CN110103480A - Oil can automatic assembling detects production line - Google Patents
Oil can automatic assembling detects production line Download PDFInfo
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- CN110103480A CN110103480A CN201910480522.9A CN201910480522A CN110103480A CN 110103480 A CN110103480 A CN 110103480A CN 201910480522 A CN201910480522 A CN 201910480522A CN 110103480 A CN110103480 A CN 110103480A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 238000012360 testing method Methods 0.000 claims abstract description 60
- 238000001514 detection method Methods 0.000 claims abstract description 28
- 238000003466 welding Methods 0.000 claims description 25
- 230000008878 coupling Effects 0.000 claims description 19
- 238000010168 coupling process Methods 0.000 claims description 19
- 238000005859 coupling reaction Methods 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 18
- 238000001816 cooling Methods 0.000 claims description 17
- 238000010330 laser marking Methods 0.000 claims description 15
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 12
- 230000000903 blocking effect Effects 0.000 claims description 6
- 210000003205 muscle Anatomy 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000007639 printing Methods 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims 1
- 238000007711 solidification Methods 0.000 claims 1
- 230000008023 solidification Effects 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 238000010923 batch production Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7876—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined oscillating around an axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/82—Testing the joint
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/82—Testing the joint
- B29C65/8207—Testing the joint by mechanical methods
- B29C65/8215—Tensile tests
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/034—Thermal after-treatments
- B29C66/0342—Cooling, e.g. transporting through welding and cooling zone
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/32—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C2037/80—Identifying, e.g. coding, dating, marking, numbering
Abstract
Oil can automatic assembling detects production line, belongs to oil can automatic assembling detection technique field, including product robot system, feeding system, servo weld machine, 2 air tightness detection machines, 2 sensor pulling capacity test machines and 2 overturning on off test machines；The medium position of production line is arranged in the product robot system, the feeding system is arranged on the left of robot system, the servo weld machine is arranged at robot system rear, the air tightness detection mechanism, sensor pulling capacity mechanism for testing and overturning on off test mechanism are arranged on the right side of robot system, and the rewinding frame system is arranged in front of robot system；Robot system clamps workpiece, delivers between each position equipment, carries out automatic operation.The beneficial effects of the present invention are: situations such as improving production efficiency, reducing cost of labor, and the risk for reducing artificial gouge, breaking, avoid the occurrence of artificial neglected loading component, erroneous judgement, is suitble to the needs of mass production and modern management.
Description
Technical field
The present invention is oil can assembly detection production line, in particular to oil can automatic assembling detects production line, belongs to oil can certainly
Dynamic mounting technology field.
Background technique
Vehicle oilcan is the important component of brake system of car, currently, the assembly detection production in China's vehicle oilcan is gone back
In backward manual operation state.Former vehicle oilcan assembly detection production line, operates operation by employee, and production efficiency is low,
Per tour produces 1000, and a production line needs 3 to 4 people；In process of production, there are leakage process, leakage component the problems such as point, and have
When employee do not carry out operation by operation requirements, have a security risk, or even situations such as artificial neglected loading component, judge by accident occur, it is right
There is very big hidden danger in the quality safety of product.
With the gradually popularization of robot and automated production, the traditional manual operations of vehicle oilcan has been difficult to and has been suitble to greatly
The needs of batch production and modern management are innovated the production line of original backwardness, are upgraded as inevitable.
Summary of the invention
The purpose of the present invention is for it is above-mentioned in the prior art, the artificial defect for turning to match, detect, provide a kind of oil can oneself
Dynamic assembly detection production line, can achieve reduction manpower, automatic assembling, the purpose of detection.
To achieve the goals above the technical solution adopted by the present invention is that: oil can automatic assembling detect production line, the oil
Pot includes upper cover body, lower cover, sensor, pouring orifice, pouring orifice strainer and float；
It is surveyed including robot system, feeding system, servo weld machine, 2 air tightness detection machines, 2 sensor pulling capacities
Test-run a machine, 2 overturning on off test machines；The medium position of production line, the feeding system is arranged in the product robot system
It is arranged on the left of robot system, the servo weld machine is arranged in robot system rear, the air tightness detection mechanism, biography
Sensor pulling capacity mechanism for testing and overturning on off test mechanism are arranged on the right side of robot system.
