CN110181746A - A kind of air energy steam-type foamed plastics integrally forming machine - Google Patents
A kind of air energy steam-type foamed plastics integrally forming machine Download PDFInfo
- Publication number
- CN110181746A CN110181746A CN201910472949.4A CN201910472949A CN110181746A CN 110181746 A CN110181746 A CN 110181746A CN 201910472949 A CN201910472949 A CN 201910472949A CN 110181746 A CN110181746 A CN 110181746A
- Authority
- CN
- China
- Prior art keywords
- steam
- cabinet
- air energy
- foamed plastics
- integrally forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004033 plastic Substances 0.000 title claims abstract description 39
- 229920003023 plastic Polymers 0.000 title claims abstract description 39
- 238000000465 moulding Methods 0.000 claims abstract description 55
- 238000010438 heat treatment Methods 0.000 claims abstract description 53
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 41
- 239000007788 liquid Substances 0.000 claims abstract description 17
- 238000001816 cooling Methods 0.000 claims description 16
- 238000010521 absorption reaction Methods 0.000 claims description 13
- 239000012530 fluid Substances 0.000 claims description 9
- 239000012774 insulation material Substances 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 3
- 230000002745 absorbent Effects 0.000 claims description 2
- 239000002250 absorbent Substances 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims description 2
- 210000004209 hair Anatomy 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000006260 foam Substances 0.000 abstract description 10
- 238000004064 recycling Methods 0.000 abstract description 5
- 239000000203 mixture Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 239000002994 raw material Substances 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 3
- 239000002918 waste heat Substances 0.000 description 3
- 239000012736 aqueous medium Substances 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000010097 foam moulding Methods 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000011490 mineral wool Substances 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 206010037660 Pyrexia Diseases 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3415—Heating or cooling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B3/00—Other methods of steam generation; Steam boilers not provided for in other groups of this subclass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B30/00—Heat pumps
- F25B30/06—Heat pumps characterised by the source of low potential heat
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of air energy steam-type foamed plastics integrally forming machines, the first cabinet, air energy heating device and circulating pipeline device including mould molding device and composition steam generator, air energy heating device, which has, to be arranged in first case intracorporal air energy heating component；Steam heater is used to the liquid conveyed in the first cabinet being heated to steam condition；Circulating pipeline device includes the second pipeline structure for connecting the first pipeline structure and connecting mold molding machine and air energy heating device of steam heater and mould molding device.Using the technical program, air energy formula steam generator is combined together with foam slab machine, residual steam is recycled to recycling in air energy heating device by the second pipeline structure, more preferably to recycle thermal energy, the steam water in mold is avoided to be directly discharged in workshop condition, optimized production process reduces production cost, energy-saving and environment-friendly.
Description
Technical field
The present invention relates to foamed plastics processing technique fields, and in particular to a kind of air energy steam-type foamed plastics one at
Type machine.
Background technique
Foamed plastics is a kind of high molecular material formed in solid plastic by bulk gas micropore dispersion, has matter
Measure the characteristics such as light, heat-insulated, sound-absorbing, damping.The preparation process of foamed plastics mainly comprises the steps that 1. inject modeling bubble raw material
Into the die cavity of molding die；2. introducing high-temperature steam gas in liquid or melt modeling bubble raw material；3. making modeling bubble raw material foaming
Micropore is generated, and fixes microcellular structure after rising to certain volume, to obtain foamed plastics.
Existing foam slab machine mainly includes independent molding die and independent steam generation facility, and steam
Generating device is usually all as to provide steam by boiler to realize the molding production of foam plastic product, together using boiler
When also need to connect boiler and molding die by longer conveyance conduit, for conveying high-temperature steam.Pass through existing foam
The structure and working method of plastic molding press can be seen that it, and there are still following problems in actual use: 1. steam are defeated
Send pipeline too long, thermal loss is big, waste of energy, and boiler belongs to large high-temperature high-pressure bottle, not only high production cost, peace
Full hidden danger is also big, and safety management is at high cost；2. after the completion of foam molding, extra heat can be discharged when opening mold and steam
Vapour causes heat-energy losses, and workshop condition is made to be deteriorated, not energy-efficient and not environmentally.
