CN110180872A - Metal powder technological processing for explosion protection feature device - Google Patents

Metal powder technological processing for explosion protection feature device Download PDF

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Publication number
CN110180872A
CN110180872A CN201910565006.6A CN201910565006A CN110180872A CN 110180872 A CN110180872 A CN 110180872A CN 201910565006 A CN201910565006 A CN 201910565006A CN 110180872 A CN110180872 A CN 110180872A
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reaction kettle
gas
metal powder
agitating shaft
valve
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CN201910565006.6A
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CN110180872B (en
Inventor
程汉华
冯奔
唐涛
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Suzhou Oriental Environment Technology Research Co Ltd
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Suzhou Oriental Environment Technology Research Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)

Abstract

A kind of metal powder technological processing for explosion protection feature device;Including reaction kettle, upper part is open, and is equipped with the first, second feeding port;It further include agitating device, including agitating shaft and driving mechanism;Agitating shaft protrudes into reaction kettle vertically, is equipped with multiple stirrer paddles;The upper section of reaction kettle inner wall is equipped with exhaust portion, is connected to gas exhaust piping, for gas to be emitted into atmosphere by gas exhaust piping;The bottom of reaction kettle is equipped with discharge port, is connected to centrifuge, carries out solid and liquid separation by the latter and is discharged;Pod cylinder is additionally provided in reaction kettle, the upper end relative response kettle is fixed and is connected to open topped, and the mixture in lower end and reaction kettle has difference in height, and the inner wall interval of the side wall of pod cylinder and reaction kettle is arranged.The present invention solves the problems, such as that metal powder is intractable, eliminates danger source, and the hydrogen for reacting generation is controllable, discharge safety.With smart structural design, the practical improvements such as powder-processed effect is good, and treatment process is highly-safe and the degree of automation is high.