It further include robot control cabinet, the robot control cabinet is arranged in robot system right back, servo weld machine
Left side；The robot system model IRB2600/20/1.65 is latest generation industry in ABB Robotics robot
Robot, payload 12-20kg 1.65 meters of working radius, can X, Y, Z axis Three dimensional rotation operation, robot system and machine
The electrical connection of people's control cabinet；Under robot control cabinet effect, robot system clamps workpiece, delivers, reaches between each station
To the purpose of workpiece transmission automatic operation between each station.
The robot system includes pedestal, shaft 1, chassis, shaft 2, main shaft, shaft 3, shaft coupling, shaft 4, machinery
Arm, shaft 5 and sucker；The pedestal, shaft 1, chassis, shaft 2, main shaft, shaft 3 and shaft coupling are arranged from bottom to top, described
Shaft coupling, shaft 4, mechanical arm, shaft 5 and sucker are arranged outward from center；Chassis connect by shaft 1 with base rotation,
Can 360 ° of rotations in the horizontal plane, chassis is parallel with pedestal；Main shaft by shaft 2 and chassis rotation connection, can with chassis
180 ° of forward and backward swings in vertical plane；Shaft coupling connect by shaft 3 with main axis, can be 360 ° in the vertical plane with chassis
Rotation；Mechanical arm is rotatablely connected by shaft 4 and shaft coupling, can be rotated relative to 360 ° of shaft coupling；Sucker is arranged in mechanical arm
Front end side, sucker are rotatablely connected by shaft 5 and mechanical arm, can be rotated relative to 360 ° of mechanical arm；Robot system is logical
The interconnection and rotation for crossing above each shaft, achieving the purpose that can X, Y, Z axis three-dimensional flexible rotating operation；The sucker is machine
Device people grabs product, mainly using sucker, in the station for product being held and being put into subsequent processing.
The feeding system includes positioning slide unit A, the pallet A with several groove A, positioning slide unit B and has several recessed
The pallet B of slot B；Sensor, pouring orifice strainer, the float put is placed in groove A, and the pallet A is placed on positioning slide unit A；
The lower cover and upper cover body connecting elements are placed in groove B, and the pallet B is placed on positioning slide unit B.
The servo weld machine includes upper die clamper, lower mould clamping device and heating plate of stretching above and below；Upper die clamper and lower die clamp
Tool can move back and forth in transverse direction, above and below flexible heating plate can in vertical direction, it is lower flexible；The upper and lower flexible heating
Plate is arranged between upper die clamper and lower mould clamping device, and in welding, the upper cover body of oil can is placed on die clamper side, and lower cover is put
In lower mould clamping device side.
The air tightness detection machine, the middle part is provided with the tooling of fixed product oil can, be provided on the left of oil can cylinder A,
For blocking small oil outlet, cylinder B is provided on the right side of oil can for blocking pouring orifice.
The sensor pulling capacity test machine includes sensor drawing cylinder, carries out pulling capacity to the oil can with sensor
Test.
The overturning on off test machine includes cylinder C and motor, and whether the induction for detecting float and sensor is normal, if
Neglected loading float.
It further include PLC control cabinet, two-dimensional code scanning instrument, cooling bench, laser marking machine and rewinding frame system；The PLC control
Cabinet processed and robot system, feeding system, servo weld machine, 2 air tightness detection machines, 2 sensor pulling capacity test machines and 2
Platform overturns on off test machine two-dimensional code scanning instrument, cooling bench, laser marking mechatronics, and at work, implements operation control,
The PLC control cabinet is arranged on the left of servo weld machine (PLC control cabinet is routine techniques, and details repeat no more)；
The two-dimensional code scanning instrument model Keyemce SR1000 is arranged in front of PLC turn-key system, is suitable for printing two
Tie up the product of code unit；The cooling bench is arranged below servo weld machine, and air cooled box is provided on cooling bench, is used for fast quickly cooling
But the welding region of the hot weld product of servo weld machine welding；The laser marking machine is big nation's series of products, laser marking machine
It is arranged on the right side of robot system, overturning on off test machine rear, is used for date printed code；The rewinding frame system includes
Finished product rewinding frame and rejected product recycle frame, and rewinding frame system is arranged in front of robot system.
