CN110180469A - A kind of reaction control method catalyzing and synthesizing vinyl chloride with gas permeable member optimization mercury-free - Google Patents

A kind of reaction control method catalyzing and synthesizing vinyl chloride with gas permeable member optimization mercury-free Download PDF

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Publication number
CN110180469A
CN110180469A CN201910418534.9A CN201910418534A CN110180469A CN 110180469 A CN110180469 A CN 110180469A CN 201910418534 A CN201910418534 A CN 201910418534A CN 110180469 A CN110180469 A CN 110180469A
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China
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permeable member
gas permeable
gas
mercury
free
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CN201910418534.9A
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CN110180469B (en
Inventor
薛卫东
赵驰峰
席引尚
张军锋
王飞
张力
孟宪忠
张庆
高万升
梁寅祥
邱元金
王炜
刘海峰
张保社
谢姣姣
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SHAANXI JINTAI CHLOR-AKALI CHEMICAL Co Ltd
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SHAANXI JINTAI CHLOR-AKALI CHEMICAL Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/02Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
    • B01J8/0292Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds with stationary packing material in the bed, e.g. bricks, wire rings, baffles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/02Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
    • B01J8/06Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds in tube reactors; the solid particles being arranged in tubes

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The present invention provides a kind of control methods that chloroethene alkene reaction is catalyzed and synthesized with gas permeable member optimization mercury-free, by the way that elongated rod shape gas permeable member is arranged at tube of convertor center, after so that unstripped gas is entered the shell and tube converter by top, by a certain percentage, part enters annular space catalyst bed, part enters gas permeable member, unstripped gas into gas permeable member is flowed from above to below along gas permeable member axial direction, it is spread outward in the ventilative hole that radial direction passes through gas permeable member simultaneously, into annular space catalyst bed, thus improve contact path of the unstripped gas with catalyst, keep catalyst bed reaction uniform, improve the converter axial Temperature Distribution with tubulation internal catalyst bed layer by introversion and extroversion radial direction from top to bottom;It can be conducive to improve converter heat exchanger tube effective use area, reduce temperature runaway phenomenon, extend catalyst service life, reduce reformer bed layer resistance, improve the utility of production of catalyst and device.

Description

A kind of reaction control method catalyzing and synthesizing vinyl chloride with gas permeable member optimization mercury-free
Technical field
The present invention relates to mercury-frees to catalyze and synthesize vinyl chloride field more particularly to a kind of gas permeable member optimization mercury-free catalysis conjunction At the control method of chloroethene alkene reaction.
Background technique
Domestic acetylene method technique generallys use the mercury chloride of load on the activated carbon as catalyst, reacts anti-in fixed bed It answers in device and carries out.Since mercury chloride has stronger volatility, mercury has high toxicity again, therefore is caused using mercuric chleride catalyst Serious mercury is lost and mercury pollution.For the requirement for adapting to environmental protection, acetylene and hydrogen chloride synthesis vinyl chloride thereof must use mercury-free Catalyst.
During catalyst without mercury synthesis vinyl chloride thereof, for high activity catalyst without mercury, since activity is higher, reaction Speed is fast, reaction heat point is concentrated, and concentrates on top after entering converter and reacts, if shifting thermal effect is bad, will lead to React hot spot bed hot-spot nearby, will cause catalyst without mercury when serious and be damaged, influence catalyst without mercury activity and Service life, to influence normal production.
Summary of the invention
The present invention provides a kind of control methods that chloroethene alkene reaction is catalyzed and synthesized with gas permeable member optimization mercury-free, in tubulation Interior setting gas permeable member after unstripped gas enters the shell and tube converter by top, by a certain percentage, partially enters annular space and is catalyzed Agent bed, partially enter the gas permeable member, the unstripped gas into gas permeable member along the gas permeable member axial direction from Upper and lower flowing, while passing through the air hole of the gas permeable member to external diffusion in radial direction, into annular space catalyst bed, Improve contact path of the unstripped gas with catalyst, keep catalyst bed reaction uniform, improve converter cata bed from upper and Lower axial direction and tubulation internal catalyst bed layer radial Temperature Distribution from inside to outside;Temperature runaway phenomenon is advantageously reduced, catalyst is extended Service life reduces reformer bed layer resistance, improves the utility of production of catalyst and device.
The technical scheme is that realized by following measures:
A kind of control method catalyzing and synthesizing chloroethene alkene reaction with gas permeable member optimization mercury-free, comprising the following steps:
Step 1: gas permeable member being removably mounted to center in every tubulation of shell and tube converter, the shell and tube turns Change in device tubulation and the gas permeable member annular space and is filled with catalyst without mercury below gas permeable member;
Step 2: after unstripped gas enters the shell and tube converter by top, by a certain percentage, partially entering annular space and be catalyzed Agent bed, partially enter the gas permeable member, the unstripped gas into gas permeable member along the gas permeable member axial direction from Upper and lower flowing, while being spread from inside to outside in the air hole that radial direction passes through the gas permeable member, into annular space catalyst Bed;
Step 3: unstripped gas reacts in the annular space catalyst bed, catalyzes and synthesizes vinyl chloride gas, the chloroethene Alkene gas after the outflow of each tubulation lower part, is discharged from top to bottom by shell and tube converter bottom pooled portion.
Further, the gas permeable member is screen casing, bourdon tube or various other irregular gas permeable members.
Further, in the step 2, the unstripped gas into the gas permeable member accounts for the 10% of unstripped gas total volumetric flow rate ~80%.
Further, in the step 2, the gas permeable member is led to for the purpose of the balanced distribution of bed temperature from top to bottom Percent opening from the top down is overregulated to control reaction gas and pass through point from the top down that gas permeable member enters catalyst bed With ratio.
Further, the gas permeable member is apart from the shell and tube tube of convertor 50~180cm of bottom, to guarantee raw material The conversion ratio of gas.
Further, the gas permeable member is made of high temperature resistant, corrosion-resistant, the indeformable material of radial direction.
The beneficial effects of the present invention are: with gas permeable member optimization mercury-free, to catalyze and synthesize vinyl chloride anti-the present invention provides a kind of The control method answered, gas permeable member is arranged in center in tubulation, after unstripped gas enters the shell and tube converter by top, by one Certainty ratio partially enters annular space catalyst bed, partially enters the gas permeable member, the unstripped gas edge into gas permeable member The gas permeable member axial direction flows from above to below, while passing through the air hole of the gas permeable member to extending out in radial direction It dissipates, into annular space catalyst bed, first is that improving contact path of the unstripped gas with catalyst;Second is that keeping entire catalyst bed anti- Converter cata bed axial temperature point radial from inside to outside with tubulation internal catalyst bed layer from top to bottom uniformly should be improved Cloth;Third is that reducing temperature runaway phenomenon, extend catalyst service life;Fourth is that reducing reformer bed layer resistance;Fifth is that improving catalyst With the utility of production of device;Gas permeable member ensure that raw material apart from the shell and tube tube of convertor 50~180cm of bottom simultaneously The conversion ratio of gas.
Detailed description of the invention
In order to illustrate more clearly of technical solution of the present invention, attached drawing needed in embodiment will be made below Simply introduce, it should be apparent that, the accompanying drawings in the following description is only some embodiments of the present invention, general for this field For logical technical staff, without creative efforts, it is also possible to obtain other drawings based on these drawings.
Fig. 1 be the present invention it is a kind of with gas permeable member optimize mercury-free catalyze and synthesize the converter structure of vinyl chloride reaction controlling with Operation schematic diagram;
Wherein: 1. gas permeable members;2. tubulation;3. catalyst bed.
Specific embodiment
In the description of the present invention, it is to be understood that, term " on ", "lower", "front", "rear", "left", "right", " perpendicular Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only For the convenience of describing the present invention and simplifying the description, rather than the device or element of indication or suggestion meaning must have specific side Position is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.
The present invention is described in detail below with reference to the accompanying drawings and embodiments.
A kind of control method catalyzing and synthesizing chloroethene alkene reaction with gas permeable member optimization mercury-free, comprising the following steps:
Step 1, gas permeable member 1 is removably mounted to center in the every tubulation 2 of shell and tube converter, the shell and tube Catalyst without mercury is filled in tube of convertor 2 and 1 annular space of gas permeable member and below gas permeable member;
Step 2, after unstripped gas enters the shell and tube converter by top, by a certain percentage, partially enter annular space and be catalyzed Agent bed 3 partially enters the gas permeable member 1, and the unstripped gas into gas permeable member 1 is along the 1 axial direction side of gas permeable member It spreads to flowing from above to below, while in the air hole that radial direction passes through the gas permeable member 1, is urged into annular space from inside to outside Agent bed 3;
Step 3, unstripped gas reacts in the annular space catalyst bed 3, catalyzes and synthesizes vinyl chloride gas, the chloroethene Alkene gas after the outflow of each tubulation lower part, is discharged from top to bottom by shell and tube converter bottom pooled portion.
Specifically, the gas permeable member 1 is screen casing, bourdon tube or various other irregular gas permeable members.
Specifically, in the step 2, the 10%- of unstripped gas total volumetric flow rate is accounted for into the unstripped gas of the gas permeable member 1 80%.
Specifically, in the step 2, the gas permeable member 1 is passed through for the purpose of the balanced distribution of bed temperature from top to bottom Percent opening from the top down is adjusted to control the ratio that reaction gas enters gas permeable member 1 from the top down.
Specifically, the gas permeable member 1 is apart from the shell and tube tube of convertor 50~180cm of bottom, to guarantee raw material The conversion ratio of gas.
Specifically, the gas permeable member 1 is made of high temperature resistant, corrosion-resistant, the indeformable material of radial direction.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features; And these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and Range.

Claims (6)

1. a kind of control method for catalyzing and synthesizing chloroethene alkene reaction with gas permeable member optimization mercury-free, it is characterised in that: including following Step:
Step 1: gas permeable member is removably mounted to center in every tubulation of shell and tube converter, the shell and tube converter Catalyst without mercury is filled in tubulation and the gas permeable member annular space and below gas permeable member;
Step 2: after unstripped gas enters the shell and tube converter by top, by a certain percentage, partially entering annular space catalyst bed Layer, partially enters the gas permeable member, the unstripped gas into gas permeable member along the gas permeable member axial direction from upper and Lower flowing, while being spread from inside to outside in the air hole that radial direction passes through the gas permeable member, into annular space catalyst bed;
Step 3: unstripped gas reacts in the annular space catalyst bed, catalyzes and synthesizes vinyl chloride gas, the vinyl chloride gas Body after the outflow of each tubulation lower part, is discharged from top to bottom by shell and tube converter bottom pooled portion.
2. a kind of control method that chloroethene alkene reaction is catalyzed and synthesized with gas permeable member optimization mercury-free as described in claim 1, Be characterized in that: the gas permeable member is screen casing, bourdon tube or various other irregular gas permeable members.
3. a kind of control method that chloroethene alkene reaction is catalyzed and synthesized with gas permeable member optimization mercury-free as described in claim 1, Be characterized in that: in the step 2, the unstripped gas into the gas permeable member accounts for the 10%~80% of unstripped gas total volumetric flow rate.
4. a kind of control method that chloroethene alkene reaction is catalyzed and synthesized with gas permeable member optimization mercury-free as described in claim 1, Be characterized in that: in the step 2, the gas permeable member for the purpose of the balanced distribution of bed temperature from top to bottom, by adjust from Upper downward percent opening enters the allocation proportion from the top down of catalyst bed to control reaction gas across gas permeable member.
5. a kind of control method that chloroethene alkene reaction is catalyzed and synthesized with gas permeable member optimization mercury-free as described in claim 1, It is characterized in that, the gas permeable member is apart from the shell and tube tube of convertor 50~180cm of bottom, to guarantee the conversion of unstripped gas Rate.
6. a kind of temprature control method that vinyl chloride is catalyzed and synthesized with gas permeable member optimization mercury-free as described in claim 1, It is characterized in that, the gas permeable member is made of high temperature resistant, corrosion-resistant, the indeformable material of radial direction.
CN201910418534.9A 2019-05-20 2019-05-20 Reaction control method for optimizing mercury-free catalytic synthesis of chloroethylene by using air-permeable member Expired - Fee Related CN110180469B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113160900A (en) * 2021-05-24 2021-07-23 北京化工大学 Method for obtaining optimized path of Ag-based catalyst synthesized in high flux based on ant colony algorithm

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Publication number Priority date Publication date Assignee Title
CN2499385Y (en) * 2001-08-24 2002-07-10 中国石油天然气股份有限公司 Radial reactor for preparing synthesis gas by partial oxidation
CN2782679Y (en) * 2005-04-21 2006-05-24 中国石油天然气股份有限公司 Axial-radial two-dimensional flow reactor for preparing dimethyl ether by converting synthesis gas
CN1900036A (en) * 2006-07-07 2007-01-24 清华大学 Fluidized bed reactor for preparing vinyl chloride by hydrogen chloride and acetylene reaction and method
CN201144199Y (en) * 2007-10-12 2008-11-05 上海工程化学设计院有限公司 Converter for chloroethylene synthesis
CN201410382Y (en) * 2009-06-05 2010-02-24 中国石油天然气股份有限公司 Adiabatic fixed bed reactor without temperature gradient
EP2607301A1 (en) * 2011-12-20 2013-06-26 Karl-Heinz Tetzlaff Method and device for reforming natural gas
CN205833125U (en) * 2016-07-26 2016-12-28 天脊煤化工集团股份有限公司 A kind of cold shock mixing arrangement for fixed bed adiabatic reactor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2499385Y (en) * 2001-08-24 2002-07-10 中国石油天然气股份有限公司 Radial reactor for preparing synthesis gas by partial oxidation
CN2782679Y (en) * 2005-04-21 2006-05-24 中国石油天然气股份有限公司 Axial-radial two-dimensional flow reactor for preparing dimethyl ether by converting synthesis gas
CN1900036A (en) * 2006-07-07 2007-01-24 清华大学 Fluidized bed reactor for preparing vinyl chloride by hydrogen chloride and acetylene reaction and method
CN201144199Y (en) * 2007-10-12 2008-11-05 上海工程化学设计院有限公司 Converter for chloroethylene synthesis
CN201410382Y (en) * 2009-06-05 2010-02-24 中国石油天然气股份有限公司 Adiabatic fixed bed reactor without temperature gradient
EP2607301A1 (en) * 2011-12-20 2013-06-26 Karl-Heinz Tetzlaff Method and device for reforming natural gas
CN205833125U (en) * 2016-07-26 2016-12-28 天脊煤化工集团股份有限公司 A kind of cold shock mixing arrangement for fixed bed adiabatic reactor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113160900A (en) * 2021-05-24 2021-07-23 北京化工大学 Method for obtaining optimized path of Ag-based catalyst synthesized in high flux based on ant colony algorithm

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