CN110153788B - Automatic cutter cleaning equipment - Google Patents

Automatic cutter cleaning equipment Download PDF

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Publication number
CN110153788B
CN110153788B CN201910421060.3A CN201910421060A CN110153788B CN 110153788 B CN110153788 B CN 110153788B CN 201910421060 A CN201910421060 A CN 201910421060A CN 110153788 B CN110153788 B CN 110153788B
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CN
China
Prior art keywords
cutter
cleaning
control system
proximity switch
driving
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201910421060.3A
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Chinese (zh)
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CN110153788A (en
Inventor
谷敦武
江春林
李钊
易正再
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gonvvama High New Automobile Plate Processing Loudi Co ltd
Original Assignee
Gonvvama High New Automobile Plate Processing Loudi Co ltd
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Application filed by Gonvvama High New Automobile Plate Processing Loudi Co ltd filed Critical Gonvvama High New Automobile Plate Processing Loudi Co ltd
Priority to CN201910421060.3A priority Critical patent/CN110153788B/en
Publication of CN110153788A publication Critical patent/CN110153788A/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/02Devices for removing scrap from the cutting teeth of circular or non-circular cutters

Abstract

The invention discloses automatic cutter cleaning equipment, which comprises: the mounting bracket comprises a first layer of frame, a second layer of frame and a third layer of frame which are sequentially arranged, wherein an unlocking device is arranged on the second layer of frame, and the unlocking device is connected with a control system. The first layer frame is provided with a cleaning station and a cutter taking station, the first layer frame is also provided with a cutter taking device, the cutter taking device is connected with the control system to slide to the cutter taking station under the control of the control system to take out the unlocked cutters, and the cutters after the previous circulation action is completed are reloaded into the cleaning station. The third layer of frame is provided with a circulating cleaning device which is connected with the control system so as to spray and wash the cutters positioned at the cleaning station under the control of the control system, and simultaneously, the cleaning liquid after spraying and washing the cutters is recovered for recycling. The automatic cutter cleaning equipment disclosed by the invention has the advantages of high degree of automation, high cutter cleaning efficiency, low labor intensity of workers and high cutter cleaning safety.

Description

Automatic cutter cleaning equipment
Technical Field
The invention relates to the field of milling cutter cleaning, in particular to automatic cutter cleaning equipment.
Background
In the prior art, a milling cutter is generally arranged on a milling cutter mounting seat, the milling cutter mounting seat comprises a quick locking chuck for locking, clamping or unlocking and loosening the milling cutter, the milling cutter is arranged on a quick locking joint, a cutter taking button for locking or unlocking the quick locking chuck is further arranged on the milling cutter mounting seat, and the cutter taking button can be manually pressed to lock or unlock the quick locking chuck so as to take out or load the milling cutter.
After the milling cutter is used for a period of time, a plurality of fragments remain on the milling cutter to influence the next milling effect, and further the processing quality of the product is seriously influenced, so that the milling cutter needs to be cleaned after the milling cutter is used for a period of time. In the prior art, when the milling cutter needs to be cleaned, firstly, a worker unlocks a plurality of milling cutters to be cleaned once, then carries the plurality of milling cutters into a cleaning tank, then simultaneously places the plurality of milling cutters into the cleaning tank for cleaning or sequentially places each milling cutter into the cleaning tank for cleaning, and after the cleaning of the milling cutters is completed, sequentially clamps the milling cutters onto the quick locking joint.
The operation mode has the advantages that the cleaning efficiency of the milling cutter is low, the labor intensity of workers is high, the risk of accidental injury of the workers by the milling cutter exists in the whole cleaning process, in addition, the milling equipment is required to be stopped and waited in the milling cutter cleaning process, the utilization rate of the milling equipment is reduced, and the cleaning liquid for cleaning the milling cutter cannot be recycled, so that the cleaning liquid is seriously wasted, and the processing cost is increased.
Disclosure of Invention
The invention provides automatic cutter cleaning equipment, which aims to solve the technical problems of low cleaning efficiency, high labor intensity of workers, safety risk and incapability of recycling cleaning liquid in the existing cutter cleaning mode.
The technical scheme adopted by the invention is as follows:
cutter self-cleaning equipment, cutter locking clamping is on quick lock joint, and quick lock joint installs on the cutter mount pad, is equipped with the button switch that is used for controlling quick lock joint unblock or locking cutter on the cutter mount pad, and cutter self-cleaning equipment includes: the mounting bracket comprises a first layer frame, a second layer frame and a third layer frame which are sequentially arranged from top to bottom, an unlocking device is arranged on the second layer frame, the unlocking device is connected with a control system for controlling the action of the unlocking device, and the unlocking device is used for propping against a button switch under the control of the control system so as to enable the quick locking joint to unlock the cutter for taking out or reloading the cutter; the first layer frame is sequentially provided with a cleaning station and a cutter taking station along the length direction, the first layer frame is also provided with a cutter taking device for performing position switching between the cleaning station and the cutter taking station, the cutter taking device is connected with a control system so as to slide to the cutter taking station under the control of the control system to take out the cutters to be cleaned after unlocking, and after the cutters subjected to the cleaning of the previous cycle action are reloaded into the quick lock connector, the cutters are returned to the cleaning station so that the cutters taken out and clamped by the cutter taking device are positioned at the cleaning station; the third layer frame is provided with a circulating cleaning device, the circulating cleaning device is connected with the second layer frame, and the circulating cleaning device is connected with the control system so as to spray and wash the cutter positioned at the cleaning station under the control of the control system, and meanwhile, the cleaning liquid after spraying and washing the cutter is recovered for recycling.
