A kind for the treatment of process improving steel surface coating adhesion
Technical field
The invention belongs to steel surface processing technical fields, and in particular to a kind of raising steel surface coating adhesion
Treatment process.
Background technique
Steel are widely used in the fields such as mechanical equipment, construction and decoration, and the burn into electrostatic charge electromagnetic interference of steel surface is asked
Topic is always people's urgent problem to be solved, especially steel because its mechanical strength is good, is widely used in outdoor environment, outdoor
Environment temperature, humidity and ultraviolet light can all cause the corrosion of steel surface to cause electrostatic simultaneously because steel are conductors
As the security risk in use process.How to extend steel uses birthday noodle, improves its service performance, is one extremely important
The problem of.
Steel surface be it is a kind of can repeated action works under dynamic loading environment special rolling-mill section, have repeatability flexible
Performance need suitable coating material to prolong its service life steel surface in the exposed environment, to reduce group
It is coarse and the problems such as crack to become oxidation, burn into the influence of environment for the outer layer of part in use.
Blasting treatment is substantially carried out to the steel surface before coating at present, although this treatment process can make steel surface
Certain cleannes and different roughness are obtained, the mechanical performance of steel surface is improved, but the work of operator
Making environment is that a large amount of dust pollutes environment, seriously endangers the health of operator, and steel table is be easy to cause in sandblasting procedures
The sand grains in face is unevenly distributed, to bring adverse effect to the binding force of coating and steel surface.
Summary of the invention
The purpose of the present invention is being directed to existing problem, a kind of processing work for improving steel surface coating adhesion is provided
Skill.
The present invention is achieved by the following technical solutions:
A kind for the treatment of process improving steel surface coating adhesion, specific processing method are as follows:
1) cleaning treatment of steel surface
Steel surface is purged using compressed air, the dust of steel surface can be effectively removed by purging;To steel
Material is heated, and by heating to steel, with the raising of steel temperature, the oxidation reaction of steel surface is got over
Acutely, the content of surface oxygen element is higher, so that the reflectivity of steel surface is reduced, to advantageously reduce subsequent laser treatment
The part that laser is reflected in the process, so as to improve the efficiency of laser treatment;Steel after heating are used into Laser emission
Device handles steel surface, and the oxide skin and rust of steel surface can be removed using the high temperature that laser generates, is played
Clean the effect of steel surface;During processing, cryogenic gas is directly injected into cleaning area, the cryogenic gas of injection can be with
Play the role of cooling, avoids steel surface temperature is excessively high steel surface is caused to change;
2) coating film treatment of steel surface
S1, the steel through over cleaning are put into the specimen chamber of magnetron sputtering apparatus, 10- is cleaned to steel backwash at 100-150W
15min can increase the atom active of steel surface by backwash cleaning, be conducive to the deposition of film;Then steel are sent into
In main sputtering chamber, the pre-sputtering for first carrying out 100-150W to aluminium target is handled, and the sputter process time is 20-30min, is then used
The method of rf magnetron sputtering processing plates one layer of aluminium film in steel surface, using radio-frequency magnetron sputter method in steel surface system
Standby aluminium film, the aluminium film have the characteristics that substrate adhesion and compactness are strong, and film crystal unity is high, internal structure rule
Whole, the film planarization and excellent in uniformity of formation are conducive to improve the porous alumina membrane pore size being subsequently formed
Uniformity and the order of arrangement;
S2, the steel Jing Guo coating film treatment are placed under nitrogen environment, are heated to 250-350 DEG C of isothermal holding 2-3h, pass through heat
