CN110125087A - A kind of volute places pedestal and volute cleaning device - Google Patents
A kind of volute places pedestal and volute cleaning device Download PDFInfo
- Publication number
- CN110125087A CN110125087A CN201910439134.6A CN201910439134A CN110125087A CN 110125087 A CN110125087 A CN 110125087A CN 201910439134 A CN201910439134 A CN 201910439134A CN 110125087 A CN110125087 A CN 110125087A
- Authority
- CN
- China
- Prior art keywords
- volute
- air guide
- guide channel
- engaging member
- workpiece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 title claims abstract description 64
- 238000004140 cleaning Methods 0.000 title claims description 54
- 238000005273 aeration Methods 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 52
- 230000009471 action Effects 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 68
- 229910052742 iron Inorganic materials 0.000 abstract description 34
- 239000007921 spray Substances 0.000 abstract description 19
- 239000012535 impurity Substances 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 35
- 238000010926 purge Methods 0.000 description 29
- 239000007788 liquid Substances 0.000 description 23
- 238000010586 diagram Methods 0.000 description 18
- 238000000034 method Methods 0.000 description 15
- 238000013461 design Methods 0.000 description 14
- 230000000694 effects Effects 0.000 description 14
- 230000008569 process Effects 0.000 description 12
- 238000012545 processing Methods 0.000 description 6
- 238000001914 filtration Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000005553 drilling Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- -1 engaging member Chemical compound 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010943 off-gassing Methods 0.000 description 1
- 230000010412 perfusion Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
Landscapes
- Cleaning In General (AREA)
Abstract
The invention discloses a kind of volutes to place pedestal, including engaging member and multiple supporting elements, it is connect on the outside of the supporting element and engaging member, the supporting element upper surface and/or engaging member upper surface constitute the placed side put for workpiece, it further include debris removal structure, the debris removal structure includes the air guide channel being set to inside supporting element and/or engaging member, and can be by the aeration vent of the gas guiding placed side by air guide channel.By the way that air guide channel is arranged inside engaging member and supporting element, it allows the aeration vent of air guide channel persistently to spray gas to remove volute and place the impurity such as the iron filings on pedestal on the placed side that contact with volute, avoids the iron filings in production operation environment and drop into the position that is in contact with platform of caused volute on placement platform and scratch or pressure wound etc. is caused to endanger due to there are impurity such as iron filings.
Description
Technical field
Pedestal is placed the present invention relates to part processing technique field more particularly to a kind of volute and base is placed using the volute
The volute cleaning device of seat.
Background technique
Volute is the turbine shroud on automobile turbocharger, abbreviation volute.Driving process of the turbocharger in automobile
In effect it is particularly important, as the turbine of its important component, need quality good enough to bear engine exhaust
Inertia impulsive force simultaneously drives coaxial impeller, thus volute in production, in installation process, all need very with caution, prevent foreign matter enter and
Influence its normal work, also to avoid the scratch of shell, damage and influence its performance.
In actual production, volute needs to undergo up to nearly ten manufacturing procedure from the blank of casting to finished parts, needs
More machining tool cooperations complete the process.In the prior art, lathe loading and unloading mode is artificial loading and unloading, due to the shape of volute
Irregularly, most factories inevitably will appear sundries and be attached to volute surface, wherein in production process during producing volute
Iron filings are main attachment.For workpiece in the tooling for being put into next procedure, remaining iron filings can make workpiece surface generate pressure wound, drop
The qualification rate of low product.Therefore, when volute to be placed on the platforms such as processing or tooling, it is necessary to assure placement platform surface
Cleaning.In current volute process, by manual operation air blow gun by volute placement platform before workpiece feeding or after blanking
Or the iron filings of workpiece surface are cleaned out.But this processing mode is original inefficient, not only time-consuming and laborious but also must assure that in whirlpool
Do not stop to carry out air blowing operation to placement platform in shell placement process, the iron filings of leaving that otherwise still will lead in volute are being in place
Before drop on placement platform, be in contact with volute workpiece position, especially volute pedestal and platform so as to cause placement platform
The position that is in contact causes to scratch due to there are impurity such as iron filings and the harm such as pressure wound.
Summary of the invention
The present invention aiming at the shortcomings in the prior art, provides a kind of volute placement pedestal, including engaging member, multiple supports
It is connect on the outside of part and debris removal structure, the supporting element and engaging member, the supporting element upper surface and/or engaging member upper surface are constituted
For the placed side that workpiece is put, the debris removal structure includes the air guide channel being set to inside supporting element and/or engaging member, with
And it can be by the aeration vent of the gas guiding placed side by air guide channel.
Preferably, the aeration vent includes the first venthole, and the supporting element top is equipped with the first bulge-structure, described
First venthole is set to side of first bulge-structure towards placed side.
Preferably, the air guide channel includes the first air guide channel and the second air guide channel interconnected, and described first
Air guide channel is set in engaging member, and second air guide channel is set in each supporting element.
Preferably, the air guide channel further includes the third air guide channel in the first bulge-structure, the venthole
The first bulge-structure is set to by placing surface side and connecting by third air guide channel with the second air guide channel, the third air guide
Channel is tilted to placed side.
Preferably, first bulge-structure upper surface is equipped with rake by placing surface side.