Description

Metal powder technological processing for explosion protection feature device
Technical field
The present invention relates to metal powder processing technology fields, and in particular to a kind of metal powder technological processing for explosion protection feature device.This case The metal powder includes but is not limited to aluminium powder, magnesium powder.
Background technique
In the production link of industry casting, it is surface-treated the metallic dust of generation since there are the danger of detonation, closely It is classified as the emphasis supervision regulation object kept the safety in production each department year by national safety supervision department.
Traditional dust collection mode includes dry type collecting method and collected wet method, and the two collection method is although can Metallic dust is collected, but the metal powder after collection is easy since detonation easily occurs, and after contact wetting and water Reaction generates hydrogen, and hydrogen is also flammable explosive gas, therefore has both been stored inconveniently or not readily transportable.It can be seen that how What realization localized carries out metal powder to handle the problem being still in the industry safe and harmlessly, still lacks reasonable solution.
Therefore, above-mentioned the shortcomings of the prior art how is solved, is become as the project of the invention to be researched and solved.
Summary of the invention
The object of the present invention is to provide a kind of metal powder technological processing for explosion protection feature devices.
In order to achieve the above objectives, the technical solution adopted by the present invention is that:
A kind of metal powder technological processing for explosion protection feature device;Including a reaction kettle, the open topped of the reaction kettle, and it is equipped with the first feeding port And second feeding port;For first feeding port for putting into quantitative metal powder, second feeding port is quantitative for putting into Medical fluid;
It further include agitating device, which includes an agitating shaft and the driving mechanism for driving agitating shaft rotation;Institute It states agitating shaft to protrude into reaction kettle vertically, and is located at the center of the reaction kettle cross section;Multiple stir is provided on agitating shaft Blade is mixed, is stirred for the mixture to metal powder in reaction kettle and medical fluid, the progress of reaction is promoted;
The upper section of the reaction kettle inner wall is along the circumferential direction equipped with exhaust portion, which is connected to a gas exhaust piping, the exhaust Pipeline is evacuated by an aspiration pump, and the gas of extraction is emitted into atmosphere by the exhaust end of gas exhaust piping;
The bottom of the reaction kettle is equipped with discharge port, the solidliquid mixture generated for reaction to be discharged;The discharge port connection one Centrifuge carries out solid and liquid separation by the centrifuge, and is arranged respectively equipped with liquid outlet and solid outlet solid and liquid Out;
Wherein, a pod cylinder is additionally provided in the reaction kettle, the relatively described reaction kettle of the pod cylinder is fixed, and spacious with top Mouth connection, lower end have a difference in height with the mixture in reaction kettle, and between the side wall of pod cylinder and the inner wall of reaction kettle Every setting.
Related content in above-mentioned technical proposal is explained as follows:
1. in above scheme, first feeding port is quantitatively fed intake by a vibration feeding screen, which goes out Material is passed through the inside of the reaction kettle by one first charging line.
2. in above scheme, the corresponding vibration feeding screen is additionally provided with a weighing plate, the bottom of the weighing plate is equipped with quality Sensing device, the quality inductor part and a control circuit are electrically connected;First charging line passes through one first valve control On-off processed, first valve and the control circuit are electrically connected.
3. in above scheme, second feeding port is quantitatively fed intake by a medicinal liquor barrel, the feeding of the medicinal liquor barrel is logical Cross the inside that one second charging line is passed through the reaction kettle.
4. in above scheme, second charging line controls on-off by one second valve, second valve with it is described Control circuit is electrically connected.
5. in above scheme, the discharge port is connected to the centrifuge by a discharge pipe, which passes through one Third valve controls on-off, and the third valve and the control circuit are electrically connected.
6. in above scheme, the exhaust portion is several gas vents, circle of each gas vent along reaction kettle inner wall upper section Circumferential direction is uniformly distributed, and each gas vent is connected to the gas exhaust piping.
7. in above scheme, the exhaust portion is air discharge duct, which opens along the circumferencial direction of reaction kettle inner wall upper section And if being connected to the gas exhaust piping.
8. in above scheme, fin impeller is additionally provided on the agitating shaft, the fin impeller is parallel with the stirrer paddle Setting, and be located in the pod cylinder, for air to be blown into reaction kettle downwards.
9. in above scheme, Hydrogen Concentration Detector, the Hydrogen Concentration Detector and a control are equipped in the gas exhaust piping Circuit processed is electrically connected, the concentration of hydrogen in the mixed gas for detecting discharge.
The working principle of the invention and advantage are as follows:
A kind of metal powder technological processing for explosion protection feature device of the present invention;Including reaction kettle, upper part is open, and is equipped with first, second and feeds intake Mouthful;It further include agitating device, including agitating shaft and driving mechanism;Agitating shaft protrudes into reaction kettle vertically, is equipped with multiple agitating paddles Leaf;The upper section of reaction kettle inner wall is along the circumferential direction equipped with exhaust portion, is connected to gas exhaust piping, for gas to be passed through gas exhaust piping It is emitted into atmosphere;The bottom of reaction kettle is equipped with discharge port, is connected to centrifuge, carries out solid and liquid separation by the latter and is discharged;Instead It answers and is additionally provided with pod cylinder in kettle, the upper end relative response kettle is fixed and is connected to open topped, mixed in lower end and reaction kettle Closing object has difference in height, and the inner wall interval of the side wall of pod cylinder and reaction kettle is arranged.