Oil can automatic assembling detects production process, and the operation of included station and each station is successively are as follows:
1) station 1 is feeding station, and by artificial loading, sensor, pouring orifice strainer, float part are put into one with recessed
On the pallet A of slot A, then by manually moving on positioning slide unit A；Upper cover body, lower cover part are put into a pallet with fluted B
On B, then by manually moving on positioning slide unit B；
2) station 2 is Product jointing station, and by servo weld machine, the corresponding muscle position that upper cover body, lower cover dock is added
It is hot-melted and solidifies therewith；When welding, flexible heating plate is first gone up above and below, the corresponding muscle that upper cover body, lower cover are docked
Position heating fusing, therewith, flexible heating plate is fallen above and below, and upper cover body, lower cover are integrally formed under the extruding of upper and lower mould, and
Solidify therewith；
3) station 3 is cooling station, and welding product is quickly cooled down by air cooled box, makes the welding section of better cured article
Domain；
4) station 4 is air tightness test station, carries out air tightness test, detection to welding product by air tightness detection machine
Whether upper cover body, lower cover welding are secured；Oil can gas injection is given by pouring orifice, applies 0.5Mpa pressure, is kept for 10 seconds, amount of leakage
It is qualified products less than 500pa；If not welding jail, product has the risk that pops；
5) station 5 is sensor pulling capacity test station, by overturning the sensor drawing cylinder of on off test machine to band
There is the oil can of sensor to carry out pulling capacity test, in place whether the installation of test sensor；
6) station 6 is float test station, and oil can is clipped between cylinder and motor, and by overturning on off test, detection is
Whether the induction of no neglected loading float, float and sensor is normal；
7) station 7 is date code print stations, with laser marking machine date printed code；
8) station 8 is that product collects station, collects product by finished product rewinding frame, and then enter packaging sequence；By not
Qualified product recycles frame and collects rejected product, and is registered.
Compared with prior art, the beneficial effects of the present invention are:
1) production efficiency is improved, cost of labor, an assembly line are reduced, it is only necessary to which 1 people can reduce 2-3 people, original artificial
When operation, per tour produces 1000, after using automatic assembling welding instead, it is contemplated that per tour can produce 1250, and reduce artificially
Gouge, the risk broken.
2) situations such as avoiding the occurrence of artificial neglected loading component, erroneous judgement
3) it is suitble to the needs of mass production and modern management, has been gone up newly to realize that the modernization of production height steps
Step.
Detailed description of the invention
Fig. 1 is: oil can structure chart；
Fig. 2 is: total figure is arranged in present device plane；
Fig. 3 is: robot system of the present invention and station setting figure；
Fig. 4-1 is: robot system structure schematic diagram；
Fig. 4-2 is: part isometric schematic enlarged-scale view in robot system；
Fig. 5 is: robot system top stereochemical structure enlarged drawing；
Fig. 6 is: the portion the A enlarged drawing of Fig. 2；
Fig. 7 is: the portion the B enlarged drawing of Fig. 2；
Fig. 8 is: servo weld owner regards enlarged drawing；
Fig. 9 is: air tightness detection machine main view enlarged drawing；
Figure 10 is: sensor pulling capacity test machine enlarged drawing；
Figure 11 is: overturning on off test owner regards enlarged drawing.
Description of symbols: oil can 2, upper cover body 201, lower cover 202, sensor 203, pouring orifice 204, pouring orifice strainer
205, float 206, robot system 1, pedestal 101, chassis 102, shaft 2 103, main shaft 104, shaft 3 105, shaft coupling
106, shaft 4 107, mechanical arm 108, shaft 5 109, sucker 1010, feeding system 3, positioning slide unit A 301, pallet A 302,
Position slide unit B 303, pallet B 304, servo weld machine 4, upper die clamper 401, lower mould clamping device 402, heating plate 403, air-tightness
Detection machine 5, cylinder A 501, cylinder B 502, pulling capacity test machine 6, drawing cylinder 601, overturning on off test machine 7, cylinder C
701, motor 702, finished product rewinding frame 8, robot control cabinet 9, PLC control cabinet 10, two-dimensional code scanning instrument 11, cooling bench 12, swash
Light marking machine 13, station 1 14, station 2 15, station 3 16, station 4 17, station 5 18, station 6 19, station 7 20, work
Position 8 21, rejected product recycle frame 22.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings and specific examples, but not as a limitation of the invention.