Summary of the invention
Therefore, the technical problem to be solved in the present invention is that overcoming foam slab machine in the prior art using boiler
The high production cost of steam is conveyed, security risk is big, and extra hot steam is discharged when opening mold, heat-energy losses are caused,
And so that workshop condition is deteriorated, it is not energy-efficient and not environmentally the problem of；It is good to provide a kind of safety, production cost is reduced, is provided
Energy utilization rate, energy-saving and environment-friendly air energy steam-type foamed plastics integrally forming machine.
The present invention provides a kind of air energy steam-type foamed plastics integrally forming machine, including mould molding device and steam hair
Raw device, the steam generator include:
First cabinet, which is provided with water inlet pipe；
Air energy heating device has and is arranged in described first case intracorporal air energy heating component, and the air can add
Hot component heats described first case intracorporal liquid；
Steam heater is connected to by first pipe with first cabinet, for will convey in first cabinet
The liquid to come over is heated to steam condition；
Circulating pipeline device, including connect the steam heater and the mould molding device, be delivered to steam
The first pipeline structure in the mould molding device, and the connection mould molding device and the air can heat dress
It sets, the residual steam in the mould molding device is delivered to the second pipeline structure at the air energy heating device.
As a preferred embodiment, the steam generator further includes the second cabinet, and the air energy heating device has
It is arranged in described second case intracorporal heat absorption component, the outlet of second pipeline structure is connected to second cabinet.
As a preferred embodiment, second cabinet is connect by chimney filter structure with the steam heater, described
Chimney filter structure is used to filter described second case intracorporal condensed fluid.
As a preferred embodiment, the steam heater includes:
Third cabinet is connected to first cabinet by first pipe respectively, passes through the second pipeline and second case
Body connection；
4th cabinet is connected to the entrance of the third cabinet and first pipeline structure respectively, the 4th cabinet
Inside it is provided with the steam heating component that liquid is heated to steam condition.
As a preferred embodiment, the third cabinet is connect with the 4th cabinet by third pipeline, the third
One-way control valve is provided on pipeline.
As a preferred embodiment, it is additionally provided between second cabinet and the mould molding device for mold
Molding machine cooling cooling pipelines are provided with cold air control valve on the cooling pipelines.
As a preferred embodiment, it is provided in first cabinet for making the water of first cabinet form spiral water
The guiding device of stream.
As a preferred embodiment, the guiding device is propeller set or ultrasonic vibration apparatus or helicoidal pump dress
It sets.
As a preferred embodiment, first pipeline structure and the second pipeline structure are respectively steam lead, the steaming
Electromagnetic valve device is provided on vapour conduit.
As a preferred embodiment, temperature monitoring is additionally provided in the 4th cabinet.
As a preferred embodiment, relief valve is additionally provided on the side wall of the 4th cabinet.
As a preferred embodiment, at least one layer of thermal insulation material, side wall are equipped in the intraformational bed of the third cabinet
On be provided with blowdown valve.
As a preferred embodiment, the air energy heating component is condenser, and the heat absorption component is evaporator,
The air energy heating device further includes the compressor for connecting the condenser and the evaporator.
Technical solution of the present invention has the advantages that compared with prior art
1. in foamed plastics integrally forming machine provided by the invention, by air energy formula steam generator and foam molding
Machine is combined together, and when work, absorbs in air heat by air energy heating device to manufacture hot water, then extremely by delivery
Reheating generates steam, and the high pressure conditions that reach a high temperature in steam heater, to pass through the first pipeline structure for steam
In conveying in die cavity, after the molding for completing foam plastic product, residual steam is recycled to by air by the second pipeline structure
Recycling in energy heating device, design is advantageous in that in this way, absorbs atmospheric heat exchange according to air energy heating device
In the working principle of aqueous medium, i.e., steam heat is absorbed using air energy heating device, more preferably to recycle thermal energy, Ji Nengti
The working efficiency of high air energy heating device, good energy saving property, and the steam water being avoided that in mold is directly discharged in atmosphere, is protected
The cleaning of workshop condition is demonstrate,proved, and no longer uses the vapor transmission mode of boiler, optimized production process reduces production cost, peace
Good perfection effectively improves energy utilization rate, energy-saving and environment-friendly.
