CN116968241A - Waste heat recovery equipment of foam plastic forming machine - Google Patents

Waste heat recovery equipment of foam plastic forming machine Download PDF

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Publication number
CN116968241A
CN116968241A CN202310950849.4A CN202310950849A CN116968241A CN 116968241 A CN116968241 A CN 116968241A CN 202310950849 A CN202310950849 A CN 202310950849A CN 116968241 A CN116968241 A CN 116968241A
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CN
China
Prior art keywords
waste heat
heat recovery
fixedly connected
recovery pipe
pipe
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CN202310950849.4A
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Chinese (zh)
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CN116968241B (en
Inventor
刘金朋
刘晓东
刘轩辰
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Qingdao Guanming Packaging Products Co ltd
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Qingdao Guanming Packaging Products Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/02Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The invention discloses waste heat recovery equipment of a foam plastic forming machine, which comprises a waste heat recovery pipe, wherein one end of the waste heat recovery pipe is fixedly connected with a power box, an empty groove is arranged in the power box, two communicating grooves are arranged on the empty groove, one communicating groove is communicated with the waste heat recovery pipe, a transmission shaft is rotationally connected to the empty groove, and a mounting sleeve is fixedly connected to the transmission shaft. According to the invention, the power box and the water supply pump are used for converting the pressure potential energy of the high-temperature high-pressure steam into the kinetic energy and the gravitational potential energy of the cooling water finally in a functional conversion mode, the cooling water is sent into the heating box, the cooling water is heated through cold-heat exchange between the side wall of the waste heat recovery pipe and the steam, the waste heat recovery of the high-temperature high-pressure steam is realized in the mode, the waste heat recovery efficiency is high, and the pressure potential energy contained in the high-temperature high-pressure steam is fully utilized.

Description

Waste heat recovery equipment of foam plastic forming machine
Technical Field
The invention relates to the technical field of foam plastic molding machines, in particular to waste heat recovery equipment of a foam plastic molding machine.
Background
Foam is a type of polymeric material formed from a large number of gas cells dispersed in a solid plastic. The foam plastic is produced through the process of throwing foamed material into the mold cavity of foam plastic forming machine, high temperature foaming with high pressure steam at high temperature up to hundred deg.c, water cooling after foaming, and separating the formed foam product from the mold.
In the production and processing process of the foam plastic, the existing foam plastic molding machine needs to discharge redundant high-temperature and high-pressure steam from a discharge pipe after the foam plastic is foamed and molded, but because the steam still contains a large amount of heat energy, the direct discharge can cause a large amount of waste of energy, the heat energy can be recycled after being recovered by waste heat, and the steam also has certain pressure potential energy, so that the recovery and the reutilization are difficult.
Disclosure of Invention
The invention aims to solve the defects existing in the prior art, such as: in the production and processing process of the foam plastic, the existing foam plastic molding machine needs to discharge redundant high-temperature and high-pressure steam from a discharge pipe after the foam plastic is foamed and molded, but because the steam still contains a large amount of heat energy, the direct discharge can cause a large amount of waste of energy, the heat energy can be recycled after being recovered by waste heat, and the steam also has certain pressure potential energy, so that the recovery and the reutilization are difficult.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a waste heat recovery equipment of foam plastic forming machine, includes the waste heat recovery pipe, fixedly connected with headstock on the one end of waste heat recovery pipe, be equipped with the empty slot in the headstock, be equipped with two intercommunication grooves on the empty slot, one of them intercommunication groove and waste heat recovery pipe intercommunication, the empty slot internal rotation is connected with the transmission shaft, fixedly connected with installation cover on the transmission shaft, the symmetry fixedly connected with a plurality of flabellum on the installation cover, a plurality of the one end of flabellum rotates to be connected on the inside wall of empty slot, fixedly connected with heating cabinet on the lateral wall of waste heat recovery pipe, be equipped with the heat transfer groove in the heating cabinet, fixedly connected with water pump on the lateral wall of headstock;
be equipped with two meshing rooms in the water feeding pump, be equipped with the recess on the inside wall of meshing room, the one end of transmission shaft runs through headstock and water feeding pump and rotates to be connected in the meshing room, one of them the recess internal rotation is connected with the pivot, equal fixedly connected with screw rod in transmission shaft and the pivot, be equipped with the screw thread tooth on the screw rod, two meshing connection between the screw thread tooth, fixedly connected with closing plate in the water feeding pump, be equipped with the intake channel with meshing room intercommunication in the water feeding pump, fixedly connected with inlet tube and pipe respectively on the lateral wall of water feeding pump, the one end and the heating cabinet fixed connection of pipe, fixedly connected with outlet pipe on the heating cabinet.
