CN110159288A - A kind of TBM cutterhead that modularization reducing digs - Google Patents

A kind of TBM cutterhead that modularization reducing digs Download PDF

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Publication number
CN110159288A
CN110159288A CN201910540619.4A CN201910540619A CN110159288A CN 110159288 A CN110159288 A CN 110159288A CN 201910540619 A CN201910540619 A CN 201910540619A CN 110159288 A CN110159288 A CN 110159288A
Authority
CN
China
Prior art keywords
cutterhead
module
periphery
pipe bending
center
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910540619.4A
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Chinese (zh)
Inventor
梅元元
刘光鑫
白江涛
章龙管
李恒
高旭东
郑军
周鸿雏
邓洋
陈洪财
陈文菊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway Engineering Service Co Ltd
Original Assignee
China Railway Engineering Service Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Railway Engineering Service Co Ltd filed Critical China Railway Engineering Service Co Ltd
Priority to CN201910540619.4A priority Critical patent/CN110159288A/en
Publication of CN110159288A publication Critical patent/CN110159288A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/08Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield
    • E21D9/087Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield with a rotary drilling-head cutting simultaneously the whole cross-section, i.e. full-face machines
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/08Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield
    • E21D9/0874Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield with rotary drilling heads having variable diameter

Abstract

The present invention relates to tunnel construction machinery fields, more particularly to a kind of TBM cutterhead that modularization reducing digs, a kind of TBM cutterhead that modularization reducing digs includes the quadrilateral structure center cutter disk module for being equipped with center steering body, and the periphery cutterhead module for the sector structure being arranged around four side of center cutter disk module, periphery cutterhead module is located on four sides of center cutter disk module for four totally, to be arranged to a circular beater plate, pass through two pipe bending cylinder connections between center cutter disk module and periphery cutterhead module, the pedestal of pipe bending cylinder is fixedly mounted on center cutter disk module, the piston rod head of pipe bending cylinder is fixedly mounted in the cutterhead module of periphery, and pipe bending cylinder is located at full circle cutterhead close to the one side of Tu Cang, so as to push periphery cutterhead module by pipe bending cylinder to realize that variable diameter excavates, so that Excavation line make it is appropriate expand to deformation allowance, for effective solution in constructing tunnel, high ground stress soft rock stress large deformation digs problem.