Preferably, the supporting element bottom is equipped with the air inlet connecting with the first air guide channel.
Preferably, the supporting element is three, and one first air guide channel is equipped in the engaging member, and first air guide is logical
Road is connect with the second air guide channel in three supporting elements respectively.
It preferably, further include the positioning aid placed for auxiliary work-piece, the engaging member upper surface is equipped with mounting base,
The positioning aid connect by fastener with mounting base, and the positioning aid is equipped with can be with the on engaging member
The auxiliary air guide channel and the gas in air guide channel can will be assisted to be oriented to put workpiece lumen that one air guide channel connects
Assist venthole.
Preferably, the aeration vent includes the second venthole, and the engaging member top is provided with the second bulge-structure, institute
Stating air guide channel includes the 4th air guide channel being set in engaging member, and be set in the second bulge-structure can be by gas
Multiple 5th air guide channels of each supporting element upper surface are oriented to, the 4th air guide channel is connect with the 5th air guide channel, described
Second venthole connect with the 5th air guide channel and is set to side of second bulge-structure towards each supporting element upper surface.
The invention also discloses a kind of volute cleaning device, including rack, volute fixed mechanism and can be to being placed in whirlpool
The wiper mechanism that volute workpiece on shell fixed mechanism is cleaned, the volute fixed mechanism and wiper mechanism are installed on rack
On, it is provided on the volute fixed mechanism and places base for the volute as described above of volute workpiece placement to be cleaned
Seat, the air inlet that the volute places pedestal are connect with external air source.
The present invention will obtain following beneficial outcomes as a result:
Pedestal is placed with the volute of engaging member and multiple supporting elements the present invention provides a kind of, by engaging member and branch
Air guide channel is set inside support member, allow the aeration vent of air guide channel persistently to spray gas remove volute place on pedestal with whirlpool
The impurity such as the iron filings on the placed side of shell contact, so that the workpiece location placed on pedestal remains clean state, together
When iron filings will not be made to lose on the placed side for placing pedestal in the mobile placement process of the workpiece such as volute, ensure that volute
Equal workpiece are left in placement location corresponding with volute placement pedestal during putting before putting without impurity such as iron filings, and production is avoided
Iron filings in operating environment drop into caused volute on placement platform and are in contact position with platform due to there are impurity such as iron filings
Cause the harm such as scratch or pressure wound.
Additional aspect and advantage of the invention will be set forth in part in the description, and will partially become from the following description
Obviously, or practice through the invention is recognized.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present invention, constitutes part of this application, this hair
Bright illustrative embodiments and their description are used to explain the present invention, and are not constituted improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is the application scenarios schematic diagram that volute disclosed in one embodiment of the invention places pedestal.
Fig. 2 is the structural schematic diagram that volute disclosed in one embodiment of the invention places pedestal.
Fig. 3 is the schematic diagram of internal structure that volute disclosed in one embodiment of the invention places pedestal.
Fig. 4 is the bottom substance schematic diagram that volute disclosed in one embodiment of the invention places pedestal.
Fig. 5 is the structural schematic diagram that volute disclosed in another embodiment of the present invention places pedestal.
Fig. 6 is the schematic diagram of internal structure that volute disclosed in another embodiment of the present invention places pedestal.
Fig. 7 is the structural schematic diagram that volute disclosed in another embodiment of the present invention places pedestal.
Fig. 8 is the partial interior air guide channel schematic diagram that volute disclosed in another embodiment of the present invention places pedestal.
Fig. 9 is the structural schematic diagram of volute cleaning device disclosed in one embodiment of the invention.
Figure 10-12 is volute fixed mechanism structural schematic diagram disclosed in one embodiment of the invention.
Figure 13-14 is the waterproof construction schematic diagram of wiper mechanism disclosed in one embodiment of the invention.
Figure 15-16 is that the gas/liquid of wiper mechanism disclosed in one embodiment of the invention purges structural schematic diagram.
Figure 17 is tooling platform structural schematic diagram disclosed in one embodiment of the invention.
Figure 18 is a kind of clamping structure schematic diagram on tooling platform disclosed in one embodiment of the invention.
Figure 19 is another clamping structure schematic diagram on tooling platform disclosed in one embodiment of the invention.
Figure 20-22 is water storage structural scheme of mechanism disclosed in one embodiment of the invention.
Figure 23 is the use state diagram that tooling platform volute disclosed in one embodiment of the invention is placed.
Figure 24-25 is another embodiment tooling platform structural schematic diagram disclosed by the invention.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
Attached drawing, the technical solution of the embodiment of the present invention is clearly and completely described.Obviously, described embodiment is this hair
Bright a part of the embodiment, instead of all the embodiments.Based on described the embodiment of the present invention, ordinary skill
Personnel's every other embodiment obtained under the premise of being not necessarily to creative work, shall fall within the protection scope of the present invention.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can be machine
Tool connection, is also possible to be electrically connected;It can be directly connected, two members can also be can be indirectly connected through an intermediary
Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be
Concrete meaning in bright.