2. in foamed plastics integrally forming machine provided by the invention, the air energy heating device has setting described the
Two casees intracorporal heat absorption components, the outlet of second pipeline structure are connected to the second cabinet, this structure setting, mold
Hot steam in molding machine is introduced into the second cabinet by the second pipeline structure, absorbs waste heat by heat absorption component, with
Play the role of recycling thermal energy, improves working efficiency, water is then converted to by the heat that air energy heating component will acquire again
Thermal energy so recycle and realize heat conservation, rationally, cooperation is reliable for design to generate hot water.
3. in foamed plastics integrally forming machine provided by the invention, second cabinet is heated by chimney filter structure and steam
Device connection, this structure setting are introduced into steam heater after being filtered condensed fluid by chimney filter structure, pass through steaming
Vapour heating device reheats it to form steam and be delivered in mould molding device again and use, and design in this way can both prevent second
Seeping phenomenon occurs in cabinet, and condensed fluid can be recycled, reduces waste water and gas discharge, realizes resource rational utilization, section
It can environmental protection.
4. in foamed plastics integrally forming machine provided by the invention, steam heater includes third cabinet and the 4th case
Body, third cabinet receives the liquid water from the first cabinet and the second cabinet, and liquid water is delivered in the 4th cabinet and is passed through
Steam heating component is heated to steam condition, is in high-temperature high-pressure state at work according to the 4th cabinet, it is sufficient to form boiling water
And steam produces needs to meet the molding of mould molding device, and the second cabinet is connected by chimney filter structure and third cabinet
It is logical, guarantee connection safety and reliability, second case intracorporal condensed fluid is made to be recycled to the 4th through chimney filter structure, third cabinet
It reheats and utilizes in cabinet, third cabinet can play the role of buffering, reduce by the four casees intracorporal high-temperature high-pressure states to filter
The influence of pipe structure, first pipe connected state.
5. in foamed plastics integrally forming machine provided by the invention, second case intracorporal air is absorbed by heat absorption component
Cooling forms cold air after heat, is rationally designed according to working procedure, by setting the second cabinet and mould molding device it
Between cooling pipelines cold air is blowed to mould molding device, to mould molding device realize wind-cooling heat dissipating effect, more
Energy conservation effectively improves energy utilization rate.
6. in foamed plastics integrally forming machine provided by the invention, being provided in first cabinet for making described first
The water of cabinet forms the guiding device of spiral water flow, and this structure setting, water flow can be heated with air under spiral status
Component comes into full contact with, and may advantageously facilitate heat exchange.
7. in foamed plastics integrally forming machine provided by the invention, at least one layer is equipped in the intraformational bed of the third cabinet
Thermal insulation material, thermal insulation material can choose asbestos or rock wool to be kept the temperature, that is, using third cabinet as one
Kind of insulated water tank plays heat insulation effect to hot water in it, when needing cleaning case, it is only necessary to open and be arranged on third cabinet
Blowdown valve is drained, and the impurity accumulated in cabinet can also be effectively excluded.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art are briefly described.
