapidly stripping cigarettes due to the fact that the size of the soldering iron is too narrow, each surface on each strip of cigarettes needs to be operated for many times to ensure successful stripping, meanwhile, a box stay working area is near the soldering iron, the operator easily touches a box stay operated at high speed in the stripping process, and then the box stay is broken or position offset is caused, so that production is influenced. And the heating power of the electric soldering iron can not be controlled according to the conveying speed of the cigarette packet, so that energy is wasted.
In the prior art, the machine is unfavorable for the operator to strip due to the small size of the self-carrying soldering iron and the position of the self-carrying soldering iron, so that the operator strip-stripping speed is slow, the strip-stripping time is too long, the strip-stripping process is easy to lead to the breakage of a strip box stay wire, and the production efficiency is affected. The heating power of the electric soldering iron cannot be controlled according to the conveying speed of the cigarette packet, so that energy is wasted.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a workshop special convenient tobacco bale stripping device and a control method thereof, which solve the technical problems that the prior machine has small size and the position of the iron is unfavorable for an operator to strip, the stripping speed of the operator is slow, the time in stripping is too long, a drawing wire of a strip box is easy to break, and the production efficiency is affected, and the heating power of an electric soldering iron cannot be controlled according to the conveying speed of a tobacco bale, so that the energy is wasted, the convenient and quick stripping is realized, the working strength is reduced, the production efficiency is improved, the product quality is ensured, and the energy is saved.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
The utility model provides a strip device is beaten to special portable tobacco bale in workshop, this strip device is beaten to tobacco bale is including storing cabinet (1), strip cigarette storage platform (2), beat strip platform (3), electric iron bottom plate (4), switch and temperature sensor (5), removable cover (6), open/close status sensor (7), mobile mechanism (8), tobacco bale conveying passageway (9), control and display device (10), count sensor (11), its characterized in that: the two storage cabinets are respectively positioned at the upper side and the lower side of the cigarette storage platform, the storage cabinets and the cigarette storage platform are arranged below the cigarette beating platform, the cigarette beating platform is connected with the movable cover plate through the moving mechanism, the movable cover plate is simultaneously opened by the moving mechanism when the cigarette beating platform is opened, the moving direction of the cigarette beating platform is opposite to that of the movable cover plate, the movable cover plate is positioned above the cigarette beating platform, an electric soldering iron bottom plate, one or more switches and temperature sensors are arranged on the cigarette beating platform, one or more on/off state sensors are arranged at two side plate parts of the cigarette packet beating device, the control and display device is electrically connected with the electric soldering iron bottom plate, the switches and the temperature sensors, the on/off state sensors and the counting sensors, a cigarette packet conveying channel is arranged at the lower side of the cigarette beating platform, and one or more counting sensors are arranged on the cigarette packet conveying channel.
Further, the electric iron base plate comprises a plurality of array type electric iron units (12), the array type electric iron units comprise a plurality of groups of electric iron group parts, M groups of electric iron group parts are used, M is a natural number, each electric iron group part comprises one or a plurality of electric iron units, the power of each electric iron unit is P, and P is KW or W.
Further, the moving mechanism comprises a first moving mechanism, a transmission mechanism and a second moving mechanism, wherein the first moving mechanism is connected with the second moving mechanism through the transmission mechanism, the moving directions of the first moving mechanism and the second moving mechanism are opposite, the first moving mechanism and the second moving mechanism are rack type moving units, and the transmission mechanism is a gear type transmission unit.
Further, the tobacco bale conveying channel is an L-shaped conveying channel, and the tobacco bale stripping device is installed and fixed through a frame or a bracket.
Further, the control method comprises the following steps: (a) When the tobacco bale conveying speed is detected to be smaller than the preset conveying speed, starting (0.4-0.7) M groups of electric iron groups, wherein the power of each electric iron unit is (0.9-1.0) P;
(b) When the tobacco bale conveying rate is detected to be equal to the preset conveying rate, starting (0.8-0.9) M groups of electric iron groups, wherein the power of each electric iron unit is (0.6-0.9) P;
(c) When the tobacco package conveying speed is detected to be larger than the preset conveying speed, starting (1.0) M groups of electric iron groups, wherein the power of each electric iron unit is (0.6-0.9) P.