Description

A kind of TBM cutterhead that modularization reducing digs
Technical field
The present invention relates to tunnel construction machinery field more particularly to a kind of TBM cutterheads that modularization reducing digs.
Background technique
The TBM such as high-ground stress, country rock large deformation, deep tunnel TBM card machine mechanism are frequently encountered during constructing tunnel Tunnel excavation problem.In high ground stress soft rock stress Tunnel Design and construction, generallys use deformation allowance, supporting means, excavates The technical measures such as engineering method can effectively control the generation of large deformation, guarantee engineering safety.Tunnel deformation allowance is sufficiently to send out Country rock self-supporting is waved, preliminary bracing and country rock is allowed to have certain deformation, and design excavation line is made into suitably widened reserve Amount, referred to as tunnel deformation allowance.For the technical measures of deformation allowance in constructing tunnel, there are no corresponding TBM at present Engineering machinery.
Summary of the invention
For the problems of in the prior art, a kind of TBM knife that modularization reducing digs provided by the present invention Disk makes it possible to when encountering high ground stress soft rock stress tunnel, and a kind of modularization reducing that can be provided through the invention digs TBM cutterhead realize expanding excavation so that excavation line makees appropriate expand to deformation allowance.
Technical scheme is as follows:
A kind of TBM cutterhead that modularization reducing digs includes the center cutter disk module for being equipped with center steering body, and The periphery cutterhead module being arranged around center cutter disk module, the periphery cutterhead module are arranged to around center cutter disk module One circular beater plate, the center cutter disk module is connected by pipe bending cylinder with periphery cutterhead module, so as to pass through pushing tow Oil cylinder pushing tow periphery cutterhead module makes the diameter of entire circular beater plate become larger.
Preferably, the excavation face of the center cutter disk module is quadrilateral structure, and corresponding periphery cutterhead module shares four A, the excavation face of periphery cutterhead module is sector structure, is located on four sides of center cutter disk module, be combined into one it is whole Round cutterhead.
Pass through two pipe bending cylinder connections, the bottom of pipe bending cylinder between the center cutter disk module and periphery cutterhead module Seat is fixedly mounted on center cutter disk module, and the piston rod head of pipe bending cylinder is fixedly mounted in the cutterhead module of periphery, and pushing tow Oil cylinder is located at full circle cutterhead close to the one side of Tu Cang.
Further, the hobboing cutter on the full circle cutterhead is arranged using the multiple tool mode of a rail, i.e., in same operation Multiple hobboing cutters are arranged on track, so that track operation when there are also hobboing cutters according to non-variable diameter after variable diameter.
Beneficial effects of the present invention: center cutter disk module is arranged by cutterhead modularization in the present invention, periphery cutterhead module It is installed around center cutter disk module, to be assembled into the cutterhead of a full circle, and center cutter disk module and periphery cutterhead It is connected between module by pipe bending cylinder, so as to realize that variable diameter is excavated by pipe bending cylinder promotion periphery cutterhead module, So that excavation line make it is appropriate expand to deformation allowance, effective solution is in constructing tunnel, the big change of high ground stress soft rock stress Shape digs problem.
Detailed description of the invention
Fig. 1 is the cutterhead schematic diagram before variable diameter of the present invention;
Fig. 2 is the cutterhead schematic diagram after variable diameter of the present invention;
Fig. 3 is the hobboing cutter running track contrast schematic diagram before variable diameter of the present invention and after variable diameter;
Description of symbols: 1. center cutter disk modules;2. periphery cutterhead module;3. pipe bending cylinder;4. hobboing cutter.
Specific embodiment
The present invention will be further described below in conjunction with the drawings of the specification.
It elaborates referring to the optimum embodiment that attached drawing 1 is invented to 3 Duis of attached drawing, what a kind of modularization reducing digged TBM cutterhead includes the quadrilateral structure center cutter disk module 1 for being equipped with center steering body, and around center cutter disk module 1 four While the periphery cutterhead module 2 for the sector structure being arranged, the periphery cutterhead module 2 is located at center cutterhead mould for totally four On four sides of block 1, so that it is arranged to a circular beater plate, it is logical between the center cutter disk module 1 and periphery cutterhead module 2 It crosses two pipe bending cylinders 3 to connect, the pedestal of pipe bending cylinder 3 is fixedly mounted on center cutter disk module 1, the piston of pipe bending cylinder 3 Head is fixedly mounted in periphery cutterhead module 2, and pipe bending cylinder 3 is located at full circle cutterhead close to the one side of Tu Cang.The full circle Hobboing cutter 4 on cutterhead is arranged using the multiple tool mode of a rail, i.e., multiple hobboing cutters 4 are arranged on same running track, so that Track operation when there are also hobboing cutters 4 according to non-variable diameter after variable diameter.
During shield driving, when encountering the bottom end of high ground stress soft rock stress deformation, need to dig tunnel When, pipe bending cylinder 3 continues working at this time, ejects periphery cutterhead module 2 respectively, is up to maximum digging diameter reaches design value Only.To solve the problems, such as digging for high ground stress soft rock stress large deformation.And the hobboing cutter 4 on full circle cutterhead uses a rail multitool Mode be arranged, i.e., multiple hobboing cutters 4 are arranged on same running track so that after variable diameter there are also hobboing cutter 4 according to unchanged Track operation when diameter.
It is described in detail referring to 3 pairs of an attached drawing rail multitools of the invention, as shown in the cutterhead of the non-variable diameter of Fig. 3, in knife A circular dashed line is decorated on disk, which indicates the operating path of hobboing cutter 4, checks that the path can clearly obtain and pacifies on the path Equipped with two hobboing cutters 4, there are two the fortune that circular dashed line respectively represents hobboing cutter 4 being drawn on the cutterhead referring to the cutterhead after Fig. 3 variable diameter Walking along the street diameter, is located at two hobboing cutters 4 in same path on the cutterhead of non-variable diameter, on two paths after being located at variable diameter, and becomes A paths after diameter are identical as 4 path of hobboing cutter when non-variable diameter, therefore the present invention uses the multiple tool mode of a rail, so that after variable diameter Cutterhead be located on the operating path before variable diameter there are also hobboing cutter 4, guarantee the rock breaking capacity of cutter.
Above-described two hobboing cutters 4 of setting on same path are not limitations of the present invention, simply by two 4 pairs of a hobboing cutter rail multitools of the invention are described in detail, because a rail multitool of the invention is meeting the rational deployment of hobboing cutter 4 On the basis of 3 or 4 each or more hobboing cutters 4 can be arranged on same path.