Fig. 1 is the structural schematic diagram for the air energy steam-type foamed plastics integrally forming machine that invention provides；
Fig. 2 is the structural schematic diagram of steam generator of the invention；
Description of symbols: 1- mould molding device, 11- die cavity, 12- upper mold core, 13- lower mold core, 14- cabinet, 21-
One cabinet, the second cabinet of 22-, 23- water inlet pipe, 24- guiding device, 3- air energy heating device, 31- air energy heating component,
32- heat absorption component, 33- compressor, 4- steam heater, 41- third cabinet, the 4th cabinet of 42-, the heating of 43- steam
Component, 44- one-way control valve, 45- temperature monitoring, 46- relief valve, 47- blowdown valve, the first pipeline structure of 5-, 50- solenoid valve
Device, the second pipeline structure of 6-, 7- chimney filter structure, 8- cooling pipelines, 81- cold air control valve, 9- intelligent controlling device.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Embodiment 1
The present embodiment provides a kind of air energy steam-type foamed plastics integrally forming machines as shown in Figs. 1-2, including mold
Molding machine 1 and steam generator, the steam generator include:
First cabinet 21, which is provided with water inlet pipe 23；
Air energy heating device 3 has the air energy heating component 31 being arranged in first cabinet 21, the air
Energy heating component 31 heats described first case intracorporal liquid；
Steam heater 4 is connected to by first pipe with first cabinet, for will convey in first cabinet
The liquid to come over is heated to steam condition；
Circulating pipeline device, including connect the steam heater 4 and the mould molding device 1, convey steam
It can be heated to the first pipeline structure 5 in the mould molding device, and the connection mould molding device 1 and the air
Residual steam in the mould molding device is delivered to the second pipeline structure at the air energy heating device 3 by device 3
6。
In above embodiment, air energy formula steam generator is combined together with foam slab machine, when work,
By heat in the absorption air of air energy heating device 3 to manufacture hot water, then delivery is secondary into steam heater 4
Heating generates steam, and the high pressure conditions that reach a high temperature, thus by the first pipeline structure 5 by steam convey in die cavity, complete
After the molding of foam plastic product, residual steam is recycled in air energy heating device by the second pipeline structure 6 and is followed again
Ring utilizes, and design is advantageous in that in this way, and it is former in the work of aqueous medium to absorb atmospheric heat exchange according to air energy heating device
Reason, i.e., absorb steam heat using air energy heating device, more preferably to recycle thermal energy, can improve air energy heating device
Working efficiency, good energy saving property, and the steam water being avoided that in mold is directly discharged in atmosphere, guarantees the clear of workshop condition
It is clean, and the vapor transmission mode of boiler is no longer used, optimized production process reduces production cost, and safety is good, effectively improves
Energy utilization rate, it is energy-saving and environment-friendly.
Below with reference to Fig. 1-2 to elaborating in the specific set-up mode of the steam generator:
The steam generator further includes the second cabinet 22, and the air energy heating device 3, which has, to be arranged described second
Heat absorption component 32 in cabinet 22, the outlet of second pipeline structure 6 are connected to second cabinet 22, wherein heat
Energy absorbent assembly 32 is used as a heat sink and outwardly endothermic heat, air energy heating component are then used as a heat generating components
And the heat that outwardly radiates is arranged to realize heat conservation by above structure, the heat in the mould molding device 1 is steamed
Vapour is introduced into second cabinet 21 by the second pipeline structure 6, absorbs waste heat by heat absorption component 32, to play recycling
The effect of thermal energy improves working efficiency, is then converted to the thermal energy of water by the heat that air energy heating component 31 will acquire again,
To generate hot water, heat conservation is so recycled and realized, rationally, cooperation is reliable for design.
It will form condensed fluid to the cold in the second cabinet according to the steam water of recycling, in order to which condensate liquid can be recycled
Body, second cabinet 22 are connect by second pipe with the steam heater 4, and the second pipe is chimney filter structure 7,
The chimney filter structure 7 is used to filter described second case intracorporal condensed fluid, and this structure setting will by chimney filter structure 7
It is introduced into steam heater after condensed fluid filtering, it is reheated by steam heater 4 to form steam and convey again
It is used into mould molding device 1, design can not only prevent that seeping phenomenon occurs in the second cabinet in this way, but also can recycle cold
Lime set body reduces waste water and gas discharge, realizes resource rational utilization, energy conservation and environmental protection.
