CN110101577A - It is a kind of to prepare prepared slices of Chinese crude drugs digester and digesting technoloy - Google Patents
It is a kind of to prepare prepared slices of Chinese crude drugs digester and digesting technoloy Download PDFInfo
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- CN110101577A CN110101577A CN201910420932.4A CN201910420932A CN110101577A CN 110101577 A CN110101577 A CN 110101577A CN 201910420932 A CN201910420932 A CN 201910420932A CN 110101577 A CN110101577 A CN 110101577A
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
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Abstract
Prepared slices of Chinese crude drugs digester and digesting technoloy are prepared the invention discloses a kind of, including end cap, cylinder and pedestal, cylinder is internally provided with liner, water-bath layer is formed between liner and the side wall of cylinder, the bottom of liner is provided with electric heating layer, and liner is internally provided with filter screen and stirring crushing mechanism, is provided with auxiliary batch charging mechanism on end cap, exhaust pipe is provided on the top surface of end cap, exhaust pipe is connected with condensing unit by air hose and gas-collecting pipe.Its digesting technoloy includes: cylinder and liner processing, the installation of stirring crushing mechanism, the installation of auxiliary batch charging mechanism, pedestal processing, condensing unit installation and digester trial operation.The present invention passes through the double design of water-bath layer and electric heating layer, the loss of the energy can not only be reduced, and substantially increase boiling efficiency, meet the boiling needs of different Chinese medicines, the digesting technoloy step is simple, practical, is able to achieve the addition in batches of Chinese medicine, the spilling of volatile gas is prevented simultaneously, shortens digestion time.
Description
Technical field
Prepared slices of Chinese crude drugs digester and digesting technoloy are prepared the present invention relates to a kind of.
Background technique
Chinese medicine refers under the guidance of traditional Chinese medicine basic theory, to natural animals, plants, minerals (except artifact and
Outside fresh goods) by fish the processes such as collection, dry processing, packaging storage be made it is certain as defined in medicinal material.
The prepared slices of Chinese crude drugs be by Chinese medicine by clean, cutting and process three big processes, the product of certain specification is made.Wherein
The medicinal material for belonging to " bundle goods " must all cut into the thin slice of certain form, so be commonly referred to as by the Chinese medicine of Processing methods " in
Medicine medicine materical crude slice ".
For existing important digester generally by steam heating or electric heating, steam heating speed is slower, thereby reduces
Boiling efficiency, although electric heating speed is fast, energy consumption is high, while existing digester generally can only disposably add Chinese medicine
Material, when it is subsequent add Chinese medicine again when be easy to cause the spilling of volatile gas.
Summary of the invention
Present invention aims at provide a kind of to prepare prepared slices of Chinese crude drugs digester for deficiency of the prior art
And the technical solution of digesting technoloy can be heated first with electric heating layer by the double design of water-bath layer and electric heating layer,
It is kept the temperature again with water-bath layer, can not only reduce the loss of the energy, but also substantially increase boiling efficiency, meet different Chinese medicines
The boiling of material needs, and the digesting technoloy step is simple, practical, be able to satisfy the needs of different Chinese medicine boilings, is able to achieve
The addition in batches of medicinal material, while the spilling of volatile gas is prevented, boiling efficiency is substantially increased, digestion time is shortened.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme:
A kind of to prepare prepared slices of Chinese crude drugs digester, including end cap, cylinder and pedestal, end cap is rotatably connected on the top of cylinder
End, cylinder are rotatably connected on pedestal by support rod, and the bottom of cylinder is provided with the first outlet tube, it is characterised in that: cylinder
Be internally provided with liner, between liner and the side wall of cylinder formed water-bath layer, the bottom of liner is provided with electric heating layer, liner
Be internally provided with filter screen and stirring crushing mechanism, stirring crushing mechanism is located at the top of filter screen, is provided on end cap auxiliary
Batch charging mechanism is helped, exhaust pipe is provided on the top surface of end cap, exhaust pipe is connected with condensation by air hose and gas-collecting pipe
Device, condensing unit are fixedly connected on pedestal；By the double design of water-bath layer and electric heating layer, electric heating layer can be first used
It is heated, then is kept the temperature with water-bath layer, can not only reduce the loss of the energy, but also substantially increase boiling efficiency, it is full
The boiling of foot difference Chinese medicine needs, and the residue after boiling can be filtered by filter screen, prevents residue from entering first and goes out liquid
Pipe results in blockage, and is convenient to clean simultaneously, and stirring crushing mechanism can not only be stirred the liquid in liner, makes heated liquid
Uniformly, the speed of heating is improved, and break process can be carried out to Chinese medicine, cooking effect is improved, shortens digestion time, when
When generating volatile gas when Chinese medicine boiling, and need to add subsequent Chinese medicine, it can be by assisting batch charging mechanism
Chinese medicine is added in the case where not opening end cap, prevents volatile gas from running out of cylinder, improves the practicability of digester,
Processing can be exhausted in exhaust pipe, guarantee that the pressure in liner is constant, condensing unit can be easy by what is generated in digestion process
Volatilization gas carries out condensation process, convenient for collecting.
