CN110193769B

CN110193769B - Gradual change selectable wheel-replacement-free full-automatic grinding machine device and use method

Info

Publication number: CN110193769B
Application number: CN201910408803.3A
Authority: CN
Inventors: 陈维斌; 蔡乐影
Original assignee: Wenzhou Qiyuan Technology Service Co ltd
Current assignee: Wenzhou Qiyuan Technology Service Co ltd
Priority date: 2019-05-16
Filing date: 2019-05-16
Publication date: 2020-10-09
Anticipated expiration: 2039-05-16
Also published as: CN110193769A

Abstract

The invention discloses a gradual change selectable wheel-replacement-free full-automatic grinding machine device, which comprises a bearing platform I, wherein a first box body is fixedly arranged at the top of the bearing platform I, an outlet and a channel I which are communicated with the outside are respectively arranged on the lower half parts of the inner walls of the left end and the right end of the first box body, an infrared detector is fixedly arranged at the top of the inner wall of the outlet, and the right end of the first box body is hermetically connected with a left end and a second box body, the top of which is communicated with the outside: the invention has simple structure and simple and convenient operation, solves the problem that the prior surface grinding machine needs to frequently replace the grinding wheel and reset the tool under the condition of processing plates with different roughness in small batches, greatly improves the efficiency, can realize full-automatic processing, can process a gradual roughness belt with slowly changing roughness on the same plate on the premise, breaks through the difficulty in the prior art, and is simple, efficient, convenient and quick.

Description

Gradual change selectable wheel-replacement-free full-automatic grinding machine device and use method

Technical Field

The invention relates to the technical field of surface grinding machines, in particular to a gradual change selectable wheel-replacement-free full-automatic grinding machine device and a using method thereof.

Background

At present, grinding machines (grinders) grind the surface of a workpiece by using grinding tools, most of which use grinding wheels rotating at high speed to grind the surface, and a few of which use oilstones, abrasive belts and other grinding tools and free abrasives to process the surface, such as honing machines, superfinishing machines, belt grinders, grinders and polishers, and the grinding machines can process materials with high hardness, such as hardened steel, hard alloys and the like, and can process brittle materials, such as glass and granite. The grinding machine can grind with high precision and small surface roughness and can grind with high efficiency, such as strong grinding, but when the prior surface grinding machine wants to process plates with different roughness, the machine must be stopped to replace the grinding wheel, the clamping and the tool setting are very inconvenient, and due to the defects, when the planes with different roughness or the planes with gradually changed roughness are processed on the same plate, the grinding wheel without roughness must be frequently replaced, and the very obvious boundary line between different roughness is also required.

Disclosure of Invention

The invention aims to solve the problems in the prior art and provides a gradual-change selectable wheel-replacement-free full-automatic grinding machine device, which can be used for fully automatically processing continuously input plates with different roughness without replacing a grinding wheel, and can be used for processing a gradual-change roughness band on the same plate without replacing the grinding wheel, so that an obvious boundary line cannot appear.

The invention adopts the technical scheme for solving the technical problems that: the gradual change selectable wheel-replacement-free full-automatic grinding machine device comprises a first bearing platform, wherein a first box body is fixedly arranged at the top of the first bearing platform, an outlet and a first channel which are communicated with the outside are respectively arranged on the lower half parts of the inner walls of the left and right ends of the first box body, an infrared detector is fixedly arranged on the top of the inner wall of the outlet, the right end of the first box body is hermetically connected with a second box body, the left end of the second box body is communicated with the outside, an inlet is arranged on the lower half part of the inner wall of the right end of the second box body, a second channel is arranged on the lower half parts of the inner walls of the front and rear ends of the first box body and the second box body, universal balls are movably connected with the bottoms of the inner walls of the first box body and the second box body, a supporting plate is hermetically connected with the rear end of the upper, the main shaft is fixedly provided with a wheel disc at the outer side of the inner part of the box body, the wheel disc array is provided with grooves with tops communicated with the outside, the grooves are fixedly provided with a first cylinder at the inner part of the grooves in an array manner, a first telescopic column at the top of the first cylinder is fixedly provided with a circular arc grinding plate, a second cylinder which is symmetrical and distributed in an array manner is arranged at the front and the back of the first box body and the second box body respectively, the bottom of the second cylinder is provided with a first base fixedly connected with the top of the first bearing platform, a second telescopic column of the cylinder is fixedly provided with a C-shaped plate which is close to one end of the first box body and one end of the second box body and is communicated with the outside and is close to one end of the first box body and one end of the second box body, the top of the inner wall of the C-shaped plate and the bottom of the, the containing box left is equipped with cushion cap two, the containing box top is less than cushion cap two tops, cushion cap one right-hand cushion cap three that is equipped with, cushion cap two and cushion cap three tops fixed mounting respectively have cylinder three, cylinder three is close to cushion cap one end fixed mounting respectively and is less than the grip block of import and export, cylinder three axis and two central lines coincidence of passageway, to sum up, the gyro wheel can fix a position and press from both sides tightly placing top panel on universal ball in above-mentioned facility to can make its direction along the grip block carry out spacing removal after pressing from both sides tightly.