As shown in Figure 1 to 11,2 automatic assembling of oil can detects production line, and the oil can 2 includes upper cover body 201, lower cover
202, sensor 203, pouring orifice 204, pouring orifice strainer 205 and float 206；
It is drawn including robot system 1, feeding system 3,4,2, the servo weld machine sensor 203 of air tightness detection machine 5,2
6,2 overturning on off test machines 7 of pull out force test machine；The medium position of production line is arranged in the product robot system 1, described
For the setting of feeding system 3 in the left side of robot system 1, the setting of servo weld machine 4 is described airtight at 1 rear of robot system
Property detection machine 5 structure, 203 pulling capacity test machine of sensor, 6 structure and the setting of overturning 7 structure of on off test machine on 1 right side of robot system.
It further include robot control cabinet 9, the robot control cabinet 9 is arranged in 1 right back of robot system, servo weld
4 left side of machine；The 1 model IRB2600/20/1.65 of robot system is latest generation in ABB Robotics robot
Industrial robot, payload 12-20kg, 1.65 meters of working radius, can X, Y, Z axis Three dimensional rotation operation, robot system 1 with
Robot control cabinet 9 is electrically connected；Under the effect of robot control cabinet 9, robot system 1 clamps workpiece, between each station
Delivering achievees the purpose that workpiece transmits automatic operation between each station.
The robot system 1 includes pedestal 101, shaft 1 (not showing in figure in pedestal), chassis 102, shaft 2
103, main shaft 104, shaft 3 105, shaft coupling 106, shaft 4 107, mechanical arm 108, shaft 5 109 and sucker 1010；It is described
Pedestal 101, shaft 1, chassis 102, shaft 2 103, main shaft 104, shaft 3 105 and shaft coupling 106 are arranged from bottom to top, described
Shaft coupling 106, shaft 4 107, mechanical arm 108, shaft 5 109 and sucker 1010 are arranged outward from center；Chassis 102 passes through
Shaft 1 and the rotation connection of pedestal 101, can 360 ° of rotations in the horizontal plane, chassis 102 is parallel with pedestal 101；Main shaft 104 passes through
Shaft 2 103 and chassis 102 rotation connection, can with 180 ° of forward and backward swings in the vertical plane on chassis 102；Shaft coupling 106 passes through
Shaft 3 105 and main shaft 104 rotation connection, can with the vertical plane on chassis 102 in 360 ° rotation；Mechanical arm 108 passes through shaft 4
107 are rotatablely connected with shaft coupling 106, can rotate relative to 106 360 ° of shaft coupling；Sucker 1010 is arranged in 108 front end of mechanical arm
Portion side, sucker 1010 are rotatablely connected by shaft 5 109 and mechanical arm 108, can be rotated relative to 108 360 ° of mechanical arm；Machine
Device people system 1 passes through the interconnection and rotation of above each shaft, and achieving the purpose that can X, Y, Z axis three-dimensional flexible rotating operation；
The sucker 1010 is that robot grabs product, mainly uses sucker 1010, product is held to and is put into the work of subsequent processing
In position.
The feeding system 3 includes positioning slide unit A 301, the pallet A 302 with several groove A, positioning slide unit B 303
With the pallet B 304 for having several groove B；Sensor 203, pouring orifice strainer 205, the float 206 put is placed in groove A,
The pallet A 302 is placed on positioning slide unit A 301；The lower cover 202 and 201 connecting elements of upper cover body are placed in groove B,
The pallet B 304 is placed on positioning slide unit B 303.
The servo weld machine 4 includes upper die clamper 401, lower mould clamping device 402 and heating plate 403 of stretching above and below；Upper die clamp
Tool 401 and lower mould clamping device 402 can move back and forth in transverse direction, above and below flexible heating plate 403 can in vertical direction, under stretch
Contracting；The heating plate 403 flexible above and below is arranged between upper die clamper 401 and lower mould clamping device 402, in welding, oil can 2
Upper cover body 201 is placed on 401 side of die clamper, and lower cover 202 is placed on 402 side of lower mould clamping device.
The air tightness detection machine 5 is provided with cylinder on the left of oil can 2 the middle part is provided with the tooling of fixed product oil can 2
A 501, for blocking small oil outlet, cylinder B 502 is provided on the right side of oil can 2 for blocking pouring orifice 204.
The 203 pulling capacity test machine 6 of sensor includes 203 drawing cylinder 601 of sensor, to sensor 203
Oil can 2 carries out pulling capacity test.
The overturning on off test machine 7 includes cylinder C 701 and motor 702, detects the sense of float 206 and sensor 203
Should whether normal, if neglected loading float 206.
It further include PLC control cabinet 10, two-dimensional code scanning instrument 11, cooling bench 12, laser marking machine 13 and rewinding frame system；Institute
State PLC control cabinet 10 and robot system 1, feeding system 3,4,2, the servo weld machine sensor of air tightness detection machine 5,2
203 pulling capacity test machines 6 and 2 overturning, 7 two-dimensional code scanning instrument 11 of on off test machine, cooling bench 12, laser marking machine 13 are electrically connected
It connects, and at work, implements operation control, (PLC control cabinet 10 is in 4 left side of servo weld machine for the PLC control cabinet 10 setting
Routine techniques, details repeat no more)；
The 11 model Keyemce SR1000 of two-dimensional code scanning instrument is arranged in front of PLC turn-key system, is suitable for printing
The product of two dimensional code unit；The cooling bench 12 is arranged below servo weld machine 4, and air cooled box is provided on cooling bench 12, uses
In the welding region for being quickly cooled down the hot weld product that servo weld machine 4 welds；The laser marking machine 13 is big nation's series of products,
The setting of laser marking machine 13 is used for date printed code on 1 right side of robot system, overturning 7 rear of on off test machine；The rewinding
Frame system includes that frame 22 is recycled including finished product rewinding frame 8 and rejected product, and the setting of rewinding frame system is in 1 front of robot system.
2 automatic assembling of oil can detects production process, and the operation of included station and each station is successively are as follows:
1) station 1 14 is feeding station, by artificial loading, sensor 203, pouring orifice strainer 205,206 part of float
It is put on a pallet A 302 with fluted A, then by manually moving on positioning slide unit A 301；Upper cover body 201, lower cover
202 parts are put on a pallet B 304 with fluted B, then by manually moving on positioning slide unit B 303；
2) station 2 15 is that Product jointing station docks upper cover body 201, lower cover 202 by servo weld machine 4
Corresponding muscle position heating is melted and is solidified therewith；When welding, flexible heating plate 403 is first gone up above and below, upper cover body 201, under
Fusing is heated in the corresponding muscle position that lid 202 docks, and therewith, flexible heating plate 403 is fallen above and below, upper cover body 201, lower cover 202
It is integrally formed under the extruding of upper and lower mould, and solidifies therewith；
3) station 3 16 is cooling station, and welding product is quickly cooled down by air cooled box, makes the weldering of better cured article
Connect region；4) station 4 17 is air tightness test station, carries out air tightness test to welding product by air tightness detection machine 5,
Whether detection upper cover body 201, the welding of lower cover 202 are secured；2 gas injection of oil can is given by pouring orifice 204, applies 0.5Mpa pressure,
It is kept for 10 seconds, amount of leakage is less than 500pa, is qualified products；If not welding jail, product has the risk that pops；
5) station 5 18 is 203 pulling capacity test station of sensor, and the sensor 203 by overturning on off test machine 7 is drawn
It pulls out cylinder 601 and pulling capacity test is carried out to the oil can 2 with sensor 203, in place whether the installation of test sensor 203；
6) station 6 19 is 206 test station of float, and oil can 2 is clipped between cylinder and motor, by overturning on off test,
Detect whether neglected loading float 206, whether float 206 and the induction of sensor 203 are normal；
7) station 7 20 is date code print stations, with 13 date printed code of laser marking machine；
8) station 8 21 is that product collects station, collects product by finished product rewinding frame 8, and then enter packaging sequence；It is logical
It crosses rejected product recycling frame 22 and collects rejected product, and registered.
Embodiment described above, the only present invention more preferably embodiment, those skilled in the art is in the present invention
The usual variations and alternatives carried out in technical proposal scope should be all included within the scope of the present invention.
Claims (10)
1. oil can automatic assembling detects production line, the oil can includes upper cover body, lower cover, sensor, pouring orifice, pouring orifice filter
Net and float, it is characterised in that:
Including robot system, feeding system, servo weld machine, 2 air tightness detection machines, 2 sensor pulling capacity test machines,
2 overturning on off test machines；The medium position of production line is arranged in the product robot system, and the feeding system setting exists
On the left of robot system, the servo weld machine setting is drawn in robot system rear, the air tightness detection mechanism, sensor
Pull out force mechanism for testing and overturning on off test mechanism are arranged on the right side of robot system.