Preferably, a baffle is fixedly connected in one end of the waste heat recovery pipe, a mounting hole is formed in the baffle, and a pressure release valve is arranged in the mounting hole.
Preferably, the inner side wall of the waste heat recovery pipe is fixedly connected with a plurality of heat conducting plates, and the plurality of heat conducting plates are arranged at equal intervals.
Preferably, the heat conducting plates are provided with notch grooves, the notch grooves on two adjacent heat conducting plates are arranged in a staggered mode, and a flow guiding cavity is arranged between every two heat conducting plates.
Preferably, the heat conducting plate is made of stainless steel.
Preferably, a guide plate is fixedly connected to the inner side wall of the heat exchange groove, and the guide plate is spiral.
The beneficial effects of the invention are as follows:
1. by means of the power box and the water supply pump, the pressure potential energy of the high-temperature high-pressure steam is finally converted into the kinetic energy and gravitational potential energy of the cooling water in a functional conversion mode, the cooling water is upwards conveyed into the heating box along the water inlet pipe, the water supply pump and the guide pipe, after entering the heat exchange groove in the heating box, the cooling water exchanges heat with the steam through the side wall of the waste heat recovery pipe, the cooling water flowing through the heat exchange groove is heated, the heated cooling water can be used for other purposes, waste heat recovery of the high-temperature high-pressure steam is realized, and the pressure potential energy of the steam is fully utilized.
2. Through setting up the relief valve, realize the accumulation to pressure in order to guarantee to all enough drive the flabellum rotation when releasing pressure potential energy each time to pour new cooling water into the heat transfer inslot with the help of the water feed pump, and slow down the release rate of pressure potential energy so as to realize the greater utilization to pressure potential energy with the help of the relief valve.
3. Because the flow of the high-temperature high-pressure steam in the waste heat recovery pipe is directly related to the waste heat recovery efficiency, in order to enable the cooling water to absorb more heat of the high-temperature high-pressure steam, the cooling water flow rate is higher and the flow rate is higher when the flow of the high-temperature high-pressure steam in the waste heat recovery pipe is higher, the cooling water flow rate is lower and the flow rate is lower when the flow of the high-temperature high-pressure steam in the waste heat recovery pipe is lower, and the waste heat recovery pipe is fully adapted to the problem.
4. Through setting up heat-conducting plate, breach groove and water conservancy diversion chamber, very big extension high temperature high pressure steam passes through the required path length that walks of waste heat recovery pipe, with the help of the heat conductivity of heat-conducting plate, indirect increase waste heat recovery pipe's inside wall and the area of contact between the high temperature high pressure steam, and then promote the waste heat recovery efficiency of cooling water in the heat transfer tank, the setting of water conservancy diversion board in the heat transfer tank, through the path length that the extension cooling water passed through the heat transfer tank, further promotes the waste heat recovery efficiency to heat energy in the high temperature high pressure steam.
5. The flow direction of the cooling water in the heat exchange groove is from the lower spiral to the upper spiral, and the flow direction of the high-temperature high-pressure steam in the waste heat recovery pipe is from the upper to the lower, so that the temperature difference exists between the cooling water and the steam when cold and heat exchange is carried out on each part of the waste heat recovery pipe, the cooling water can be heated to a higher temperature, and the waste heat recovery efficiency and effect are further improved.
Drawings
FIG. 1 is a schematic diagram of a waste heat recovery device of a foam molding machine according to the present invention;
FIG. 2 is a right side view of a waste heat recovery device of a foam molding machine according to the present invention;
FIG. 3 is a section A-A of FIG. 2;
FIG. 4 is an enlarged view of the structure C of FIG. 3;
FIG. 5 is a front view of a waste heat recovery device of a foam molding machine according to the present invention;
fig. 6 is a sectional view of B-B in fig. 5.