A use method of a gradual change selectable wheel-replacement-free full-automatic grinding machine device comprises the following steps:

firstly, intermittent grinding mode: a top fixed mounting of cushion cap has the controller, install the circular arc of different roughness and grind the board on the cylinder flexible post that the array distributes, the circular arc of every roughness grinds the board and has two and present horizontal symmetry, the different roughness that input needs the grinding in proper order in the controller, controller control motor one is rotatory drives the rim plate rotatory, controller control cylinder flexible post stretches out, the circular arc that will accord with the roughness requirement of first input grinds the board and stretches out, place the panel that will polish on the universal ball of two inner walls bottoms of box, then two flexible posts of cylinder stretch out, send into box one and box two insidely with the C shaped plate through passageway two, both ends around making the gyro wheel outside hug closely panel, three flexible posts of cylinder stretch out afterwards and make the grip block clip panel about both ends and drive panel towards the rim plate and remove on universal ball. The minimum height of the plate is not less than the distance from the top of the universal ball to the top of the clamping plate, the plate is ground by the arc grinding plate after passing through the lower part of the wheel disc, the plate is moved to the upper part of the containing box through the movement of the clamping plate and then falls into the containing box after being ground, the ground plate shields a signal emitted by the infrared detector when passing through an inlet, when the infrared detector detects a complete intermittent signal, namely, when the emitted infrared light is shielded and recovered, the controller controls the cylinder to stretch out the arc grinding plate which accords with the roughness value according to the roughness value input in advance to grind the subsequent plate which is continuously fed in, and controls the cylinder to retract into the ground arc grinding plate;

II, gradual change grinding mode: the controller is adjusted to be in a gradual change mode, roughness numerical values needing to be ground are sequentially input, the lengths of different roughness values needing to be ground are input, after the plate is placed into the box body through the top of the box body, according to the numerical values of the controller, the third air cylinder can control the moving distance of the plate and switch the circular arc grinding plate without roughness through the clamping plate, and the plate with the characteristic of gradual change roughness is fully automatically processed on the whole plate under the condition that the grinding wheel is not replaced.

The invention has the beneficial effects that: the invention has simple structure and simple and convenient operation, solves the problem that the prior surface grinding machine needs to frequently replace the grinding wheel and reset the tool under the condition of processing plates with different roughness in small batches, greatly improves the efficiency, can realize full-automatic processing, can process a gradual roughness belt with slowly changing roughness on the same plate on the premise, breaks through the difficulty in the prior art, and is simple, efficient, convenient and quick.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a top view of the present invention;

FIG. 3 is a sectional view taken along line A-A of FIG. 1;

fig. 4 is a partially enlarged view of the groove and the first cylinder in fig. 1.

Description of reference numerals: the device comprises a bearing platform II 1, a cylinder III 2, a clamping plate 3, a containing box 4, an outlet 5, a main shaft 6, a box body I7, a roller 8, a C-shaped plate 9, a bearing platform I10, a universal ball 11, a rotating shaft 12, a channel II 13, a box body II 14, an inlet 15, a bearing platform III 16, a cylinder II 17, a motor I18, a base I19, an arc grinding plate 20, a groove 21, a cylinder I22, a controller 23, a channel I24, an infrared detector 25, a supporting plate 26 and a wheel disc 27.

Detailed Description

The invention will be further described with reference to the accompanying drawings in which:

