CN110126366A - The preparation method of composite plate - Google Patents

The preparation method of composite plate Download PDF

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Publication number
CN110126366A
CN110126366A CN201910268057.2A CN201910268057A CN110126366A CN 110126366 A CN110126366 A CN 110126366A CN 201910268057 A CN201910268057 A CN 201910268057A CN 110126366 A CN110126366 A CN 110126366A
Authority
CN
China
Prior art keywords
core material
honeycomb core
composite plate
contact end
preparation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910268057.2A
Other languages
Chinese (zh)
Inventor
丁友张
朱拥军
刘国华
曹洋
陈亚楠
王翌龙
张佳佳
邱红冰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Jilun Housing Technology Co Ltd
Original Assignee
Jiangsu Jilun Housing Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Jilun Housing Technology Co Ltd filed Critical Jiangsu Jilun Housing Technology Co Ltd
Priority to CN201910268057.2A priority Critical patent/CN110126366A/en
Publication of CN110126366A publication Critical patent/CN110126366A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/10Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/28Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer comprising a deformed thin sheet, i.e. the layer having its entire thickness deformed out of the plane, e.g. corrugated, crumpled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Laminated Bodies (AREA)

Abstract

A kind of preparation method of composite plate provided by the invention, the composite plate successively include surface layer, honeycomb core material and bottom, which comprises at least one contact end of the honeycomb core material is carried out uneven integralization and handles to obtain the contact end of surface irregularity;Surface layer and the bottom described in the other adhesions of end part are contacted by the two of the honeycomb core material, then composite plate described in curing molding.The present invention carries out uneven integralization by least one in the two contact ends by honeycomb core material and surface layer and bottom and handles to obtain the contact end of surface irregularity, the contact area for increasing honeycomb core material and surface layer or bottom, to improve the bond strength of honeycomb core material Yu other structures layer.