2. oil can automatic assembling according to claim 1 detects production line, it is characterised in that: further include robot control
Cabinet, the robot control cabinet are arranged on the left of robot system right back, servo weld machine；The robot energy X, Y, Z axis
Three dimensional rotation operation, robot system are electrically connected with robot control cabinet；Under robot control cabinet effect, robot system folder
Workpiece is taken, is delivered between each station, achievees the purpose that workpiece transmits automatic operation between each station.
3. oil can automatic assembling according to claim 1 detects production line, it is characterised in that: the robot system includes
Pedestal, shaft 1, chassis, shaft 2, main shaft, shaft 3, shaft coupling, shaft 4, mechanical arm, shaft 5 and sucker；The pedestal turns
Axis 1, chassis, shaft 2, main shaft, shaft 3 and shaft coupling are arranged from bottom to top, the shaft coupling, shaft 4, mechanical arm, 5 and of shaft
Sucker is arranged outward from center；Chassis connect by shaft 1 with base rotation, can in the horizontal plane 360 ° rotate, chassis and
Pedestal is parallel；Main shaft by shaft 2 and chassis rotation connection, can 180 ° of forward and backward swings in the vertical plane with chassis；Shaft coupling
Connect by shaft 3 with main axis, can in the vertical plane with chassis 360 ° rotation；Mechanical arm passes through shaft 4 and shaft coupling
Rotation connection can be rotated relative to 360 ° of shaft coupling；Sucker setting passes through shaft 5 and machine in mechanical arm front end side, sucker
The rotation connection of tool arm can be rotated relative to 360 ° of mechanical arm；The sucker is that robot grabs product, mainly uses sucker,
In the station for product being held and being put into subsequent processing.
4. oil can automatic assembling according to claim 1 detects production line, it is characterised in that: the feeding system includes fixed
Position slide unit A, the pallet A with several groove A, the positioning slide unit B and pallet B with several groove B；It is described to put sensor, note
Hydraulic fluid port strainer, float are placed in groove A, and the pallet A is placed on positioning slide unit A；The lower cover and upper cover body connecting elements
It is placed in groove B, the pallet B is placed on positioning slide unit B.
5. oil can automatic assembling according to claim 1 detects production line, it is characterised in that: the servo weld machine includes
Upper die clamper, lower mould clamping device and heating plate of stretching above and below；Upper die clamper and lower mould clamping device can move back and forth in transverse direction, upper,
Down flexible heating plate can in vertical direction, it is lower flexible；The heating plate flexible above and below is arranged in upper die clamper and lower mould clamping device
Between.
6. oil can automatic assembling according to claim 1 detects production line, it is characterised in that: the air tightness detection machine,
The middle part is provided with the tooling of fixed product oil can, cylinder A is provided on the left of oil can, for blocking small oil outlet, oil can right side
Cylinder B is provided with for blocking pouring orifice.
7. oil can automatic assembling according to claim 1 detects production line, it is characterised in that: the sensor pulling capacity is surveyed
Test-run a machine includes sensor drawing cylinder, carries out pulling capacity test to the oil can with sensor.
8. oil can automatic assembling according to claim 1 detects production line, it is characterised in that: the overturning on off test machine
Including cylinder C and motor, whether the induction for detecting float and sensor is normal, if neglected loading float.
9. oil can automatic assembling according to claim 1 detects production line, it is characterised in that: further include PLC control cabinet, two
Tie up code scanner, cooling bench, laser marking machine and rewinding frame system；The PLC control cabinet and robot system, feeding system,
Servo weld machine, 2 air tightness detection machines, 2 sensor pulling capacity test machines and 2 overturning on off test machine two-dimensional code scannings
Instrument, cooling bench, laser marking mechatronics, and at work, implement operation control, the PLC control cabinet setting is welded in servo
Pick left side；
The two-dimensional code scanning instrument is arranged in front of PLC turn-key system, suitable for printing the product of two dimensional code unit；The cooling
Platform is arranged below servo weld machine, and air cooled box is provided on cooling bench, for being quickly cooled down the hot weld of servo weld machine welding
The welding region of product；The laser marking machine is big nation's series of products, and laser marking machine is arranged on the right side of robot system, turns over
Turn on off test machine rear, is used for date printed code；The rewinding frame system includes returning including finished product rewinding frame and rejected product
Frame is received, rewinding frame system is arranged in front of robot system.