Further, the unlocking device comprises an unlocking driving cylinder fixedly arranged on the second layer frame, and a first position switch and a second position switch which are respectively arranged at two ends of the unlocking driving cylinder, wherein the unlocking driving cylinder, the first position switch and the second position switch are respectively connected with the control system; the unlocking driving cylinder stretches under the control of the control system and abuts against the button switch so as to trigger the first position switch to send a signal for the control system that the unlocking cylinder stretches in place; the second position switch is used for sending a return signal of the unlocking cylinder to the control system when the unlocking driving cylinder is retracted to the initial position.
Further, the cutter taking device comprises a cutter taking mechanism which is arranged on the first layer frame in a sliding manner, the cutter taking mechanism is connected with a sliding driving component for driving the cutter taking mechanism to switch positions between the cleaning station and the cutter taking station, and the sliding driving component is connected with the control system; the cutter taking mechanism is also connected with a lifting driving component, and the lifting driving component is connected with the control system so as to drive the cutter taking mechanism to ascend under the control of the control system to take out the unlocked cutter to be cleaned from the quick lock joint, or drive the cutter taking mechanism to descend so as to reload the cleaned cutter into the quick lock joint; the cutter taking mechanism is also connected with a rotary driving component, and the rotary driving component is connected with the control system so as to drive the cutter taking mechanism to rotate by an angle under the control of the control system, so that the cutter to be cleaned after being taken out exchanges the position with the cutter to be reloaded after being cleaned.
Further, the cutter taking mechanism comprises a sliding trolley which is connected to the first layer frame in a sliding way, a cutter taking component which is used for taking out a cutter to be cleaned from the quick lock joint or reloading the cutter after cleaning into the quick lock joint, and a connecting component which is used for enabling the cutter taking component to be connected to the lifting power output end of the lifting driving component and to be connected to the rotating power output end of the rotating driving component together; the sliding driving member is arranged on the mounting bracket, and the driving end of the sliding driving member is connected with the sliding trolley; the lifting driving member is connected to the bottom of the sliding trolley, and the driving end of the lifting driving member vertically extends upwards after penetrating through the sliding trolley; the driving end of the rotary driving member is connected with the driving end of the lifting driving member through a connecting member, and the knife taking member is fixedly arranged on the driving shaft of the rotary driving member.
Further, the sliding driving member comprises a sliding driving motor fixedly connected to the mounting bracket and a driving screw rod fixedly connected with the output end of the sliding driving motor, the sliding driving motor is connected with the control system, the driving screw rod is rotatably arranged on the mounting bracket in a penetrating manner, and the driving end of the driving screw rod is in threaded connection with the sliding trolley; the lifting driving component comprises a lifting cylinder fixedly connected with the bottom of the sliding trolley, the lifting cylinder is connected with the control system, and a driving shaft of the lifting cylinder vertically extends upwards after penetrating through the sliding trolley; the connecting component comprises a connecting seat fixedly connected with a driving shaft of the lifting cylinder and a plurality of clamping rings; the rotary driving component comprises a rotary driving motor which is connected with the control system, and a driving shaft of the rotary driving motor is vertically arranged and is rotationally connected to the connecting seat; the cutter taking component comprises a mounting plate and two cutter holders which are respectively arranged at two ends of the mounting plate, the mounting plate is detachably arranged on a driving shaft of the rotary driving motor through at least one clamping ring, and the cutter holders are used for clamping cutters.
Further, the tool holder comprises a plate-shaped clamping plate, one end of the clamping plate is fixed with the mounting plate, and the other end of the clamping plate is provided with a notch clamping groove; the other end of the clamping plate is also provided with two deformation sheets with L-shaped sections, the two deformation sheets are respectively arranged on two sides of the notch clamping groove, the side edges of the two deformation sheets are respectively fixed with the clamping plate, the long baffle sheets of the two deformation sheets are oppositely arranged so as to deflect under the extrusion of the cutter handle, so that the cutter is extruded into the notch clamping groove, and the cutter in the notch clamping groove is prevented from being extruded out of the notch clamping groove.
Further, the knife picking device further comprises a first proximity switch and a second proximity switch which are arranged on the first layer frame and used for limiting two sliding end positions of the sliding trolley to come and go on the first layer frame respectively, a third proximity switch and a fourth proximity switch which are used for determining the speed reduction position of the sliding trolley when the sliding trolley approaches to the first proximity switch or the second proximity switch, and a fifth proximity switch and a sixth proximity switch which are used for determining whether the mounting plate rotates in place; the first proximity switch is close to the cleaning station; the third proximity switch and the fourth proximity switch are positioned between the first proximity switch and the second proximity switch, the third proximity switch is close to the first proximity switch, and the fourth proximity switch is close to the second proximity switch; the fifth proximity switch and the sixth proximity switch are respectively arranged at two ends of the upper surface of the sliding trolley; the first proximity switch, the second proximity switch, the third proximity switch, the fourth proximity switch, the fifth proximity switch and the sixth proximity switch are respectively connected with the control system.
Further, the circulating cleaning device comprises a circulating filter box arranged on the third layer frame, and the circulating filter box is used for filtering the cleaning fluid flowing back into the circulating filter box for recycling; the circulating filter box is connected with a spraying component, the output end of the spraying component is fixed on the second layer frame and is distributed towards the cleaning station, and the spraying component is connected with the control system so as to enable the cleaning liquid filtered in the circulating filter box to spray and wash the cutter at the cleaning station under the control of the control system; the circulating filter box is also connected with a cleaning fluid reflux component, and the cleaning fluid reflux component is fixed on the second layer frame and is positioned below the cleaning station so as to receive the cleaning fluid after the spraying and flushing of the cutter and enable the cleaning fluid after the spraying and flushing of the cutter to reflux into the circulating filter box again.
Further, the circulating filter box comprises an upper box body and a lower box body which are arranged in an up-down overlapping way; the upper box body is internally provided with two filter screens which are sequentially arranged at intervals along the length direction of the upper box body, and the two filter screens divide the upper box body into a first filter area, a second filter area and a communication area which are sequentially communicated; the outflow end of the cleaning liquid reflux component is communicated with the first filtering area; the communicating area is communicated with the lower box body.