The mould molding device 1 can generate heat and described the in molding production process as a preferred implementation manner,
Cooling forms cold air after air in two cabinets 21 absorbs heat by the heat absorption component, therefore, second cabinet
It is additionally provided between 22 and the mould molding device 1 for the cooling pipelines 8 cooling to mould molding device, the refrigerator pipe
Cold air control valve 81 is provided on road 8, the cold air control valve 81 is electromagnetic valve structure, cooling pipelines are connected when opening,
It is rationally designed according to working procedure, after the molding that mould molding device completes foam plastic product, by refrigerator pipe 8 by cold air
It blows to the effect for realizing wind cooling temperature lowering on the mould molding device 1 to mould molding device, compared to the water of conventional peripheral devices
Cold mode, structure is simple, more energy saving, effectively improves energy utilization rate.
It is arranged as a kind of specific structure, first pipeline structure 5 and the second pipeline structure 6 are respectively steam lead,
Electromagnetic valve device 50 is provided on the steam lead, only in opens solenoid valve device, first described in ability normally
Pipeline structure 5 and the second pipeline structure 6 convey hot steam and liquid.
In the present embodiment, the air energy heating component 31 is preferably condenser, and the heat absorption component 32 is preferably
For evaporator, the air energy heating device 3 further includes the compressor 33 for connecting the condenser and the evaporator, wherein
The evaporator realizes evaporation endothermic process, the condenser realize condensation fever process and the compressor, condenser and
Evaporator all between connected by circulation line, inside contain coolant media, when work, drive the compressor operation, pass through
Evaporator absorbs a large amount of thermal energy from air, then the thermal energy of absorption is discharged water supply by condenser, with hot water preparing.For pressure
The concrete operating principle of contracting machine, condenser and evaporator does not remake then to be repeated one by one.
Below in conjunction with Fig. 1-2 to elaborating in the specific set-up mode of the steam heater:
The steam heater 4 includes third cabinet 41 and the 4th cabinet 42, and the third cabinet 41 is respectively by the
One pipeline is connected to first cabinet 21, is connected to by chimney filter structure with second cabinet 22；4th cabinet 42 divides
It is not connected to the entrance of the third cabinet 41 and first pipeline structure 5, is provided in the 4th cabinet 41 by liquid
It is heated to the steam heating component 43 of steam condition, steam heating component 43 is electric heater, by above structure it is found that described
Third cabinet 41 receives the liquid water from the first cabinet and the second cabinet, and liquid water is delivered in the 4th cabinet 42
It is heated to steam condition by steam heating component 43, high-temperature high-pressure state is according to the 4th cabinet at work, it is sufficient to shape
Needs are produced with the molding for meeting mould molding device at boiling water and steam, without connecting chimney filter structure and the 4th cabinet
It connects, is in order to avoid by chimney filter structure steam explosion phenomenon may can occur for the 4th cabinet in a high voltage state, to ensure
The safety and reliability of chimney filter structure connection, so that the condensed fluid in the second cabinet 22 is followed through chimney filter structure, third cabinet
Ring reheats utilization into the 4th cabinet.
It is further preferred that the third cabinet 41 is connect with the 4th cabinet 42 by third pipeline, the third
It is provided with one-way control valve 44 or electromagnetic pump on pipeline, makes the hot water in third cabinet 41 can be with reliable delivery to the 4th cabinet 42
Inside heated, also, as shown in Figure 1, be additionally provided with temperature monitoring 45 in the 4th cabinet 41, and in its side wall
On be additionally provided with relief valve 46, by by temperature monitoring 33 can be monitored in real time the vaporium vapor (steam) temperature change,
In order to which operator controls the working time of steam heating component, and just when the four casees intracorporal pressure are higher by preset value
Relief valve can be made and carry out pressure release, with the internal pressure of balance box.
At least one layer of thermal insulation material is equipped in the intraformational bed of the third cabinet 42 as a preferred implementation manner,
Blowdown valve 47, this structure setting are provided on its side wall, the thermal insulation material can choose asbestos or rock wool to be protected
Wen Junke, that is, it is used as a kind of insulated water tank to play heat insulation effect to hot water in it third cabinet 42, needing cleaning case
When body, it is only necessary to open the blowdown valve 47 being arranged on third cabinet and be drained, can also effectively exclude to accumulate in cabinet miscellaneous
Matter.