Description

The preparation method of composite plate
Technical field
The present invention relates to kitchen and bath's decorative materials technologies, particularly relate to a kind of preparation method of composite plate.
Background technique
Background that this section is intended to provide an explanation of the embodiments of the present invention set forth in the claims or context.Herein Description recognizes it is the prior art not because not being included in this section.
The core material of cellular board (corrugated plating or corrugated sheet) is due to and core material self structure list less with adhesive layer contact area Thin reason results in planar stretch adhesion strength and shearing peel strength is relatively low.Therefore, merely by using adhesive The cellular board of compound fixation is very easy to peel off, and especially for area and the biggish honeycomb composite plate of weight, (panel material is adopted With such as ceramic tile, stone material etc.) for, especially when being applied to wall, by environmental condition such as exposing to the weather, the shadow of steam etc. It rings, such honeycomb composite plate is more easily peelable, therefore the bond strength between honeycomb core material and adhesive needs to be further increased.
Summary of the invention
In view of the foregoing, it is necessary to a kind of preparation method of improved composite plate is provided, using the molding bee of this method Bond strength between nest core material and adhesive is good, can effectively increase the service life of product.
Technical solution provided by the invention are as follows: a kind of preparation method of composite plate, the composite plate successively include surface layer, bee Nest core material and bottom, which comprises
At least one contact end of the honeycomb core material is carried out uneven integralization to handle to obtain the contact jaw of surface irregularity Portion;
Surface layer and the bottom described in the two contact other adhesions of end part by the honeycomb core material, then described in curing molding Composite plate.
Further, described that at least one uneven integralization of contact end progress of the honeycomb core material is handled to obtain surface not The step of smooth contact end includes:
Pass through one of carding process, Cutting Process or chemical attack or the contact of a variety of molding surface irregularities End.
Further, described by one of carding process, Cutting Process or chemical attack or a variety of moldings table The step of contact end of face out-of-flatness includes:
The contact end of the surface irregularity of reciprocal combing molding burr structure is combed by using hard.
Further, described by one of carding process, Cutting Process or chemical attack or a variety of moldings table The step of contact end of face out-of-flatness includes:
Pass through the contact end of the surface irregularity of cutting forming broached-tooth design.
Further, the shape of the broached-tooth design is triangle, one of fan-shaped or abnormity or a variety of.
Further, it handles at least one uneven integralization of contact end progress of the honeycomb core material to obtain surface described After the step of contact end of out-of-flatness, which comprises
The contact end of the surface irregularity is processed into bending.
Further, surface layer and the bottom described in the two contact other adhesions of end part by the honeycomb core material, so The step of composite plate described in curing molding includes: afterwards
Lay on the viscose material to substrate contained in the surface layer or the bottom, wherein the substrate include brown paper, One of fibrous layer, plastic film, metal foil, ceramics, stone material, plastic plate are a variety of;
One contact end of the honeycomb core material is pressed into the surface that the substrate is covered with the viscose material;
Another contact end of the honeycomb core material is pressed into the surface that another substrate is covered with the viscose material.
Further, described the one of honeycomb core material contact end is pressed into the substrate to be covered with the viscose material Surface;And another contact end of the honeycomb core material is pressed into the surface that another substrate is covered with the viscose material Step includes:
By a contact end preimpregnation of the honeycomb core material or the viscose material is coated, the substrate is then pressed into and is covered with The surface of the viscose material;
By a contact end preimpregnation of the honeycomb core material or the viscose material is coated, the substrate is then pressed into and is covered with The surface of the viscose material.
Further, the surface layer includes fibrous layer, and the fiber includes glass fibre, carbon fiber, aramid fiber, asbestos One of or it is a variety of;The viscose material includes polyurethane adhesive, epoxy glue, one or more in Lauxite.
Further, the honeycomb core material is aluminum honeycomb or one of paper honeycomb or plastic honeycomb or a variety of.
Compared with prior art, the preparation method of a kind of composite plate provided by the invention, by by honeycomb core material and surface layer Uneven integralization is carried out at least one in two contact ends of bottom to handle to obtain the contact end of surface irregularity, increases bee The contact area of nest core material and surface layer or bottom, to improve the bond strength of honeycomb core material Yu other structures layer.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is uneven integralization handling principle schematic diagram in a better embodiment of the invention.
Fig. 2 is the structural schematic diagram of honeycomb core material after uneven integralization processing in another better embodiment of the present invention.
