CN110172109A - A kind of method of continuous synthesis oxidized polyethylene wax - Google Patents

A kind of method of continuous synthesis oxidized polyethylene wax Download PDF

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Publication number
CN110172109A
CN110172109A CN201910527722.5A CN201910527722A CN110172109A CN 110172109 A CN110172109 A CN 110172109A CN 201910527722 A CN201910527722 A CN 201910527722A CN 110172109 A CN110172109 A CN 110172109A
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China
Prior art keywords
polyethylene wax
wax
packed tower
oxidized polyethylene
reaction
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CN201910527722.5A
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Chinese (zh)
Inventor
王传兴
刘梓良
韩宇莹
高传慧
刘月涛
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ZIBO LINZI WIDE FORCE PLASTIC MANUFACTURING FACTORY
Qingdao University of Science and Technology
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ZIBO LINZI WIDE FORCE PLASTIC MANUFACTURING FACTORY
Qingdao University of Science and Technology
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Priority to CN201910527722.5A priority Critical patent/CN110172109A/en
Publication of CN110172109A publication Critical patent/CN110172109A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • C08F8/06Oxidation

Abstract

The present invention relates to a kind of methods of continuous synthesis oxidized polyethylene wax, and using micro passage reaction or packed tower as reactor, oxidizing gas and polyethylene wax obtain oxidized polyethylene wax in filler surface haptoreaction.Production process is carried out continuously, and high degree of automation, labor intensity is small, stable product quality, and acid value is adjustable.The oxidizing gas is air, oxygen or oxygen-enriched air, and the polyethylene wax is soluble in solvent, or is added in micro passage reaction or packed tower in the molten state.By the production technology, the oxidized polyethylene wax that acid value is 5-40mgKOH/g, paler colour can be obtained.