Further, the cleaning liquid reflux member comprises a reflux pipe vertically fixed with the second layer frame, the top end of the reflux pipe is provided with a conical container for enabling cleaning liquid sprayed to wash the cutter to reflux to the reflux pipe, the conical container is positioned below the cutter to be washed and is opened towards the cutter, and the outflow end of the reflux pipe is communicated with the first filtering area; the spraying component comprises a pumping piece communicated with the lower box body, the pumping piece is communicated with the control system, the outflow end of the pumping piece is connected with a guide pipe, the guide pipe is fixed with the second layer frame, and the outflow end of the guide pipe is connected with a nozzle used for enabling cleaning liquid in the guide pipe to be sprayed to the cutter.
The invention has the following beneficial effects:
the automatic cutter cleaning equipment disclosed by the invention can be used for automatically unlocking, taking out, cleaning and reloading and locking the cutter to be cleaned under the control of the control system, so that the degree of automation is high, the cutter cleaning efficiency is high, and the labor intensity of workers is low; in the whole cyclic operation process, the cutter is not required to be contacted manually, so that the cutter cleaning safety is high; the cutter is circularly cleaned, so that when other cutters are cleaned, at least one cutter is cleaned and is arranged in the quick-locking joint, and therefore, in the cutter cleaning process, the milling equipment does not need to be stopped and waiting, and the utilization rate of the milling equipment can be improved; and because the cleaning liquid for cleaning the cutter is recycled through the circulating cleaning device, the waste of the cleaning liquid is less, and the cleaning cost of the cutter can be reduced.
In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present invention will be described in further detail with reference to the drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention. In the drawings:
FIG. 1 is a schematic view showing a front view of a cutter automatic cleaning apparatus according to a preferred embodiment of the present invention;
FIG. 2 is a schematic view of a portion of the top view structure of FIG. 1;
FIG. 3 is a schematic view of a portion of the knife extracting device of FIG. 1;
FIG. 4 is a partial schematic view of the structure of FIG. 3;
FIG. 5 is a schematic view of the structure of the toolholder of FIG. 3;
fig. 6 is a schematic view of a part of the circulation washing apparatus of fig. 1.
Description of the drawings
10. A mounting bracket; 11. a first layer frame; 12. a second layer of shelves; 13. a third shelf; 20. unlocking means; 21. unlocking the driving cylinder; 22. a first position switch; 23. a second position switch; 30. a knife taking device; 31. a slipping trolley; 32. a knife taking component; 321. a mounting plate; 322. a tool holder; 3220. notch clamping groove; 3221. a clamping plate; 3222. a deformation sheet; 33. a connecting member; 331. a connecting seat; 332. a clasp; 34. a slip driving motor; 35. driving a screw rod; 36. a lifting cylinder; 37. a rotary drive motor; 38. a first proximity switch; 39. a second proximity switch; 41. a third proximity switch; 42. a fourth proximity switch; 43. a fifth proximity switch; 44. a sixth proximity switch; 45. a third position switch; 46. a fourth position switch; 50. a circulation cleaning device; 51. a circulating filter box; 511. an upper case; 5111. a first filtration zone; 5112. a second filtration zone; 5113. a communication region; 512. a lower box body; 513. a filter screen; 52. a spray member; 521. a pumping member; 522. a conduit; 53. a cleaning liquid return member; 531. a return pipe; 532. a conical container.
Detailed Description
Embodiments of the invention are described in detail below with reference to the attached drawing figures, but the invention can be practiced in a number of different ways, as defined and covered below.
Referring to fig. 1, a preferred embodiment of the present invention provides an automatic cutter cleaning apparatus, in which a cutter is locked and clamped on a quick lock joint, the quick lock joint is mounted on a cutter mounting seat, a button switch for controlling the quick lock joint to unlock or lock the cutter is provided on the cutter mounting seat, the automatic cutter cleaning apparatus comprising: the mounting bracket 10, the mounting bracket 10 includes from top to bottom first layer frame 11, second layer frame 12 and third layer frame 13 that set gradually, is equipped with unlocking device 20 on the second layer frame 12, and unlocking device 20 is connected with the control system who controls its action, and unlocking device 20 is used for pushing up the button switch under control system's control to make quick lock joint unblock cutter so that the takeout or the reloading of cutter. The first layer frame 11 is sequentially provided with a cleaning station and a cutter taking station along the length direction, the first layer frame 11 is also provided with a cutter taking device 30 which is used for carrying out position switching between the cleaning station and the cutter taking station, the cutter taking device 30 is connected with a control system to slide to the cutter taking station under the control of the control system to take out the cutters to be cleaned after unlocking, and after the cutters which are cleaned by the previous cycle motion are reloaded into the quick lock connector, the cutters are returned to the cleaning station so that the cutters which are taken out and clamped by the cutter taking device 30 are positioned at the cleaning station. The third layer rack 13 is provided with a circulating cleaning device 50, the circulating cleaning device 50 is connected with the second layer rack 12, and the circulating cleaning device 50 is connected with a control system so as to spray and wash the cutters at the cleaning station under the control of the control system, and meanwhile, the cleaning liquid after the cutters are sprayed and washed is recovered for recycling.
When the automatic cutter cleaning equipment performs one cycle of operation, firstly, a control system controls an unlocking device 20 to act, and the unlocking device 20 props against a button switch to unlock a quick lock joint so as to take out a cutter to be cleaned; then, the control system controls the cutter taking device 30 to act, the cutter taking device 30 firstly slides to the cutter taking position of the first layer frame 11 to take out the unlocked cutter to be cleaned, the cutter which is cleaned through the previous cycle operation is reloaded into the quick lock joint, at the moment, the control system controls the unlocking device 20 and the cutter taking device 30 to act respectively, the unlocking device 20 is retracted to an initial state, the cutter which is reloaded into the quick lock joint after cleaning is locked under the action of the quick lock joint, and meanwhile, the cutter taking device 30 is retracted to the cleaning station, so that the cutter which is taken out and is to be cleaned is positioned in the cleaning station; finally, the control system controls the circulating cleaning device 50 to act again, the circulating cleaning device 50 sprays and washes the cutters in the cleaning station, and meanwhile, the cleaning liquid after spraying and washing the cutters is recovered for recycling, so that one circulating cutter cleaning work is completed.