Fig. 3 is the structural schematic diagram of honeycomb core material after uneven integralization processing in the another better embodiment of the present invention.
Fig. 4 is the structural schematic diagram of composite plate in a better embodiment of the invention.
Description of symbols:
Composite plate 100
Honeycomb core material 10
The contact end 11 of surface irregularity
Surface layer 30
Bottom 60
Hard comb 500
The embodiment of the present invention that the following detailed description will be further explained with reference to the above drawings.
Specific embodiment
In order to be more clearly understood that the above objects, features, and advantages of the embodiment of the present invention, with reference to the accompanying drawing and The present invention will be described in detail for specific embodiment.It should be noted that in the absence of conflict, the embodiment party of the application Feature in formula can be combined with each other.
Embodiment in the following description, numerous specific details are set forth in order to facilitate a full understanding of the present invention, described reality Applying mode is only some embodiments of the invention, rather than whole embodiments.Based on the embodiment in the present invention, originally Field those of ordinary skill every other embodiment obtained without making creative work, belongs to this hair The range of bright embodiment protection.
Unless otherwise defined, all technical and scientific terms used herein and the technology for belonging to the embodiment of the present invention The normally understood meaning of the technical staff in field is identical.Term as used herein in the specification of the present invention is intended merely to The purpose of specific embodiment is described, it is not intended that in the limitation embodiment of the present invention.
Referring to Fig. 1, the present invention provides the preparation flow of the composite plate 100 in a better embodiment, the composite plate 100 Have the characteristics that light, sound insulation, can be used for the fields such as kitchen and bath, Automobile Products, space flight and aviation.
In the present embodiment, the preparation method includes:
Step S1: at least one contact end of the honeycomb core material 10 is subjected to uneven integralization and handles to obtain surface irregularity Contact end 11.This step makes honeycomb core material 10 and the contact area of other structures layer (surface layer 30, bottom 60) become larger, knot Intensity is closed to be improved.
In the present embodiment, the surface irregularity of molding burr structure is back and forth combed by using hard comb 500 Contact end 11, principle is as shown in Figure 1, the burr structure can be similar thorn-like or thin rodlike (needle-shaped) recessed Convex not flat structure.
Step S2: surface layer 30 and the bottom 60 described in the two contact other adhesions of end part by the honeycomb core material 10, so Composite plate 100 described in curing molding afterwards.
In the present embodiment, the adhesion step includes:
Step S201: it lays on the viscose material to substrate contained in the surface layer 30 or the bottom 60;Wherein, the base Material includes one of brown paper, fibrous layer, plastic film, metal foil, ceramics, stone material, plastic plate or a variety of;The viscose material Including one or more in polyurethane adhesive, epoxy glue, Lauxite.
Step S202: a contact end of the honeycomb core material 10 is pressed into the table that the substrate is covered with the viscose material Face.
In the present embodiment, a contact end of the honeycomb core material is presoaked or coats the viscose material, then pressed Make the surface that the substrate is covered with the viscose material.
Step S203: another contact end of the honeycomb core material 10 is pressed into another substrate and is covered with the viscose glue The surface of material.
In the present embodiment, a contact end of the honeycomb core material 10 is presoaked or coats the viscose material, then It is pressed into the surface that the substrate is covered with the viscose material.
In other embodiments, the uneven surface of cutting forming broached-tooth design can also be passed through in the step S1 Whole contact end 11, the shape of broached-tooth design as shown in Figure 2 are generally rectangular.It is appreciated that the broached-tooth design Shape can also be fan-shaped or abnormity or for the multiple combinations in triangle, sector, abnormity.
In other embodiments, it can also be formed by chemical attack described in uneven structure in the step S1 Surface irregularity end 11;And a variety of molding surface irregularities in carding process, skiver's technique or chemical attack Contact end, such as main structure body be triangular sawtooth structure, surface is combed into burr structure and is formed through chemical attack Micropore etc..There is no absolute ordinal relations between a variety for the treatment of process, and therefore not to repeat here.
It in other embodiments, can also include: step S101 after step S1: by connecing for the surface irregularity Contacting end portion 11 is processed into bending, and structure is as shown in Figure 3.Processing of bending can be using compacting certain time length, to its deformation It (aluminum soft, easily-deformable) or bends in combing, then either electrochemical treatments etc..The processing not only bee of bending The contact area of nest core material 10 is big, while tension, resistance to compression and shear strength between the adhesive and honeycomb core material 10 after solidifying More preferably, the two combines stronger.In other embodiments, the contact end 11 of the surface irregularity be broached-tooth design or its When his uneven structure, processing of bending can be equally carried out, to reach same purpose, therefore not to repeat here.