In the figure: the device comprises a waste heat recovery pipe 1, a baffle 2, a mounting hole 3, a power box 4, a hollow groove 5, a communicating groove 6, a transmission shaft 7, a mounting sleeve 8, a fan blade 9, a heating box 10, a heat exchange groove 11, a water feeding pump 12, a meshing chamber 13, a groove 14, a rotating shaft 15, a screw rod 16, a thread tooth 17, a sealing plate 18, a water inlet groove 19, a water inlet pipe 20, a guide pipe 21, a water outlet pipe 22, a heat conducting plate 23, a notch groove 24, a guide cavity 25 and a guide plate 26.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-6, a waste heat recovery device of a foam plastic molding machine comprises a waste heat recovery pipe 1, wherein a baffle plate 2 is fixedly connected in one end of the waste heat recovery pipe 1, a mounting hole 3 is formed in the baffle plate 2, a pressure release valve is arranged in the mounting hole 3, a power box 4 is fixedly connected to one end of the waste heat recovery pipe 1, a hollow groove 5 is formed in the power box 4, two communicating grooves 6 are formed in the hollow groove 5, one communicating groove 6 is communicated with the waste heat recovery pipe 1, a transmission shaft 7 is rotationally connected to the hollow groove 5, and a mounting sleeve 8 is fixedly connected to the transmission shaft 7.
The installation cover 8 is symmetrically and fixedly connected with a plurality of flabellum 9, and the one end of a plurality of flabellum 9 rotates to be connected on the inside wall of empty slot 5, fixedly connected with heater tank 10 on the lateral wall of waste heat recovery pipe 1, is equipped with heat transfer groove 11 in the heater tank 10, fixedly connected with pump 12 that delivers water on the lateral wall of power case 4, is equipped with two meshing rooms 13 in the pump 12 that delivers water, is equipped with recess 14 on the inside wall of meshing room 13, and power case 4 and pump 12 are run through to the one end of transmission shaft 7 and rotate and connect in meshing room 13.
One of them recess 14 internal rotation is connected with pivot 15, all fixedly connected with screw rod 16 on transmission shaft 7 and the pivot 15, is equipped with screw thread tooth 17 on the screw rod 16, and the meshing is connected between two screw thread teeth 17, and the internal fixedly connected with closing plate 18 of delivery pump 12 is equipped with the intake groove 19 with meshing room 13 intercommunication in the delivery pump 12, is fixedly connected with inlet tube 20 and pipe 21 respectively on the lateral wall of delivery pump 12, and the one end and the heating cabinet 10 fixed connection of pipe 21.
The heating box 10 is fixedly connected with a water outlet pipe 22, the inner side wall of the waste heat recovery pipe 1 is fixedly connected with a plurality of heat conducting plates 23, the heat conducting plates 23 are all arranged at equal intervals, notch grooves 24 are formed in the heat conducting plates 23, the notch grooves 24 in two adjacent heat conducting plates 23 are arranged in a staggered mode, a flow guiding cavity 25 is formed between every two heat conducting plates 23, the heat conducting plates 23 are made of stainless steel materials, a flow guiding plate 26 is fixedly connected to the inner side wall of the heat exchanging groove 11, and the flow guiding plate 26 is in a spiral shape.
When the invention is used, after foam plastic foaming molding is finished, redundant steam is introduced into the waste heat recovery pipe 1, the steam enters the communication groove 6 through the waste heat recovery pipe 1 under the pressure effect, the steam entering the communication groove 6 can continuously enter the hollow groove 5, the steam entering the hollow groove 5 can be blocked by the fan blade 9 rotationally connected in the hollow groove 5, under the condition, the pressure of the steam is higher than the external atmospheric pressure, compared with the external atmospheric pressure, the steam before release has pressure potential energy, under the pressure difference effect of the steam and the external atmospheric pressure, the steam blocked by the fan blade 9 in the hollow groove 5 can push the fan blade 9 to rotate, and finally is released from the other communication groove 6 along with the rotation of the fan blade 9;
in the above process, by means of the pressure difference between the pressure of the high-temperature high-pressure steam and the external atmospheric pressure, the fan blade 9, the mounting sleeve 8 and the transmission shaft 7 are driven to rotate by taking the pressure difference as power, the transmission shaft 7 is driven to work in a manner of driving the transmission shaft 7 to convert the pressure potential energy existing in the high-temperature high-pressure steam due to the pressure difference with the external atmospheric pressure into the mechanical energy of the transmission shaft 7, wherein the mechanical energy is mainly the rotational kinetic energy;