Description

A kind of method of continuous synthesis oxidized polyethylene wax
Technical field
The invention belongs to technical field of fine, and in particular to a kind of continuity method oxidation reaction process.
Background technique
Disclosing the information of the background technology part, it is only intended to increase understanding of the overall background of the invention, without certainty It is considered as recognizing or implying in any form that information composition has become existing skill well known to persons skilled in the art Art.
Oxidized polyethylene wax is excellent novel polar waxes, since oxidized polyethylene wax strand has a certain amount of carbonyl And hydroxyl, so just significantly improving with the intermiscibility of filler, pigment, polar resin.Wetability in polar system, point It dissipates property and is better than polyethylene wax, while also having both coupled.It can be used for fruit coating guarantee the quality, prepare various pipelines, mechanical fitting, Hardware tool preservative and the moisture-proof important source material of polyethylene board, corrugation case, it may also be used for advanced papermaking, liquid leather shoes Oil, floor wax, furniture cream, car detailing wax etc..Existing oxidized polyethylene wax production technology is intermittent autoclave production work Skill.Patent 200810223933.1 proposes and is passed through oxidizing gas in water and polyethylene wax system, and heating crack anti- It answers, prepares oxidized polyethylene wax.Patent 201720015346.8 proposes a kind of process units of oxidized polyethylene wax, passes through The setting of filter chamber improves purity;The water in reaction warehouse pedestal is heated by electric heating tube, heating temperature is stablized;Pass through preheating The setting of pipe, capacity usage ratio are high.Patent 201710765211.8 carries out oxidation reaction in high-pressure bottle, and preparation aoxidizes poly- second Alkene wax.As it can be seen that be batch production technique now with technology, and oxygen concentration of gas phase is higher in reaction process, it is easy to form Explosive mixture brings the risk of safety and environmental protection.Meanwhile if wanting to obtain the higher product of quality, longer oxidation is needed Reaction time, therefore, mature commercial process are batch tank production technology.According to the production work of serialization Skill, residence time of material is long, and the equipment size needed is very big, and safety coefficient is low, and industrialization is difficult.
Summary of the invention
In order to overcome the above problem, the present invention provides a kind of continuous oxidation reaction processes, and reaction speed is fast, by-product Few and highly-safe, product yield is high, can get the oxidic polyethylene wax product of high quality.
To realize the above-mentioned technical purpose, The technical solution adopted by the invention is as follows:
A kind of method of continuous synthesis oxidized polyethylene wax, polyethylene wax solution and oxidizing gas are in micro passage reaction Or reaction in packed tower, oxidized polyethylene wax is made.
The hair that the above-mentioned design of the application improves oxidation reaction speed under the premise of guaranteeing product quality, inhibits side reaction It raw, the reduction residence time, realizes the miniaturization of equipment, breaches the technology barrier of current oxidic polyethylene wax product continuous production Hinder.
In the micron-scale, the ratio of surface area and volume is long-range for the characteristic dimension of all kinds of basic units in micro passage reaction In conventional system, so that heat transfer, mass transport process be made to be strengthened, Temperature Distribution is set to realize in a short period of time uniform Change.Therefore, in the one aspect of the application, oxidized polyethylene wax is continuously synthesized using micro passage reaction.
The micro passage reaction is made of multiple flechette-type modules and straight runner, wherein the entrance of flechette-type module is set It is equipped with arrow-shaped protrusion, the exit of the flechette-type module is provided with cylindrical protrusions, so that fluid be made to be formed in flechette-type module Interaction reflux, greatly improved the mixing efficiency and reaction efficiency of fluid, and then the yield of product, purity is made to increase.
After polyethylene wax solution and oxidizing gas react in micro passage reaction, in order to which the oxidation for obtaining high-purity is poly- Ethylene waxes, in some embodiments, the micro passage reaction are also connected with gas-liquid separator, to remove solvent by distillation, Improve the purity of oxidized polyethylene wax.
Research is found: as microreactor temperature increases, pressure increase, oxidized polyethylene wax yield increases.If but reacting Temperature is excessively high to will lead to side reaction increase, and product purity declines, and after pressure reaches 1.2MPa, pressure is continued growing, to oxidation Polyethylene wax yield is promoted less, and therefore, in some embodiments, the temperature of the micro passage reaction is 80-240 DEG C, presses Power is 0-1.2MPa.
Packed tower is contacted and the basic building block of mass transfer using filler as air-liquid, liquid filler surface in it is membranaceous from upper and Lower flowing, gas is presented to flow with liquid from bottom to top in continuous phase, and carries out mass transfer and heat transfer between gas and liquid two phases, has Have that production capacity is big, separative efficiency is high, and pressure drop is small, and liquid holdup is small, the big advantage of operating flexibility, therefore, at of the invention one Aspect synthesizes oxidized polyethylene wax as reactor using packed tower.
In some embodiments, the packed tower is also sequentially connected with intermediate storage tank, distillation still, effectively to elimination reaction Solvent afterwards obtains high-purity mangesium oxide polyethylene wax.
In some embodiments, the polyethylene wax solution and oxidizing gas the hybrid mode of packed tower be cocurrent or Countercurrently.In cocurrent and counter-current process, polyethylene wax solution flows to form liquid film along filler surface, is dispersed in the oxygen continuously flowed Among the property changed gas, for gas-liquid two-phase contact surface on the liquid film surface of filler, reaction efficiency is high.