The automatic cutter cleaning equipment disclosed by the invention can be used for automatically unlocking, taking out, cleaning and reloading and locking the cutter to be cleaned under the control of the control system, so that the degree of automation is high, the cutter cleaning efficiency is high, and the labor intensity of workers is low; in the whole cyclic operation process, the cutter is not required to be contacted manually, so that the cutter cleaning safety is high; the cutter is circularly cleaned, so that when other cutters are cleaned, at least one cutter is cleaned and is arranged in the quick-locking joint, and therefore, in the cutter cleaning process, the milling equipment does not need to be stopped and waiting, and the utilization rate of the milling equipment can be improved; and because the cleaning liquid for cleaning the cutter is recycled through the circulating cleaning device 50, the waste of the cleaning liquid is less, and the cleaning cost of the cutter can be reduced.
Optionally, as shown in fig. 1, the unlocking device 20 includes an unlocking driving cylinder 21 fixedly disposed on the second layer frame 12, and a first position switch 22 and a second position switch 23 respectively disposed at two ends of the unlocking driving cylinder 21, where the unlocking driving cylinder 21, the first position switch 22 and the second position switch 23 are respectively connected with the control system. The unlocking driving cylinder 21 stretches under the control of the control system and abuts against the push button switch to trigger the first position switch 22 to send a signal for the control system that the unlocking cylinder stretches to the proper position. The second position switch 23 is used for sending a signal for returning the unlocking cylinder to the control system when the unlocking driving cylinder 21 is retracted to the initial position. In this alternative embodiment, the first position switch 22 and the second position switch 23 are magnetic switches commonly used in the market. The magnetic switches are respectively arranged at the two ends of the unlocking driving cylinder 21 and used for precisely controlling the lift and return stroke of the unlocking driving cylinder 21 and feeding back the lifting and return stroke information of the unlocking driving cylinder 21 to the control system.
Alternatively, as shown in fig. 1 and 2, the cutter taking device 30 includes a cutter taking mechanism slidably supported on the first layer frame 11, and the cutter taking mechanism is connected with a sliding driving member for driving the cutter taking mechanism to switch positions between a cleaning station and a cutter taking station, and the sliding driving member is connected with a control system. The cutter taking mechanism is also connected with a lifting driving component, and the lifting driving component is connected with the control system so as to drive the cutter taking mechanism to ascend to take out the cutter to be cleaned after unlocking from the quick lock connector under the control of the control system, or drive the cutter taking mechanism to descend to reload the cleaned cutter into the quick lock connector. The cutter taking mechanism is also connected with a rotary driving component, and the rotary driving component is connected with the control system so as to drive the cutter taking mechanism to rotate by an angle under the control of the control system, so that the cutter to be cleaned after being taken out exchanges the position with the cutter to be reloaded after being cleaned.
Further, as shown in fig. 2, the cutter taking mechanism includes a slide carriage 31 slidably connected to the first rack 11, a cutter taking member 32 for taking out a cutter to be cleaned from the quick-lock joint or reloading the cutter after cleaning into the quick-lock joint, and a connecting member 33 for connecting the cutter taking member 32 to the lifting power output end of the lifting driving member and to the rotation power output end of the rotation driving member in common. The slip driving member is provided on the mounting bracket 10 and the driving end of the slip driving member is connected with the slip cart 31. The lifting driving member is connected to the bottom of the sliding trolley 31, and the driving end of the lifting driving member passes through the sliding trolley 31 and then vertically extends upwards. The driving end of the rotary driving member is connected with the driving end of the lifting driving member through a connecting member 33, and the knife taking member 32 is fixedly arranged on the driving shaft of the rotary driving member. Preferably, as shown in fig. 2, the first layer frame 11 includes two parallel sliding rails arranged at intervals, a sliding groove matched with the sliding rail is arranged at the bottom of the sliding trolley 31, and the sliding trolley 31 is slidably arranged on the first layer frame 11 through the matching of the sliding groove and the sliding rail.
In the specific embodiment of the present invention, as shown in fig. 2-4, the sliding driving member includes a sliding driving motor 34 fixedly connected to the mounting bracket 10, and a driving screw rod 35 fixedly connected to an output end of the sliding driving motor 34, the sliding driving motor 34 is connected to the control system, the driving screw rod 35 is rotatably installed on the mounting bracket 10, and a driving end of the driving screw rod 35 is in threaded connection with the sliding trolley 31. The lifting driving member comprises a lifting cylinder 36 fixedly connected with the bottom of the sliding trolley 31, the lifting cylinder 36 is connected with the control system, and a driving shaft of the lifting cylinder 36 vertically extends upwards after penetrating through the sliding trolley 31. The connecting member 33 includes a connecting seat 331 fixedly connected to the driving shaft of the lifting cylinder 36 and a plurality of snap rings 332. The rotation driving member includes a rotation driving motor 37, the rotation driving motor 37 is connected with the control system, and a driving shaft of the rotation driving motor 37 is vertically arranged and rotatably connected to the connection seat 331. The tool-taking member 32 includes a mounting plate 321 and two tool holders 322 disposed at both ends of the mounting plate 321, the mounting plate 321 is detachably mounted on a driving shaft of the rotary driving motor 37 through at least one snap ring 332, and the tool holders 322 are used for clamping tools. Further, the connection base 331 is provided with a mounting hole, the driving shaft of the rotary driving motor 37 is vertically inserted into the mounting hole, a bearing for supporting the driving shaft is installed between the driving shaft of the rotary driving motor 37 and the connection base 331, and the driving shaft is further clamped in the connection base 331 by a clamping ring 332 installed on the outer circle of the driving shaft.