Compared to existing technologies, the present invention solves gold by the design of the metal powder technological processing for explosion protection feature device of innovation Belong to the intractable problem of powder, eliminates danger source;On the other hand, the hydrogen for reacting generation during the treatment passes through especially The air guiding structure of design is allowed to mix with air, and then is reliably controlled in its concentration within the scope of safety standard, most The harmless safety dumping in high-altitude is carried out afterwards;Explosion hazard is not present in the liquid that reaction generates, and may be recovered, as powder-processed Byproduct;Explosion hazard is not present in the solid that reaction generates, can routinely fixed-end forces.
To sum up, the present invention has smart structural design, and powder-processed effect is good, and treatment process is highly-safe and automates The practical improvements such as degree height.
Detailed description of the invention
Attached drawing 1 is the structural schematic diagram of the embodiment of the present invention;
Attached drawing 2 is the structural schematic diagram of reaction kettle of the embodiment of the present invention;
Attached drawing 3 is the vertical view visual angle schematic diagram of Fig. 2.
In the figures above: 1. reaction kettles;2. open topped;3. the first feeding port;4. the second feeding port;5. vibration feed Sieve;6. the first charging line;7. the first valve;8. medicinal liquor barrel;9. feeding engine;10. the second charging line;11. the second valve; 12. agitating shaft;13. driving mechanism;14. stirrer paddle;15. gas exhaust piping;16. aspiration pump;17. exhaust end;18. gas vent; 19. gas gathering mask;20. discharge port;21. centrifuge;22. liquid outlet;23. solid outlet;24. discharge pipe;25. third valve Door;26. pod cylinder;27. fin impeller;28. Hydrogen Concentration Detector;29. collet.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and embodiments:
Embodiment: this case will be carried out to understand that explanation, anyone skilled in the art are understanding with schema and in detail narration below It after the embodiment of this case, when the technology that can be taught by this case, is changed and modifies, without departing from the spirit and model of this case It encloses.
The term of this paper is only description specific embodiment, and without the limitation for meaning this case.Singular such as " one ", " this ", " this ", " sheet " and "the" equally also include as used herein plural form.
About " first " used herein, " second " etc., the meaning of order or cis-position is not especially censured, also non-use To limit this case, only for distinguishing with the component of same technique term description or operation.
About " connection " used herein or " positioning ", can refer to two or multiple components or device mutually directly put into effect Body contact, or mutually put into effect body contact indirectly is also referred to as two or multiple components or device mutual operation or movement.
Be open term about "comprising" used herein, " comprising ", " having " etc., that is, mean include But it is not limited to.
About word used herein (terms), in addition to having and especially indicating, usually have each word using herein In field, in this case content with the usual meaning in special content.Certain words to describe this case will be in lower or herein The other places of specification discuss, to provide those skilled in the art's guidance additional in the description in relation to this case.
It is directionality word about "front", "rear" used herein, "upper", "lower", "left", "right" etc., at this It is only to illustrate positional relationship between each structure in case, is not limited to specific side when this case protection reaction and actual implementation To.
Referring to shown in attached drawing 1 ~ 3, a kind of metal powder technological processing for explosion protection feature device;Including a reaction kettle 1, the reaction kettle 1 it is upper Portion's opening 2, and it is equipped with the first feeding port 3 and the second feeding port 4;First feeding port 3 is used to put into quantitative metal powder, Such as magnesium powder, aluminium powder.For second feeding port 4 for putting into quantitative medical fluid, which selects acid solution or lye.Specifically, When metal powder is magnesium powder, medical fluid selects HCl, selects NaOH when metal powder is aluminium powder, generates hydrogen by reaction.
When device is run for the first time, first passes through the second feeding port 4 and put into enough medical fluids into reaction kettle, then pass through again First feeding port 3 puts into metal powder into reaction kettle 1.
Wherein, first feeding port 3 is quantitatively fed intake by a vibration feeding screen 5, the discharging of the vibration feeding screen 5 The inside of the reaction kettle 1 is passed through by one first charging line 6.
The corresponding vibration feeding screen 5 is additionally provided with a weighing plate (not drawing in figure), and the bottom of the weighing plate is equipped with quality Sensing device, the quality inductor part and a control circuit are electrically connected;First charging line 6 passes through one first valve 7 On-off is controlled, first valve 7 and the control circuit are electrically connected.When the weighing plate is added up by vibration feeding screen 5 To one setting quality metal powder when, the numerical value that the quality inductor part feeds back to control circuit at this time meets the first valve 7 preset values opened, control circuit control the first valve 7 and open, and put into metal powder into reaction kettle 1 with realizing accurate quantification End.
Wherein, second feeding port 4 is quantitatively fed intake by a medicinal liquor barrel 8, and the feeding of the medicinal liquor barrel 8 is sent by one Material pump 9 is pumped into one second charging line 10, then is passed through the inside of the reaction kettle 1.Second charging line 10 passes through one the Two valves 11 control on-off, and second valve 11 and the control circuit are electrically connected.By control circuit timing open this Two valves 11, to realize that the liquid medicine quantitative in medicinal liquor barrel 8 flows into reaction kettle 1.
It further include agitating device, which includes an agitating shaft 12 and the driving for driving the agitating shaft 12 rotation Mechanism 13, the driving mechanism 13 can be motor;The agitating shaft 12 is protruded into vertically in reaction kettle 1, and is located at the reaction kettle 1 At the center of cross section;Multiple stirrer paddles 14 are provided on agitating shaft 12, for metal powder in reaction kettle 1 and medical fluid Mixture is stirred, and promotes the progress of reaction.