Research is found: if reaction temperature is lower than 100 DEG C, the gas liquid reaction efficiency on liquid film is lower, oxidized polyethylene wax Yield is low, if temperature is greater than 200 DEG C, continues to improve reaction temperature, be promoted less to the yield of oxidized polyethylene wax, therefore, In some embodiments, the reaction temperature of the packed tower is 100-200 DEG C, pressure 0-1.0MPa, to effectively improve oxidation The yield and purity of polyethylene wax.
In order to obtain higher reaction efficiency, the application selects mass-transfer efficiency is high, flood point is high and pressure drop is low to fill out Material, in some embodiments, the filler of the packed tower are that filler can be spherical, Pall ring or Raschig ring filler.
The solution that this field routine can be used in the polyethylene wax solution of the application is prepared, as long as can guarantee and oxidisability gas The reaction efficiency of body, in this regard, the application does not make special restriction, in some embodiments, the polyethylene wax solution For the polyethylene wax or polyethylene wax toluene, xylene solution of melting.
The application considers that in some embodiments, the oxidizing gas is for of both cost and oxidation efficiency Air, oxygen or oxygen-enriched air.
The present invention also provides the oxidized polyethylene wax of any above-mentioned method preparation.
The present invention also provides above-mentioned oxidized polyethylene wax as shoe polish, floor wax, wax polish, car wax, cosmetics, Match candlestick, ink anti-wear agent, ceramics, hot investment casting agent, oil absorbent, lute in, Chinese medicine wax-wrapped pill, hotmelt, paint With powdery paints delustering agent, cable feed additives, oil well inhale cerate, wax crayon, carbon paper, paraffin paper, ink paste, photosensitive material matrix, Textile softener, electronic component encapsulation agent, the agent of transistor package, rubber processing aids, automobile base oil, dental material processing help Agent, the application of steel antirust agent.
The beneficial effects of the present invention are:
(1) production technology is continuous production technology, and process regulation is simple, accurate, high degree of automation, product matter Amount is stablized.The product of different acid values can be obtained by the adjustment of technological parameter.
(2) operating method of the application it is simple, it is at low cost, have universality, be easy to large-scale production.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present application, and the application's shows Meaning property embodiment and its explanation are not constituted an undue limitation on the present application for explaining the application.
Fig. 1 is the process flow chart of the invention patent of embodiment 1;
Fig. 2 is the flow diagram of the micro passage reaction of embodiment 1;
Fig. 3 is the flechette-type module map of the micro passage reaction of embodiment 1;
Fig. 4 is the overall structure figure of the micro passage reaction of embodiment 1;
Fig. 5 is the process flow chart of the invention patent of embodiment 4.
Wherein, 1 be flechette-type module, 2 be cylindrical protrusions, 3 be arrow-shaped protrusion.
Specific embodiment
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another It indicates, all technical and scientific terms used in this application have logical with the application person of an ordinary skill in the technical field The identical meanings understood.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
In the examples where no specific technique or condition is specified, according to the literature in the art described technology or conditions or Person carries out according to product description.Reagents or instruments used without specified manufacturer, being can be by the normal of commercially available acquisition Advise product.
As background technique is introduced, easy to form explosion higher for oxygen concentration of gas phase during batch production Property mixture, bring safety and environmental protection risk the problem of.Therefore, the present invention proposes a kind of continuous metaplasia of oxidized polyethylene wax Production. art, respectively using micro passage reaction, packed tower as reactor, oxidizing gas and polyethylene wax are anti-in filler surface contact It answers, obtains oxidized polyethylene wax.Production process is carried out continuously, and high degree of automation, labor intensity is small, stable product quality, acid Value is adjustable.The oxidizing gas is air, oxygen or oxygen-enriched air, and the polyethylene wax is soluble in solvent In, or be added in packed tower in the molten state.By the production technology, can obtain acid value is 5-40mgKOH/g, color Thin oxidized polyethylene wax.
It is specifically divided into following two situation:
One aspect of the present invention provides a kind of method that micro passage reaction continuously synthesizes oxidized polyethylene wax, packet It includes following steps: by polyethylene wax wiring solution-forming, and heating;Oxidizing gas is preheated using preheater;Above-mentioned two strands of materials are logical Enter micro passage reaction, carries out hybrid reaction;The material of reactor is molten through distillation removing after gas-liquid separator separates gas phase out Agent obtains oxidic polyethylene wax product.
In some embodiments, polyethylene wax can be by high temperature melt, or is made into using toluene, dimethylbenzene equal solvent molten Liquid.
In some embodiments, oxidizing gas is air, oxygen or oxygen-enriched air.
In some embodiments, oxidized polyethylene wax and the preheated device of oxidizing gas are preheated to 80-240 DEG C.
In some embodiments, the mass ratio of polyethylene wax solution and oxidizing gas is 1000:1-1000:10.
In some embodiments, micro passage reaction temperature is 80-240 DEG C.
In some embodiments, micro passage reaction pressure is 0-1.2MPa.
One aspect of the present invention provides a kind of oxidized polyethylene wax production technology of packed tower serialization, comprising: oxygen The property changed gas and polyethylene wax carry out two interphase mass transfers, heat transfer in packed tower, and catalytic oxidation occurs, and production process connects Continuousization operation
In some embodiments, oxidizing gas first passes through preheating, enters back into packed tower, under certain temperature and pressure into Row oxidation reaction;
In some embodiments, packed tower can be operated using modes such as cocurrent or countercurrents;
In some embodiments, by the operation such as gas phase flow velocity, liquid phase flow rate and liquid phase circulation, the controllable reaction time is 1-8 hours;