In the present embodiment, as shown in Fig. 2, in order to keep first case intracorporal water heating more uniformly abundant, described first
The guiding device 24 for making the water of first cabinet 21 form spiral water flow is provided in cabinet 21, specifically, described lead
Flowing device 24 preferably is propeller set or ultrasonic vibration apparatus or spiral pump installation, this structure setting, in helical form
Water flow can come into full contact with air energy heating component under state, may advantageously facilitate heat exchange.
It elaborates below with reference to specific structure of the Fig. 1 to the mould molding device:
The mould molding device 1 includes the upper mold core 12 and lower mold core 13 that molding forms die cavity 11, and described in connection
The driving rod structure of upper mold core 12 or lower mold core 13 further includes connecting the hopper of the die cavity, and be adapted to fit described in receiving
The cabinet 14 of steam generator, wherein first pipeline structure and the second pipeline structure are connected to the die cavity 21 respectively.Institute
State the forming process of mould molding device are as follows: drive lower mold core and upper model to mold by driving rod structure first, then by hopper
Modeling bubble raw material is injected into die cavity, high-temperature steam is introduced into die cavity by the first pipeline structure 5, produces modeling bubble raw material foaming
Raw micropore simultaneously rises to certain volume, to obtain foam plastic product；After product setting, it is right that cold duct 8 can be first passed through
Die cavity injects cold air cooling, and cold air meeting temperature after mold increases, then by the second pipeline structure 6 that hot steam and water is defeated
It send to the second cabinet 22, so as to absorb waste heat by the evaporator, realizes the Ke Xunhuanliyong effect of resource, it is clear that institute
The process for stating the second pipeline structure and cooling pipelines can successively be adjusted according to actual requirement, finally opened mold again and taken out molding production
Product.
In order to realize the automatic control operation of the foamed plastics integrally forming machine, control is additionally provided on the cabinet 1
The intelligent controlling device 9 of the mould molding device 2 and steam generator is connected, is that core passes through association with intelligent controlling device 9
Mould molding device 2 and the steam generator co-ordination described in view or route centralized control, to meet foamed plastics one
The workflow requirement of body forming machine.
Obviously, the above embodiments are merely examples for clarifying the description, and does not limit the embodiments.It is right
For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of variation or
It changes.There is no necessity and possibility to exhaust all the enbodiments.And it is extended from this it is obvious variation or
It changes still within the protection scope of the invention.
Claims (12)
1. a kind of air energy steam-type foamed plastics integrally forming machine, including mould molding device (1) and steam generator, special
Sign is that the steam generator includes:
First cabinet (21) which is provided with water inlet pipe (23)；
Air energy heating device (3) has the air energy heating component (31) being arranged in first cabinet (21), the sky
Gas energy heating component (31) heats described first case intracorporal liquid；
Steam heater (4) is connected to by first pipe with first cabinet, for will convey in first cabinet
The liquid come is heated to steam condition；
Circulating pipeline device, including connect the steam heater (4) and the mould molding device (1), convey steam
To the first pipeline structure (5) in the mould molding device, and the connection mould molding device (1) and the air energy
Residual steam in the mould molding device is delivered to second at the air energy heating device (3) by heating device (3)
Pipeline structure (6).
2. air energy steam-type foamed plastics integrally forming machine according to claim 1, it is characterised in that: the steam hair
Raw device further includes the second cabinet (22), and the air energy heating device (3) has the heat being arranged in second cabinet (22)
Energy absorbent assembly (32), the outlet of second pipeline structure (6) is connected to second cabinet (22).
3. air energy steam-type foamed plastics integrally forming machine according to claim 2, it is characterised in that: second case
Body (22) is connect by chimney filter structure (7) with the steam heater (4), and the chimney filter structure (7) is used for described second
The intracorporal condensed fluid filtering of case.