Processing remains in the residual stress in aluminium layer after can eliminating magnetron sputtering, improves the stability of aluminium film;Then by plated film
Steel are put into electrolyte as anode, and stainless steel plate is as cathode, using 50-80V DC voltage progress the at 5-10 DEG C
Anodic oxidation 4-6h, then takes out steel, is put into phosphorus chromic acid solution, is heated to 60-70 DEG C, water bath with thermostatic control handles 5-
10h after then being cleaned up with deionized water, carries out two-step anodization 8- using 90-110V DC voltage at 5-10 DEG C
Then 10h is placed it in the phosphoric acid solution that mass fraction is 10-15% and is handled 2-3h, at two-step anodization
Reason, can make the aluminium film in steel face aoxidize the porous alumina membrane to form that pore size is uniform, orderly aligned, then again through phosphorus
Sour expanding treatment, so that the aperture increases of aluminum oxide film, improve the carrying capability of aluminum oxide film, in the porous oxide film
Hole can provide saltation point for the deposition of Ni-SiC in the processing of subsequent pulse electrodeposition, be conducive to the Ni-SiC of steel surface
It is evenly distributed;
3) the pulse electrodeposition processing of steel surface
Nanometer silicon carbide is added in plating solution, the vibrating dispersion 30-50min under 300-500W ultrasonic wave, it then will be by plating
The steel of film process are put into the plating solution with agitating device progress pulse electrodeposition processing as working electrode, by by steel
It is put into the plating solution containing nanometer silicon carbide, using plated film steel as working electrode, selects platinized platinum to be used as to electrode, be saturated calomel
Electrode is auxiliary electrode, carries out pulse electrodeposition, forms Ni-SiC deposition, pulse on the surface of steel by pulse electrodeposition method
With mechanical stirring in electrodeposition process, sedimentation can occur to avoid nano SiC particle in plating solution and reunite;It is 0.1- with concentration
The mixed liquor that the hydrochloric acid that the copper chloride and mass fraction of 0.5mol/L is 20-25% forms is slowly dropped to by electroplating processes
Steel surface is put into 60-80 DEG C of baking oven after cleaning the copper of steel surface until the red copper of steel surface no longer increases
It is taken out after middle drying process 30-40min, it can be by the aluminum oxide film of steel surface by copper chloride and hydrochloric acid mixed solution
And Ni removal, thus, the SiC that is evenly distributed identical in steel surface formation size, thus increase the roughness of steel surface,
Improve steel surface coating adhesion.
Preferably, a kind for the treatment of process improving steel surface coating adhesion, wherein in step 1), the heat steel
Processing is by heat steel to 325-395 DEG C, heat treatment time 1-2h;The cryogenic gas be by liquid nitrogen in a heat exchanger
Cooled, for temperature at -80--50 DEG C, the injection pressure of cooling gas is 0.5-0.8MPa, flow 300-500L/min.
Preferably, a kind for the treatment of process improving steel surface coating adhesion, wherein in step 1), the Laser emission
Device is YAG laser, the technological parameter of laser emitter are as follows: power 15-20W, repetition rate 10-20kHz, scanning speed
For 200-1000mm/s, defocusing amount 1-3mm, scanning times 2-3 times.
Preferably, a kind for the treatment of process improving steel surface coating adhesion, wherein in step 2), the target is used
Raffinal closes, purity >=99.99%;Working gas is pure argon, purity >=99.9%;Initial background vacuum degree is 5 × 10- 5Pa-8×10-5Pa。
Preferably, a kind for the treatment of process improving steel surface coating adhesion, wherein in step 2), the first time
The technological parameter of rf magnetron sputtering processing are as follows: argon flow 50-80sccm, sputtering pressure 2-5Pa, sputtering frequency are 150-
200W, sputtering time 120-150min, target diameter are 65-75mm, and target is 50-60mm at a distance from steel.
Preferably, a kind for the treatment of process improving steel surface coating adhesion, wherein in step 2), the nitrogen gas purity
99.9%;The nitration mixture that the phosphoric acid that the oxalic acid and mass fraction that the electrolyte is 0.2-0.4mol/L by concentration are 3-6% forms is molten
Liquid, the volume ratio of the two are 1:1;The phosphorus chromic acid solution contains the phosphoric acid that mass fraction is 5-8% and mass fraction is 1-3%'s
Chromic acid.