Honeycomb core material 10 and the bond strength of other structures layer are good in the molding composite plate 100 of the above method, and adhesion strength is strong, The service life is longer for the composite plate 100.Lower mask body lists the structure of several composite plates 100 and applies this compound The combined wall board of plate or the structure on chassis.
Composite plate 100 as shown in Figure 4, including surface layer 30 and bottom 60, set between the surface layer 30 and the bottom 60 There is honeycomb core material 10, the honeycomb core material 10 contacts adhesion with the surface layer 30 and the bottom 60 and fixes, wherein the honeycomb Core material 10 has the contact end 11 of two surface irregularities.Wherein the surface layer 30 and the bottom 60 are what adhesive was formed Adhesive-layer (contain strip of paper used for sealing, figure do not show strip of paper used for sealing), the adhesive rigidly by the surface layer 30 or 60 ontology of the bottom or in which Other structures layer or other facings be attached to the honeycomb core material 10, so that load is transferred to separately from a structure sheaf One structure sheaf.The honeycomb core material 10 be realize final application product lightness, sound insulation, heat insulation function key stratum structure. In present embodiment, the honeycomb core material 10 is hexagon aluminum honeycomb.The structure of honeycomb core material 10 is as shown in Figure 1, have burr The contact end 11 of the surface irregularity of structure.It is appreciated that different according to the scene of application, the honeycomb core material 10 can be with It is paper honeycomb or plastic honeycomb, wherein plastic honeycomb such as PP honeycomb etc. or aforementioned multiple combinations body.In other embodiment party In formula, the single section of the honeycomb core material 10 can be other polygons, be not limited to hexagon.
The surface layer 30, for enhancing mechanical performance, such as tension and resistance to compression, in addition also with finishing material (as ceramics) Adhesion.In a specific embodiment, the surface layer includes fibrous layer, and the fiber includes glass fibre, carbon fiber, aramid fiber fibre One of dimension, asbestos are a variety of.In a specific embodiment, the surface layer 30 includes pair of a fibrous layer and an adhesive-layer Layer structure, the adhesive-layer can be modified polyurethane, epoxy viscose agent or other adhesives and constitute;Fibrous material in the fibrous layer It is also possible to one or more in glass fibre, carbon fiber or aramid fiber etc..Wherein, fibrous layer is supplement enhancement layer, for For composite plate 100, effective elevating mechanism performance.
The bottom 60, is generally housed in inside.In a specific embodiment, the bottom 60 can be only viscous comprising one Glue-line.The adhesive-layer can be same or different with viscose glue agent material in the surface layer.In other embodiments, it also can wrap Fibrous layer containing several layers and several layers adhesive layer, it is fine to can be glass fibre, carbon fiber or aramid fiber for fibrous material in the fibrous layer Dimension etc., can be same or different with fiber in surface layer 30, and specific structure is not limited by above embodiment.
It is stepped construction using combined wall board or chassis made of the composite plate 100 in a better embodiment of the invention, It successively include finishing material (shingle nail or top panel), adhesive-layer, fibrous layer, adhesive-layer, aluminum honeycomb core material 10, adhesive-layer, fibre Tie up layer, adhesive-layer, cover material.Wherein, two contact ends of aluminum honeycomb core material 10 and adhesive-layer are out-of-flatness structure, i.e., double End injustice integralization, out-of-flatness end 11 are burr structure;Adhesive-layer can be constituted for polyurethane binder;Fibrous layer uses Glass fibre is made;Finishing material is ceramic tile, cover material (can default when not being attached other structures layer generally containing, without Illustrate) it is brown paper.
In another embodiment, the combined wall board or a chassis only wherein contact end out-of-flatness, i.e., single-ended portion Uneven integralization, the contact end 11 of surface irregularity are bending broached-tooth design;Adhesive-layer is to be constituted using epoxy glue;Fibrous layer It is made of carbon fiber;Finishing material is stone material, and cover material is plastic packaging film.
In other embodiments, the top panel or the shingle nail can also be aluminium sheet, steel plate, one in timber Kind.In other embodiments, the structure of composite plate 100 is not limited to embodiment of above in the combined wall board or chassis, If surface layer 30 can also include multi-layer fiber layer.According to the demand of applying working condition, composite plate 100 in the combined wall board or chassis It can also be more honeycomb composite plates, for example be applied to exterior wall and make heat-insulating and noise-insulating material.
To sum up, the preparation method of composite plate provided by the invention, at the contact end out-of-flatness by honeycomb core material Reason promotes the bond strength of the two so that the contact area of honeycomb core material and other structures layer becomes larger, Adhesion enhancement, compound The service life of plate is extended, and application range is more extensive.
Embodiment of above is only to illustrate the technical solution of the embodiment of the present invention rather than limits, although referring to above preferable The embodiment of the present invention is described in detail in embodiment, those skilled in the art should understand that, it can be to this hair The technical solution of bright embodiment is modified or equivalent replacement should not all be detached from the embodiment of the present invention technical solution spirit and Range.