In the present invention unless specifically defined or limited otherwise, fisrt feature second feature "upper" or "lower"
It may include that the first and second features directly contact, also may include that the first and second features are not direct contacts but pass through it
Between other characterisation contact.Moreover, fisrt feature includes the first spy above the second feature " above ", " above " and " above "
Sign is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.Fisrt feature exists
Second feature " under ", " lower section " and " following " include that fisrt feature is directly below and diagonally below the second feature, or is merely representative of
First feature horizontal height is less than second feature.
Unless otherwise defined, the technical term or scientific term used herein should be in fields of the present invention and has
The ordinary meaning that the personage of general technical ability is understood.Used in present patent application specification and claims " the
One ", " second " and similar word are not offered as any sequence, quantity or importance, and are used only to distinguish different
Component part.Equally, the similar word such as "one" or " one " does not indicate that quantity limits yet, but indicates that there are at least one.
The workpiece that volute disclosed by the invention is placed pedestal and be can be used as in the equipment such as all kinds of processing platforms and cleaning platform is put
Bottom set seat can both place most common workpiece, and can also place the annular workpieces not being fixed easily.Such as attached drawing 1 is that the present invention is implemented
A kind of application scenarios schematic diagram of volute placement pedestal, the volute disclosed in example place pedestal 1 and are used in fixed turbine booster
On volute 101 fixed placement platform on.Specifically, as shown in Fig. 2, volute places pedestal 1 by engaging member 11 and multiple
Supporting element 12 is constituted, and is connected on the outside of the supporting element 12 and engaging member 11, while table on 12 upper surface of supporting element and engaging member 11
Face constitutes the placed side 13 put for workpiece.Certainly can also be selected according to the concrete shape of workpiece only with supporting element upper surface or
Engaging member upper surface is as the placed side put for workpiece.Wherein, which places pedestal and is additionally provided with debris removal structure, the debris removal
Structure includes the air guide channel being set to inside supporting element 12 and engaging member 11, and can will be oriented to by the gas of air guide channel
The aeration vent of placed side, wherein the air inlet of air guide channel is connect with external air feed equipment for providing into air guide channel
Lasting air-flow.Volute disclosed in the present embodiment places pedestal by the way that air guide channel is arranged inside engaging member and supporting element, allows
The aeration vent of air guide channel sprays gas persistently to remove the iron filings on the placed side contacted on volute placement pedestal with volute
Equal impurity, so that the workpiece location placed on pedestal remains clean state, while will not move in workpiece such as volutes
It loses iron filings on the placed side for placing pedestal, ensure that the workpiece such as volute before putting and put
Volute is placed the corresponding placement location of pedestal and is left without impurity such as iron filings in journey, and the iron filings avoided in production operation environment drop into
The caused volute position that is in contact with platform causes to scratch due to there are impurity such as iron filings or the harm such as pressure wound on placement platform.
In further embodiments, in the present embodiment, 12 top of supporting element is equipped with the first bulge-structure 121, first
Bulge-structure 121 is equipped with the first venthole 142 towards placed side 13, and gas passes through from air guide channel, then from the first outlet
Hole 142 comes out and blows to placed side 13, just can purge the iron filings on placed side 13 completely, to prevent before workpiece placement
Workpiece place when because iron filings residual due to pressure wound.In some other embodiment, air guide channel can be also only arranged in supporting element 12
Or be only arranged in engaging member 11, the mechanical realization and workpiece type where pedestal are placed according to volute, and need to workpiece
The position that needs to purge and set.In the actual production process of work pieces process, pedestal is placed if placing in workpiece to volute
Before, when occurring the hard or sharp impurity such as iron filings on placed side 12, the bottom of workpiece is easy pressure wound and influences the quality of workpiece,
If there is impurity on placed side 12 after workpiece is placed, then also cunning can be likely to occur when workpiece is with tooling platform movement
It moves and workpiece is caused to scratch, therefore the debris removal structure of the present embodiment designs, and uses in the mechanical equipment course of work and blows for a long time
Gas work can effectively lower the possibility that various unexpected impurity are fallen, preferably guarantee workpiece integrality, also reduce manpower money
The use in source.
Attached drawing 3 is another embodiment of the present invention, and the air guide channel in the present embodiment is set to engaging member 11 and supporting element
In 12, it is equipped with the first air guide channel 1411 in engaging member 11, the second air guide channel 1412 is equipped with inside each supporting element 12,
It is equipped with third air guide channel 1413 on the first bulge-structure 121, is set in the first bulge-structure 121 towards the side of placed side
There are the aeration vent of third air guide channel 1413, i.e. the first venthole 142.Wherein, as shown in Fig. 4, it is set in engaging member bottom
There is the air inlet 143 connecting with the first air guide channel 1411.In addition it may be provided in the lower part of supporting element and engaging member for inciting somebody to action
Volute places the stable mounting portion 111 for being installed to corresponding workpiece mounting platform of pedestal, and volute is facilitated to place the positioning of pedestal
And fixation.In one embodiment, three designs can be selected in the supporting element 12 that volute places pedestal, and this three-jaw reduces
Iron filings fall on the probability on positioning surface
Each supporting element 12 is connect with the outside of engaging member 11 respectively, and the first air guide channel inside the engaging member 11
It is connect respectively with the second air guide channel in three supporting elements, the number of supporting element 12 here is in other embodiments on demand
The difference of degree and can be different, the other structures such as 4,5 can be used.In normal work, gas passes through air inlet 143
Into the first air guide channel 1411, the second air guide channel 1412, then road second are being entered after the first air guide channel 1411
Air guide channel 1412 enters third air guide channel 1413, finally blows out from the first venthole 142, and blow to placed side 13.One
In a little embodiments, it is additionally provided with rake 1211 by placing surface side in 121 upper surface of the first bulge-structure, the first venthole of arranging in pairs or groups
142 work, can also not only reduce to avoid the pressure wound hidden danger of workpiece bottom because the top of the first bulge-structure 121 has
Iron filings and iron filings are fallen or are clipped between workpiece and the first bulge-structure 121 and scrape workpiece during following process
Wound, the possibility of damage.