In some embodiments, oxidizing gas can be air, oxygen or oxygen-enriched air;
In some embodiments, packed tower reaction temperature is 100-200 DEG C;
In some embodiments, packed tower reaction pressure is 0-1.0MPa;
In some embodiments, the filler that packed tower uses can be the forms such as spherical shape, Pall ring, Raschig ring.
It is described below by way of scheme of the specific embodiment to the application.
Embodiment 1:
1.100g polyethylene wax wiring solution-forming in dissolving tank 1 with 200g toluene, 110 DEG C are heated in preheater 2, is 3 liquid phase feeding of micro passage reaction enters reactor with the flow velocity of 10g/min.
It is 3 gas-phase feed of micro passage reaction 2. air is heated to 110 DEG C with the preheated device 4 of the speed of 0.1g/min.
3. liquid phase material and the gaseous phase materials hybrid reaction in micro passage reaction 3, residence time 90s, temperature control At 110 DEG C.
4. the material come out from micro passage reaction 3 through gas-liquid separator 5, separates gas phase, liquid phase go out distillation still 6 steam it is molten Agent obtains oxidic polyethylene wax product, the micro- Huang of appearance, acid value 19.3mgKOH/g.
Embodiment 2:
1.100g polyethylene wax wiring solution-forming in dissolving tank 1 with 200g dimethylbenzene, is heated to 130 DEG C in preheater 2, For 3 liquid phase feeding of micro passage reaction, reactor is entered with the flow velocity of 10g/min.
It is 3 gas-phase feed of micro passage reaction 2. air is heated to 130 DEG C with the preheated device 4 of the speed of 0.1g/min.
3. liquid phase material and the gaseous phase materials hybrid reaction in micro passage reaction 3, residence time 100s, temperature control At 130 DEG C.
4. the material come out from micro passage reaction 2 through gas-liquid separator 5, separates gas phase, liquid phase go out distillation still 6 steam it is molten Agent obtains oxidic polyethylene wax product, the micro- Huang of appearance, acid value 15.9mgKOH/g.
Embodiment 3
1.100g polyethylene wax is heated to 100 DEG C in dissolving tank 1, and 120 DEG C are heated in preheater 2, is microchannel 3 liquid phase feeding of reactor enters reactor with the flow velocity of 50g/min.
It is 2 gas-phase feed of micro passage reaction 2. air is heated to 120 DEG C with the preheated device 4 of the speed of 0.2g/min.
3. liquid phase material and the gaseous phase materials hybrid reaction in micro passage reaction 3, residence time 75s, temperature control At 120 DEG C.
4. the material come out from micro passage reaction 2 through gas-liquid separator 5, separates gas phase, liquid phase go out distillation still 6 steam it is molten Agent obtains oxidic polyethylene wax product, the micro- Huang of appearance, acid value 28.7mgKOH/g.
Embodiment 4:
(1) Raschig ring of the filler using stainless steel material in packed tower, atmospheric operation, temperature are 120 DEG C;
(2) using air as oxidizing gas, preheated device is heated to 100 DEG C and enters filler tower bottom, and air mass flow is 1.2m3/h。
(3) the preheated device of the toluene solution of polyethylene wax is heated to 90 DEG C, is added from packed tower napex, in filler surface shape At liquid film, and the oxygen in the air carried out with bottom is reacted.The liquid phase residence time is 3h.
(4) packed tower bottom liquid carries out relay reservoir, removes 150 DEG C of removing solvents of distillation still, is discharged and cooling, must aoxidize Polyethylene wax product, acid value 14.3mgKOH/g.
Embodiment 5:
(1) Raschig ring of the filler using stainless steel material in packed tower, atmospheric operation, temperature are 135 DEG C;
(2) using air as oxidizing gas, preheated device is heated to 100 DEG C and enters filler tower bottom, and air mass flow is 1.5m3/h。
(3) the preheated device of the toluene solution of polyethylene wax is heated to 100 DEG C, is added from packed tower napex, in filler surface Liquid film is formed, and the oxygen in the air carried out with bottom is reacted.The liquid phase residence time is 3.5h.
(4) packed tower bottom liquid carries out relay reservoir, removes 150 DEG C of removing solvents of distillation still, is discharged and cooling, must aoxidize Polyethylene wax product, acid value 26.3mgKOH/g.
Embodiment 6:
(1) Pall ring of the filler using stainless steel material in packed tower, atmospheric operation, temperature are 135 DEG C;
(2) using air as oxidizing gas, preheated device is heated to 100 DEG C and enters filler tower bottom, and air mass flow is 1.5m3/h。
(3) the preheated device of the toluene solution of polyethylene wax is heated to 100 DEG C, is added from packed tower napex, in filler surface Liquid film is formed, and the oxygen in the air carried out with bottom is reacted.The liquid phase residence time is 4.5h.
(4) packed tower bottom liquid carries out relay reservoir, removes 150 DEG C of removing solvents of distillation still, is discharged and cooling, must aoxidize Polyethylene wax product, acid value 38.2mgKOH/g.
Embodiment 7:
(1) Pall ring of the filler using stainless steel material in packed tower, atmospheric operation, temperature are 145 DEG C;
(2) using air as oxidizing gas, preheated device is heated to 100 DEG C and enters filler tower bottom, and air mass flow is 1.0m3/h。
(3) the preheated device of polyethylene wax is heated to 140 DEG C, is added from packed tower napex, forms liquid film in filler surface, and The oxygen in air carried out with bottom is reacted.The liquid phase residence time is 5.5h.
(4) packed tower bottom liquid carries out relay reservoir, is discharged and cooling, obtains oxidic polyethylene wax product, acid value is 28.9mgKOH/g。
Finally it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not limited to this hair It is bright, although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still It can modify to technical solution documented by previous embodiment, or part is equivalently replaced.It is all in this hair Within bright spirit and principle, any modification, equivalent replacement, improvement and so on should be included in protection scope of the present invention Within.Above-mentioned, although the foregoing specific embodiments of the present invention is described with reference to the accompanying drawings, not to the scope of the present invention Limitation, those skilled in the art should understand that, based on the technical solutions of the present invention, those skilled in the art are not required to Make the creative labor the various modifications or changes that can be made still within protection scope of the present invention.