Preferably, a kind for the treatment of process improving steel surface coating adhesion, wherein in step 3), the plating solution includes
Nickel sulfate 250-300g/L, nickel chloride 30-60g/L, boric acid 30-40g/L;The additive amount of the nanometer silicon carbide is plating solution weight
0.3-0.8%;The volume ratio of copper chloride and hydrochloric acid is 1:1 in the mixed liquor.
Preferably, a kind for the treatment of process improving steel surface coating adhesion, wherein in step 3), the pulse electricity is heavy
Product selects platinized platinum to be used as to electrode, and saturated calomel electrode is auxiliary electrode, current density 0.1-0.5A/cm2, temperature 50-
60 DEG C, electrodeposition time 40-60min, stirring rate 300-400r/min, pulse frequency 1000-2000Hz, between electrode
Away from for 30-50mm.
The present invention has the advantage that compared with prior art
Steel processing method provided by the invention, by being started the cleaning processing to steel, at coating film treatment and pulse electrodeposition
Reason, hence it is evident that the surface characteristic for improving steel increases the roughness of steel surface, to improve the adhesive force of steel surface, increases
Strong firmness of the coating in conjunction with steel, improves the protection service life of coating, is with a wide range of applications.
Specific embodiment
Below with reference to specific implementation method, the present invention is described further.
Embodiment 1
A kind for the treatment of process improving steel surface coating adhesion, specific processing method are as follows:
1) cleaning treatment of steel surface
Steel surface is purged using compressed air, then steel are heated, the steel after heating are used
Laser emitter handles steel surface, during processing, cryogenic gas is directly injected into cleaning area;
2) coating film treatment of steel surface
S1, the steel through over cleaning are put into the specimen chamber of magnetron sputtering apparatus, 15min are cleaned to steel backwash at 100W,
Then steel to be sent into main sputtering chamber, the pre-sputtering for first carrying out 100W to aluminium target is handled, and the sputter process time is 30min,
Then one layer of aluminium film is plated in steel surface using the method for rf magnetron sputtering processing;
S2, the steel Jing Guo coating film treatment are placed under nitrogen environment, 250 DEG C of isothermal holding 3h are heated to, then by plated film
Steel are put into electrolyte as anode, and stainless steel plate carries out sun for the first time using 50V DC voltage at 5 DEG C as cathode
Pole aoxidizes 6h, then takes out steel, is put into phosphorus chromic acid solution, is heated to 60 DEG C, and water bath with thermostatic control handles 10h, then spends
After ionized water cleans up, two-step anodization 15h is carried out using 90V DC voltage at 5 DEG C, then places it in quality point
Number is processing 3h in 10% phosphoric acid solution;
3) the pulse electrodeposition processing of steel surface
Nanometer silicon carbide is added in plating solution, the vibrating dispersion 50min under 300W ultrasonic wave, it then will be by coating film treatment
Steel are put into progress pulse electrodeposition processing in the plating solution with agitating device as working electrode, are then with concentration
The mixed liquor that the hydrochloric acid that the copper chloride and mass fraction of 0.1mol/L is 20% forms is slowly dropped to the steel by electroplating processes
Surface is put into 60 DEG C of baking ovens after then cleaning the copper of steel surface until the red copper of steel surface no longer increases
It is taken out after being dried 40min.
Preferably, wherein in step 1), the heat steel processing is by heat steel to 325 DEG C, heat treatment time
For 2h;The cryogenic gas be it is cooled in a heat exchanger by liquid nitrogen, temperature is at -80 DEG C, the injection pressure of cooling gas
For 0.5MPa, flow 300L/min.
Preferably, the laser emitter is YAG laser, the technological parameter of laser emitter wherein in step 1)
Are as follows: power 15W, repetition rate 10kHz, scanning speed 200mm/s, defocusing amount 1mm, scanning times 3 times.