Pedestal is placed due to the volute and is essentially metalwork, in the air guide channel for processing this volute placement base interior
When, often through drilling device internally along designed angle since being placed outside pedestal the volute for being not yet equipped with venting channels
Degree and depth carry out drilling operation, successively penetrate through each air guide channel, will not need to carry out after completing air guide channel drilling operation
The external hole that gas sprays is shut, to prevent the gas when volute places pedestal work from leaking out from these holes, thus shadow
The gas for ringing final air guide channel gas outlet goes out speed and then reduces debris removal effect, can also root when subsequent volute workpiece configurations change
Open portion is needed to separate port according to debris removal to increase the debris removal effect on part volute surface.
In some other embodiment, the upper surface of the first bulge-structure 121 is additionally provided with auxiliary venthole, and collocation first goes out
Stomata 142 and inclined surface 33 work, and can directly blow off the iron filings of the upper surface of the first bulge-structure 121.In workpiece and first
At the clamping gap of bulge-structure 121, if falling into several iron filings, the damage of scraping of the edge of work is also easily caused, therefore assists outlet
Hole can preferably reduce iron filings and fall into workpiece and the possibility at the clamping gap of volute placement pedestal, to reduce placed side 13
On fall into the chances of iron filings.
In some other embodiment, because of the different settings of air guide channel and the different configuration of mechanical equipment, air inlet
12 are also provided on supporting element 12 or volute places the other positions of pedestal.
As depicted in figures 5 and 6, in certain embodiments, 1 upper surface of engaging member is additionally provided with mounting base 112, peace
Dress seat 112 is equipped with around it due to actual processing needs for installing fixed the first binding groove and the second binding groove, is used for
The positioning aid 15 that auxiliary work-piece is placed is cooperatively connected by fastener and the first binding groove and the second binding groove, to will determine
Position auxiliary member is installed in mounting base 112, and the design of auxiliary work-piece is located at the inside of annular workpieces, Ke Yiyou in the form of mandrel
Effect prevents workpiece from sliding;It, can be now light because generation slides out to avoid workpiece when mobile with the tooling platform where workpiece
Micro- collision can scrape sliding possibility damage phenomenon.In certain embodiments, as shown in Fig. 7, on the positioning aid 15 also
The auxiliary air guide channel that can be connect with the first air guide channel being located on engaging member can be equipped with and can will be assisted in air guide channel
Gas be oriented to the auxiliary venthole 151 of put workpiece lumen.
In some other embodiment, as shown in Fig. 8, the aeration vent further includes the second venthole 143, described
11 top of engaging member is provided with the second bulge-structure 113, and the air guide channel includes that the 4th air guide being set in engaging member 1 is led to
Road 1414, and be set to gas can be oriented in the second bulge-structure 113 and multiple the five of each 12 upper surface of supporting element lead
Gas channel 1415, the 4th air guide channel 1414 are connect with the 5th air guide channel 1415, second venthole 52 and the 5th
Air guide channel 1415 connects and is set to side of second bulge-structure 113 towards each 12 upper surface of supporting element, and described
The outgassing direction of second venthole 143 is towards placed side 13.Such design can also reach the purpose of cleaning placed side.And
And pedestal is placed when designed volute and needs one positioning aid 15 of upper design in engaging member 11 because workpiece requires
When, the second bulge-structure 113 can be designed to the shape of positioning aid 15, with the design that both this function combines, both risen
To the effect of auxiliary positioning, and the impurity on volute placement pedestal can be removed, and design simply, it is convenient to operate.
In further embodiments, volute described in the various embodiments described above places pedestal and applies also for various volute cleanings
Device, wherein volute cleaning device includes rack, volute fixed mechanism and can be to the volute being placed on volute fixed mechanism
The wiper mechanism that workpiece is cleaned, the volute fixed mechanism and wiper mechanism are installed in rack, the fixed machine of the volute
It is provided on structure and places pedestal for the volute as described in the various embodiments described above of volute workpiece placement to be cleaned, wherein volute
The air inlet for placing pedestal is connect with external air source.