10. oil can automatic assembling according to claim 1 detects production line, it is characterised in that: using described in claim 1
Equipment carry out oil can automatic assembling detect production process, the operation of included station and each station is successively are as follows:
1) sensor, pouring orifice strainer, float part are put into one with fluted A by artificial loading for feeding station by station 1
Pallet A on, then by manually move to positioning slide unit A on；Upper cover body, lower cover part are put into a pallet B with fluted B
On, then by manually moving on positioning slide unit B；
2) station 2 is Product jointing station, by servo weld machine, the corresponding muscle position that upper cover body, lower cover dock is heated molten
Change and solidifies therewith；When welding, flexible heating plate is first gone up above and below, and the corresponding muscle position that upper cover body, lower cover dock is added
Heat fusing, therewith, flexible heating plate is fallen above and below, and upper cover body, lower cover are integrally formed under the extruding of upper and lower mould, and therewith
Solidification；
3) station 3 is cooling station, and welding product is quickly cooled down by air cooled box, makes the welding region of better cured article；
4) station 4 is air tightness test station, carries out air tightness test to welding product by air tightness detection machine, detects upper cover
Whether body, lower cover welding are secured；Oil can gas injection is given by pouring orifice, applies 0.5Mpa pressure, is kept for 10 seconds, amount of leakage is less than
500pa is qualified products；If not welding jail, product has the risk that pops；
5) station 5 is sensor pulling capacity test station, by overturning the sensor drawing cylinder of on off test machine to biography
The oil can of sensor carries out pulling capacity test, and in place whether the installation of test sensor；
6) station 6 is float test station, and oil can is clipped between cylinder and motor, by overturning on off test, detects whether to leak
Float is filled, whether the induction of float and sensor is normal；
7) station 7 is date code print stations, with laser marking machine date printed code；
8) station 8 is that product collects station, collects product by finished product rewinding frame, and then enter packaging sequence；By unqualified
Product recycle frame and collect rejected product, and are registered.
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|---|---|---|---|
| CN201910480522.9A CN110103480A (en) | 2019-05-10 | 2019-05-10 | Oil can automatic assembling detects production line |
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|---|---|---|---|
| CN201910480522.9A CN110103480A (en) | 2019-05-10 | 2019-05-10 | Oil can automatic assembling detects production line |
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Cited By (3)
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| CN110426626A (en) * | 2019-08-14 | 2019-11-08 | 国网江苏省电力有限公司宿迁供电分公司 | One or two times fusion intelligent terminal detects assembly line |
| CN112238351A (en) * | 2020-10-14 | 2021-01-19 | 江门市恒正自动化设备科技有限公司 | Pot polishing silk screen printing automatic production line |
| CN113751289A (en) * | 2021-09-29 | 2021-12-07 | 广西玉柴机器股份有限公司 | Leak-proof coating device for oil can |
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| CN110426626A (en) * | 2019-08-14 | 2019-11-08 | 国网江苏省电力有限公司宿迁供电分公司 | One or two times fusion intelligent terminal detects assembly line |
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| CN112238351A (en) * | 2020-10-14 | 2021-01-19 | 江门市恒正自动化设备科技有限公司 | Pot polishing silk screen printing automatic production line |
| CN113751289A (en) * | 2021-09-29 | 2021-12-07 | 广西玉柴机器股份有限公司 | Leak-proof coating device for oil can |
| CN113751289B (en) * | 2021-09-29 | 2024-03-19 | 广西玉柴机器股份有限公司 | Leak-proof coating device for oilcan |
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Address after: 315400 building 1-5, Nancun, Ximen Town, Yuyao City, Ningbo City, Zhejiang Province Applicant after: Zhejiang Jo smart industry Limited by Share Ltd Address before: 315400 Room 308, Xingbin Road, Binhai New Town, Yuyao, Ningbo, Yuyao, Zhejiang (Ningbo Eco Park) Applicant before: Zhejiang Jo smart industry Limited by Share Ltd |