Preferably, the target uses raffinal, purity >=99.99% wherein in step 2);Working gas is
Pure argon, purity >=99.9%;Initial background vacuum degree is 5 × 10-5Pa。
Preferably, wherein in step 2), the technological parameter of the rf magnetron sputtering processing of the first time are as follows: argon gas stream
Amount is 50sccm, and sputtering pressure 2Pa, sputtering frequency is 150W, and sputtering time 150min, target diameter is 65mm, target and steel
The distance of material is 50mm.
Preferably, wherein in step 2), the nitrogen gas purity 99.9%;The electrolyte is 0.2mol/L's by concentration
The mixed acid solution that the phosphoric acid that oxalic acid and mass fraction are 3% forms, the volume ratio of the two are 1:1;The phosphorus chromic acid solution contains matter
Measure the phosphoric acid that score is 5% and the chromic acid that mass fraction is 1%.
Preferably, the plating solution includes nickel sulfate 250g/L, nickel chloride 30g/L, boric acid 30g/L wherein in step 3);
The additive amount of the nanometer silicon carbide is the 0.3% of plating solution weight;The volume ratio of copper chloride and hydrochloric acid is 1:1 in the mixed liquor.
Preferably, the pulse electrodeposition selects platinized platinum to be used as to electrode, and saturated calomel electrode is wherein in step 3)
Auxiliary electrode, current density 0.1A/cm2, temperature is 50 DEG C, electrodeposition time 60min, stirring rate 300r/min,
Pulse frequency is 1000Hz, electrode spacing 30mm.
Embodiment 2
A kind for the treatment of process improving steel surface coating adhesion, specific processing method are as follows:
1) cleaning treatment of steel surface
Steel surface is purged using compressed air, then steel are heated, the steel after heating are used
Laser emitter handles steel surface, during processing, cryogenic gas is directly injected into cleaning area;
2) coating film treatment of steel surface
S1, the steel through over cleaning are put into the specimen chamber of magnetron sputtering apparatus, 12min are cleaned to steel backwash at 130W,
Then steel to be sent into main sputtering chamber, the pre-sputtering for first carrying out 130W to aluminium target is handled, and the sputter process time is 25min,
Then one layer of aluminium film is plated in steel surface using the method for rf magnetron sputtering processing;
S2, the steel Jing Guo coating film treatment are placed under nitrogen environment, 300 DEG C of isothermal holding 2.5h are heated to, then by plated film
Steel be put into electrolyte as anode, stainless steel plate carries out first time using 70V DC voltage at 7 DEG C as cathode
Anodic oxidation 5h, then takes out steel, is put into phosphorus chromic acid solution, is heated to 65 DEG C, and water bath with thermostatic control handles 8h, then spends
After ionized water cleans up, two-step anodization 13h is carried out using 100V DC voltage at 7 DEG C, then places it in quality
2.5h is handled in the phosphoric acid solution that score is 12%;
3) the pulse electrodeposition processing of steel surface
Nanometer silicon carbide is added in plating solution, the vibrating dispersion 40min under 400W ultrasonic wave, it then will be by coating film treatment
Steel are put into progress pulse electrodeposition processing in the plating solution with agitating device as working electrode, are then with concentration
The mixed liquor that the hydrochloric acid that the copper chloride and mass fraction of 0.3mol/L is 23% forms is slowly dropped to the steel by electroplating processes
Surface is put into 70 DEG C of baking ovens after then cleaning the copper of steel surface until the red copper of steel surface no longer increases
It is taken out after being dried 35min.
Preferably, wherein in step 1), the heat steel processing is by heat steel to 360 DEG C, heat treatment time
For 1.5h;The cryogenic gas be it is cooled in a heat exchanger by liquid nitrogen, temperature is at -60 DEG C, the jet pressure of cooling gas
Power is 0.7MPa, flow 400L/min.