4. air energy steam-type foamed plastics integrally forming machine according to claim 3, it is characterised in that: the steam adds
Thermal (4) includes:
Third cabinet (41) is connected to first cabinet (21) by first pipe respectively, by chimney filter structure (7) with it is described
Second cabinet (22) connection；
4th cabinet (42) is connected to the entrance of the third cabinet (41) and first pipeline structure (5) respectively, and described
The steam heating component (43) that liquid is heated to steam condition is provided in four cabinets (41).
5. air energy steam-type foamed plastics integrally forming machine according to claim 4, it is characterised in that: the third case
Body (41) is connect with the 4th cabinet (42) by third pipeline, and one-way control valve (44) are provided on the third pipeline.
6. the air energy steam-type foamed plastics integrally forming machine according to any one of claim 2-5, it is characterised in that:
It is additionally provided between second cabinet (22) and the mould molding device (1) for the cold air cooling to mould molding device
Pipeline (8) is provided with cold air control valve (81) on the cooling pipelines (8).
7. air energy steam-type foamed plastics integrally forming machine according to claim 1 to 6, it is characterised in that:
The guiding device (24) for making the water of first cabinet (21) form spiral water flow is provided in first cabinet (21).
8. air energy steam-type foamed plastics integrally forming machine according to claim 7, it is characterised in that: the water conservancy diversion dress
Setting (24) is propeller set or ultrasonic vibration apparatus or spiral pump installation.
9. air energy steam-type foamed plastics integrally forming machine according to claim 1 to 8, it is characterised in that:
First pipeline structure (5) and the second pipeline structure (6) are respectively steam lead, are provided with solenoid valve on the steam lead
Device (50).
10. air energy steam-type foamed plastics integrally forming machine according to claim 4 or 5, it is characterised in that: described
Temperature monitoring (45) are additionally provided in four cabinets (41), and are additionally provided with relief valve (46) on its side wall.
11. air energy steam-type foamed plastics integrally forming machine according to claim 4 or 5, it is characterised in that: described
It is equipped at least one layer of thermal insulation material in the intraformational bed of three cabinets (42), is provided with blowdown valve (47) on side wall.
12. air energy steam-type foamed plastics integrally forming machine, feature according to any one of claim 2-11 exist
In: the air energy heating component (31) is condenser, and the heat absorption component (32) is evaporator, and the air can heat
Device (3) further includes the compressor (33) for connecting the condenser and the evaporator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910472949.4A CN110181746A (en) | 2019-05-31 | 2019-05-31 | A kind of air energy steam-type foamed plastics integrally forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910472949.4A CN110181746A (en) | 2019-05-31 | 2019-05-31 | A kind of air energy steam-type foamed plastics integrally forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110181746A true CN110181746A (en) | 2019-08-30 |
Family
ID=67719698
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910472949.4A Pending CN110181746A (en) | 2019-05-31 | 2019-05-31 | A kind of air energy steam-type foamed plastics integrally forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110181746A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116945460A (en) * | 2023-07-26 | 2023-10-27 | 青岛冠铭包装制品有限公司 | Waste heat recycling device of EPS foaming forming machine |
| CN116968241A (en) * | 2023-07-31 | 2023-10-31 | 青岛冠铭包装制品有限公司 | Waste heat recovery equipment of foam plastic forming machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104149253A (en) * | 2014-06-25 | 2014-11-19 | 裕克施乐塑料制品（太仓）有限公司 | Thermoplastic polyurethane elastomer foaming material forming device and thermoplastic polyurethane elastomer foaming material forming method |