Claims (10)

1. a kind of method of continuous synthesis oxidized polyethylene wax, which is characterized in that polyethylene wax solution and oxidizing gas are micro- Reaction in channel reactor or packed tower, is made oxidized polyethylene wax.
2. the method as described in claim 1, which is characterized in that the micro passage reaction is also connected with gas-liquid separator.
3. the method as described in claim 1, which is characterized in that the temperature of the micro passage reaction is 80-240 DEG C, pressure For 0-1.2MPa.
4. the method as described in claim 1, which is characterized in that the packed tower is also sequentially connected with intermediate storage tank, distillation still.
5. the method as described in claim 1, which is characterized in that the polyethylene wax solution and oxidizing gas are in packed tower Hybrid mode is cocurrent or countercurrent.
6. the method as described in claim 1, which is characterized in that the reaction temperature of the packed tower is 100-200 DEG C, and pressure is 0-1.0MPa;
Or it can be spherical, Pall ring or Raschig ring filler that the filler of the packed tower, which is filler,.
7. the method as described in claim 1, which is characterized in that the polyethylene wax solution is the polyethylene wax or poly- of melting Ethylene waxes toluene, xylene solution.
8. the method as described in claim 1, which is characterized in that the oxidizing gas is air, oxygen or oxygen-enriched air.
9. the oxidized polyethylene wax of the described in any item method preparations of claim 1-8.
10. oxidized polyethylene wax as claimed in claim 9 is as shoe polish, floor wax, wax polish, car wax, cosmetics, match wax Bar, ink anti-wear agent, ceramics, hot investment casting agent, oil absorbent, lute in, Chinese medicine wax-wrapped pill, hotmelt, paint and powder Coating Matting agent, cable feed additives, oil well suction cerate, wax crayon, carbon paper, paraffin paper, ink paste, photosensitive material matrix, weaving are soft Soft dose, electronic component encapsulation agent, the agent of transistor package, rubber processing aids, automobile base oil, dental material processing aid, steel The application of antirust agent.
CN201910527722.5A 2019-06-18 2019-06-18 A kind of method of continuous synthesis oxidized polyethylene wax Pending CN110172109A (en)

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Publication number Priority date Publication date Assignee Title
CN113797867A (en) * 2021-09-30 2021-12-17 内蒙古伊泰煤基新材料研究院有限公司 Preparation method of continuous micro-channel of oxidized wax
CN114345255A (en) * 2021-12-27 2022-04-15 沈阳化工研究院有限公司 Device for continuously preparing 3,3, 3-trifluoro-2, 2-dichloropropanal
CN114345255B (en) * 2021-12-27 2023-09-12 沈阳化工研究院有限公司 Device for continuously preparing 3, 3-trifluoro-2, 2-dichloropropionaldehyde

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