when the transmission shaft 7 rotates, one end of the transmission shaft 7 in the water supply pump 12 drives the screw rod 16 and the thread teeth 17 on the screw rod 16 to rotate, and as the thread teeth 17 on the two screw rods 16 are in meshed connection, the contact of the side walls of the thread teeth 17 of the meshed part can be regarded as a sealing structure, so that the cooling water entering the water supply pump 12 can be intercepted in the gaps among the screw rods 16, the thread teeth 17 and the meshing chamber 13 and the gaps among the two thread teeth 17 by means of the meshing effect of the two thread teeth 17 and the sealing structure of the outer side walls of the thread teeth 17 and the inner side walls of the meshing chamber 13, and the intercepted cooling water is pushed to the middle direction along with the rotation of the transmission shaft 7, the rotating shaft 15, the screw rod 16 and the thread teeth 17, and the cooling water is extruded and discharged from the guide pipe 21 under the pressure effect;
the screw 16 and the thread teeth 17 are driven to rotate by the rotation of the transmission shaft 7 to do work on cooling water, and the mechanical energy of the transmission shaft 7 is further converted into the mechanical energy of the cooling water in a mode of doing work on the cooling water, so that the pressure potential energy of high-temperature high-pressure steam is finally converted into the kinetic energy and gravitational potential energy of the cooling water on the whole, the utilization of the pressure potential energy in the high-temperature high-pressure steam is realized in the mode, and the cooling water is conveyed upwards along the water inlet pipe 20, the water conveying pump 12 and the guide pipe 21 into the heating box 10;
after the cooling water enters the heat exchange groove 11 in the heating box 10, the waste heat recovery pipe 1 can be used as a heat conduction medium, so that the cooling water can exchange heat with steam through the side wall of the waste heat recovery pipe 1, the cooling water flowing through the heat exchange groove 11 can be heated, and the heated cooling water can be used for other purposes, so that the waste heat recovery of high-temperature high-pressure steam is realized;
because the high-temperature high-pressure steam is continuously fed into the waste heat recovery pipe 1, in order to avoid the too fast release of the pressure potential energy and ensure that the pressure potential energy sufficiently pushes the fan blades 9 to rotate, the invention arranges the baffle plate 2, the mounting hole 3 and the pressure relief valve in the waste heat recovery pipe 1, and the pressure is accumulated by the pressure relief valve to ensure that the fan blades 9 are sufficiently driven to rotate each time the pressure potential energy is released, so that new cooling water is injected into the heat exchange groove 11 by the water feeding pump 12, and the release speed of the pressure potential energy is slowed down by the pressure relief valve, so that the greater utilization of the pressure potential energy is realized;
since the flow rate of the cooling water in the heat exchange tank 11 is directly related to the speed of the water supply pump 12 for injecting new cooling water into the heat exchange tank 11 through the conduit 21, and the speed of the water supply pump 12 for injecting new cooling water into the heat exchange tank 11 is directly related to the release of the pressure potential energy at the power box 4, the higher the flow rate of the high-temperature high-pressure steam fed into the waste heat recovery pipe 1, the faster and more the pressure energy released at the power box 4, the higher the flow rate of the cooling water in the corresponding heat exchange tank 11, and the faster the flow rate;
the advantage of this arrangement is that the higher the flow rate of the high-temperature high-pressure steam in the waste heat recovery pipe 1, the higher the temperature will be, and the larger the temperature difference between the high-temperature high-pressure steam and the cooling water will be, so the higher the waste heat recovery efficiency will be, the lower the flow rate of the high-temperature high-pressure steam in the waste heat recovery pipe 1 will be, and the smaller the temperature difference between the high-temperature high-pressure steam and the cooling water will be, and the lower the waste heat recovery efficiency will be, on the basis of the above, in order to make the cooling water more capable of absorbing the heat of the high-temperature high-pressure steam, the higher the cooling water flow rate and the higher the flow rate will be when the flow rate of the high-temperature high-pressure steam in the waste heat recovery pipe 1 is required, and the lower the cooling water flow rate and the lower the flow rate will be when the flow rate of the high-temperature high-pressure steam in the waste heat recovery pipe 1 is smaller, while the invention is fully adapted to this point;
the heat conduction plate 23, the notch groove 24 and the flow guide cavity 25 are arranged, so that the path length of high-temperature and high-pressure steam passing through the waste heat recovery pipe 1 is greatly prolonged, the contact area between the inner side wall of the waste heat recovery pipe 1 and the high-temperature and high-pressure steam is indirectly increased by means of the heat conduction plate 23, the waste heat recovery efficiency of cooling water in the heat exchange groove 11 is further improved, the flow guide plate 26 in the heat exchange groove 11 is arranged, and the waste heat recovery efficiency of heat energy in the high-temperature and high-pressure steam is further improved by prolonging the path length of the cooling water passing through the heat exchange groove 11;