When the tool taking device 30 works, a control system firstly controls a sliding driving motor 34 to act, the sliding driving motor 34 drives a driving screw rod 35 to rotate, the driving screw rod 35 drives a sliding trolley 31 to slide towards a tool taking work position on a first layer frame 11 when in rotation, meanwhile, a lifting driving member, a tool taking member 32 and a rotating driving member synchronously slide towards the tool taking work position, and in the sliding process of the tool taking member 32, a tool holder 322 close to the tool taking work position clamps a tool handle of a tool after unlocking in a quick locking joint; the control system controls the lifting cylinder 36 to act, the driving shaft of the lifting cylinder 36 passes through the sliding trolley 31 and then vertically extends upwards, the cutter taking member 32 and the rotary driving member synchronously ascend, and the cutter clamped by the cutter holder 322 is taken out from the quick lock joint in the ascending process; the control system further controls the rotation driving motor 37 to act, the driving shaft of the rotation driving motor 37 rotates 180 degrees, and then the mounting plate 321 fixed on the driving shaft of the rotation driving motor 37 rotates 180 degrees, so that the tool to be cleaned clamped by one tool holder 322 and the tool of which the previous cycle operation is completed by the other tool holder 322 are interchanged, namely, the tool to be cleaned and the tool after cleaning are interchanged; the control system controls the lifting cylinder 36 to act reversely, the driving shaft of the lifting cylinder 36 is retracted, the cutter taking member 32 and the rotary driving member synchronously descend, and the cleaned cutter clamped by the cutter holder 322 is reloaded into the quick lock joint in the descending process of the mounting plate 321; finally, the control system controls the sliding driving motor 34 to act reversely, the sliding trolley 31 drives the lifting driving member, the cutter taking member 32 and the rotary driving member to retract to the cleaning station, the cutter holder 322 for clamping the cleaned cutter is separated from the cutter in the quick-locking joint in the retracting process of the cutter taking member 32, and thus, one cutter taking operation of the cutter taking device 30 is completed.
Preferably, as shown in fig. 1, the lifting driving member further includes a third position switch 45 and a fourth position switch 46 disposed at two ends of the lifting cylinder 36, the third position switch 45 and the fourth position switch 46 are respectively connected to the control system, the third position switch 45 is close to the driving shaft of the lifting cylinder 36, the third position switch 45 is used for sending a lifting cylinder lift in-place signal to the control system, and the fourth position switch 46 is used for sending a lifting cylinder return in-place signal to the control system. In this alternative embodiment, the third position switch 45 and the fourth position switch 46 are magnetic switches commonly used in the market. The magnetic switches are respectively arranged at the two ends of the lifting cylinder 36 and used for accurately controlling the lift and return stroke of the lifting cylinder 36 and feeding back the lifting and return stroke information of the lifting cylinder 36 to a control system.
In an embodiment of the present invention, as shown in fig. 5, the tool holder 322 includes a plate-shaped clamping plate 3221, one end of the clamping plate 3221 is fixed to the mounting plate 321, and a notch clamping groove 3220 is formed at the other end of the clamping plate 3221. The other end of the clamping plate 3221 is further provided with two deformation sheets 3222 with L-shaped cross sections, the two deformation sheets 3222 are respectively arranged on two sides of the notch clamping groove 3220, the side edges of the two deformation sheets 3222 are respectively fixed with the clamping plate 3221, the long baffle sheets of the two deformation sheets 3222 are oppositely arranged so as to deflect under the extrusion of the cutter handle to enable the cutter to be extruded into the notch clamping groove 3220, and the cutter in the notch clamping groove 3220 is prevented from being extruded out of the notch clamping groove 3220. The two deformation sheets 3222 are simultaneously pressed by the tool handle of the tool, so that the notch clamping groove 3220 is opened to facilitate the tool handle of the tool to be installed in the notch clamping groove 3220, and the two deformation sheets 3222 are also used for preventing the tool installed in the notch clamping groove 3220 from being separated from the notch clamping groove 3220 under the action of external force.
Optionally, as shown in fig. 2, the knife picking device 30 further includes a first proximity switch 38 and a second proximity switch 39 provided on the first layer rack 11 for respectively limiting two sliding end positions of the sliding trolley 31 to and fro on the first layer rack 11, a third proximity switch 41 and a fourth proximity switch 42 for determining a deceleration position of the sliding trolley 31 when approaching the first proximity switch 38 or the second proximity switch 39, and a fifth proximity switch 43 and a sixth proximity switch 44 for determining whether the mounting plate 321 is rotated in place. The first proximity switch 38 is close to the cleaning station, the first proximity switch 38 and the second proximity switch 39 are used for limiting positions of two sliding end points of the sliding trolley 31 on the first layer frame 11, so that the sliding trolley 31 is prevented from sliding out of the first layer frame 11 to further cause a safety accident, and preferably, a stop block is further arranged on the first layer frame 11 close to the tool taking station and used for further preventing the sliding trolley 31 from sliding out of the first layer frame 11. The third proximity switch 41 and the fourth proximity switch 42 are located between the first proximity switch 38 and the second proximity switch 39, and the third proximity switch 41 is close to the first proximity switch 38, the fourth proximity switch 42 is close to the second proximity switch 39, and the third proximity switch 41 and the fourth proximity switch 42 are provided for decelerating the sliding trolley 31 before sliding in place so as to prevent the sliding trolley 31 from crashing against the first proximity switch 38 or the second proximity switch 39 and damaging the first proximity switch 38 and the second proximity switch 39. The fifth proximity switch 43 and the sixth proximity switch 44 are provided separately at both ends of the upper surface of the traveling carriage 31. The first proximity switch 38, the second proximity switch 39, the third proximity switch 41, the fourth proximity switch 42, the fifth proximity switch 43 and the sixth proximity switch 44 are respectively connected to the control system.