Attached drawing 9 is volute cleaning equipment disclosed in one embodiment of the invention, including the first rack 6, the second rack 2, whirlpool
Shell fixed mechanism 4, and the wiper mechanism 3 that the volute workpiece being placed on volute fixed mechanism can be cleaned.Described
One rack 6 is connect with the second rack 2, constitutes the frame of whole equipment, and each apparatus assembly in the present embodiment is all in the frame
Under be able to connection, support and firm.The volute fixed mechanism 4 is installed on the second rack 2, and the wiper mechanism 3 is installed on
One rack 6.As shown in Fig. 10, the volute fixed mechanism 4 includes tooling platform 41, for placing the placement pedestal 1 of volute,
And cooperation places pedestal 1 and uses the deflection knot that can also drive the deflection of tooling platform 41 come the clamp system of fixing volute
Structure, wherein it places pedestal 1 and clamping structure is mounted on the top of tooling platform 41, and deflection mechanism is installed on tooling platform
41 lower section.Under working environment, fixed workpiece on volute fixed mechanism 4 is being cleaned as tooling platform 41 is mobile or deflects
Available comprehensive cleaning under the cleaning action of mechanism 3.In actual operation, the flip angle of tooling platform can be according to clear
It washes and is preset with workpiece parameter, be traditionally arranged to be positive and negative 30 degree of overturning, it certainly can also be as needed in other angle examples
Any setting within the scope of such as positive and negative 60 degree.In the present embodiment, for placing the fixed mechanism of the workpiece such as volute using removable
Dynamic, deflectable tooling platform design plays deflection plus mobile effect to the workpiece being stabilized on tooling platform, can make whirlpool
Shell workpiece obtains comprehensive cleaning, avoids the workpiece that common automatic cleaning equipment occurs in automatic cleaning process and cleans not
The phenomenon that in place.Volute cleaning equipment disclosed in the embodiment is by being placed on horizontally disposed put for volute workpiece to be cleaned
It is fixed to clamp on horizontalization platform, and then facilitates the volute clamping of robotic arm and place operation, avoid existing whirlpool
Shell cleaning equipment uses like that similar to the piece-holder mode of lathe and clips to volute side in the fixed platform of lateral arrangement, clear
Drive during washing volute to rotate along lateral horizontal axis to clean each position, caused volute interior zone iron filings and cleaning solution it is residual
It stays that accumulation cannot exclude and side holding requires the problems such as high to the placement of manipulator, while water is pushed using deflection mechanism
The volute workpiece of placing flat is overturn back and forth within the scope of certain angle, and matching purge mechanism can realize the multi-angle spray of workpiece,
And since volute workpiece is to overturn to wave back and forth around horizontal positioned state, the iron filings and cleaning solution of volute inner cavity can shake in overturning
It is smoothly flowed out during pendulum from volute lower part, it is entirely avoided clean the residual buildup of waste liquid, cleaning effect is reliable.
In the present embodiment, as shown figs. 11 and 12, the lower section of tooling platform 41 is equipped with a mounting base 44, for carrying
Tooling platform 41 and connection first movement structure.Mounting base 44 connect with the second rack 2 and rotationally connects with tooling platform 4
It connects.The deflection mechanism includes the design above-mentioned that is rotatably connected, i.e. a horizontal axis 45 is fixed in the lower section insertion of tooling platform 41, horizontal
The both ends length of axis 45 is more than tooling platform 41, so that a part of cylindrical body at both ends is exposed to the outside of tooling platform 41, and each
It is rotationally connect with mounting base 44 by a fixing piece 46, just makes horizontal axis so during rotation and can drive and is solid with horizontal axis
Surely the tooling platform 41 connected rotates;Tooling platform 41 can also revolve under other external forces by axle center of 45 place straight line of horizontal axis
Turn.In addition to being rotatablely connected design used by the present embodiment, in other embodiments, use can be able to achieve the other of similar effects
Rotation connection technology can also.Mentioned-above deflection mechanism further includes telescopic first actuator 43, for driving tooling flat
Platform 41 makes it around 45 place straight line axis rotation of horizontal axis.The both ends of first actuator 43 respectively with mounting base 44 and work
Assembling platform 41 connects, and tooling platform 41 can be pushed to rotate relative to mounting base 44 by telescopic action.
In a particular embodiment, the first actuator 43 is realized using cylinder, i.e., installs one in the lower section of mounting base 44
One end of first cylinder, first cylinder is flexibly connected with mounting base 44, and interface channel 441 is equipped in mounting base 44,
First cylinder passes through interface channel 441 and connect its other end with tooling platform 41.Wherein interface channel is opened in mounting base
If the space of larger area will not be collided with mounting base during the work time for the first cylinder.It is done in the first cylinder flexible
Come when pushing tooling platform 41, tooling platform 41 is rotated around 45 place axis of horizontal axis for work, at this time to guarantee that tooling platform can be with
It effectively rotates, then tooling platform 41 is used with the first cylinder and be rotatably flexibly connected, the mounting base 44 and the first gas
The connection of cylinder also using being flexibly connected, guarantees that tooling platform can obtain a biggish rotation model under the promotion of the first cylinder
It encloses, guarantees that the cleaning effect of volute workpiece inside and outside and internal washing raffinate do not accumulate residual.
As shown in Fig. 13, in one embodiment, wiper mechanism 3 includes waterproof construction, gas/liquid purging structure 39 and first
Moving structure.Wherein, waterproof construction is located at the periphery of wiper mechanism 3, including the water door 31 by being installed on the first rack 6 and prevents
Water plate 32 surrounds the purge chamber 33 constituted.Folding up and down can be achieved in water door 31 under the drive of associated driver, that is, works as waterproof
When door is opened, tooling platform 41 is pushed by the effect of first movement structure to purge chamber 33, is entered in tooling platform clear
Water door 31 is closed immediately after chamber wash.Wherein gas/liquid purging structure 39 is installed on the top of the purge chamber 33 of the first rack 6, therefore
After tooling platform 41 enters purge chamber 33, gas/liquid purging structure 39 can carry out spray cleaning to the workpiece on tooling platform 41,
And because of the sealing process of water door 31 and splash guard 32, no matter cleaning solution can be avoided to the cleaning which kind of angle workpiece is
It sputters purge chamber and then pollutes periphery working equipment and workplace.As shown in Fig. 14, the first movement structure includes
The first sliding rail 34 and the second actuator 35 being installed in the second rack 2, second actuator 35 can be set in the first machine
The interconnecting piece of frame 6 and the second rack 2 can also be set to the first rack 6 or the second rack 2 according to the design requirement of physical device
On, in the present embodiment by first movement structure setting in the upper end of the second rack 2.The mounting base 44 and the first sliding rail 34 are logical
The connection of sliding block 36 is crossed, sliding block 36 is fixedly connected with mounting base 44 and mounting base 44 can be driven to slide on the first sliding rail 34.?
In the present embodiment, the second actuator 35 realizes function using cylinder, and the cylinder body of the second cylinder is connect with the first rack, the second gas
The piston rod end of cylinder is connect by connector with sliding block 36.It is installed by using the flexible of piston rod of the second cylinder to realize
Along the change of slide direction relative distance between seat 44 and purge chamber 33.It is driven and is slided by the contraction of the piston rod of the second cylinder
Block is slided along the first sliding rail, and under the driving of the second cylinder, 352 end of piston rod drives connected mounting base 44 to be stretched
Contracting, so that mounting base 44 starts to move under the telescopic action of the second cylinder, and drives the tooling platform 41 above it to pass in and out
The purge chamber 33 of wiper mechanism 3.Water door in mobile purge chamber rear in place will just close and then open washing and cleaning operation.Certainly exist
In other embodiments, the first rack can also be flexibly connected with the second rack, the second actuator is enabled to drive the second rack
It moves to be cleaned so that entire wiper mechanism be driven to be moved to above volute fixed mechanism along sliding rail, cleaning effect is also basic
It is identical.In certain embodiments,
As shown in Fig. 15, in addition to tooling platform 41 is mobile outer, gas/liquid purging structure 39 can also be driven moving part act on and
It is mobile.Wiper mechanism 3 is equipped with the second moving structure in the top of purge chamber 33, and second moving structure includes being installed on cleaning
33 top of room and the second sliding rail 37 being located in the first rack 6, and gas/liquid purging structure 39 can be driven sliding along described second
The mobile third actuator 38 of rail 37, movement of the gas/liquid purging structure 39 on the second sliding rail 37 may be implemented to workpiece
The cleaning of front and back different location can be moved forward and backward realization and spray to workpiece without dead angle, and the medium of spray is divided into cleaning solution and air,
Cleaning solution is responsible for cleaning up the iron filings of workpiece surface, and the air of ejection is responsible for that workpiece surface swims to clean out.Again
Tooling platform 41 where being subject to workpiece can carry out the deflection of certain angle range, and gas/liquid purging structure 39 may be implemented pair
The multiple angles of workpiece surrounding do not stay the cleaning of blind area, and in the present embodiment, as shown in Fig. 16, gas/liquid purges structure 39 and uses
The spray head design structure that gas-liquid combines combines purge of gas and two kinds of cleaning models of liquid rinse.In normal running conditions
Under, cleaning solution enters from water inlet 391, and gas enters from air inlet 392, and in cleaning workpiece, cleaning solution is from liquid spray head
393 spray cleaning, cooperate the gas hydro-peening of gas spray 394, and the iron filings that not only can effectively clean on volute workpiece are miscellaneous
Matter can also blow away liquid, guarantee that workpiece surface is not excessively moist.The gas/liquid purging structure 39 is moved along the second sliding rail 37
When dynamic, it is additionally provided with a locating part 371 in the end of the second sliding rail 37, guarantees that gas/liquid purging structure 39 is not slided in moving process
Errant.Wherein specifically, gas/liquid purging structure further includes gas-liquid splitter, for cleaning solution and gas circuit to be respectively classified into six
Road, fluid path and gas circuit can be controlled separately on-off.When workpiece has just enter into purge chamber, spray head sprays cleaning solution, by the iron filings of workpiece
It cleans up, after the completion of liquid rinse, spray head sprays gas and workpiece surface swims to blow off.Spray head flat-removing air cyclinder is controllable
Spray head processed is moved forward and backward, avoid some place sprays of workpiece less than.