Further, the number of the electric soldering iron units is 1N, 2N, 3N, 4N, N is a natural number, and in the step (a), the electric soldering iron unit power of the electric soldering iron unit is 0.9P, 2n=1.0p, 3n=1.0p, 4n=1.0p; in the step (b), the electric iron unit power of the electric iron set part is 0.6P, 2n=0.7p, 3n=0.8p, 4n=0.9P; in the step (c), the electric iron unit power of the electric iron set part is 0.6P, 2n=0.7p, 3n=0.8p, 4n=0.9P.
Further, when an operator operates, the strip forming platform can be pulled out, the movable cover plate is opened, a strip box film, a strip box and glue which are needed in the strip forming process are placed on the strip forming platform, and after strip forming is completed, strip cigarettes are placed on the strip cigarette storage platform between the two storage cabinets; after the strip is stripped, the rest strip box films, strip boxes and glue on the strip stripping platform are put into a storage cabinet so as to be stripped by operators in the next shift.
In the application, the convenient strip punching device for workshops is designed to comprise: the automatic cigarette making machine comprises an outer frame, a storage cabinet, a making platform, a movable cover plate and a moving mechanism, wherein the outer frame is formed by connecting stainless steel plates and stainless steel square tubes through argon arc welding, a device 'framework' is formed together, when the making operation is needed, an operator enters a device operation area, a sensor monitors the action of a switch, an electric soldering iron circuit is connected, heating is started, a temperature monitor is started at the same time, the rising temperature of the electric soldering iron is monitored in real time, the operator pulls out the making platform along the moving mechanism on the inner side of the making platform, the movable cover plate is opened at the same time, the outer side of the making platform is contacted with the cigarette package conveying passage, and then a box film, a box, a small box cigarette and glue needed in the making process are placed on the making platform. When the temperature of the electric soldering iron reaches the minimum stripping temperature, an operator starts stripping, and after stripping is completed, the strip cigarettes are placed on the strip cigarette storage platform in the middle of the two storage cabinets, so that continuous stripping can be realized, stripping speed is improved, and working intensity is reduced. After the strip is stripped, the residual strip box films, strip boxes and glue on the strip stripping platform are put into a storage cabinet so as to be stripped by the next shift operator. Therefore, the strip making process is complicated, the strip making speed is low, the strip cigarette is inconvenient to store, and the technical problem of disordered strip making site is solved.
Drawings
FIG. 1 is a schematic diagram of a tobacco bale stripping device according to the present invention;
fig. 2 is a schematic structural view of the tobacco bale stripping device of the present invention, wherein (a) is a front view and (b) is a side view;
FIG. 3 is a schematic view of the structure of the electric soldering iron/electric soldering iron base plate of the present invention;
fig. 4 is a schematic structural view of a moving mechanism of the present invention.
In the figure: the cigarette carton packaging machine comprises a storage cabinet 1, a cigarette carton storage platform 2, a carton forming platform 3, an electric soldering iron/electric soldering iron bottom plate 4, a switch and temperature sensor 5, a movable cover plate 6, an on/off state sensor 7, a moving mechanism 8, a cigarette package conveying channel 9, a control and display device 10, a counting sensor 11, an electric soldering iron unit 12, a first moving mechanism 13, a transmitting mechanism 14 and a second moving mechanism 15.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention is described in further detail below with reference to the accompanying drawings.
As shown in figures 1-4, the tobacco bale stripping device special for workshops and a control method thereof comprise a storage cabinet 1, a strip tobacco storage platform 2, a stripping platform 3, an electric soldering iron/electric soldering iron bottom plate 4, a switch, a temperature sensor 5, a movable cover plate 6, an on/off state sensor 7, a moving mechanism 8, a tobacco bale conveying channel 9, a control and display device 10 and a counting sensor 11, wherein the number of the storage cabinets 1 is two, the storage cabinets 1 are respectively positioned at the upper side and the lower side of the strip tobacco storage platform 2, the storage cabinets 1 and the strip tobacco storage platform 2 are arranged below the stripping platform 3, the stripping platform 3 is connected with the movable cover plate 6 through the moving mechanism 8, the movable cover plate 6 is simultaneously opened by the action of the moving mechanism 8 when the stripping platform 3 is opened, the stripping platform 3 and the movable cover plate 6 are opposite in moving direction, the movable cover plate 6 is positioned above the strip-forming platform 3, the strip-forming platform 3 is provided with an electric soldering iron bottom plate 4, one or more switches and temperature sensors 5, two side plate parts of the cigarette packet strip-forming device are provided with one or more on/off state sensors 7, the control and display device 10 is electrically connected with the electric soldering iron bottom plate 4, the switches and temperature sensors 5, the on/off state sensors 7, the counting sensors 11 and the like, the control and display device 10 comprises an analysis module, an operation module, an output display module and the like, the cigarette packet conveying channel 9 is arranged on the lower side of the strip-forming platform 3, the cigarette packet conveying channel 9 is an L-shaped or other conveying channel, one or more counting sensors 11 are arranged on the cigarette packet conveying channel 9, and the cigarette packet strip-forming device realizes connection, installation and fixation of all parts through a frame/bracket.
As shown in fig. 3, the electric soldering iron/electric soldering iron base plate 4 includes a plurality of array type electric soldering iron units 12, the plurality of array type electric soldering iron units 12 include a plurality of groups of electric soldering iron group parts, such as electric soldering iron group parts 1N, 2N, 3N, 4N … … (N is a natural number), M groups (M is a natural number) are adjacently arranged in sequence, each electric soldering iron group part includes one or a plurality of electric soldering iron units 12 (e.g., two), and each electric soldering iron unit 12 has a power P (P is KW or W).
The control method comprises the following steps: (a) When the tobacco bale conveying speed is detected to be smaller than the preset conveying speed, starting (0.4-0.7) M groups of electric iron groups (rounding), wherein the power of each electric iron unit 12 is (0.9-1.0) P; preferably 0.6m,1.0p; the power of the electric iron unit 12 of the electric iron set part is 0.9P, 2n=1.0P, 3n=1.0P, 4n=1.0P;
(b) When the tobacco bale conveying rate is detected to be equal to the preset conveying rate, starting (0.8-0.9) M groups of electric iron group parts (rounding), wherein the power of each electric iron unit 12 is (0.6-0.9) P; preferably 0.9m,0.75p; the power of the electric iron unit 12 of the electric iron set part is 0.6P, 2n=0.7p, 3n=0.8p, 4n=0.9P;
(c) When the tobacco package conveying speed is detected to be larger than the preset conveying speed, starting (1.0) M groups of electric iron groups, wherein the power of each electric iron unit 12 is (0.6-0.9) P; preferably 1.0m,0.75p; the power of the electric iron unit 12 of the electric iron set part is 0.6P, 2n=0.7p, 3n=0.8p, 4n=0.9P; when the control and display device 10 detects that the 1.0M group of electric iron sets is started, it indicates that the conveying speed of the cigarette packet is too fast, and possibly a bad product/problem of banding is generated, and at this time, the control and display device 10 gives a signal to the cigarette packet conveying mechanism to adjust the conveying speed of the cigarette packet, so as to ensure that the (0.8-0.9) M group of electric iron sets can be normally operated.
According to the cigarette packet stripping device, the heating power of the electric soldering iron can be controlled according to the conveying speed of the cigarette packet, an operator can carry out stripping operation at the matched operation speed, the generation of stripping defective products/problems can be avoided, and energy sources are saved.
As shown in fig. 4, the moving mechanism 8 includes a first moving mechanism 13, a transmission mechanism 14, and a second moving mechanism 15, the first moving mechanism 13 is connected to the second moving mechanism 15 through the transmission mechanism 14, the moving directions of the first moving mechanism 13 and the second moving mechanism 15 are opposite, the first moving mechanism 13 and the second moving mechanism 15 are rack-type moving units, and the transmission mechanism 14 is a gear type transmission unit.
In the application, the special convenient strip punching device for workshops is designed to comprise: the device comprises an outer frame, a movable cover plate, a strip punching platform, a storage cabinet, an electric soldering iron and a temperature monitor, wherein the outer frame is formed by connecting a stainless steel plate and a stainless steel square tube through argon arc welding, and the stainless steel square tube forms an outer frame oblique beam and a transverse rod; the movable cover plate can be opened in a linkage way, and can be opened outwards when the strip needs to be punched; the strip-punching platform is a movable steel plate, can be freely opened along the inner side moving mechanism, can be placed into the device along the moving mechanism after strip-punching work is completed, and the inner side of the opened movable steel plate and the small box tobacco conveying channel jointly support the strip-punching platform, so that an operator can conveniently punch strips, and meanwhile, the work of the small box conveying channel is not influenced; the storage cabinets are formed by stainless steel plates and are divided into an upper storage cabinet and a lower storage cabinet, a certain space is reserved between the two storage cabinets for storing the stripped cigarettes, so that the stripped cigarettes can be conveniently and intensively transported, labor is saved, working strength is reduced, one side of each storage cabinet is provided with a page opening door, and a concave door handle is arranged on each page opening door, so that an operator can conveniently open the storage cabinet; the size of the electric iron is completely customized according to the ratio of 1:1 of the cigarette strips, so that the front strip printing is facilitated; the temperature monitor is fixed beside the soldering iron and is provided with an opening button for controlling the work of the soldering iron and monitoring the temperature of the soldering iron, so that operators can conveniently and intuitively judge whether the temperature of the soldering iron accords with the working temperature of the strip-making. When operating personnel operate, the movable steel plate can be pulled out to establish the stripping platform, the movable cover plate is opened, the required strip box film, strip box and glue in the stripping process are placed on the stripping platform, and after stripping is completed, the strip cigarettes are placed on the strip cigarette storage platform in the middle of the two storage cabinets, so that continuous stripping can be realized, stripping speed is improved, and working strength is reduced. After the strip is stripped, the residual strip box films, strip boxes and glue on the strip stripping platform are put into a storage cabinet so as to be stripped by the next shift operator. Therefore, the strip making process is complicated, the strip making speed is low, the strip cigarette is inconvenient to store, and the technical problem of disordered strip making site is solved.
The above-described embodiments are illustrative of the present invention and are not intended to be limiting, and it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the spirit and scope of the present invention as defined by the appended claims and their equivalents.

Claims (3)

1. The control method of the portable tobacco bale stripping device special for workshops comprises a storage cabinet (1), a tobacco bale storage platform (2), a stripping platform (3), an electric soldering iron bottom plate (4), a switch and temperature sensor (5), a movable cover plate (6), an on/off state sensor (7), a moving mechanism (8), a tobacco bale conveying channel (9), a control and display device (10) and a counting sensor (11), and is characterized in that: the two storage cabinets are respectively positioned at the upper side and the lower side of the cigarette strip storage platform, the storage cabinets and the cigarette strip storage platform are arranged below the cigarette strip forming platform, the cigarette strip forming platform is connected with the movable cover plate through the moving mechanism, the movable cover plate is simultaneously opened by the moving mechanism when the cigarette strip forming platform is opened, the moving direction of the cigarette strip forming platform is opposite to that of the movable cover plate, the movable cover plate is positioned above the cigarette strip forming platform, the cigarette strip forming platform is provided with an electric soldering iron bottom plate, one or more switches and temperature sensors, two side plate parts of the cigarette packet strip forming device are provided with one or more on/off state sensors, the control and display device is electrically connected with the electric soldering iron bottom plate, the switches and the temperature sensors, the on/off state sensors and the counting sensors, the cigarette packet conveying channel is arranged at the lower side of the cigarette strip forming platform, and the one or more counting sensors are arranged on the cigarette packet conveying channel;
The electric iron bottom plate comprises a plurality of array type electric iron units (12), the array type electric iron units comprise a plurality of groups of electric iron group parts, M groups of electric iron group parts are total, M is a natural number, each electric iron group part comprises one or a plurality of electric iron units, the power of each electric iron unit is P, and P is KW or W;
The first moving mechanism is connected with the second moving mechanism through the transmission mechanism, the moving directions of the first moving mechanism and the second moving mechanism are opposite, the first moving mechanism and the second moving mechanism are rack type moving units, and the transmission mechanism is a gear type transmission unit; the tobacco bale conveying channel is an L-shaped conveying channel, and the tobacco bale stripping device is installed and fixed through a frame or a bracket;
The control method comprises the following steps:
(a) When the tobacco bale conveying rate is detected to be smaller than the preset conveying rate, starting a 0.4-0.7M group of electric iron group parts, wherein the power of each electric iron unit is 0.9-1.0P;
(b) When the tobacco bale conveying rate is detected to be equal to the preset conveying rate, starting a 0.8-0.9M group of electric iron groups, wherein the power of each electric iron unit is 0.6-0.9P;
(c) When the tobacco package conveying speed is detected to be larger than the preset conveying speed, starting the 1.0M group of electric iron groups, wherein the power of each electric iron unit is 0.6-0.9P.