The upper section of 1 inner wall of reaction kettle is along the circumferential direction equipped with exhaust portion, which is connected to a gas exhaust piping 15, The gas exhaust piping 15 is evacuated by an aspiration pump 16, and the gas of extraction is the mixed gas of hydrogen and air, the gaseous mixture Body is emitted into atmosphere by the exhaust end 17 of gas exhaust piping 15.
Wherein, the exhaust portion is several gas vents 18, and each gas vent 18 is along the circumference side of 1 inner wall upper section of reaction kettle To uniformly distributed, and each gas vent 18 is connected to by a gas gathering mask 19 with the gas exhaust piping 15.
Alternatively, the exhaust portion is air discharge duct (non-attached drawing shows), circumferencial direction of the air discharge duct along 1 inner wall upper section of reaction kettle It opens up, and is connected to by gas gathering mask 19 with the gas exhaust piping 15.
Preferably, the exhaust end 17 is arranged vertically upwards, and to be at least higher by one meter of ridge of device place building Height is preferred, to realize high altitude discharge.The density of hydrogen is small, and high altitude discharge not only facilitates promotion rate of discharge, more guarantees Safety.
The bottom of the reaction kettle 1 is equipped with discharge port 20, the solidliquid mixture generated for reaction to be discharged;The discharge port 20 one centrifuges 21 of connection carry out solid and liquid separation by the centrifuge 21, and are equipped with liquid outlet 22 and solid outlet 23 to solid Body and liquid are discharged respectively, are recycled so as to subsequent to liquid, carry out fixed-end forces to solid.
Wherein, the discharge port 20 is connected to the centrifuge 21 by a discharge pipe 24, which passes through one Third valve 25 controls on-off, and the third valve 25 and the control circuit are electrically connected.Being opened by control circuit timing should Third valve 25 realizes that the solidliquid mixture in reaction kettle 1 flows into centrifuge 21.
Wherein, as shown in Fig. 2, being additionally provided with a pod cylinder 26 in the reaction kettle 1, the upper end of the pod cylinder 26 is opposite The reaction kettle 1 is fixed, and is connected to open topped 2, and the mixture in lower end and reaction kettle 1 has a difference in height, and leads The inner wall interval of the side wall and reaction kettle 1 that flow cover cylinder 26 is arranged, and constitutes outside air by pod cylinder 26 and enters reaction kettle 1 Afterwards, the first downlink in fair water sleeves 26, then via the lower end opening of fair water sleeves 26 by the difference in height around to flow guide sleeve The outside of cylinder 26, and the hydrogen generated in uplink, with reaction kettle 1 is mixed into after mixed gas and enters exhaust pipe by exhaust portion Road 15 is discharged.
Preferably, it is additionally provided with fin impeller 27 on the agitating shaft 12, the fin impeller 27 and the stirrer paddle 14 are flat Row setting, and be located in the pod cylinder 26, for air to be blown into downwards in reaction kettle 1, be conducive to the shape of exhaust duct At.
Preferably, the discharge port of first charging line 6 and second charging line 10 is respectively positioned on the exhaust portion Lower section, avoid airflow influence from feeding intake.
Preferably, in the gas exhaust piping 15 be equipped with Hydrogen Concentration Detector 28, the Hydrogen Concentration Detector 28 with it is described Control circuit is electrically connected, the concentration of hydrogen in the mixed gas for detecting discharge.By detecting the real-time concentration of hydrogen, have Help judge whether the mixed gas of discharge is safe, while helping to grasp the degree that reaction carries out, decides whether to feed intake And discharging.
Preferably, it is additionally provided with PH detecting element (not drawing in figure) in the reaction kettle 1, the PH detecting element and the control Circuit processed is electrically connected, for detecting the real-time pH value of solidliquid mixture.By detecting the real-time pH value of solidliquid mixture, in turn The degree that reaction carries out is grasped, to judge whether to need to feed intake and discharge, while helping to calculate the variation of hydrogen production quantity. The Hydrogen Concentration Detector 28 can be cooperated to work.
Preferably, the outside of the reaction kettle 1 is fixedly provided with a collet 29, has a cavity in the collet 29, for flowing Logical high-temperature medium, heats reaction kettle 1.High-temperature medium can be hot water, hot gas etc., by being heated to reaction kettle 1 so that anti- It answers the temperature in kettle 1 to be maintained at optimal reaction temperature, and then promotes reaction efficiency.
Wherein, hydrogen accounting is preferred less than 4%, and with 2% or less in the mixed gas.Since metal powder, medical fluid are Quantitative investment, therefore the production quantity of hydrogen is controllable, and then is able to reach in adjusting exhaust by adjusting the air capacity entered The purpose of hydrogen ratio.Such as adjust the revolving speed of fin impeller 27.
This case facilitates the automation of lifting device by the setting of control circuit and the first, second, and third valve Operation degree, so that the reaction work sustainability of device is stronger, reliability can also be protected.Due to reducing operator The participation of member, not only reduces employment cost, and ensure that personal safety.
Compared to existing technologies, the present invention solves gold by the design of the metal powder technological processing for explosion protection feature device of innovation Belong to the intractable problem of powder, eliminates danger source;On the other hand, the hydrogen for reacting generation during the treatment passes through especially The air guiding structure of design is allowed to mix with air, and then is reliably controlled in its concentration within the scope of safety standard, most The harmless safety dumping in high-altitude is carried out afterwards;Explosion hazard is not present in the liquid that reaction generates, and may be recovered, as powder-processed Byproduct;Explosion hazard is not present in the solid that reaction generates, can routinely fixed-end forces.
To sum up, the present invention has smart structural design, and powder-processed effect is good, and treatment process is highly-safe and automates The practical improvements such as degree height.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art Scholar cans understand the content of the present invention and implement it accordingly, and it is not intended to limit the scope of the present invention.It is all according to the present invention Equivalent change or modification made by Spirit Essence, should be covered by the protection scope of the present invention.