with reference to figures 1, 2, 3, 4: the gradual change optional wheel-changing-free full-automatic grinding machine device in the embodiment comprises a bearing platform I10, a first box body 7 is fixedly mounted at the top of the bearing platform I10, an outlet 5 and a channel I24 which are communicated with the outside are respectively arranged on the lower half parts of the inner walls of the left end and the right end of the first box body 7, an infrared detector 25 is fixedly mounted at the top of the inner wall of the outlet 5, a first box body 14 with the left end and the top communicated with the outside is hermetically connected to the right end of the first box body 7, an inlet 15 is arranged on the lower half part of the inner wall of the right end of the second box body 14, a second channel 13 is arranged on the lower half parts of the inner walls of the front end and the rear end of the first box body 7 and the inner wall of the second box body 14, universal balls 11 are movably connected to the bottom of the inner walls of the first box body 7 and the upper half part of the rear end of the second box body 7, a supporting plate 26 The device comprises a main shaft 6, wherein a wheel disc 27 is fixedly installed on the outer side of the part, located inside a first box body 7, of the main shaft 6, a groove 21 with the top communicated with the outside is distributed in the wheel disc 27 in an array mode, a first cylinder 22 is fixedly installed in the groove 21 in an array mode, a circular arc grinding plate 20 is fixedly installed on a telescopic column at the top of the first cylinder 22, a second cylinder 17 which is symmetrical and distributed in an array mode is arranged on the front side and the rear side of the first box body 7 and the second box body 14 respectively, a first base 19 fixedly connected with the top of a first bearing platform 10 is installed at the bottom of the second cylinder 17, a C-shaped plate 9 which is close to one end of the first box body 7 and one end of the second box body 14 and communicated with the outside is fixedly installed at one end of the telescopic column of the second cylinder 17 close to the first box body 7 and the second box body 14, rotating shafts 12 are movably, the C-shaped plate 9 is less than channel two 13, the containing box 4 that top and external intercommunication were equipped with on the first 10 left of cushion cap, the 4 left of containing box is equipped with cushion cap two 1, the 4 top of containing box is less than cushion cap two 1 tops, the right-hand cushion cap three 16 that is equipped with of cushion cap one 10, cushion cap two 1 and cushion cap three 16 tops fixed mounting respectively have cylinder three 2, cylinder three 2 is close to cushion cap 10 one end fixed mounting respectively and is less than inlet 15 and export 5 grip block 3, cylinder three 2 axis and the coincidence of two 13 central lines of channel.

With reference to the accompanying drawings: 1. 2, 3, 4: a use method of a gradual change selectable wheel-replacement-free full-automatic grinding machine device comprises the following steps:

firstly, intermittent grinding mode: the top of the first bearing platform 10 is fixedly provided with a controller 23, arc grinding plates 20 with different roughness are arranged on telescopic columns of first air cylinders 22 distributed in an array, each arc grinding plate 20 with different roughness is provided with two arc grinding plates which are horizontally symmetrical, different roughness to be ground is input into the controller 23 in sequence, the controller 23 controls the first motor 18 to rotate to drive the wheel disc 27 to rotate, the controller 23 controls the first cylinder 22 to stretch out, the circular arc grinding plate 20 meeting the requirement of the roughness input for the first time stretches out, a plate to be ground is placed on the universal ball 11 at the bottom of the inner wall of the box body II 14, then the cylinder II 17 extends out of the telescopic column, the C-shaped plate 9 is sent into the box I7 and the box II 14 through the channel II 13, make the gyro wheel 8 outside hug closely both ends around the panel, the flexible post of cylinder three 2 stretches out afterwards and makes grip block 3 clip both ends about the panel and drive the panel towards rim plate 27 removal on universal ball 11. The minimum height of the plate is not less than the distance from the top of the universal ball 11 to the top of the clamping plate 3, the plate is ground by the arc grinding plate 20 after passing through the lower part of the wheel disc 27, the plate is moved to the upper part of the containing box through the movement of the clamping plate 3 after being ground and then falls into the containing box 4, the ground plate shields a signal emitted by the infrared detector 25 when passing through the inlet 15, when the infrared detector 25 detects a complete intermittent signal, namely the emitted infrared light is shielded and recovered, the controller 23 controls the cylinder I22 to extend out of the arc grinding plate 20 conforming to the roughness value according to the roughness value input in advance to grind the subsequent plate which is continuously fed in, and controls the cylinder I22 to retract into the ground arc grinding plate 20;

II, gradual change grinding mode: the controller 23 is adjusted to be in a gradual change mode, roughness values needing to be ground are sequentially input, lengths needing to be ground with different roughness values are input, after the plate is placed into the box body II 14 through the top, according to the values of the controller 23, the air cylinder III 2 can control the moving distance of the plate and switch the arc grinding plate 20 without roughness through the clamping plate 3, and therefore the plate with the characteristic of gradual change roughness can be fully automatically processed on the whole plate under the condition that the grinding wheel is not replaced.

While the invention has been shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the scope of the appended claims.