Alternatively, as shown in fig. 1 and 6, the circulation washing apparatus 50 includes a circulation filter box 51 provided on the third shelf 13, the circulation filter box 51 for filtering the washing liquid flowing back into the circulation filter box 51 to be circulated. The circulating filter box 51 is connected with a spraying member 52, the output end of the spraying member 52 is fixed on the second layer frame 12 and is distributed towards the cleaning station, and the spraying member 52 is connected with a control system so as to enable the filtered cleaning liquid in the circulating filter box 51 to spray and wash the cutter at the cleaning station under the control of the control system. The circulation filter box 51 is also connected with a cleaning liquid return member 53, and the cleaning liquid return member 53 is fixed on the second layer frame 12 and is positioned below the cleaning station so as to receive the cleaning liquid after the cleaning tool is sprayed and washed and enable the cleaning liquid after the cleaning tool is sprayed and washed to return to the circulation filter box 51 again.
In this alternative embodiment, as shown in fig. 6, the circulation filter box 51 includes an upper box 511 and a lower box 512 that are disposed one above the other. The upper case 511 is provided with two filter screens 513 sequentially arranged at intervals along the length direction thereof, and the two filter screens 513 divide the upper case 511 into a first filter area 5111, a second filter area 5112 and a communication area 5113 which are sequentially communicated. The outflow end of the purging liquid return member 53 communicates with the first filtering zone 5111. The communication area 5113 communicates with the lower case 512. The cleaning solution flowing back into the first filtering area 5111 through the cleaning solution flowing back component 53 flows into the second filtering area 5112 after being filtered by the filter screen 513 between the first filtering area 5111 and the second filtering area 5112, flows into the communicating area 5113 after being filtered for the second time by the filter screen 513 between the second filtering area 5112 and the communicating area 5113, and finally flows into the lower box 512 through the communicating area 5113, so that the filtering and recycling of the cleaning solution are realized, the use of the cleaning solution is reduced, and the cleaning cost of the cutter is reduced. In other embodiments, the number of the filter screens 513 may be plural, and the plural filter screens 513 are sequentially arranged at intervals.
In this alternative embodiment, as shown in fig. 6, the cleaning solution backflow member 53 includes a backflow pipe 531 vertically fixed to the second layer frame 12, a conical container 532 for making the cleaning solution sprayed to wash the tool backflow to the backflow pipe 531 is disposed at a top end of the backflow pipe 531, the conical container 532 is located below the tool to be cleaned and opened toward the tool, and an outflow end of the backflow pipe 531 is communicated with the first filtering area 5111. The spraying member 52 includes a pumping element 521 in communication with the lower case 512, the pumping element 521 being in communication with the control system, the pumping element 521 having an outflow end connected to a conduit 522, the conduit 522 being fixed to the second shelf 12, the conduit 522 having an outflow end connected to a nozzle for spraying the cleaning fluid in the conduit 522 toward the tool. During operation, the cleaning solution for spraying and flushing the cutter falls into the conical container 532 firstly, then flows back to the first filtering area 5111 through the return pipe 531, is filtered by the two-stage filter screen 513, and then falls into the lower box 512 below through the through hole formed in the communication area 5113, and the cleaning solution in the lower box 512 enters the guide pipe 522 under the action of the pumping element 521, and finally is sprayed to the cutter through the nozzle to spray and flush the cutter.
The working principle of the automatic cutter cleaning equipment is as follows:
the operator inputs a tool changing instruction to the control system, the control system controls the unlocking driving cylinder 21 to extend to the first position switch 22 to press the button switch, and at the moment, the quick locking joint unlocks the tool, and the tool to be cleaned is unlocked and released;
when the unlocking driving cylinder 21 stretches out of the first position switch 22, the first position switch 22 sends a signal to a control system, the control system controls the sliding driving motor 34 to start, the sliding driving motor 34 drives the driving screw rod 35 to push the sliding trolley 31 to slide towards the tool taking working position, the sliding trolley 31 starts to decelerate when sliding to the fourth proximity switch 42, the sliding trolley 31 continues to advance and slides to stop at the second proximity switch 39, and in the process of continuing to advance and slide of the sliding trolley 31, the tool holder 322 clamps the tool to be cleaned after unlocking;
when the sliding trolley 31 slides to the second proximity switch 39, the second proximity switch 39 sends a signal to the control system, the control system controls the driving shaft of the lifting cylinder 36 to rise to the third position switch 45, and the tool holder 322 takes out the tool to be cleaned from the quick lock joint in the rising process of the lifting cylinder 36;
when the lifting cylinder 36 is lifted to the position of the third position switch 45, the third position switch 45 sends a signal to the control system, and the control system controls the driving shaft water of the rotary driving motor 37 to smoothly rotate 180 degrees clockwise, even if the mounting plate 321 rotates to the sixth proximity switch 44, at the moment, the tool to be cleaned and the tool to be mounted after cleaning exchange positions;
when the mounting plate 321 rotates to the sixth proximity switch 44, the sixth proximity switch 44 sends a signal to the control system, and the control system controls the lifting cylinder 36 to descend to the fourth position switch 46, so that the cutter to be mounted is mounted in the quick lock joint after cleaning in the descending process of the mounting plate 321; when the lifting cylinder 36 descends to the fourth position switch 46, the fourth position switch 46 sends a signal to the control system, and the control system controls the unlocking driving cylinder 21 to retract to the second position switch 23, so that a cutter in the quick lock joint is locked again;
when the lifting cylinder 36 is retracted to the fourth position switch 46, the control system also controls the sliding driving motor 34 to drive the sliding trolley 31 to retract, and when the lifting cylinder is retracted to the third proximity switch 41, the sliding trolley 31 starts to decelerate and continues to retract to the first proximity switch 38;