The present invention is further, and the side of pedestal is provided with driving box and control cabinet, and the second motor is provided in driving box, the
Two motors are fixedly connected on the top surface of driving box, can control by control cabinet by gear set connection support bar, control cabinet
The operating of entire digester, the second motor can drive support rod rotation by bevel gear set, and then drive cylinder run-off the straight,
Convenient for clearing up cylinder.
The present invention is further, and display screen and control button are provided on control cabinet, and display screen can show the reality of digester
Border temperature, pressure and digestion time, control button can control the different boiling stages.
The present invention is further, and electric heating layer includes circular substrate and Eight Diagrams disk, and Eight Diagrams disk is located at the inside of circular substrate, and
Eight Diagrams disk and circular substrate concentric circles each other are evenly arranged with the first heat block, Eight Diagrams disk on the top surface of circular substrate in a ring
On be provided with the second heat block, fluid hole is provided at the center of Eight Diagrams disk, fluid hole is connected to the first outlet tube, passes through Eight Diagrams
The design of disk and circular substrate substantially increases the heating efficiency of the first heat block and the second heat block, and the liquid after boiling is logical
Cross fluid hole discharge.
The present invention is further, and first motor, first motor connection stirring crushing mechanism, stirring are provided on the top surface of end cap
Crushing mechanism includes shaft, stirring rod and crushing needle, and stirring rod is uniformly arranged on the side of shaft, and crushing needle is symmetricly set on
The two sides up and down of stirring rod, shaft are connected to the lower section of first motor, stirring crushing mechanism can be driven steady by first motor
Fixed rotation, realizes the uniform stirring to liquid in liner, while can be crushed by stirring rod and crushing needle to Chinese medicine,
Improve boiling efficiency.
The present invention is further, and thermometer and pressure gauge are provided on the top surface of end cap, and thermometer and pressure gauge can be distinguished
The temperature and pressure in liner is shown, convenient for being adjusted in time.
The present invention is further, and auxiliary batch charging mechanism includes the taper bucket, cover board and feed pipe, and cover board is rotatably connected on the taper bucket
Top surface on, the taper bucket is connected on the top surface of end cap by feed pipe, sealing valve is provided on feed pipe, when need pass through cone
When shape bucket launches Chinese medicine, sealing valve is first closed, cover board is opened, Chinese medicine is put into the taper bucket, turns off cover board, is opened close
Valve is sealed, enters Chinese medicine in liner by feed pipe, prevents volatile gas overflowing.
The present invention is further, and sealing valve includes sealing plate and handwheel, and handwheel is fixedly connected on the side of sealing plate by connecting rod
On face, sealing plate is rotatably connected in feed pipe, and sealing plate matches with feed pipe, is provided in the outside circumference of sealing plate
Sealing ring drives sealing plate rotation, realizes opening or closing for sealing valve, sealing ring can play sealing by rotation hand wheel
Effect.
The present invention is further, and condensing unit includes cabinet, and air inlet pipe and are respectively arranged on the top and bottom of cabinet
Two outlet tubes, cabinet are internally provided with S-shaped condenser pipe, and air inlet pipe is connected to gas-collecting pipe, volatile gas by into
Tracheae enters in cabinet, forms liquid after S-shaped condensing tube condensation, is exported by the second outlet tube.