the flow direction of the cooling water in the heat exchange groove 11 is from the lower spiral to the upper spiral, the flow direction of the high-temperature high-pressure steam in the waste heat recovery pipe 1 is from the upper spiral to the lower spiral, the flow directions of the cooling water and the high-temperature high-pressure steam are opposite, the cooling water is subjected to cold and heat exchange between the waste heat recovery pipe and the steam, and is heated and warmed, and the steam is cooled and warmed in the process, so that the cooling water is gradually warmed along the flow directions along the respective flow directions, the temperature is gradually increased from the lowest to the highest, the steam is gradually cooled along the flow directions, and the temperature is gradually decreased from the highest to the lowest;
in the waste heat recovery of steam, the premise of cold and heat exchange between cooling water and steam is that the temperature difference exists between the cooling water and the steam, and the flow direction of the cooling water is opposite to the flow direction of the steam, so that when the cooling water passes through the waste heat recovery pipe 1 and exchanges cold and heat with the steam in the heat exchange groove 11, the temperature difference exists stably at all positions along the flow direction, the cooling water can always absorb the waste heat of the steam, the whole waste heat recovery efficiency and effect are fully ensured and improved, and the cooling water can be heated to a higher temperature.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (6)

1. The utility model provides a waste heat recovery equipment of foam plastic forming machine, includes waste heat recovery pipe (1), its characterized in that, fixedly connected with headstock (4) on the one end of waste heat recovery pipe (1), be equipped with empty slot (5) in headstock (4), be equipped with two intercommunication grooves (6) on empty slot (5), one of them intercommunication groove (6) and waste heat recovery pipe (1) intercommunication, empty slot (5) internal rotation is connected with transmission shaft (7), fixedly connected with installation cover (8) on transmission shaft (7), symmetrical fixedly connected with a plurality of flabellum (9) on installation cover (8), a plurality of the one end rotation of flabellum (9) is connected on the inside wall of empty slot (5), fixedly connected with heating cabinet (10) on the lateral wall of waste heat recovery pipe (1), be equipped with heat transfer groove (11) in heating cabinet (10), fixedly connected with water pump (12) on the lateral wall of headstock (4);
be equipped with two meshing rooms (13) in delivery pump (12), be equipped with recess (14) on the inside wall of meshing room (13), the one end of transmission shaft (7) runs through headstock (4) and delivery pump (12) and rotates to be connected in meshing room (13), one of them recess (14) internal rotation is connected with pivot (15), all fixedly connected with screw rod (16) on transmission shaft (7) and pivot (15), be equipped with screw tooth (17) on screw rod (16), two meshing is connected between screw tooth (17), be equipped with in delivery pump (12) closing plate (18) with meshing room (13) intercommunication, be equipped with inlet tube (20) and pipe (21) on the lateral wall of delivery pump (12) respectively, the one end and the heating cabinet (10) of pipe (21) are fixedly connected with outlet pipe (22) on heating cabinet (10).
2. The waste heat recovery device of the foam plastic molding machine according to claim 1, wherein a baffle plate (2) is fixedly connected in one end of the waste heat recovery pipe (1), a mounting hole (3) is formed in the baffle plate (2), and a pressure release valve is mounted in the mounting hole (3).
3. Waste heat recovery equipment of a foam plastic molding machine according to claim 1, wherein a plurality of heat conducting plates (23) are fixedly connected to the inner side wall of the waste heat recovery pipe (1), and the plurality of heat conducting plates (23) are arranged at equal intervals.
4. A waste heat recovery device of a foam molding machine according to claim 3, wherein the heat conducting plates (23) are provided with notch grooves (24), the notch grooves (24) on two adjacent heat conducting plates (23) are arranged in a staggered manner, and a flow guiding cavity (25) is arranged between each two heat conducting plates (23).
5. A waste heat recovery apparatus of a foam molding machine according to claim 3, wherein the heat conducting plate (23) is made of stainless steel.
6. Waste heat recovery equipment of a foam plastic molding machine according to claim 1, wherein a guide plate (26) is fixedly connected to the inner side wall of the heat exchange groove (11), and the guide plate (26) is spiral.
CN202310950849.4A 2023-07-31 2023-07-31 Waste heat recovery equipment of foam plastic forming machine Active CN116968241B (en)

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CN116968241B CN116968241B (en) 2024-06-07

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KR19990083928A (en) * 1999-09-01 1999-12-06 박영재 The apparatus combined dry steam with refining gas for oil reverse multi plate column make use of refuse disposal system
JP2006316704A (en) * 2005-05-13 2006-11-24 Yanmar Co Ltd Exhaust heat recovery device
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