2. The control method according to claim 1, wherein the electric iron set parts are 1N, 2N, 3N, 4N, N is a natural number, and in the step (a), the electric iron unit power of the electric iron set parts is 1 n=0.9p, 2 n=1.0p, 3 n=1.0p, 4 n=1.0p; in the step (b), the electric iron unit power of the electric iron set part is 1n=0.6p, 2n=0.7p, 3n=0.8p, 4n=0.9p; in the step (c), the electric iron unit power of the electric iron set portion is 1n=0.6p, 2n=0.7p, 3n=0.8p, 4n=0.9p.
3. The control method according to claim 2, wherein an operator can pull out the strip-punching platform, open the movable cover plate, place the required strip box film, strip box and glue on the strip-punching platform in the strip-punching process, and place the strip cigarettes on the strip-cigarette storage platform between the two storage cabinets after the strip punching is completed; after the strip is stripped, the rest strip box films, strip boxes and glue on the strip stripping platform are put into a storage cabinet so as to be stripped by operators in the next shift.
CN201910563628.5A 2019-06-26 2019-06-26 Special convenient tobacco bale stripping device for workshop and control method thereof Active CN110194299B (en)

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Application Number Priority Date Filing Date Title
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CN110194299B true CN110194299B (en) 2024-06-11

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CN210284872U (en) * 2019-06-26 2020-04-10 江西中烟工业有限责任公司 Special convenient type tobacco bale of workshop is beaten strip device

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Publication number Priority date Publication date Assignee Title
CN103434673A (en) * 2013-08-28 2013-12-11 红塔烟草(集团)有限责任公司 Automatic overturning and transmitting device for cigarette packet
CN103522269A (en) * 2013-10-29 2014-01-22 国家电网公司 Mobile worktable for field test of sulfur hexafluoride gas
CN204776298U (en) * 2015-07-16 2015-11-18 佛山市长飞文具有限公司 Color clay cup automatic packaging machine
CN204936035U (en) * 2015-08-03 2016-01-06 东莞市广正模具塑胶有限公司 A kind of nanometer injection moulding handware Quick pre-heating device
CN105523225A (en) * 2016-01-29 2016-04-27 苏州安特化妆品有限公司 Aftertreatment sliding adjusting device of three-dimensional packaging machine
CN206087557U (en) * 2016-09-23 2017-04-12 北京京东尚科信息技术有限公司 Packaging production line
CN206288321U (en) * 2016-11-28 2017-06-30 河南中烟工业有限责任公司 A kind of bar cigarette collating unit of cigarette package unit
CN206614499U (en) * 2017-04-12 2017-11-07 国网山东省电力公司威海供电公司 A kind of portable operation workbench
CN206718853U (en) * 2017-05-10 2017-12-08 赵佳 A kind of Art Design tool box
CN208850896U (en) * 2018-03-23 2019-05-14 浙江蓝炬星电器有限公司 A kind of integrated kitchen range removable multifunctional station
CN210284872U (en) * 2019-06-26 2020-04-10 江西中烟工业有限责任公司 Special convenient type tobacco bale of workshop is beaten strip device

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