| CN206967832U (en) * | 2017-06-08 | 2018-02-06 | 海南南塑高新科技有限公司 | A kind of EPS sheet forming machine residual heat reutilizing system |
| CN207388146U (en) * | 2017-10-23 | 2018-05-22 | 河南省华诺节能科技有限公司 | A kind of foaming machine with water circulatory function |
| CN207849334U (en) * | 2018-02-01 | 2018-09-11 | 上海圳塑自动化科技有限公司 | A kind of air energy steam generator |
| CN210148544U (en) * | 2019-05-31 | 2020-03-17 | 温州恒来新能源科技有限公司 | Air energy steam type foam plastic integrated forming machine |
-
2019
- 2019-05-31 CN CN201910472949.4A patent/CN110181746A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104149253A (en) * | 2014-06-25 | 2014-11-19 | 裕克施乐塑料制品（太仓）有限公司 | Thermoplastic polyurethane elastomer foaming material forming device and thermoplastic polyurethane elastomer foaming material forming method |
| CN206967832U (en) * | 2017-06-08 | 2018-02-06 | 海南南塑高新科技有限公司 | A kind of EPS sheet forming machine residual heat reutilizing system |
| CN207388146U (en) * | 2017-10-23 | 2018-05-22 | 河南省华诺节能科技有限公司 | A kind of foaming machine with water circulatory function |
| CN207849334U (en) * | 2018-02-01 | 2018-09-11 | 上海圳塑自动化科技有限公司 | A kind of air energy steam generator |
| CN210148544U (en) * | 2019-05-31 | 2020-03-17 | 温州恒来新能源科技有限公司 | Air energy steam type foam plastic integrated forming machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116945460A (en) * | 2023-07-26 | 2023-10-27 | 青岛冠铭包装制品有限公司 | Waste heat recycling device of EPS foaming forming machine |
| CN116945460B (en) * | 2023-07-26 | 2024-03-08 | 青岛冠铭包装制品有限公司 | Waste heat recycling device of EPS foaming forming machine |
| CN116968241A (en) * | 2023-07-31 | 2023-10-31 | 青岛冠铭包装制品有限公司 | Waste heat recovery equipment of foam plastic forming machine |
| CN116968241B (en) * | 2023-07-31 | 2024-06-07 | 青岛冠铭包装制品有限公司 | Waste heat recovery equipment of foam plastic forming machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110181746A (en) | A kind of air energy steam-type foamed plastics integrally forming machine | |
| CN101612784A (en) | A kind of die temperature control device | |
| CN105840261B (en) | A kind of operation method for the system and the system for reclaiming residual heat of air compressor generating | |
| CN202200502U (en) | Ultrahigh-temperature hydraulic type temperature control system | |
| CN210148544U (en) | Air energy steam type foam plastic integrated forming machine | |
| CN104456938B (en) | Instant heating type heat pump water heater capable of recycling shower waste heat and operation method thereof | |
| CN207299123U (en) | A kind of steam Waste heat heating device | |
| CN206967832U (en) | A kind of EPS sheet forming machine residual heat reutilizing system | |
| CN202613826U (en) | Recycling system of waste heat of waste hot water | |
| CN110076950A (en) | A kind of combustion gas energy steam-type foamed plastics integrally forming machine | |
| CN106440364A (en) | Air source overlapped heat pump crude oil heating device and use method | |
| CN206242444U (en) | Die heater | |
| CN205261506U (en) | Steam circulation system of health preserving wine extraction element | |
| CN206235018U (en) | A kind of air-source cascade type heat pump raw oil heater | |
| CN207816052U (en) | A kind of pressure fan residual neat recovering system | |
| CN208332777U (en) | Pre- anti-icing stifled system for cold-hot integrated equipment | |
| CN203653416U (en) | Kiln cooling device | |
| CN101726027A (en) | Automatic circulating system utilizing solar steam for heating | |
| CN208759962U (en) | A kind of high precision numerical control injection molding machine | |
| CN106738729A (en) | Die heater and its temprature control method | |
| CN207935600U (en) | oil temperature control pipeline | |
| CN207838954U (en) | A kind of reaction kettle cooling water circulation recovery system | |
| CN206985700U (en) | A kind of liquid nitrogen washing cold recovery transforms device | |
| CN209166129U (en) | A kind of residual neat recovering system of cooler | |
| CN206959331U (en) | A kind of efficiently recuperation of heat Teat pump boiler |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |