CN110174020A - A kind of heat exchanger of unsymmetrical arrangement - Google Patents
A kind of heat exchanger of unsymmetrical arrangement Download PDFInfo
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- CN110174020A CN110174020A CN201910449182.3A CN201910449182A CN110174020A CN 110174020 A CN110174020 A CN 110174020A CN 201910449182 A CN201910449182 A CN 201910449182A CN 110174020 A CN110174020 A CN 110174020A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/006—Layout of treatment plant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/06—Arrangements of devices for treating smoke or fumes of coolers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D21/0001—Recuperative heat exchangers
- F28D21/0003—Recuperative heat exchangers the heat being recuperated from exhaust gases
- F28D21/001—Recuperative heat exchangers the heat being recuperated from exhaust gases for thermal power plants or industrial processes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J2215/00—Preventing emissions
- F23J2215/20—Sulfur; Compounds thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/30—Technologies for a more efficient combustion or heat usage
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Abstract
本发明提供了一种不对称布置的换热器,所述换热器包括集管,所述集管左右两侧分布左盘管和右盘管,其特征在于,所述左盘管和右盘管间隔布置,相邻两个左盘管之间设置一个右盘管,相邻两个右盘管之间设置一个左盘管。本发明所设计的换热器,能够使得在不同高度上进行强化换热和除积灰,强化换热和除积灰效果。
The present invention provides an asymmetrically arranged heat exchanger. The heat exchanger includes a header, and left and right coils are distributed on the left and right sides of the header. It is characterized in that the left coil and the right The coils are arranged at intervals, a right coil is arranged between two adjacent left coils, and a left coil is arranged between two adjacent right coils. The heat exchanger designed in the present invention can enhance heat exchange and dust removal at different heights, and enhance the effects of heat exchange and dust removal.
Description
技术领域technical field
本发明属于换热技术与烟气脱硫技术领域,尤其涉及一种不对称布置的换热器及其烟气余热利用系统。The invention belongs to the technical fields of heat exchange technology and flue gas desulfurization, and in particular relates to an asymmetrically arranged heat exchanger and a flue gas waste heat utilization system thereof.
背景技术Background technique
我国是世界上最大的煤炭生产国和消费国,燃煤电厂在消耗大量煤炭提供蒸汽与电力的同时,也排放了大量余热。烟气余热回收一般采用管壳式换热器,因此换热器的强化换热技术对节能降耗具有重要意义。其中被动强化换热技术由于不需要外界高品质能量输入而达到强化换热的目的,成为当前重要的研究方向。my country is the world's largest coal producer and consumer. Coal-fired power plants consume a lot of coal to provide steam and electricity, but also emit a lot of waste heat. Flue gas waste heat recovery generally adopts shell-and-tube heat exchangers, so the enhanced heat transfer technology of heat exchangers is of great significance to energy saving and consumption reduction. Among them, passive enhanced heat transfer technology has become an important research direction because it does not require external high-quality energy input to achieve the purpose of enhanced heat transfer.
利用流体诱导传热元件振动实现强化换热是被动强化换热的一种形式,可将换热器内对流体振动诱导的严格防止转变为对振动的有效利用,使传动元件在低流速下的对流换热系数大幅度的提高,并利用振动抑制传热元件表面污垢,减低污垢热阻,可实现复合强化传热。The use of fluid-induced vibration of heat transfer elements to achieve enhanced heat transfer is a form of passive enhanced heat transfer, which can transform the strict prevention of fluid vibration induction in the heat exchanger into the effective use of vibration, so that the transmission elements can operate at low flow rates The convective heat transfer coefficient is greatly improved, and the vibration is used to suppress the dirt on the surface of the heat transfer element, reduce the thermal resistance of the dirt, and realize the compound enhanced heat transfer.
此外,燃煤电厂在消耗大量煤炭的同时,也排放了大量的SO2等污染物。烟气脱硫是减少烟气SO2排放的有效技术之一,包括湿法、干法、半干法脱硫技术,其中湿法脱硫尤其是石灰石/石膏湿法脱硫应用最为广泛,但是该法存在耗水量大、废水难处理、投资大等问题,且脱硫副产品石膏大多闲置堆放,既占用土地资源又造成二次污染;而干法、半干法脱硫虽然工艺简单,但存在Ca/S比高、脱硫效率低、脱硫剂再生和更换费用较高等问题,因此寻找可替代的环保型脱硫剂成为亟待解决的重要问题。In addition, while coal-fired power plants consume a large amount of coal, they also emit a large amount of pollutants such as SO 2 . Flue gas desulfurization is one of the effective technologies for reducing flue gas SO 2 emissions, including wet, dry, and semi-dry desulfurization technologies. Among them, wet desulfurization, especially limestone/gypsum wet desulfurization, is the most widely used, but this method consumes Large amount of water, difficult wastewater treatment, large investment and other problems, and most of the desulfurization by-product gypsum is left idle, which not only occupies land resources but also causes secondary pollution; while the dry and semi-dry desulfurization processes are simple, but there are high Ca/S ratios, Low desulfurization efficiency, high desulfurization agent regeneration and replacement costs, etc., so finding alternative environmentally friendly desulfurizers has become an important issue that needs to be solved urgently.
离子液体是由阴离子和阳离子组成的一类在室温或者接近室温下呈液态的有机熔盐,具有极低的挥发性、宽的电化学窗口和良好的选择性溶解或吸收/附性能,近年来的研究表明,离子液体对SO2具有很好的选择性溶解、吸收/附作用,离子液体脱硫技术的优势在于能经济高效、无二次污染地脱除SO2,并将其变成可利用的化工原料,而且吸收剂能够再生后循环利用,然而由于离子液体固有的黏度大、气质传质阻力大的原因,使其作为吸收剂在气液分离中的应用不利,造成离子液体的携带损耗,同时对于离子液体脱硫剂的脱附再生,需要额外的热源来提供能量,也一定程度上增加了脱硫运行成本。Ionic liquids are a class of organic molten salts composed of anions and cations that are liquid at or near room temperature. They have extremely low volatility, wide electrochemical windows, and good selective dissolution or absorption/attachment properties. Studies have shown that ionic liquids have good selective dissolution and absorption/adsorption effects on SO 2 . The advantage of ionic liquid desulfurization technology is that it can remove SO 2 cost-effectively and without secondary pollution, and turn it into a usable Chemical raw materials, and the absorbent can be regenerated and recycled. However, due to the inherent high viscosity of the ionic liquid and the large gas mass transfer resistance, the application of the absorbent as an absorbent in gas-liquid separation is unfavorable, resulting in the carry loss of the ionic liquid. At the same time, for the desorption and regeneration of ionic liquid desulfurization agent, an additional heat source is required to provide energy, which also increases the desulfurization operation cost to a certain extent.
在烟气余热利用中,换热器的结构也是非常重要的一个设计,尤其是涉及一种防止集灰的换热器非常重要。In the utilization of flue gas waste heat, the structure of the heat exchanger is also a very important design, especially a heat exchanger that prevents dust collection is very important.
针对上述问题,本发明提供了一种新的烟气余热利用换热器及其余热利用方法,能够充分利用热源,降低能耗,同时实现资源化高效脱硫。In view of the above problems, the present invention provides a new flue gas waste heat utilization heat exchanger and a waste heat utilization method, which can make full use of heat sources, reduce energy consumption, and realize resource efficient desulfurization at the same time.
发明内容Contents of the invention
本发明的目的是克服现有技术的不足,提供一种利用烟气余热利用换热器,强化换热和除积灰。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a heat exchanger utilizing waste heat of flue gas to enhance heat exchange and remove ash.
为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种不对称布置的换热器,所述换热器包括集管,所述集管左右两侧分布左盘管和右盘管,其特征在于,所述左盘管和右盘管间隔布置,相邻两个左盘管之间设置一个右盘管,相邻两个右盘管之间设置一个左盘管。An asymmetrically arranged heat exchanger, the heat exchanger includes a header, the left and right coils are distributed on the left and right sides of the header, and it is characterized in that the left coil and the right coil are arranged at intervals , a right coil is arranged between two adjacent left coils, and a left coil is arranged between two adjacent right coils.
作为优选,包括左部管和右部管,作为左盘管和右盘管的集管。Preferably, a left pipe and a right pipe are included as headers of the left coil and the right coil.
一种烟气余热利用系统,包括空气预热器、第一换热器、第二换热器、第一吸收/解析塔、第二吸收/解析塔、气固分离器、风机、储气制酸装置、压缩机和烟囱,所述空气预热器连接换热器,经过空气预热器降温后的烟气进入第一换热器与换热器中的空气进行二次热交换,加热后的空气回送到空气预热器中进行二次再热后利用;第一换热器还作为解析系统启动氮气的加热器,加热后的氮气通过管路与吸收/解析塔连接;第二换热器的烟气侧连接吸收/解析塔,吸收/解析塔的上部通过管路和烟囱连接,吸收/解析塔底部通过管路连接气固分离器,气固分离器后依次连接风机与压缩机,压缩机通过管路分别连接储气制酸装置和第二换热器。A flue gas waste heat utilization system, including an air preheater, a first heat exchanger, a second heat exchanger, a first absorption/desorption tower, a second absorption/desorption tower, a gas-solid separator, a fan, and a gas storage system Acid plant, compressor and chimney, the air preheater is connected to the heat exchanger, and the flue gas cooled by the air preheater enters the first heat exchanger for secondary heat exchange with the air in the heat exchanger, after heating The air is returned to the air preheater for secondary reheating; the first heat exchanger is also used as a heater for starting the nitrogen in the analysis system, and the heated nitrogen is connected to the absorption/analysis tower through pipelines; the second heat exchange The flue gas side of the device is connected to the absorption/desorption tower, the upper part of the absorption/desorption tower is connected to the chimney through the pipeline, the bottom of the absorption/desorption tower is connected to the gas-solid separator through the pipeline, and the gas-solid separator is connected to the fan and the compressor in turn. The compressor is respectively connected to the gas storage and acid production device and the second heat exchanger through pipelines.
作为优选,空气在第二换热器中与来自压缩机的热源进行换热后进入空气预热器继续进行换热后利用。Preferably, the air enters the air preheater after exchanging heat with the heat source from the compressor in the second heat exchanger for further heat exchange before being utilized.
作为优选,空气预热器和换热器之间的烟气管路上设置除尘器。Preferably, a dust collector is arranged on the flue gas pipeline between the air preheater and the heat exchanger.
作为优选,吸收/解析塔为并联结构的两个装置,通过在入口与出口烟气管路上设置阀门进行切换。As a preference, the absorption/desorption tower is two devices in parallel structure, which are switched by setting valves on the inlet and outlet flue gas pipelines.
作为优选,负载离子液后的活性炭在第一吸收/解析塔中与SO2进行吸收反应,当吸收达到饱和后,烟气切换进入第二吸收/解析塔进行吸附;第一吸收/解析塔开始解吸,以如此方式,两个反应塔循环利用。As preferably, the activated carbon after loading the ionic liquid is carried out absorption reaction with SO2 in the first absorption/analysis tower, and when the absorption reaches saturation, the flue gas switches into the second absorption/analysis tower for adsorption; the first absorption/analysis tower starts Desorption, in this way, the two reaction towers are recycled.
作为优选,烟气首先经过空气预热器进行初步降温后经过除尘器,进入换热器与空气进行换热,使烟气温度降到50℃以下后烟气进入吸收塔进行吸附,净烟气从烟囱排出;As a preference, the flue gas first passes through the air preheater for preliminary cooling, then passes through the dust collector, enters the heat exchanger to exchange heat with the air, and after the flue gas temperature drops below 50°C, the flue gas enters the absorption tower for adsorption, and the flue gas is purified. from the chimney;
作为优选,系统配有启动氮气,启动气氮气仅用于解析塔启动过程。启动氮气经过换热器与烟气换热,加热后的氮气作为解吸气进入已经吸附饱和的反应塔中进行解吸,解吸后的混合气经过气固分离器将气体与固体颗粒分离,由增压风机将解吸混合气抽进压缩机,将N2与SO2分离。分离后的SO2进入储气罐/制酸系统,实现SO2的资源化利用;N2携带压缩机压缩放出的热量,经过第二换热器使温度降到100℃左右进入解吸塔,如此循环利用。As a preference, the system is equipped with start-up nitrogen, which is only used for the start-up process of the desorption tower. Start the nitrogen gas to exchange heat with the flue gas through the heat exchanger. The heated nitrogen gas enters the saturated reaction tower as desorption gas for desorption. The desorbed mixed gas passes through the gas-solid separator to separate the gas from the solid particles. The blower draws the desorbed mixture into the compressor to separate N2 from SO2. The separated SO 2 enters the gas storage tank/acid system to realize the resource utilization of SO 2 ; the N 2 carries the heat released by the compression of the compressor, and passes through the second heat exchanger to reduce the temperature to about 100°C and enters the desorption tower. Recycling.
第二换热器中的换热介质为空气,空气经过第二换热器与解析气换热后直接进入空气预热器,以此满足锅炉内所需的热空气。The heat exchange medium in the second heat exchanger is air, and the air directly enters the air preheater after exchanging heat with the desorbed gas through the second heat exchanger, so as to meet the hot air required in the boiler.
本发明的优点及效果是:Advantage and effect of the present invention are:
1)本发明所设计的换热器,能够使得在不同高度上进行强化换热和除积灰,强化换热和除积灰效果。1) The heat exchanger designed in the present invention can enhance heat exchange and dust removal at different heights, and enhance the effect of heat exchange and dust removal.
2)本发明所设计的烟气余热利用系统,能够充分利用烟气余热,还能实现减少排放效果。2) The flue gas waste heat utilization system designed in the present invention can make full use of the flue gas waste heat and achieve the effect of reducing emissions.
3)脱硫后回收余热辅助再生系统,充分利用了尾部烟气的热量,使得脱硫剂的再生充分依靠了系统内的热量流动,解决了尾部低温烟气难利用的问题,并且将SO2以气体或者硫酸的方式进行了收集。3) After desulfurization, recovery of waste heat auxiliary regeneration system makes full use of the heat of flue gas at the tail, so that the regeneration of desulfurizer fully relies on the heat flow in the system, which solves the problem of difficult utilization of low-temperature flue gas at the tail, and converts SO 2 into gas Or the way of sulfuric acid was collected.
4)本发明将离子液体负载在多孔活性炭表面,不仅具有大表面积、高孔隙率及良好机械强度等固相载体特点,还具有难挥发、对气体溶解性能好的离子液体相特点,负载后离子液体颗粒具有更快的气体吸收率。4) The present invention loads the ionic liquid on the surface of porous activated carbon, which not only has the characteristics of a solid phase carrier such as large surface area, high porosity and good mechanical strength, but also has the characteristics of an ionic liquid phase that is difficult to volatilize and has good gas solubility. Liquid particles have a faster rate of gas absorption.
5)本发明以活性炭为吸附载体,质轻、稳定性强且经济实惠。5) The present invention uses activated carbon as the adsorption carrier, which is light in weight, strong in stability and economical.
6)本发明提出了一种新式结构的振动式对称热交换管束,通过在有限的空间设置更多的盘管,增加脉动管束的振动范围,从而强化传热,增强除垢。6) The present invention proposes a vibrating symmetrical heat exchange tube bundle with a new structure. By arranging more coils in a limited space, the vibration range of the pulsating tube bundle is increased, thereby enhancing heat transfer and descaling.
7)本申请通过平均换热量来自动调整每个管束的脉动流流量,从而实现整体的均匀换热,增强换热效果。7) This application automatically adjusts the pulsating flow rate of each tube bundle through the average heat transfer, so as to achieve uniform heat transfer as a whole and enhance the heat transfer effect.
附图说明:Description of drawings:
图1为本发明的余热利用系统结构示意图;Fig. 1 is a schematic structural diagram of the waste heat utilization system of the present invention;
图2为本发明的振动管束结构俯视简图。Fig. 2 is a schematic top view of the vibrating tube bundle structure of the present invention.
图3为本发明的振动管束另一结构俯视简图。Fig. 3 is a schematic top view of another structure of the vibrating tube bundle of the present invention.
图4是本发明的振动管束简图。Fig. 4 is a schematic diagram of the vibrating tube bundle of the present invention.
图5是本发明的振动管束另一结构简图。Fig. 5 is another structural diagram of the vibrating tube bundle of the present invention.
图6是本发明的内置振动管束的换热器简图。Fig. 6 is a schematic diagram of a heat exchanger with a built-in vibrating tube bundle of the present invention.
图中:1.空气预热器;2.除尘器3.第一换热器;4.第一吸收/解析塔;5.第二吸收/解析塔;6. 气固分离器;7.增压风机;8.储气/制酸装置;9.压缩机;10.烟囱;11.第二换热器;12.振动盘管;121左盘管,122右盘管,123左立管,124右立管,中间立管125,自由端13-14,热交换管15,烟气入口16,烟气出口17。In the figure: 1. Air preheater; 2. Dust collector 3. First heat exchanger; 4. First absorption/desorption tower; 5. Second absorption/desorption tower; 6. Gas-solid separator; Compressor fan; 8. Gas storage/acid plant; 9. Compressor; 10. Chimney; 11. Second heat exchanger; 12. Vibrating coil; 121 left coil, 122 right coil, 123 left standpipe, 124 right standpipe, middle standpipe 125, free end 13-14, heat exchange pipe 15, flue gas inlet 16, flue gas outlet 17.
具体实施方式Detailed ways
如图所示的一种烟气余热利用系统及炭基负载离子液烟气脱硫方法,包括空气预热器1、第一换热器3、第一吸收/解析塔4、风机6、储气制酸装置8、压缩机9和烟囱8,所述空气预热器1连接第一换热器3,空气预热器1出来的烟气进入第一换热器3与第一换热器3中的空气进行热交换,从第一换热器3中加热后的空气通过空气管路进入空气预热器1中,在空气预热器中继续与烟气进行换热,换热后的空气形成热风,优选热一次风进入炉膛中进行助燃。通过第一换热器3降温后的烟气侧连接第一吸收/解析塔4,第一吸收/解析塔4底部通过管路连接压缩机9,第一吸收/解析塔4和压缩机9之间的管路上设置风机7,第一吸收/解析塔4的上部通过管路和烟囱10连接;压缩机9分别通过管路连接储气制酸装置8和第一吸收/解析塔4。As shown in the figure, a flue gas waste heat utilization system and a carbon-based loaded ionic liquid flue gas desulfurization method include an air preheater 1, a first heat exchanger 3, a first absorption/desorption tower 4, a fan 6, and a gas storage An acid plant 8, a compressor 9 and a chimney 8, the air preheater 1 is connected to the first heat exchanger 3, and the flue gas from the air preheater 1 enters the first heat exchanger 3 and the first heat exchanger 3 The air in the air is heat exchanged. The air heated from the first heat exchanger 3 enters the air preheater 1 through the air pipeline, and continues to exchange heat with the flue gas in the air preheater. The air after heat exchange Hot air is formed, preferably hot primary air enters the furnace to support combustion. The side of the flue gas cooled by the first heat exchanger 3 is connected to the first absorption/analysis tower 4, and the bottom of the first absorption/analysis tower 4 is connected to the compressor 9 through a pipeline, between the first absorption/analysis tower 4 and the compressor 9 The fan 7 is arranged on the pipeline between them, and the upper part of the first absorption/desorption tower 4 is connected with the chimney 10 through a pipeline;
作为优选,还包括第二换热器11,所述第二换热器11设置在压缩机9与第一吸收/解析塔4之间的管路上,冷空气在第二换热器11中与来自压缩机的热解析气进行换热后进入空气预热器1继续进行换热。优选加热的空气形成热二次风。As preferably, also comprise second heat exchanger 11, described second heat exchanger 11 is arranged on the pipeline between compressor 9 and first absorption/desorption tower 4, cold air is in second heat exchanger 11 and The thermally decomposed gas from the compressor enters the air preheater 1 for heat exchange after heat exchange. Preferably the heated air forms hot secondary air.
作为优选,空气预热器1和第一换热器3之间的烟气管路上设置除尘器2。通过设置除尘器可以实现烟气的除尘,减少积灰和结垢。Preferably, a dust collector 2 is arranged on the flue gas pipeline between the air preheater 1 and the first heat exchanger 3 . Dust removal of the flue gas can be achieved by setting up a dust collector to reduce dust accumulation and scaling.
作为优选,第一吸收/解析塔4与风机7之间的管路上设置气固分离器6,实现气固的分离。As a preference, a gas-solid separator 6 is arranged on the pipeline between the first absorption/desorption tower 4 and the fan 7 to realize gas-solid separation.
作为优选,吸收/解析塔为并联结构的两个,分别是4和5,换热器3与每个吸收/解析塔之间的烟气管路上都设置阀门。第二换热器11与每个吸收/解析塔4、5之间的管路上都设置阀门。通过设置两个吸收/解析塔以及分别设置阀门,通过阀门的开闭实现吸收/解析塔的吸附和再生。Preferably, there are two absorption/desorption towers in parallel structure, 4 and 5 respectively, and valves are set on the flue gas pipeline between the heat exchanger 3 and each absorption/desorption tower. Valves are arranged on the pipelines between the second heat exchanger 11 and each absorption/desorption tower 4,5. By setting two absorption/desorption towers and setting valves respectively, the adsorption and regeneration of the absorption/desorption towers can be realized through the opening and closing of the valves.
当第一吸收/解析塔4作为吸收塔时,负载后的活性炭在吸收塔中与SO2进行反应,当第一吸收塔达到饱和后,烟气进入第二吸收/解析塔5进行吸附;吸附饱和后的第一吸收塔开始解吸,以如此方式,两个反应塔循环利用。When the first absorption/desorption tower 4 is used as the absorption tower, the loaded activated carbon reacts with SO in the absorption tower, and when the first absorption tower reaches saturation, the flue gas enters the second absorption/desorption tower 5 for adsorption; adsorption The saturated first absorption tower starts to desorb, and in this way, the two reaction towers are recycled.
作为优选,烟气首先经过空气预热器1进行初步降温后经过除尘器2,进入换热器与空气进行换热,使烟气温度降到50℃以下后烟气进入吸收塔进行吸附,净烟气从烟囱10排出;As a preference, the flue gas first passes through the air preheater 1 for preliminary cooling, then passes through the dust collector 2, enters the heat exchanger to exchange heat with the air, and after the flue gas temperature drops below 50°C, the flue gas enters the absorption tower for adsorption, clean Flue gas is discharged from chimney 10;
作为优选,系统配有启动氮气,启动氮气仅用于解析塔启动过程。启动氮气经过第一换热器4与烟气换热,加热后的氮气作为进入已经吸附饱和的反应塔中进行解吸,解吸后的混合气经过气固分离器6将气体与固体颗粒分离,由增压风机7将解吸混合气送入压缩机9,将N2与SO2分离。分离后的SO2进入储气罐/制酸系统8,实现SO2的资源化利用;N2携带压缩机压缩放出的热量,经过第二换热器5使温度降到100℃左右进入解吸塔,如此循环利用。整个系统,充分利用烟气余热与压缩机压缩放热,实现活性炭负载离子液脱硫剂的重复利用与资源化利用。As a preference, the system is equipped with start-up nitrogen, which is only used for the start-up process of the desorption tower. The nitrogen gas is started to exchange heat with the flue gas through the first heat exchanger 4, and the heated nitrogen gas enters the saturated reaction tower for desorption, and the desorbed mixed gas passes through the gas-solid separator 6 to separate the gas from the solid particles. The booster blower 7 sends the desorbed mixed gas into the compressor 9 to separate N2 from SO2. The separated SO 2 enters the gas storage tank/acid system 8 to realize the resource utilization of SO 2 ; N 2 carries the heat released by the compressor, and passes through the second heat exchanger 5 to reduce the temperature to about 100°C and enters the desorption tower , so recycled. The whole system makes full use of the waste heat of the flue gas and the heat released by the compression of the compressor to realize the repeated utilization and resource utilization of the activated carbon-loaded ionic liquid desulfurizer.
作为优选,第一、第二换热器内采用振动盘管12,可充分利用余热,节省能源。Preferably, the vibrating coil 12 is used in the first and second heat exchangers, which can make full use of waste heat and save energy.
本发明选用三乙醇胺乙酸盐等离子液,这种醇胺类离子液体吸附SO2同时具备化学吸收和物理吸收,吸附原理为 SO2分子与阳离子里的—NH 发生反应,构成了 N—S 键,详见下式: The present invention selects triethanolamine acetate plasma liquid, and this alcohol amine ionic liquid has chemical absorption and physical absorption at the same time when adsorbing SO. , see the following formula:
本发明采用的吸收剂,是通过简单的浸渍-蒸发物理负载的方法,将黏度大的离子液体负载在多孔活性炭表面,提高离子液分散性,增加反应比表面积,解决离子液黏度大不利于传质等问题,同时离子液体负载后还具有难挥发、对气体溶解性能好的特点,负载离子液体后的颗粒具有更快的气体吸收率,并且利用烟气余热实现脱硫剂再生,可有效降低运行成本。The absorbent used in the present invention is to load the ionic liquid with high viscosity on the surface of porous activated carbon through a simple impregnation-evaporation physical loading method, improve the dispersibility of the ionic liquid, increase the reaction specific surface area, and solve the problem that the high viscosity of the ionic liquid is not conducive to transmission. At the same time, the loaded ionic liquid is difficult to volatilize and has good gas solubility. The particles loaded with ionic liquid have a faster gas absorption rate, and the waste heat of the flue gas is used to realize the regeneration of the desulfurizer, which can effectively reduce the operating cost. cost.
如上构思,本发明的技术方案是:首先进行离子液的制备并负载在炭基材料等多孔介质上,然后通过反应器进行高效脱硫,脱硫后的吸收剂在再生装置中加热再生,所需热量主要通过烟气余热和压缩机压缩放热提供;同时,在再生的过程中回收SO2气体。As conceived above, the technical solution of the present invention is: first prepare the ionic liquid and load it on porous media such as carbon-based materials, and then perform efficient desulfurization through the reactor, and the absorbent after desulfurization is heated and regenerated in the regeneration device, and the required heat It is mainly provided by waste heat of flue gas and compression heat release of compressor; at the same time, SO 2 gas is recovered during the regeneration process.
本技术,离子液可采用低粘度离子液,也可采用高粘度离子液,离子液制备过程中采用微波法可以快速合成目标产物,缩短反应时间;本技术,采用炭基材料负载离子液,炭基材料可采用活性炭、活性焦等,也可以负载在硅胶等多孔材料上,通过浸渍蒸发进行负载;且离子液与负载材料的质量比在1.5:1以下。In this technology, the ionic liquid can be low-viscosity ionic liquid or high-viscosity ionic liquid. During the preparation of the ionic liquid, the microwave method can be used to quickly synthesize the target product and shorten the reaction time; in this technology, the carbon-based material is used to load the ionic liquid, carbon The base material can be activated carbon, activated coke, etc., or loaded on porous materials such as silica gel, and loaded by impregnation and evaporation; and the mass ratio of ionic liquid to the loaded material is below 1.5:1.
本技术,反应器采用固定床脱硫剂采用热再生方式,热量来源包括两部分,一部分是利用经过脱硫系统入口烟气余热,另一部分是利用压缩机压缩放热。In this technology, the reactor uses a fixed-bed desulfurizer and adopts a thermal regeneration method. The heat source includes two parts, one is to use the residual heat of the flue gas passing through the inlet of the desulfurization system, and the other is to use the compressor to compress and release heat.
本技术通过炭基材料负载离子液,不但解决了高浓度离子液难以应用的问题,而且通过炭基材料与离子液的协同,能够更高效的脱除SO2。This technology uses carbon-based materials to support ionic liquids, which not only solves the problem that high-concentration ionic liquids are difficult to apply, but also can remove SO 2 more efficiently through the synergy of carbon-based materials and ionic liquids.
本技术通过烟气余热的利用,有效降低了吸收剂再生成本,进一步提高了本技术经济性。This technology effectively reduces the cost of absorbent regeneration through the utilization of flue gas waste heat, and further improves the economical efficiency of this technology.
进一步优选,解吸吸收材料制备方法如下:Further preferably, the preparation method of the desorption absorption material is as follows:
实例1:所用离子液在微波作用下合成,三乙醇胺和乙酸的比例为1.2:1,合成后利用活性炭或硅胶通过浸渍进行负载,负载比为0.75:1,然后通过蒸发、烘干实现离子液的负载;Example 1: The ionic liquid used was synthesized under the action of microwaves. The ratio of triethanolamine and acetic acid was 1.2:1. After synthesis, activated carbon or silica gel was used for loading by impregnation. The loading ratio was 0.75:1, and then the ionic liquid was realized by evaporation and drying. load;
实例2:所用离子液在微波作用下合成,三乙醇胺和乙酸的比例为1.2:1,合成后利用80-120目活性炭通过浸渍进行负载。负载比为0.75:1,准确称量7.5g离子液溶于30ml无水乙醇中,取10g80-100目活性炭放入其中,不断搅拌并逐渐升高温度至90℃,当蒸出大部分溶剂时,将负载活性炭置入干燥箱中50℃烘干,直至呈现颗粒。Example 2: The ionic liquid used was synthesized under the action of microwaves, the ratio of triethanolamine and acetic acid was 1.2:1, and after synthesis, 80-120 mesh activated carbon was used for loading by impregnation. The load ratio is 0.75:1, accurately weigh 7.5g of ionic liquid and dissolve it in 30ml of absolute ethanol, put 10g of 80-100 mesh activated carbon into it, keep stirring and gradually raise the temperature to 90°C, when most of the solvent is evaporated , put the loaded activated carbon into a drying oven at 50°C and dry until particles appear.
取2g负载活性炭置于反应器中,通入模拟烟气,40℃下进行吸附实验,约7h负载活性炭被穿透。Take 2g of loaded activated carbon and place it in the reactor, pass through the simulated flue gas, and carry out the adsorption experiment at 40°C, and the loaded activated carbon is penetrated for about 7 hours.
实例3:所用离子液在微波作用下合成,三乙醇胺和乙酸的比例为1.2:1,合成后利用60-80目通过浸渍进行负载。负载比为0.75:1,准确称量7.5g离子液溶于30ml无水乙醇中,取10g活性炭放入其中,不断搅拌并逐渐升高温度至90℃,当蒸出大部分溶剂时,将负载硅胶置入干燥箱中50℃烘干,直至呈现颗粒。Example 3: The ionic liquid used was synthesized under the action of microwaves, the ratio of triethanolamine and acetic acid was 1.2:1, and after synthesis, 60-80 mesh was used for loading by impregnation. The loading ratio is 0.75:1. Accurately weigh 7.5g of ionic liquid and dissolve it in 30ml of absolute ethanol. Put 10g of activated carbon into it, stir continuously and gradually raise the temperature to 90°C. When most of the solvent is evaporated, put the loaded The silica gel was dried in a drying oven at 50°C until particles appeared.
取2g负载活性炭置于反应器中,通入模拟烟气,40℃下进行吸附实验。约1.5h吸附完全。Take 2g of loaded activated carbon and place it in the reactor, pass through the simulated flue gas, and conduct the adsorption experiment at 40°C. The adsorption is complete in about 1.5h.
实例4:制备负载比为1:1的负载化活性炭颗粒。准确称量10g离子液溶于40ml无水乙醇中,取10g活性炭放入其中,不断搅拌并逐渐升高温度至90℃,当蒸出大部分溶剂时,将负载硅胶置入干燥箱中50℃烘干,直至呈现颗粒。Example 4: Preparation of loaded activated carbon particles with a loading ratio of 1:1. Accurately weigh 10g of ionic liquid and dissolve it in 40ml of absolute ethanol, put 10g of activated carbon into it, stir continuously and gradually raise the temperature to 90°C, when most of the solvent is evaporated, put the loaded silica gel in a drying oven at 50°C Tumble dry until granulated.
称取4g负载化活性炭颗粒(其中含有2g活性炭,2g离子液)在40℃下进行吸附试验,160分钟内吸附效率在98%以上。Weigh 4g of loaded activated carbon particles (which contains 2g of activated carbon and 2g of ionic liquid) and conduct an adsorption test at 40°C. The adsorption efficiency is above 98% within 160 minutes.
实例5:制备负载比为1.3:1的负载化活性炭颗粒。准确称量13g离子液溶于52ml无水乙醇中,取10g活性炭放入其中,不断搅拌并逐渐升高温度至90℃,当蒸出大部分溶剂时,将负载硅胶置入干燥箱中50℃烘干,直至呈现颗粒。Example 5: Preparation of supported activated carbon particles with a loading ratio of 1.3:1. Accurately weigh 13g of ionic liquid and dissolve it in 52ml of absolute ethanol, put 10g of activated carbon into it, stir continuously and gradually raise the temperature to 90°C, when most of the solvent is evaporated, put the loaded silica gel in a drying oven at 50°C Tumble dry until granulated.
称取4.6g负载化活性炭颗粒(其中含有2g活性炭,2.6g离子液)在40℃下进行吸附试验,285分钟内吸附效率在98%以上。Weighed 4.6g of loaded activated carbon particles (which contained 2g of activated carbon and 2.6g of ionic liquid) for adsorption test at 40°C, and the adsorption efficiency was above 98% within 285 minutes.
实例6:准确称量10g三乙醇胺溶于30ml无水乙醇中,取10g硅胶置于其中,不断搅拌并逐渐升高温度至90℃,当蒸出大部分溶剂时,将负载硅胶置入干燥箱中50℃烘干,直至呈现颗粒。最终表明该负载硅胶颗粒呈现白色。Example 6: Accurately weigh 10g of triethanolamine and dissolve it in 30ml of absolute ethanol, put 10g of silica gel in it, stir continuously and gradually raise the temperature to 90°C, when most of the solvent is evaporated, put the loaded silica gel into the drying oven Dry at 50°C until particles appear. Finally, it was shown that the loaded silica particles were white.
取2g负载硅胶置于反应器中,通入模拟烟气,40℃下进行吸附实验。其中在440min内吸附效率在90%以上。Take 2g of loaded silica gel and place it in the reactor, pass through the simulated flue gas, and conduct the adsorption experiment at 40°C. Among them, the adsorption efficiency is above 90% within 440 minutes.
进一步优选,一种负载离子液体的脱硫剂,其特征在于按照一下工艺步骤制备:Further preferably, a desulfurizer loaded with ionic liquid is characterized in that it is prepared according to the following process steps:
(1)按照摩尔比例称取1.2:1的三乙醇胺和乙酸分别加入到微波专用三口烧瓶和可调定量加液器中。(1) Weigh 1.2:1 triethanolamine and acetic acid according to the molar ratio and add them to the three-necked microwave special flask and the adjustable dosing device respectively.
(2)将三口烧瓶放入微波反应器内,使三口烧瓶通过微波反应器对应接口分别与装有乙酸的可调定量加液器、保护气导气管、温度计套管相连接,同时在微波反应器中放入半烧杯清水,启动微波反应器进行反应。(2) Put the three-necked flask into the microwave reactor, and connect the three-necked flask to the adjustable quantitative dosing device equipped with acetic acid, the protective gas guide tube, and the thermowell through the corresponding interface of the microwave reactor. Put half a beaker of clear water into the container, and start the microwave reactor to react.
(3)通入保护气,并使可调定量加液器中的乙酸在反应时间的1/2内全部滴加入三口烧瓶内;同时调节磁力搅拌调速旋钮对三口烧瓶内的反应物进行搅拌。(3) Pass in the protective gas, and let the acetic acid in the adjustable dosing device be dropped into the three-necked flask within 1/2 of the reaction time; at the same time, adjust the magnetic stirring speed control knob to stir the reactants in the three-necked flask .
(4)反应结束后,粗产物用旋转蒸发仪蒸去部分未反应的溶剂,再至于真空干燥内,50℃下干燥至恒重,即得到纯化后的三乙醇胺乙酸盐离子液体。(4) After the reaction, the crude product was evaporated with a rotary evaporator to remove part of the unreacted solvent, and then dried to a constant weight at 50°C in a vacuum drying chamber to obtain the purified triethanolamine acetate ionic liquid.
(5)活性炭的预处理:选择粒度大小介于40-100目;活性炭要用蒸馏水反复洗涤除去粉状炭。100目以上的活性炭颗粒太过细腻,离子液负载在活性炭上得到的是潮湿的泥土状固体,无法得到干燥的活性炭负载颗粒;同时活性炭粒径太小,会增加气体阻力,不利于吸附。故选取40-100目之间的活性炭进行负载,效果较好。(5) Pretreatment of activated carbon: choose a particle size between 40-100 mesh; activated carbon should be washed repeatedly with distilled water to remove powdered carbon. The activated carbon particles above 100 mesh are too fine, and the ionic liquid loaded on the activated carbon will get wet soil-like solids, and it is impossible to obtain dry activated carbon-loaded particles; at the same time, the particle size of activated carbon is too small, which will increase the gas resistance, which is not conducive to adsorption. Therefore, the activated carbon between 40-100 mesh is selected for loading, and the effect is better.
(6)浸渍-蒸发:称取9-11g(优选10g)三乙醇胺乙酸盐离子液体,将其溶解在29-31ml,优选30ml的乙醇中,搅拌均匀后倒入准确称量的活性炭或硅胶颗粒,搅拌均匀,并且逐步升高温度,缓慢蒸发,移走多余的溶剂,蒸发溶剂过程中不断搅拌以保证负载均匀。(6) Immersion-Evaporation: Weigh 9-11g (preferably 10g) triethanolamine acetate ionic liquid, dissolve it in 29-31ml, preferably 30ml of ethanol, stir well and pour into accurately weighed activated carbon or silica gel Particles, stir evenly, and gradually increase the temperature, evaporate slowly, remove excess solvent, and stir continuously during the solvent evaporation process to ensure uniform loading.
(7)烘干:将制得的负载三乙醇胺乙酸盐离子液体的活性炭/硅胶脱硫剂放入50℃真空烘箱烘干至恒重,取出得到的负载化离子液体。(7) Drying: The prepared activated carbon/silica gel desulfurizer loaded with triethanolamine acetate ionic liquid was put into a vacuum oven at 50°C and dried to constant weight, and the obtained loaded ionic liquid was taken out.
(8)保存:负载化离子液体的保存条件是干燥、密封。(8) Storage: The storage conditions of the loaded ionic liquid are dry and sealed.
作为优选,三乙醇胺与乙酸的摩尔比为(1.1-1.3)∶1,优选1.2∶1;保证乙酸完全反应,三乙醇胺乙酸盐离子液呈现弱碱性(PH约为9),这更能促进对酸性气体SO2的吸附;三乙醇胺与乙酸的摩尔比大于1.2,则离子液体碱性增强,会增加对设备的腐蚀性。As a preference, the molar ratio of triethanolamine to acetic acid is (1.1-1.3): 1, preferably 1.2: 1; to ensure complete reaction of acetic acid, the triethanolamine acetate ionic liquid presents weak alkalinity (PH is about 9), which can Promote the adsorption of acid gas SO2 ; the molar ratio of triethanolamine to acetic acid is greater than 1.2, the alkalinity of the ionic liquid will increase, which will increase the corrosion of equipment.
作为优选,反应时设定微波反应器的功率为300W,反应温度为65℃,通入保护气,流量可控制在0.1L/min并使可调定量加液器中的乙酸在10min内全部滴加入三口烧瓶内;As a preference, the power of the microwave reactor is set to 300W, the reaction temperature is 65°C, the flow rate can be controlled at 0.1L/min and the acetic acid in the adjustable dosing device can be dripped within 10min. into the three-necked flask;
作为优选,三乙醇胺乙酸盐离子液体与活性炭颗粒的负载比例介于0.5-1.5之间;比例大于1.5,则负载化活性炭颗粒呈现泥土状,不符合吸附要求;比例小于0.5时,离子液含量小,吸附效果不明显。As a preference, the loading ratio of triethanolamine acetate ionic liquid to activated carbon particles is between 0.5-1.5; if the ratio is greater than 1.5, the loaded activated carbon particles will appear muddy, which does not meet the adsorption requirements; when the ratio is less than 0.5, the ionic liquid content Small, the adsorption effect is not obvious.
作为优选,选择粒度大小介于40-100目之间的活性炭或硅胶等多孔载体;其中活性炭颗粒要用蒸馏水反复洗涤,除去粉状炭,置于干燥箱110℃烘干;As a preference, choose a porous carrier such as activated carbon or silica gel with a particle size between 40-100 mesh; wherein the activated carbon particles should be washed repeatedly with distilled water to remove powdered carbon, and placed in a drying oven at 110 ° C for drying;
作为优选,在90℃条件下,向使用后的脱硫剂中通入氮气,流量可控制在500ml/min,直至SO2浓度达到排放标准,由此实现再生;As a preference, under the condition of 90°C, nitrogen gas is passed into the used desulfurizer, and the flow rate can be controlled at 500ml/min until the SO2 concentration reaches the discharge standard, thereby realizing regeneration ;
上述再生方法为机理实验再生,为满足电厂大规模应用条件,同时对于烟气余热尾气进行利用,采用如下系统工艺进行再生操作,同时对于吸附的SO2进行收集处理。利用脱硫后回收余热辅助再生系统,包括:The above regeneration method is a mechanism experiment regeneration. In order to meet the large-scale application conditions of power plants and utilize the waste heat and tail gas of flue gas at the same time, the following system process is used for regeneration operation, and at the same time, the adsorbed SO 2 is collected and processed. Recovery of waste heat after desulfurization to assist regeneration system, including:
(1)烟气首先经过空气预热器、换热器降温至50℃以下后,进入负载三乙醇胺乙酸盐离子液体的活性炭脱硫剂,进行吸附,净化的烟气随之排出反应塔进入烟囱排出。(1) The flue gas first passes through the air preheater and heat exchanger to cool down to below 50°C, then enters the activated carbon desulfurizer loaded with triethanolamine acetate ionic liquid for adsorption, and the purified flue gas is then discharged from the reaction tower and enters the chimney discharge.
(2)反应塔内的脱硫剂吸附饱和后,进行解吸,解吸气为N2,N2的热量来源为压缩机压缩放热,使得N2温度达到90-100℃左右后进入解吸塔进行解吸。(2) After the desulfurizer in the reaction tower is saturated, desorption is carried out. The desorption gas is N 2 , and the heat source of N 2 is the compression and heat release of the compressor, so that the temperature of N 2 reaches about 90-100°C and then enters the desorption tower for desorption. Desorption.
(3)经过解吸后,所产生的解吸混合气(N2和SO2)首先经过气固分离器,将与之掺混的脱硫剂颗粒分离,由增压风机将解吸混合气吸进压缩机,SO2经过压缩装置进行压缩后,进入储气罐或制酸系统。压缩过程产生的热量则由N2经过换热器降温后进入解吸塔,以此形成解吸系统的循环。(3) After desorption, the generated desorbed mixed gas (N 2 and SO 2 ) first passes through the gas-solid separator to separate the desulfurizer particles mixed with it, and the desorbed mixed gas is sucked into the compressor by the booster fan , SO 2 enters the gas storage tank or the acid system after being compressed by the compression device. The heat generated in the compression process is cooled by N2 through the heat exchanger and then enters the desorption tower to form a cycle of the desorption system.
(4)当解吸系统所需的解吸气足够时,空气经过换热器与烟气换热后直接进入空气预热器;N2在换热器中的换热介质为空气,空气加热后也进入空气预热器,以此提供锅炉内所需的热空气。整个系统,充分利用烟气余热与压缩机压缩放热,实现活性炭负载离子液脱硫剂的重复利用与SO2的资源化利用。(4) When the desorption gas required by the desorption system is sufficient, the air directly enters the air preheater after exchanging heat with the flue gas through the heat exchanger; the heat exchange medium of N2 in the heat exchanger is air, and after the air is heated It also enters the air preheater, which provides the hot air needed in the boiler. The whole system makes full use of the waste heat of the flue gas and the heat released by the compression of the compressor to realize the repeated utilization of the activated carbon-loaded ionic liquid desulfurizer and the resource utilization of SO 2 .
第一换热器和/或第二换热器中设置热交换管件,所述热交换管件如图2-5。如图2,包括中部管125、左部管123、右部管124和盘管12,所述盘管12为多个,每个盘管12包括圆弧形的多根热交换管15,相邻热交换管15的端部连通,使多根热交换管15形成串联结构,并且使得热交换管15的端部形成热交换管自由端13、14;所述盘管12包括左盘管121和右盘管122,中部管125一侧连接左盘管121的入口,另一侧连接右盘管122的入口,左盘管121的出口连接左部管123,右盘管122的出口连接右部管122。所述左盘管出口和右盘管出口设置在中部管一侧;左管组和右管组沿着中部蒸发管的轴心所在的面镜像对称。Heat exchange pipes are arranged in the first heat exchanger and/or the second heat exchanger, and the heat exchange pipes are shown in Fig. 2-5. As shown in Figure 2, it includes a central tube 125, a left tube 123, a right tube 124 and a coil 12, the coil 12 is multiple, and each coil 12 includes a plurality of arc-shaped heat exchange tubes 15, correspondingly The ends of the adjacent heat exchange tubes 15 are communicated so that a plurality of heat exchange tubes 15 form a series structure, and the ends of the heat exchange tubes 15 form the free ends 13 and 14 of the heat exchange tubes; the coil 12 includes a left coil 121 and the right coil pipe 122, one side of the middle pipe 125 is connected to the inlet of the left coil pipe 121, the other side is connected to the inlet of the right coil pipe 122, the outlet of the left coil pipe 121 is connected to the left pipe 123, and the outlet of the right coil pipe 122 is connected to the right Ministry tube 122. The left coil outlet and the right coil outlet are arranged on one side of the middle tube; the left tube group and the right tube group are mirror-symmetrical along the plane where the axis center of the middle evaporation tube is located.
所述空气从中部管125的入口通过进入左右盘管,在流体的流动的冲击下,热交换管束产生振动,能够减少积灰,然后最外端热交换管通过热交换管内部的流动最后通过最内侧热交换管的出口流道出口立管,最后通过出口立管流出。The air passes through the inlet of the middle tube 125 and enters the left and right coils. Under the impact of the fluid flow, the heat exchange tube bundle vibrates, which can reduce dust accumulation, and then the outermost heat exchange tube passes through the flow inside the heat exchange tube and finally passes through The outlet flow path of the innermost heat exchange tube is the outlet standpipe, and finally flows out through the outlet standpipe.
本发明通过对在先申请进行改进,将盘管分别设置为左右分布的两个,并将左盘管出口和右盘管出口设置在中部管一侧,使得左右两侧分布的盘管都能进行振动,从而扩大震动的区域,越能够使的振动更加均匀,强化换热和减少积灰效果。In the present invention, by improving the previous application, the coils are respectively arranged as two distributed on the left and right, and the outlet of the left coil and the outlet of the right coil are arranged on one side of the middle pipe, so that the coils distributed on the left and right sides can Vibration is carried out to expand the vibration area, the more uniform the vibration can be, the enhanced heat transfer and the reduced dust deposition effect.
作为优选,换热器的壳体具有圆形截面,自由端的端部之间形成的开孔面向换热器圆形截面的中心。使得向内部进行换热和振动,强化传热。Preferably, the shell of the heat exchanger has a circular section, and the opening formed between the ends of the free ends faces the center of the circular section of the heat exchanger. Makes heat exchange and vibration to the inside, enhancing heat transfer.
作为优选,左盘管是以左部管的轴心为圆心,右盘管是以右部管的轴心为圆心。通过将左右盘管设置为圆心,可以更好的保证盘管的分布,使得振动和加热均匀。Preferably, the left coil is centered on the axis of the left tube, and the right coil is centered on the axis of the right tube. By setting the left and right coils as the center of the circle, the distribution of the coils can be better ensured, so that the vibration and heating are even.
所述的同一侧多个盘管12为并联结构,沿着中部管125的高度方向设置。The plurality of coiled tubes 12 on the same side are in a parallel structure and arranged along the height direction of the middle tube 125 .
作为优选,左部管123、右部管124沿着中部管125的轴线所在的平面镜像对称分布。Preferably, the left tube 123 and the right tube 124 are distributed mirror-symmetrically along the plane where the axis of the middle tube 125 is located.
通过上述左右盘管做右部管的对称的结构分布,能够使的振动更加均匀,强化换热和除积灰效果。The symmetrical structural distribution of the right pipe through the left and right coils can make the vibration more uniform and enhance the heat exchange and dust removal effects.
作为优选,左盘管121和右盘管122在高度方向上错列分布,如图3-4所示。通过错列分布,能够使得在不同高度上进行振动换热和除积灰,使得振动更加均匀,强化换热和除积灰效果。Preferably, the left coil tube 121 and the right coil tube 122 are arranged in a staggered arrangement in the height direction, as shown in Fig. 3-4. Through the staggered distribution, vibration heat exchange and dust removal can be performed at different heights, making the vibration more uniform and enhancing the effects of heat transfer and dust removal.
作为优选,所述中部管125的入口方向位于中部管125的下端。通过设置在下端,使得脉空气流从下端向上端流动,依次填充满盘管,能够保证空气流充分填充满整个热交换管内,减小换热短路。Preferably, the inlet direction of the middle pipe 125 is located at the lower end of the middle pipe 125 . By setting it at the lower end, the pulsed air flow flows from the lower end to the upper end, and fills up the coil in turn, which can ensure that the air flow fully fills the entire heat exchange tube and reduces heat exchange short circuit.
作为优选,如图2、3所示,沿着中部管125的高度方向,同一侧(左侧或者右侧)的盘管13设置为多个。沿着中部管125的上端到下端的方向上,同一侧盘管的热交换管的管径不断变大。因为在实验以及实践中发现,随着换热的不断的进行,越往下端,下端的热交换管越容易积灰,因此通过此下端的管径分布的大一些,使得下端分配的空气流的流量也越多,从而使得振动的频率也越大,除积灰效果也越好,从而导致换热效果整体明显增强。Preferably, as shown in FIGS. 2 and 3 , along the height direction of the middle pipe 125 , there are multiple coiled pipes 13 on the same side (left or right). Along the direction from the upper end to the lower end of the middle tube 125 , the tube diameters of the heat exchange tubes of the coil tubes on the same side are constantly increasing. Because it is found in experiments and practice that as the heat exchange continues, the lower the lower end, the easier it is for the heat exchange tubes to accumulate dust. Therefore, the distribution of the tube diameters passing through the lower end is larger, so that the distribution of the air flow at the lower end The higher the flow rate, the higher the frequency of vibration and the better the effect of dust removal, resulting in a significant increase in the overall heat transfer effect.
作为优选,沿着中部管125的上端到下端的方向上,同一侧盘管的热交换管的管径不断变大的幅度不断的增加。因为在实验以及实践中发现,随着换热的不断的进行,从上往下,积灰的速度不是成正比分布,而是积灰的增加幅度也不断变大,因此通过此下端的管径变化幅度大一些,使得下端分配的空气流的流量增加幅度也越多,从而使得振动的频率增加幅度也越大,除积灰效果也越好,从而导致换热效果整体明显增强。Preferably, along the direction from the upper end to the lower end of the middle tube 125 , the tube diameters of the heat exchange tubes of the coil tubes on the same side increase continuously. Because it is found in experiments and practice that with the continuous heat transfer, the speed of ash accumulation is not proportional to the distribution from top to bottom, but the increase of ash accumulation is also increasing. Therefore, the diameter of the pipe passing through the lower end The greater the range of change, the greater the increase in the flow rate of the air flow distributed at the lower end, the greater the increase in the vibration frequency, and the better the dust removal effect, resulting in a significant increase in the overall heat transfer effect.
作为优选,沿着中部管125的高度方向,同一侧盘管设置为多个,沿着中部管125的上端到下端的方向上,同一侧盘管热交换管的间距不断变小。因为在实验以及实践中发现,随着换热的不断的进行,越往下端,换热效果越好,因此通过此下端的脉动管分布的密一些,使得下端分配的空气流的流量也越多,从而使得振动的频率也越大,换热效果也越好,从而导致换热效果整体明显增强。Preferably, along the height direction of the middle tube 125, multiple coils are arranged on the same side, and along the direction from the upper end to the lower end of the middle tube 125, the distance between the coil heat exchange tubes on the same side becomes smaller. Because it is found in experiments and practice that as the heat exchange continues, the lower the end, the better the heat exchange effect. Therefore, the distribution of the pulsating tubes passing through the lower end is denser, so that the flow rate of the air flow distributed at the lower end is also more. , so that the greater the frequency of vibration, the better the heat transfer effect, resulting in a significant increase in the overall heat transfer effect.
作为优选,沿着中部管125的上端到下端的方向上,盘管热交换管之间的间距不断变小的幅度不断的增加。因为在实验以及实践中发现,随着换热的不断的进行,从上往下,换热效果增加的速度不是成正比分布,而是换热效果的幅度也不断变大,因此通过此下端的分布密度变化幅度大一些,使得下端分配的空气流的流量增加幅度也越多,从而使得振动的频率增加幅度也越大,换热效果也越好,从而导致换热效果整体明显增强。Preferably, along the direction from the upper end to the lower end of the middle tube 125 , the spacing between the heat exchange tubes of the coil tubes is continuously reduced and the range is continuously increased. Because it is found in experiments and practice that as the heat transfer continues, from top to bottom, the speed of the heat transfer effect is not proportional to the distribution, but the range of the heat transfer effect is also increasing, so through this lower end The greater the variation of the distribution density, the greater the increase of the flow rate of the air flow distributed at the lower end, the greater the increase of the vibration frequency, and the better the heat exchange effect, resulting in a significant increase in the overall heat exchange effect.
作为优选,所述换热器/第二换热器内设置多个热交换管件。所述系统还包括控制器,所述控制器自动检测每个热交换管件的换热量,然后根据加权平均来计算出热交换管件的平均换热量,根据平均换热量自动调整每个热交换管件的空气流流量。Preferably, a plurality of heat exchange tubes are arranged in the heat exchanger/second heat exchanger. The system also includes a controller, the controller automatically detects the heat exchange heat of each heat exchange pipe, and then calculates the average heat exchange heat of the heat exchange pipe according to the weighted average, and automatically adjusts each heat exchange according to the average heat exchange. Swap the air flow of the fittings.
热交换管件的换热量通过计算进口、出口的流体温度以及流量得到。The heat exchange capacity of the heat exchange pipe fittings is obtained by calculating the fluid temperature and flow rate at the inlet and outlet.
通过检测和计算平均换热量,可以使得自动检测每个热交换管件的换热情况,然后确定是否需要除积灰振动以及除积灰振动的力度,从而使得每个热交换管件达到在蓄热罐内换热整体均匀。By detecting and calculating the average heat transfer rate, it is possible to automatically detect the heat transfer condition of each heat exchange tube, and then determine whether the dust removal vibration and the strength of the dust removal vibration are required, so that each heat exchange tube can achieve heat storage The overall heat exchange in the tank is uniform.
作为优选,控制器检测的某个热交换管件的换热量低于平均换热量一定数据,例如低于平均换热量10%,则控制器控制自动增加热交换管件的空气流流量。通过增加空气流流量,一方面增加除积灰,减少因为积灰带来的换热效率的降低,另一方面可以通过振动增强换热,使得换热量达到平均数。Preferably, if the heat exchange value of a certain heat exchange pipe detected by the controller is lower than the average heat exchange by a certain value, for example, 10% lower than the average heat exchange, the controller controls to automatically increase the air flow of the heat exchange pipe. By increasing the air flow rate, on the one hand, it can increase the removal of dust accumulation and reduce the reduction of heat transfer efficiency caused by dust accumulation.
作为优选,控制器检测的某个热交换管件的换热量高于平均换热量一定数据,例如高于平均换热量10%,则控制器控制自动降低热交换管件的空气流流量。通过降低空气流流量,可以通过减少振动降低换热,使得换热量达到平均数。从而使得整体换热均匀。Preferably, if the heat exchange value of a certain heat exchange pipe detected by the controller is higher than the average heat exchange by a certain value, for example, 10% higher than the average heat exchange, the controller controls to automatically reduce the air flow of the heat exchange pipe. By reducing the air flow rate, the heat transfer can be reduced by reducing the vibration, so that the heat transfer can reach the average value. So that the overall heat transfer is uniform.
作为优选,每个热交换管件的入口管路设置阀门,通过阀门控制进入每个热交换管件的空气流量的大小。Preferably, the inlet pipeline of each heat exchange pipe is provided with a valve, and the flow rate of air entering each heat exchange pipe is controlled by the valve.
虽然本发明已以较佳实施例披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention has been disclosed above with preferred embodiments, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.
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| CN110081739A (en) * | 2019-05-06 | 2019-08-02 | 山东大学 | A kind of three standpipes pulsation tube bank |
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| CN110530172A (en) * | 2019-08-28 | 2019-12-03 | 哈尔滨工程大学 | A kind of fume afterheat switching equipment with dirt-proof accumulation function |
| CN110530172B (en) * | 2019-08-28 | 2022-01-14 | 哈尔滨工程大学 | Flue gas waste heat exchange equipment with antifouling dirt accumulation function |
| CN112964098A (en) * | 2020-03-04 | 2021-06-15 | 山东大学 | Loop heat pipe heat exchanger capable of switching heat sources according to speed difference |
| CN112964100A (en) * | 2020-03-04 | 2021-06-15 | 山东大学 | Loop heat pipe heat exchanger capable of switching heat sources according to temperature difference |
| CN112964098B (en) * | 2020-03-04 | 2022-03-04 | 山东大学 | A loop heat pipe heat exchanger that switches heat sources according to speed difference |
| CN112964100B (en) * | 2020-03-04 | 2022-03-08 | 山东大学 | Loop heat pipe heat exchanger capable of switching heat sources according to temperature difference |
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