when the sliding trolley 31 retreats to the first proximity switch 38, the first proximity switch 38 sends a signal to the control system, the control system controls the pumping piece 521 to start, the cleaning liquid cleans the cutter, and when the cleaning time reaches a set value, the control system controls the pumping piece 521 to stop, and the cutter cleaning is completed.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. Cutter self-cleaning equipment, cutter locking clamping is on quick lock joint, quick lock joint installs on the cutter mount pad, be equipped with on the cutter mount pad and be used for controlling quick lock joint unblock or locking the button switch of cutter, its characterized in that, cutter self-cleaning equipment includes:
the mounting bracket (10), the mounting bracket (10) comprises a first layer frame (11), a second layer frame (12) and a third layer frame (13) which are sequentially arranged from top to bottom, an unlocking device (20) is arranged on the second layer frame (12), the unlocking device (20) is connected with a control system for controlling the action of the unlocking device, and the unlocking device (20) is used for propping against the button switch under the control of the control system so as to unlock the quick locking connector to facilitate the taking out or the reloading of the cutter;
the first layer frame (11) is sequentially provided with a cleaning station and a cutter taking station along the length direction, the first layer frame (11) is also provided with a cutter taking device (30) for performing position switching between the cleaning station and the cutter taking station, the cutter taking device (30) is connected with the control system so as to slide to the cutter taking station under the control of the control system to take out the cutter to be cleaned after unlocking, and the cutter which is cleaned by the previous circulation action is reloaded into the quick lock joint and then moves back to the cleaning station so that the cutter taken out and clamped by the cutter taking device (30) is positioned at the cleaning station;
the third layer rack (13) is provided with a circulating cleaning device (50), the circulating cleaning device (50) is connected with the second layer rack (12), the circulating cleaning device (50) is connected with the control system, so that the cutters at the cleaning station are sprayed and washed under the control of the control system, and meanwhile, the cleaning liquid after the cutters are sprayed and washed is recovered for recycling.
2. The automatic cutter cleaning apparatus according to claim 1, wherein,
the unlocking device (20) comprises an unlocking driving cylinder (21) fixedly arranged on the second layer frame (12), and a first position switch (22) and a second position switch (23) which are respectively arranged at two ends of the unlocking driving cylinder (21), wherein the unlocking driving cylinder (21), the first position switch (22) and the second position switch (23) are respectively connected with the control system;
the unlocking driving cylinder (21) stretches and props against the button switch under the control of the control system so as to trigger the first position switch (22) to send a signal for the control system that the unlocking cylinder stretches to the proper position;
the second position switch (23) is used for sending a signal for returning the unlocking cylinder to the control system when the unlocking driving cylinder (21) is retracted to the initial position.
3. The automatic cutter cleaning apparatus according to claim 2, wherein,
the cutter taking device (30) comprises a cutter taking mechanism which is arranged on the first layer rack (11) in a sliding manner, the cutter taking mechanism is connected with a sliding driving component for driving the cutter taking mechanism to switch positions between the cleaning station and the cutter taking station, and the sliding driving component is connected with the control system;
the cutter taking mechanism is also connected with a lifting driving component, and the lifting driving component is connected with the control system so as to drive the cutter taking mechanism to ascend under the control of the control system to take out the cutter to be cleaned from the quick lock joint after unlocking or drive the cutter taking mechanism to descend so as to reload the cleaned cutter into the quick lock joint;
the cutter taking mechanism is also connected with a rotary driving component, and the rotary driving component is connected with the control system so as to drive the cutter taking mechanism to rotate by an angle under the control of the control system, so that the cutter to be cleaned after being taken out exchanges positions with the cutter to be reloaded after being cleaned.
4. The automatic cutter cleaning apparatus according to claim 3, wherein,
the knife picking mechanism comprises a sliding trolley (31) which is connected to the first layer rack (11) in a sliding way, a knife picking member (32) which is used for taking out the knife to be cleaned from the quick lock joint or reloading the knife after cleaning into the quick lock joint, and a connecting member (33) which is used for connecting the knife picking member (32) with the lifting power output end of the lifting driving member and is commonly connected with the rotating power output end of the rotating driving member;
the sliding driving member is arranged on the mounting bracket (10) and the driving end of the sliding driving member is connected with the sliding trolley (31);
the lifting driving member is connected to the bottom of the sliding trolley (31), and the driving end of the lifting driving member vertically extends upwards after penetrating through the sliding trolley (31);
the driving end of the rotary driving member is connected with the driving end of the lifting driving member through the connecting member (33), and the cutter taking member (32) is fixedly arranged on the driving shaft of the rotary driving member.
5. The automatic cutter cleaning apparatus according to claim 4, wherein,
the sliding driving component comprises a sliding driving motor (34) fixedly connected to the mounting bracket (10) and a driving screw rod (35) fixedly connected with the output end of the sliding driving motor (34), the sliding driving motor (34) is connected with the control system, the driving screw rod (35) is rotatably arranged on the mounting bracket (10) in a penetrating manner, and the driving end of the driving screw rod (35) is in threaded connection with the sliding trolley (31);
the lifting driving component comprises a lifting cylinder (36) fixedly connected with the bottom of the sliding trolley (31), the lifting cylinder (36) is connected with the control system, and a driving shaft of the lifting cylinder (36) vertically extends upwards after passing through the sliding trolley (31);
the connecting member (33) comprises a connecting seat (331) fixedly connected with a driving shaft of the lifting cylinder (36) and a plurality of clamping rings (332);
the rotary driving component comprises a rotary driving motor (37), the rotary driving motor (37) is connected with the control system, and a driving shaft of the rotary driving motor (37) is vertically arranged and is rotationally connected to the connecting seat (331);
the cutter taking component (32) comprises a mounting plate (321) and two cutter holders (322) which are respectively arranged at two ends of the mounting plate (321), the mounting plate (321) is detachably arranged on a driving shaft of the rotary driving motor (37) through at least one clamping ring (332), and the cutter holders (322) are used for clamping cutters.