Claims (10)

1. a kind of metal powder technological processing for explosion protection feature device;It is characterized by:
Including a reaction kettle, the open topped of the reaction kettle, and it is equipped with the first feeding port and the second feeding port;Described first feeds intake Mouth is for putting into quantitative metal powder, and second feeding port is for putting into quantitative medical fluid;
It further include agitating device, which includes an agitating shaft and the driving mechanism for driving agitating shaft rotation;Institute It states agitating shaft to protrude into reaction kettle vertically, and is located at the center of the reaction kettle cross section;Multiple stir is provided on agitating shaft Blade is mixed, is stirred for the mixture to metal powder in reaction kettle and medical fluid, the progress of reaction is promoted;
The upper section of the reaction kettle inner wall is along the circumferential direction equipped with exhaust portion, which is connected to a gas exhaust piping, the exhaust Pipeline is evacuated by an aspiration pump, and the gas of extraction is emitted into atmosphere by the exhaust end of gas exhaust piping;
The bottom of the reaction kettle is equipped with discharge port, the solidliquid mixture generated for reaction to be discharged;The discharge port connection one Centrifuge carries out solid and liquid separation by the centrifuge, and is arranged respectively equipped with liquid outlet and solid outlet solid and liquid Out;
Wherein, a pod cylinder is additionally provided in the reaction kettle, the relatively described reaction kettle of the pod cylinder is fixed, and spacious with top Mouth connection, lower end have a difference in height with the mixture in reaction kettle, and between the side wall of pod cylinder and the inner wall of reaction kettle Every setting.
2. the apparatus according to claim 1, it is characterised in that: first feeding port is determined by a vibration feeding screen Amount feeds intake, and the discharging of the vibration feeding screen is passed through the inside of the reaction kettle by one first charging line.
3. the apparatus of claim 2, it is characterised in that: the corresponding vibration feeding screen is additionally provided with a weighing plate, should The bottom of weighing plate is equipped with quality inductor part, and the quality inductor part and a control circuit are electrically connected;First feeding Pipeline controls on-off by one first valve, and first valve and the control circuit are electrically connected.
4. the apparatus according to claim 1, it is characterised in that: second feeding port carries out quantitative throwing by a medicinal liquor barrel Material, the feeding of the medicinal liquor barrel are passed through the inside of the reaction kettle by one second charging line.
5. device according to claim 4, it is characterised in that: second charging line is logical by the control of one second valve Disconnected, second valve and the control circuit are electrically connected.
6. the apparatus according to claim 1, it is characterised in that: the discharge port is connected to the centrifugation by a discharge pipe Machine, the discharge pipe control on-off by a third valve, and the third valve and the control circuit are electrically connected.
7. the apparatus according to claim 1, it is characterised in that: the exhaust portion is several gas vents, each gas vent Circumferencial direction along reaction kettle inner wall upper section is uniformly distributed, and each gas vent is connected to the gas exhaust piping.
8. the apparatus according to claim 1, it is characterised in that: the exhaust portion is air discharge duct, and the air discharge duct is along reaction kettle The circumferencial direction of inner wall upper section opens up, and is connected to the gas exhaust piping.
9. the apparatus according to claim 1, it is characterised in that: be additionally provided with fin impeller on the agitating shaft, the fin leaf Wheel is arranged in parallel with the stirrer paddle, and is located in the pod cylinder, for air to be blown into reaction kettle downwards.
10. the apparatus according to claim 1, it is characterised in that: Hydrogen Concentration Detector is equipped in the gas exhaust piping, it should Hydrogen Concentration Detector and a control circuit are electrically connected, the concentration of hydrogen in the mixed gas for detecting discharge.
CN201910565006.6A 2019-06-27 2019-06-27 Explosion-proof processing device for metal powder Active CN110180872B (en)

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