In the present embodiment, as shown in attached drawing 17-19, the top of tooling platform 41 not only has to be disposed for volute workpiece
Placement pedestal 1, be additionally provided with for cooperate place pedestal 1 clamp volute workpiece the first clamping structure 47 and the second clamping structure
48.Wherein, one place pedestal and in its cooperation the first clamping structure and the second clamping structure be a volute fixed bit, one
Multiple volute fixed bits can also be equipped on a tooling platform, to improve the cleaning efficiency of volute, such as attached tooling shown in FIG. 1
2 volute fixed bits are just provided on platform.It will specifically be discussed by taking a volute fixed bit as an example below, wherein first
Clamping structure 47 has the first clamping element 471, the second clamping element 472 and supporting element 473, wherein the second clamping element 472 is fixed on
On tooling platform 41, and third cylinder 474 is transversely provided on the second clamping element 472, the piston rod of third cylinder 474 passes through
Second clamping element, first clamping element 471 are connect with the piston rod end, and therefore, first clamping element 471 can be
The lower relative distance changed with the second clamping element 472 of three cylinders 474 driving;Mentioned-above supporting element 473 is and tooling platform
41 support shafts disposed in parallel, one end of support shaft are fixedly connected with the first clamping structure 471, and the other end passes through the second clamping element
The sliding channel being arranged on 472 is flexibly connected with the second clamping element 472, i.e., the piston rod of third cylinder 474 is by third cylinder
Under being acted under 474 driving, the movement for the first clamping element 471 that drive is connect with piston rod end, and the first clamping element 471
Movement is slided in the sliding channel of the second clamping element 472 by supporting element 473 to realize.Meanwhile in 471 He of the first clamping element
Protrusion 475 is equipped on second clamping element 472, two 475 collective effects of protrusion clamp workpiece.So that volute is in support shaft
On be in place after can reduce the first clamping element and the second clamping element spacing slowly again to fix volute workpiece, the presence of support shaft
So that volute only need to be placed by mechanical arm, the i.e. sustainable volute workpiece of support shaft is held to defined position without mechanical arm
Continuous clamping or calibration, the placement for simplifying mechanical arm continue, and provide volute shelf-stability.In other specific embodiments
In, the second clamping structure 48 may include that the driving clamping device 481 being installed on tooling platform is filled with clamping driving is installed on
The third clamping element 482 of 481 ends is set, third clamping element 482 can be under the driving of driving clamping device 481 around clamping driving dress
481 rotations are set, while third clamping element 482 and the spacing of tooling platform 41 clamping driving can also be changed according to workpiece needs
Device can select the swing clamp cylinder of ASC company to complete, and the second clamping structure can be realized after mechanical arm has placed volute to whirlpool
The limitation in the longitudinal movement direction of shell operates, and guarantees volute in the stabilization overturn in cleaning process and does not slide.In addition to the first folder
Locking structure 47 and the second clamping structure 48 are placed the volute workpiece on pedestal 1 and are fixed outside clamp operation to being placed in, this
Embodiment is also provided with the first positioning aid 491 and the second positioning aid 492 carrys out auxiliary work-piece positioning.In some other reality
Position and the form that positioning aid can also be set in example according to specific workpiece size and pattern are applied, it can also be according to need
It wants and selects to be not provided with positioning aid.
In the present embodiment, as shown in attached drawing 20-22, water storage mechanism, the water storage are additionally provided in the lower section of wiper mechanism 3
Mechanism is set in the second rack 2, including water tank 23, the first filter device 21, the Yi Jishui that are set to inside water tank 23
Circulation mechanism.Wherein, the guiding gutter 25 of a clinoplain, the 25 lower drain gully of guiding gutter are equipped in the lower section of purge chamber 33
It is connected with the first filter device 21, and the device noumenon of the first filter device 21 is located at the inside of water tank 23, i.e., the first filtering
Device 21 is connected with the lower part of purge chamber 33 and extends into inside water tank 23, when carrying out normal cleaning, cleaning
The liquid for crossing workpiece is postponed inclined 25 flow down of guiding gutter out of purge chamber 33, and passes through the mistake of the first filter device 21
Filter enters water tank 23, for water circulation mechanism deposit and provides cleaning solution.The water circulation mechanism includes being connected to water tank 23
With the liquid-transport pipe-line of 3 water inlet of wiper mechanism and liquid in water tank 23 can be sent along the liquid-transport pipe-line to wiper mechanism 3
Water pump 24.In some other embodiment, it is additionally provided with liquid level sensor 231 in the inside of water tank 23, it can be in cleaning solution
It prompts equipment to sound the alarm when less, staff is reminded to need to increase cleaning solution to water tank.Wherein, in the outer of water tank 23
Portion is additionally provided with liquidometer 233, staff can be helped intuitively to see how many cleaning solution gone back in water tank, so as in time to equipment
Make maintenance or replacement, addition cleaning solution.When occurring needing replacing cleaning solution, the cleaning solution can need not enter back into circulator
When structure, it can be drained by water tank outlet 234.Meanwhile for circulation mechanism, in order to protect for driving circulation
The second filter device 232, the second filtering dress can be arranged again in some other embodiment in water pump inside water tank 23
It sets and can be this kind of workpiece for impurity screening of filter, be also possible to other filter devices.Embodiment shown in attached drawing 22
Using filter, i.e. the second filter device 232.In the cleaning solution after the filtering of the first filter device 21 via the
After the filtering of two filter devices 232, enter water circulation mechanism from water outlet of water tank 235, then by the driving of water pump from perfusion tube
Road enters wiper mechanism 3.The filter device for adding level-one, which is advantageously ensured that into the liquid in water pump 24, does not contain iron filings impurity,
To increase the service life of water pump 24.