Such as a kind of above-mentioned digesting technoloy for preparing prepared slices of Chinese crude drugs digester, it is characterised in that the following steps are included:
1) cylinder and liner processing
A, the size for determining cylinder and liner according to design requirement first forms required liner by moulding by casting
And cylinder, and grinding process is carried out to liner and cylinder, the liner processed is put into cylinder vertically, make the top margin of liner with
The top margin of cylinder flushes, and is fixed liner and cylinder by welding, and makes to form water-bath layer between liner and the side wall of cylinder, along
The lateral surface of cylinder installs hot water inlet and outlet pipes close to the positional symmetry of cylinder top margin；
B, electric heating layer then is installed in the bottom of liner, circular substrate and Eight Diagrams disk is first determined according to the size of liner
Size, and corresponding circular substrate and Eight Diagrams disk are made, Eight Diagrams disk is fixedly mounted on to the inside of circular substrate, makes circular substrate
The first heat block and the second heating are installed in concentric circles, the top surface of top surface and Eight Diagrams disk further along circular substrate each other with Eight Diagrams disk
Block finally opens up fluid hole at the center of Eight Diagrams disk, and the electric heating layer processed is fixedly mounted on to the bottom of liner,
Mounting temperature sensor and pressure sensor on the medial surface of liner simultaneously；
C, then to electric heating layer after the installation is completed, along cylinder bottom center install the first outlet tube, make first
Outlet tube is connected to fluid hole, and the first valve is installed on the first outlet tube, while in the inner setting height and position of liner
It is horizontally mounted filter screen；
D, the size that end cap is finally determined according to the size of cylinder forms required end cap by moulding by casting, and
Grinding process is carried out to end cap, the end cap processed is rotatably connected on to the top of cylinder, temperature is installed along the top surface of cylinder
Table, pressure gauge and exhaust pipe, install exhaust valve on exhaust pipe；
2) stirring crushing mechanism installation
A, the size for determining stirring crushing mechanism according to the size of liner first, makes the shaft and stirring of corresponding length
Stirring rod is uniformly mounted on the lateral surface of shaft by bar, and the spacing between upper and lower two stirring rods is made to keep equal；
B, crushing needle, the quantity of the crushing needle on each stirring rod then are symmetrically installed in the two sides up and down of each stirring rod
It keeps equal, improves the stability and reliability of shaft when rotated；
C, first motor then is installed on the top surface of end cap, the top of shaft is mounted in first motor, then by end
It covers and is sealed；
3) auxiliary batch charging mechanism installation
A, the size for determining auxiliary batch charging mechanism according to design requirement first is integrally formed the cone needed for being formed by casting
Shape bucket and feed pipe carry out grinding process to the taper bucket and feed pipe, and are rotatablely connected cover board on the top of the taper bucket；
B, the installation site that sealing valve is then determined on feed pipe makes the close of corresponding size according to the internal diameter of feed pipe
Sealing plate is installed sealing ring along the outside circumference of sealing plate, while being fixed in the outside circumference of sealing plate by connecting rod
Handwheel is installed；
C, finally the auxiliary batch charging mechanism processed is mounted on end cap, is connected to feed pipe with liner；
4) pedestal is processed
A, the size of pedestal is determined according to design requirement first, and makes corresponding pedestal, pedestal is made to be in U-shape knot
Support rod is rotatably connected on pedestal by structure respectively further along support rod is symmetrically installed at the lateral center of cylinder；
B, driving box then is installed in the side of pedestal, the second motor is installed in driving box, and by the second motor and branch
It is attached between strut by gear set；
C, control cabinet then is installed along the top surface of driving box；
5) condensing unit is installed
A, the size of cabinet is determined according to design requirement first, and makes corresponding cabinet and S-shaped condenser pipe, by S
Shape condenser pipe is fixedly mounted on the inside of cabinet, installs cooling water inlet and outlet pipes respectively at the both ends of S-shaped condenser pipe；
B, then along air inlet pipe is installed at the end face center of cabinet, gas-collecting pipe is connected in air inlet pipe, and in gas
Intake valve is installed on body collecting pipe；
C, then gas-collecting pipe is connected to by air hose with exhaust pipe, connect air hose with exhaust pipe
Position be located at the lower section of exhaust valve；
D, finally mounted cabinet is fixedly mounted on pedestal；
6) digester trial operation
A, end cap is first opened, required Chinese medicine is added in phase liner, and injects the water of setting ratio, covers end cap progress
Sealing starts electric heating layer, heats to the liquid in liner, while starting motor, drives stirring crushing mechanism rotation, and
The revolving speed of control stirring crushing mechanism is in 100~200r/min；
B, then observation thermometer and pressure gauge it is vertical, as needed adjust stirring crushing mechanism revolving speed, work as Chinese medicine
When the gas generated in material boiling does not need, exhaust valve is opened, is exhausted by exhaust pipe, when what is generated in Chinese medicine boiling
When gas needs, intake valve is opened, exhaust valve is closed, while being continuously passed through cooling water into condensing unit, gas is carried out cold
Solidifying, condensed liquid is exported by the second outlet tube；
C, it then performs fighting the cover board assisted on charging device, subsequent mixed Chinese medicine is filled in the taper bucket, is covered
Cover board opens sealing valve, enters Chinese medicine in liner by feed pipe, continue boiling, until the liquid needed for being formed,
After boiling, electric heating layer is powered off, while being passed through hot water into water-bath layer, isothermal holding is carried out by water-bath layer；
D, finally the liquid in liner is exported by the first outlet tube, starts the second motor after liquid drains, makes cylinder
Body tilt rotation opens end cap and clears up the residue in liner.