Claims (4)

1. a kind of TBM cutterhead that modularization reducing digs, which is characterized in that the center cutterhead including being equipped with center steering body Module (1), and the periphery cutterhead module (2) being arranged around center cutter disk module (1), the periphery cutterhead module (2) It is arranged to a circular beater plate around center cutter disk module (1), the center cutter disk module (1) passes through pipe bending cylinder (3) and week Side cutterhead module (2) is connected.
2. a kind of TBM cutterhead that modularization reducing digs as described in claim 1, which is characterized in that the center cutterhead The excavation face of module (1) be quadrilateral structure, corresponding periphery cutterhead module (2) altogether there are four, periphery cutterhead module (2) are opened Digging face is sector structure, is located on four sides of center cutter disk module (1), is combined into the cutterhead of a full circle.
3. a kind of TBM cutterhead that modularization reducing digs as claimed in claim 2, which is characterized in that the center cutterhead It is connect by two pipe bending cylinders (3) between module (1) and periphery cutterhead module (2), the fixed peace of the pedestal of pipe bending cylinder (3) On center cutter disk module (1), the piston rod head of pipe bending cylinder (3) is fixedly mounted in periphery cutterhead module (2), and pushing tow Oil cylinder (3) is located at full circle cutterhead close to the one side of Tu Cang.
4. a kind of TBM cutterhead that modularization reducing digs as described in any right item of claims 1 to 3, which is characterized in that Hobboing cutter (4) on the full circle cutterhead is arranged using the multiple tool mode of a rail, i.e., arranges on same running track multiple Hobboing cutter (4), so that track operation when there are also hobboing cutter (4) according to non-variable diameter after variable diameter.
CN201910540619.4A 2019-06-21 2019-06-21 A kind of TBM cutterhead that modularization reducing digs Pending CN110159288A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910540619.4A CN110159288A (en) 2019-06-21 2019-06-21 A kind of TBM cutterhead that modularization reducing digs

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910540619.4A CN110159288A (en) 2019-06-21 2019-06-21 A kind of TBM cutterhead that modularization reducing digs

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CN110159288A true CN110159288A (en) 2019-08-23

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111852489A (en) * 2020-06-18 2020-10-30 清华大学 Mutually tangential circular expanding excavation construction method for cutterhead of tunneling machine
CN112031788A (en) * 2020-09-27 2020-12-04 中铁工程装备集团有限公司 Water jet flow breaking-in and expanding heading machine and construction method thereof
CN112922621A (en) * 2021-03-09 2021-06-08 山东大学 Diameter-variable shield tunneling machine cutter head and use method thereof
CN112983457A (en) * 2021-04-23 2021-06-18 国网新源控股有限公司 Variable-diameter cutter head and full-face tunnel boring machine
CN111075464B (en) * 2020-01-17 2021-08-24 中铁工程装备集团有限公司 Heading machine cutter head capable of realizing real-time reducing and expanding excavation and eccentric excavation method thereof
CN113863864A (en) * 2021-10-14 2021-12-31 中铁工程装备集团有限公司 Cutter head suitable for raise boring machine construction
CN116517568A (en) * 2023-05-29 2023-08-01 上海勘测设计研究院有限公司 Variable diameter device for full-section hard-rock tunnel boring machine, boring machine and using method

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CN101936169A (en) * 2010-08-24 2011-01-05 中铁隧道装备制造有限公司 Cutting device with small-range diameter-variable function of soft rock shield machine
JP2013199822A (en) * 2012-02-23 2013-10-03 Nippon Civic Engineering Consultant Co Ltd Tunnel boring machine
CN104265315A (en) * 2014-09-30 2015-01-07 中铁工程装备集团有限公司 Novel hard rock tunnel tunneling machine capable of expanding excavation
CN104747200A (en) * 2015-03-18 2015-07-01 中铁工程装备集团有限公司 Pipe segment diameter adjustable hard rock tunneling machine adopting double-layer supporting mode and construction method thereof
CN104912564A (en) * 2015-06-08 2015-09-16 中铁工程装备集团有限公司 Variable-diameter TBM cutterhead
CN105604559A (en) * 2016-03-10 2016-05-25 三一重型装备有限公司 Tunneling machine, cutting portion thereof and cutting method
CN106246195A (en) * 2016-08-18 2016-12-21 中铁隧道集团有限公司 A kind of Open-type full-face rock ripper digs uses cutterhead lifting apparatus
CN106285702A (en) * 2016-08-31 2017-01-04 中国铁建重工集团有限公司 A kind of tunneler
CN206346747U (en) * 2016-12-28 2017-07-21 中铁工程装备集团有限公司 A kind of small diameter central axle drives triumphant formula TBM
CN107916939A (en) * 2017-10-27 2018-04-17 陈南南 A kind of tunneling boring hard rock tunnel development machine cutterhead and driving method
CN108286440A (en) * 2018-03-27 2018-07-17 中铁工程装备集团有限公司 A kind of anti-sticking list shield TBM of NEW TYPE OF COMPOSITE and its construction method
CN210440039U (en) * 2019-06-21 2020-05-01 中铁工程服务有限公司 Modular variable-diameter expanded-excavation TBM cutter head