Preferably, the laser emitter is YAG laser, the technological parameter of laser emitter wherein in step 1)
Are as follows: power 18W, repetition rate 15kHz, scanning speed 600mm/s, defocusing amount 2mm, scanning times 2 times.
Preferably, the target uses raffinal, purity >=99.99% wherein in step 2);Working gas is
Pure argon, purity >=99.9%;Initial background vacuum degree is 6 × 10-5Pa。
Preferably, wherein in step 2), the technological parameter of the rf magnetron sputtering processing of the first time are as follows: argon gas stream
Amount is 65sccm, and sputtering pressure 3Pa, sputtering frequency is 180W, and sputtering time 135min, target diameter is 70mm, target and steel
The distance of material is 55mm.
Preferably, wherein in step 2), the nitrogen gas purity 99.9%;The electrolyte is 0.3mol/L's by concentration
The mixed acid solution that the phosphoric acid that oxalic acid and mass fraction are 5% forms, the volume ratio of the two are 1:1;The phosphorus chromic acid solution contains matter
Measure the phosphoric acid that score is 7% and the chromic acid that mass fraction is 2%.
Preferably, the plating solution includes nickel sulfate 280g/L, nickel chloride 50g/L, boric acid 35g/L wherein in step 3);
The additive amount of the nanometer silicon carbide is the 0.5% of plating solution weight;The volume ratio of copper chloride and hydrochloric acid is 1:1 in the mixed liquor.
Preferably, the pulse electrodeposition selects platinized platinum to be used as to electrode, and saturated calomel electrode is wherein in step 3)
Auxiliary electrode, current density 0.3A/cm2, temperature is 55 DEG C, electrodeposition time 50min, stirring rate 350r/min,
Pulse frequency is 1500Hz, electrode spacing 40mm.
Embodiment 3
A kind for the treatment of process improving steel surface coating adhesion, specific processing method are as follows:
1) cleaning treatment of steel surface
Steel surface is purged using compressed air, then steel are heated, the steel after heating are used
Laser emitter handles steel surface, during processing, cryogenic gas is directly injected into cleaning area;
2) coating film treatment of steel surface
S1, the steel through over cleaning are put into the specimen chamber of magnetron sputtering apparatus, 10min are cleaned to steel backwash at 150W,
Then steel to be sent into main sputtering chamber, the pre-sputtering for first carrying out 150W to aluminium target is handled, and the sputter process time is 20min,
Then one layer of aluminium film is plated in steel surface using the method for rf magnetron sputtering processing;
S2, the steel Jing Guo coating film treatment are placed under nitrogen environment, 350 DEG C of isothermal holding 2h are heated to, then by plated film
Steel are put into electrolyte as anode, and stainless steel plate carries out sun for the first time using 80V DC voltage at 10 DEG C as cathode
Pole aoxidizes 4h, then takes out steel, is put into phosphorus chromic acid solution, is heated to 70 DEG C, and water bath with thermostatic control handles 5h, then spend from
After sub- water cleans up, two-step anodization 10h is carried out using 110V DC voltage at 10 DEG C, then places it in quality point
Number is processing 2h in 15% phosphoric acid solution;
3) the pulse electrodeposition processing of steel surface
Nanometer silicon carbide is added in plating solution, the vibrating dispersion 50min under 500W ultrasonic wave, it then will be by coating film treatment
Steel are put into progress pulse electrodeposition processing in the plating solution with agitating device as working electrode, are then with concentration
The mixed liquor that the hydrochloric acid that the copper chloride and mass fraction of 0.5mol/L is 25% forms is slowly dropped to the steel by electroplating processes
Surface is put into 80 DEG C of baking ovens after then cleaning the copper of steel surface until the red copper of steel surface no longer increases
It is taken out after being dried 30min.
Preferably, wherein in step 1), the heat steel processing is by heat steel to 395 DEG C, heat treatment time
For 1h;The cryogenic gas be it is cooled in a heat exchanger by liquid nitrogen, temperature is at -50 DEG C, the injection pressure of cooling gas
For 0.8MPa, flow 500L/min.