Claims

1. The utility model provides a gradual change optional round full-automatic grinding machine device of exempting from to trade, includes cushion cap one (10), characterized by: the bearing platform I (10) is fixedly provided with a first box body (7) at the top, the lower half parts of the inner walls of the left end and the right end of the first box body (7) are respectively provided with an outlet (5) and a first channel (24) communicated with the outside, the top parts of the inner walls of the left end and the right end of the first box body (7) are fixedly provided with an infrared detector (25), the right end of the first box body (7) is hermetically connected with a second box body (14) communicated with the outside, the lower half parts of the inner walls of the front end and the rear end of the second box body (14) are provided with an inlet (15), the lower half parts of the inner walls of the front end and the rear end of the first box body (7) are provided with a second channel (13), the bottoms of the inner walls of the first box body (7) and the second box body (14) are movably, motor one (18) front end is equipped with main shaft (6) that the front end passes behind box (7) first half rear end inner wall with box (7) first half front end inner wall swing joint, main shaft (6) are located box (7) inside part outside fixed mounting and have rim plate (27), rim plate (27) array distribution has outside recess (21) of top intercommunication, recess (21) inside array fixed mounting has cylinder one (22), the flexible post fixed mounting in cylinder one (22) top has circular arc grinding plate (20), box (7) and two (14) front and back both sides are equipped with two (17) of cylinder that symmetry and array distribute respectively, cylinder two (17) bottom is installed and is held platform one (10) top fixed connection's base one (19), the flexible post of cylinder two (17) is close to box one (7) and two (14) one end fixed mounting of box and is linked to the external world near box (7) and two (14) one end and links to the external world The C-shaped plate (9) that leads to, there are pivot (12) at C-shaped plate (9) inner wall top and inner wall bottom array swing joint respectively, pivot (12) outside fixed mounting has gyro wheel (8), gyro wheel (8) radius extends C-shaped plate (9) and is close to box one (7) and box two (14) one end, C-shaped plate (9) are less than passageway two (13), cushion cap one (10) left is equipped with containing box (4) of top and external intercommunication, containing box (4) left is equipped with cushion cap two (1), containing box (4) top is less than cushion cap two (1) top, cushion cap one (10) right-hand is equipped with cushion cap three (16), cushion cap two (1) and cushion cap three (16) top fixed mounting respectively has cylinder three (2), cylinder three (2) are close to cushion cap one (10) one end and fixed mounting respectively has grip block (3) that are less than import (15) and export (5), and the axis of the cylinder III (2) is superposed with the center line of the channel II (13).

2. The use method of the gradual change selectable wheel-change-free fully-automatic grinding machine device as claimed in claim 1, comprises the following steps:

firstly, intermittent grinding mode: the controller (23) is fixedly installed at the top of the bearing platform I (10), the arc grinding plates (20) with different roughness are installed on the cylinder I (22) telescopic columns distributed in an array mode, the arc grinding plates (20) with each roughness are provided with two arc grinding plates (20) which are horizontally symmetrical, different roughness to be ground are sequentially input into the controller (23), the controller (23) controls the motor I (18) to rotate to drive the wheel disc (27) to rotate, the controller (23) controls the cylinder I (22) telescopic columns to extend out, the arc grinding plates (20) meeting the requirement of roughness input for the first time extend out, plates to be ground are placed on the universal ball (11) at the bottom of the inner wall of the box II (14), then the cylinder II (17) telescopic columns extend out, the C-shaped plate (9) is sent into the box I (7) and the box II (14) through the channel II (13), and the outer side of the roller (8) is enabled to be tightly attached to the front end and, then the telescopic column of the third cylinder (2) extends out to enable the clamping plate (3) to clamp the left end and the right end of the plate and drive the plate to move towards the wheel disc (27) on the universal ball (11), the minimum height of the plate is not less than the distance from the top of the universal ball (11) to the top of the clamping plate (3), the plate is ground by the arc grinding plate (20) after passing through the lower part of the wheel disc (27), the plate is moved to the upper part of the containing box through the movement of the clamping plate (3) after being ground and then falls into the containing box (4), the ground plate shields a signal emitted by the infrared detector (25) when passing through the inlet (15), when the infrared detector (25) detects a complete intermittent signal once, namely, when the emitted infrared light is shielded and then recovers, the controller (23) controls the first cylinder (22) to extend out the arc grinding plate (20) conforming to the roughness value according to grind the subsequent plate which is continuously fed in, and controlling the first cylinder (22) to retract the ground arc grinding plate (20);

II, gradual change grinding mode: the controller (23) is adjusted to be in a gradual change mode, roughness values needing to be ground are sequentially input, lengths needing to be ground with different roughness values are input, after the plate is placed into the box body II (14) through the top, according to the values of the controller (23), the air cylinder III (2) can control the moving distance of the plate and switch the arc grinding plate (20) without roughness through the clamping plate (3), and the plate with the characteristic of gradual change roughness is fully automatically processed on the whole plate under the condition that the grinding wheel is not replaced.