Attached drawing 23-25 is the other embodiments that 41 part of tooling platform of the invention is designed, in the present embodiment, the second folder
The clamping element of locking structure 48 is designed using letter Y type, and the top clamped design with arcuation is bonded with the annular outer cover of volute,
The contact area for compressing volute is increased when fixed volute workpiece, can effectively carry out clamping work.In addition, according to practical tooling
The design position of various components on platform 41 can be properly added the positioning that different shapes and effect are arranged in other embodiments
Auxiliary member.In the present embodiment, the first positioning aid 491 and the second positioning aid 492 is arranged to assist placing base in addition
The positioning work of seat 1 and the first clamping structure 47 and the second clamping structure 48, their specific effect as shown in Fig. 17, cooperate
First clamping structure 47 and the second clamping structure 48, can effectively by volute workpiece support, card jail, be stabilized in tooling platform
It on table top, can realize that the limitation to the longitudinal movement direction of volute operates after mechanical arm has placed volute, guarantee that volute is turning over
Turn the stabilization in cleaning process and does not slide.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although
Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features;
And these are modified or replaceed, the range for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.
In short, the foregoing is merely presently preferred embodiments of the present invention, it is all according to equalization made by scope of the present invention patent
Variation and modification, shall all be covered by the patent of the invention.
Claims (10)
1. a kind of volute places pedestal, including engaging member and multiple supporting elements, it is connect on the outside of the supporting element and engaging member, it is described
Supporting element upper surface and/or engaging member upper surface constitute the placed side put for workpiece, it is characterised in that: further include debris removal knot
Structure, the debris removal structure include the air guide channel being set to inside supporting element and/or engaging member, and can will pass through air guide channel
Gas guiding placed side aeration vent.
2. volute according to claim 1 places pedestal, it is characterised in that: the aeration vent includes the first venthole,
The supporting element top is equipped with the first bulge-structure, and first venthole is set to first bulge-structure towards placed side
Side.
3. volute according to claim 2 places pedestal, it is characterised in that: the air guide channel includes the interconnected
One air guide channel and the second air guide channel, first air guide channel are set in engaging member, the second air guide channel setting
In in each supporting element.
4. volute according to claim 3 places pedestal, it is characterised in that: the air guide channel further includes convex positioned at first
The third air guide channel in structure is played, first venthole is set to the first bulge-structure by placing surface side and leading by third
Gas channel is connect with the second air guide channel, and the third air guide channel is tilted to placed side.
5. volute according to claim 4 places pedestal, it is characterised in that: first bulge-structure upper surface is by placing
Surface side is equipped with rake.
6. volute according to claim 5 places pedestal, it is characterised in that: the engaging member bottom is equipped with and the first air guide
Channel attached air inlet.
7. volute according to claim 6 places pedestal, it is characterised in that: the supporting element is three, the engaging member
It is inside equipped with one first air guide channel, first air guide channel is connect with the second air guide channel in three supporting elements respectively.
8. placing pedestal according to any volute of claim 3-7, it is characterised in that: further include being placed for auxiliary work-piece
Positioning aid, the engaging member upper surface is equipped with mounting base, and the positioning aid is connect by fastener with mounting base,
The positioning aid is equipped with the auxiliary air guide channel that can be connect with the first air guide channel being located on engaging member and can incite somebody to action
The gas in air guide channel is assisted to be oriented to the auxiliary venthole of put workpiece lumen.
9. volute according to claim 1 or 2 places pedestal, it is characterised in that: the aeration vent includes the second outlet
Hole, the engaging member top are provided with the second bulge-structure, and the air guide channel includes the 4th air guide being set in engaging member
Channel, and multiple 5th air guide channels that gas can be oriented to each supporting element upper surface being set in the second bulge-structure,
4th air guide channel is connect with the 5th air guide channel, and second venthole connect with the 5th air guide channel and is set to described
Side of second bulge-structure towards each supporting element upper surface.
10. a kind of volute cleaning device, including rack, volute fixed mechanism and can be to being placed on volute fixed mechanism
The wiper mechanism that volute workpiece is cleaned, the volute fixed mechanism and wiper mechanism are installed in rack, it is characterised in that:
The volute as described in claim 1-9 is any for volute workpiece placement to be cleaned is provided on the volute fixed mechanism
Pedestal is placed, the air inlet that the volute places pedestal is connect with external air source.
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CN201910439134.6A CN110125087B (en) | 2019-05-24 | 2019-05-24 | Base and volute belt cleaning device are placed to volute |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112975497A (en) * | 2021-03-29 | 2021-06-18 | 太仓黑箭智能工业科技有限公司 | Volute part clamping tool |
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Address after: 310056 room 1701, 17th floor, building 3, No. 316, Jianghong South Road, Changhe street, Binjiang District, Hangzhou, Zhejiang Applicant after: Mingdu Zhiyun (Zhejiang) Technology Co.,Ltd. Address before: 310000 1, 3 building, No. 316 Jianghong Road, Changhe street, Binjiang District, Hangzhou, Zhejiang. Applicant before: ZHEJIANG MINGDU INTELLIGENT CONTROL TECHNOLOGY Co.,Ltd. |
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