Preferably, the laser emitter is YAG laser, the technological parameter of laser emitter wherein in step 1)
Are as follows: power 20W, repetition rate 20kHz, scanning speed 1000mm/s, defocusing amount 3mm, scanning times 2 times.
Preferably, the target uses raffinal, purity >=99.99% wherein in step 2);Working gas is
Pure argon, purity >=99.9%;Initial background vacuum degree is 8 × 10-5Pa。
Preferably, wherein in step 2), the technological parameter of the rf magnetron sputtering processing of the first time are as follows: argon gas stream
Amount is 80sccm, and sputtering pressure 5Pa, sputtering frequency is 200W, and sputtering time 120min, target diameter is 75mm, target and steel
The distance of material is 60mm.
Preferably, wherein in step 2), the nitrogen gas purity 99.9%;The electrolyte is 0.4mol/L's by concentration
The mixed acid solution that the phosphoric acid that oxalic acid and mass fraction are 6% forms, the volume ratio of the two are 1:1;The phosphorus chromic acid solution contains matter
Measure the phosphoric acid that score is 8% and the chromic acid that mass fraction is 3%.
Preferably, the plating solution includes nickel sulfate 300g/L, nickel chloride 60g/L, boric acid 40g/L wherein in step 3);
The additive amount of the nanometer silicon carbide is the 0.8% of plating solution weight;The volume ratio of copper chloride and hydrochloric acid is 1:1 in the mixed liquor.
Preferably, the pulse electrodeposition selects platinized platinum to be used as to electrode, and saturated calomel electrode is wherein in step 3)
Auxiliary electrode, current density 0.5A/cm2, temperature is 60 DEG C, electrodeposition time 40min, stirring rate 400r/min,
Pulse frequency is 2000Hz, electrode spacing 50mm.
Comparative example 1: the steel heat treatment in removal step 1), remaining is same as Example 1.
Comparative example 2: the injection cryogenic gas in removal step 1), remaining is same as Example 1.
Comparative example 3: the heating and thermal insulation processing in removal step 2, remaining is same as Example 1.
Comparative example 4: it is stirred during the pulse electrodeposition in removal step 3), remaining is same as Example 1.
Comparative example 5: blasting treatment 10min is carried out to steel using existing grit blasting techniques.
Test example: selecting commercially available No. 45 steel test pieces is subjects, with a thickness of 5mm, be respectively adopted embodiment 1-3 and
The method that comparative example 1-4 is provided is handled, and then takes 100g bisphenol A epoxide resin E51 to be added in container, according to epoxy
Base: active hydrogen ratio is that 1,2- cyclohexanediamine curing agent 17.5g is added in 1:1.2, and mechanical stirring is uniform to system, then with coating
Device roller coating is in steel disc surface, room temperature curing 14h, 50 DEG C of solidifications 4h, 80 DEG C of solidification 6h, then by Shanghai Shou Xing Industrial Co., Ltd.
The high-performance dual-component polyurethane adhesive PU8804 of production is coated on spindle, is pasted on resinous coat, and greenhouse solidifies 15h,
Then 50 DEG C of solidification 15h select the full-automatic adhesion-force tester of PosiTestAT-A to carry out adhesive force test, as a result such as following table institute
Show:
|
Average adhesive force MPa |
Embodiment 1 |
12.36 |
Embodiment 2 |
13.25 |
Embodiment 3 |
12.71 |
Comparative example 1 |
11.32 |
Comparative example 2 |
10.98 |
Comparative example 3 |
9.32 |
Comparative example 4 |
10.10 |
Comparative example 5 |
6.93 |
As can be seen from the above table, steel processing method provided by the invention can effectively improve the attachment of steel surface coating
Power enhances firmness of the coating in conjunction with steel, improves the protection service life of coating, be with a wide range of applications.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
It transforms or replaces, should be covered by the scope of protection of the present invention without what creative work was expected.