6. The automatic cutter cleaning apparatus according to claim 5, wherein,
the tool holder (322) comprises a plate-shaped clamping plate (3221), one end of the clamping plate (3221) is fixed with the mounting plate (321), and a notch clamping groove (3220) is formed in the other end of the clamping plate (3221);
the other end of the clamping plate (3221) is also provided with two deformation sheets (3222) with L-shaped sections, the two deformation sheets (3222) are respectively arranged on two sides of the notch clamping groove (3220), the sides of the two deformation sheets (3222) are respectively fixed with the clamping plate (3221), the two long baffle sheets of the deformation sheets (3222) are oppositely arranged so as to deflect under the extrusion of the cutter handle to enable the cutter to be extruded into the notch clamping groove (3220), and the cutter in the notch clamping groove (3220) is prevented from being extruded out of the notch clamping groove (3220).
7. The automatic cutter cleaning apparatus according to claim 5, wherein,
the knife picking device (30) further comprises a first proximity switch (38) and a second proximity switch (39) which are arranged on the first layer frame (11) and used for respectively limiting two sliding end positions of the sliding trolley (31) to and fro on the first layer frame (11), a third proximity switch (41) and a fourth proximity switch (42) which are used for determining the decelerating position of the sliding trolley (31) when approaching the first proximity switch (38) or the second proximity switch (39), and a fifth proximity switch (43) and a sixth proximity switch (44) which are used for determining whether the mounting plate (321) rotates to the right position;
-said first proximity switch (38) being adjacent to said cleaning station;
-the third proximity switch (41) and the fourth proximity switch (42) are located between the first proximity switch (38) and the second proximity switch (39), and-the third proximity switch (41) is close to the first proximity switch (38), and-the fourth proximity switch (42) is close to the second proximity switch (39);
the fifth proximity switch (43) and the sixth proximity switch (44) are respectively arranged at two ends of the upper surface of the sliding trolley (31);
the first proximity switch (38), the second proximity switch (39), the third proximity switch (41), the fourth proximity switch (42), the fifth proximity switch (43) and the sixth proximity switch (44) are respectively connected with the control system.
8. The automatic cutter cleaning apparatus according to claim 1, wherein,
the circulating cleaning device (50) comprises a circulating filter box (51) arranged on the third layer rack (13), and the circulating filter box (51) is used for filtering cleaning liquid flowing back into the circulating filter box (51) for recycling;
the circulating filter box (51) is connected with a spraying component (52), the output end of the spraying component (52) is fixed on the second layer frame (12) and is distributed towards the cleaning station, the spraying component (52) is connected with the control system, so that the filtered cleaning liquid in the circulating filter box (51) sprays and washes the cutters at the cleaning station under the control of the control system;
the circulating filter box (51) is also connected with a cleaning fluid backflow component (53), and the cleaning fluid backflow component (53) is fixed on the second layer frame (12) and is positioned below the cleaning station so as to receive the cleaning fluid after the cutter is sprayed and washed and enable the cleaning fluid after the cutter is sprayed and washed to flow back into the circulating filter box (51) again.
9. The automatic cutter cleaning apparatus according to claim 8, wherein,
the circulating filter box (51) comprises an upper box body (511) and a lower box body (512) which are arranged in an up-down overlapping way;
two filter screens (513) are arranged in the upper box body (511) at intervals in sequence along the length direction of the upper box body, and the upper box body (511) is divided into a first filter area (5111), a second filter area (5112) and a communication area (5113) which are communicated in sequence by the two filter screens (513);
an outflow end of the cleaning liquid return member (53) communicates with the first filtering zone (5111);
the communication area (5113) is communicated with the lower box body (512).
10. The automatic cutter cleaning apparatus according to claim 9, wherein,
the cleaning liquid return member (53) comprises a return pipe (531) vertically fixed with the second layer rack (12), a conical container (532) for enabling cleaning liquid sprayed to wash the cutter to return to the return pipe (531) is arranged at the top end of the return pipe (531), the conical container (532) is positioned below the cutter to be cleaned and is opened towards the cutter, and the outflow end of the return pipe (531) is communicated with the first filtering area (5111);
the spraying component (52) comprises a pumping piece (521) communicated with the lower box body (512), the pumping piece (521) is communicated with the control system, the outflow end of the pumping piece (521) is connected with a guide pipe (522), the guide pipe (522) is fixed with the second layer frame (12), and the outflow end of the guide pipe (522) is connected with a nozzle for spraying cleaning liquid in the guide pipe (522) to the cutter.
CN201910421060.3A 2019-05-21 2019-05-21 Automatic cutter cleaning equipment Active CN110153788B (en)

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JP2002370071A (en) * 2001-06-14 2002-12-24 Kitamura Seisakusho:Kk Washing apparatus
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CN108857524A (en) * 2018-08-31 2018-11-23 广东科杰机械自动化有限公司 A kind of matrix form tool magazine knife-changing system and its method
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002370071A (en) * 2001-06-14 2002-12-24 Kitamura Seisakusho:Kk Washing apparatus
CN105312945A (en) * 2014-07-31 2016-02-10 深圳市世工科技有限公司 Self cleaning magazine tool and machine tool
CN206105478U (en) * 2016-09-27 2017-04-19 常州克迈特数控科技有限公司 CNC intelligence high pressure cleaner's cutter control library
CN207840836U (en) * 2018-01-09 2018-09-11 南通斯迈尔精密设备有限公司 A kind of numerical control machining center cutter self-cleaning mechanism
CN108971063A (en) * 2018-08-06 2018-12-11 潍坊科技学院 A kind of machine-building machine tool cleaning drying device
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