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101936169A (en) * 2010-08-24 2011-01-05 中铁隧道装备制造有限公司 Cutting device with small-range diameter-variable function of soft rock shield machine
JP2013199822A (en) * 2012-02-23 2013-10-03 Nippon Civic Engineering Consultant Co Ltd Tunnel boring machine
CN104265315A (en) * 2014-09-30 2015-01-07 中铁工程装备集团有限公司 Novel hard rock tunnel tunneling machine capable of expanding excavation
CN104747200A (en) * 2015-03-18 2015-07-01 中铁工程装备集团有限公司 Pipe segment diameter adjustable hard rock tunneling machine adopting double-layer supporting mode and construction method thereof
CN104912564A (en) * 2015-06-08 2015-09-16 中铁工程装备集团有限公司 Variable-diameter TBM cutterhead
CN105604559A (en) * 2016-03-10 2016-05-25 三一重型装备有限公司 Tunneling machine, cutting portion thereof and cutting method
CN106246195A (en) * 2016-08-18 2016-12-21 中铁隧道集团有限公司 A kind of Open-type full-face rock ripper digs uses cutterhead lifting apparatus
CN106285702A (en) * 2016-08-31 2017-01-04 中国铁建重工集团有限公司 A kind of tunneler
CN206346747U (en) * 2016-12-28 2017-07-21 中铁工程装备集团有限公司 A kind of small diameter central axle drives triumphant formula TBM
CN107916939A (en) * 2017-10-27 2018-04-17 陈南南 A kind of tunneling boring hard rock tunnel development machine cutterhead and driving method
CN108286440A (en) * 2018-03-27 2018-07-17 中铁工程装备集团有限公司 A kind of anti-sticking list shield TBM of NEW TYPE OF COMPOSITE and its construction method
CN210440039U (en) * 2019-06-21 2020-05-01 中铁工程服务有限公司 Modular variable-diameter expanded-excavation TBM cutter head

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111075464B (en) * 2020-01-17 2021-08-24 中铁工程装备集团有限公司 Heading machine cutter head capable of realizing real-time reducing and expanding excavation and eccentric excavation method thereof
CN111852489A (en) * 2020-06-18 2020-10-30 清华大学 Mutually tangential circular expanding excavation construction method for cutterhead of tunneling machine
CN111852489B (en) * 2020-06-18 2021-11-16 清华大学 Mutually tangential circular expanding excavation construction method for cutterhead of tunneling machine
CN112031788A (en) * 2020-09-27 2020-12-04 中铁工程装备集团有限公司 Water jet flow breaking-in and expanding heading machine and construction method thereof
CN112031788B (en) * 2020-09-27 2022-03-22 中铁工程装备集团有限公司 Water jet flow breaking-in and expanding heading machine and construction method thereof
CN112922621A (en) * 2021-03-09 2021-06-08 山东大学 Diameter-variable shield tunneling machine cutter head and use method thereof
CN112983457A (en) * 2021-04-23 2021-06-18 国网新源控股有限公司 Variable-diameter cutter head and full-face tunnel boring machine
CN113863864A (en) * 2021-10-14 2021-12-31 中铁工程装备集团有限公司 Cutter head suitable for raise boring machine construction
CN116517568A (en) * 2023-05-29 2023-08-01 上海勘测设计研究院有限公司 Variable diameter device for full-section hard-rock tunnel boring machine, boring machine and using method
CN116517568B (en) * 2023-05-29 2024-03-22 上海勘测设计研究院有限公司 Variable diameter device for full-section hard-rock tunnel boring machine, boring machine and using method

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Inventor after: Li Jianbin

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