Claims (10)

1. a kind of preparation method of composite plate, the composite plate successively includes surface layer, honeycomb core material and bottom, which is characterized in that The described method includes:
At least one contact end of the honeycomb core material is carried out uneven integralization to handle to obtain the contact end of surface irregularity;
Surface layer and the bottom described in the two contact other adhesions of end part by the honeycomb core material, it is then compound described in curing molding Plate.
2. the preparation method of composite plate as described in claim 1, which is characterized in that described by least the one of the honeycomb core material Contact end carries out uneven integralization and handles the step of obtaining the contact end of surface irregularity
Pass through one of carding process, Cutting Process or chemical attack or the contact jaw of a variety of molding surface irregularities Portion.
3. the preparation method of composite plate as claimed in claim 2, which is characterized in that described to pass through carding process, Cutting Process Or the step of one of chemical attack or a variety of contact ends for forming the surface irregularity, includes:
The contact end of the surface irregularity of reciprocal combing molding burr structure is combed by using hard.
4. the preparation method of composite plate as claimed in claim 2, which is characterized in that described to pass through carding process, Cutting Process Or the step of one of chemical attack or a variety of contact ends for forming the surface irregularity, includes:
Pass through the contact end of the surface irregularity of cutting forming broached-tooth design.
5. the preparation method of composite plate as claimed in claim 4, it is characterised in that: the shape of the broached-tooth design is triangle Shape, one of fan-shaped or abnormity or a variety of.
6. the preparation method of composite plate as described in claim 1, which is characterized in that it is described by the honeycomb core material at least The one uneven integralization of contact end progress was handled after the step of obtaining the contact end of surface irregularity, which comprises
The contact end of the surface irregularity is processed into bending.
7. the preparation method of composite plate as described in claim 1, which is characterized in that two contacts by the honeycomb core material Surface layer and the bottom described in adhesion are distinguished in end, and then the step of composite plate described in curing molding includes:
It lays on the viscose material to substrate contained in the surface layer or the bottom, wherein the substrate includes brown paper, fiber One of layer, plastic film, metal foil, ceramics, stone material, plastic plate are a variety of;
One contact end of the honeycomb core material is pressed into the surface that the substrate is covered with the viscose material;
Another contact end of the honeycomb core material is pressed into the surface that another substrate is covered with the viscose material.
8. the preparation method of composite plate as claimed in claim 7, which is characterized in that the contact by the honeycomb core material End is pressed into the surface that the substrate is covered with the viscose material;Another contact end of the honeycomb core material is pressed into another The substrate is covered with the step of surface of the viscose material and includes:
By the one of honeycomb core material contact end preimpregnation or coat the viscose material, be then pressed into the substrate be covered with it is described The surface of viscose material;
By the one of honeycomb core material contact end preimpregnation or coat the viscose material, be then pressed into the substrate be covered with it is described The surface of viscose material.
9. the preparation method of composite plate as claimed in claim 7, it is characterised in that: the surface layer includes fibrous layer, the fibre Dimension includes one of glass fibre, carbon fiber, aramid fiber, asbestos or a variety of;The viscose material includes polyurethane adhesive, epoxy It is one or more in glue, Lauxite.
10. the preparation method of composite plate as described in claim 1, it is characterised in that: the honeycomb core material is aluminum honeycomb or paper One of honeycomb or plastic honeycomb are a variety of.
CN201910268057.2A 2019-04-03 2019-04-03 The preparation method of composite plate Pending CN110126366A (en)

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Application Number Priority Date Filing Date Title
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Citations (3)

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Publication number Priority date Publication date Assignee Title
CN104470711A (en) * 2012-06-18 2015-03-25 R.A.投资管理有限公司 Process for making a laminated sheet
CN108819358A (en) * 2018-04-12 2018-11-16 哈尔滨工程大学 A kind of unidirectional carbon fiber reinforced plastics multistage honeycomb and preparation method thereof
CN208497809U (en) * 2018-05-26 2019-02-15 青岛茂海恒泰新型包装材料有限公司 A kind of sizer of honeycomb cardboard

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104470711A (en) * 2012-06-18 2015-03-25 R.A.投资管理有限公司 Process for making a laminated sheet
CN108819358A (en) * 2018-04-12 2018-11-16 哈尔滨工程大学 A kind of unidirectional carbon fiber reinforced plastics multistage honeycomb and preparation method thereof
CN208497809U (en) * 2018-05-26 2019-02-15 青岛茂海恒泰新型包装材料有限公司 A kind of sizer of honeycomb cardboard

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Title
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