The digesting technoloy step is simple, practical, is able to satisfy the needs of different Chinese medicine boilings, is able to achieve Chinese medicine
It adds in batches, while preventing the spilling of volatile gas, substantially increase boiling efficiency, shorten digestion time.
The present invention is by adopting the above-described technical solution, have the advantages that
1, it by the double design of water-bath layer and electric heating layer, can first be heated with electric heating layer, then with water-bath layer
It is kept the temperature, can not only reduce the loss of the energy, but also substantially increase boiling efficiency, meet the boiling need of different Chinese medicines
It wants.
2, the residue after boiling can be filtered by filter screen, prevented residue from entering the first outlet tube and resulted in blockage, together
When be convenient to clean.
3, stirring crushing mechanism can not only be stirred the liquid in liner, keep heated liquid uniform, improve heating
Speed, and can to Chinese medicine carry out break process, improve cooking effect, shorten digestion time.
4, it when generating volatile gas when Chinese medicine boiling, and needs to add subsequent Chinese medicine, can pass through
Auxiliary batch charging mechanism adds Chinese medicine in the case where not opening end cap, prevents volatile gas from running out of cylinder, improves steaming
The practicability of saucepan.
5, processing can be exhausted in exhaust pipe, guarantee that the pressure in liner is constant, condensing unit can be by digestion process
The volatile gas of middle generation carries out condensation process, convenient for collecting.
6, the digesting technoloy step is simple, practical, is able to satisfy the needs of different Chinese medicine boilings, is able to achieve Chinese medicine
Addition in batches, while preventing the spilling of volatile gas, substantially increase boiling efficiency, shorten digestion time.
Detailed description of the invention:
Make the present invention to the present invention with reference to the accompanying drawing to further illustrate:
Fig. 1 is a kind of structural schematic diagram for preparing digester in prepared slices of Chinese crude drugs digester and digesting technoloy of the present invention；
Fig. 2 is the structural schematic diagram of electric heating layer in the present invention；
Fig. 3 is the connection schematic diagram in the present invention between sealing valve and feed pipe；
Fig. 4 is the structural schematic diagram of sealing plate in the present invention；
Fig. 5 is the structural schematic diagram of condensing unit in the present invention；
Fig. 6 is the structural schematic diagram that crushing mechanism is stirred in the present invention.
In figure: 1- end cap；2- cylinder；3- liner；4- water-bath layer；5- electric heating layer；6- filter screen；7- first motor；8-
Stir crushing mechanism；The first outlet tube of 9-；10- pedestal；11- support rod；12- driving box；13- control cabinet；The second motor of 14-；
15- condensing unit；16- exhaust pipe；17- gas-collecting pipe；18- air hose；19- thermometer；20- pressure gauge；21- taper
Bucket；22- cover board；23- feed pipe；24- sealing valve；25- circular substrate；26- Eight Diagrams disk；The first heat block of 27-；28- second adds
Heat block；29- fluid hole；30- sealing plate；31- handwheel；32- connecting rod；33- sealing ring；34- cabinet；35- air inlet pipe；36- second
Outlet tube；37-S shape condenser pipe；38- shaft；39- stirring rod；40- crushing needle.
Specific embodiment
As shown in Figures 1 to 6, prepared slices of Chinese crude drugs digester, including end cap 1, cylinder 2 and pedestal are prepared for the present invention is a kind of
10, end cap 1 is rotatably connected on the top of cylinder 2, and cylinder 2 is rotatably connected on pedestal 10 by support rod 11, the bottom of cylinder 2
It is provided with the first outlet tube 9, the side of pedestal 10 is provided with driving box 12 and control cabinet 13, and the second electricity is provided in driving box 12
Machine 14, the second motor 14 are fixedly connected on the top surface of driving box 12, are passed through by gear set connection support bar 11, control cabinet 13
Control cabinet 13 can control the operating of entire digester, and the second motor 14 can drive support rod 11 to rotate by bevel gear set,
And then 2 run-off the straight of cylinder is driven to be provided with display screen and control button on control cabinet 13 convenient for clearing up cylinder 2, it shows
Display screen can show the actual temperature, pressure and digestion time of digester, and control button can control the different boiling stages.
Cylinder 2 is internally provided with liner 3, and water-bath layer 4, the bottom of liner 3 are formed between liner 3 and the side wall of cylinder 2
It is provided with electric heating layer 5, electric heating layer 5 includes circular substrate 25 and Eight Diagrams disk 26, and Eight Diagrams disk 26 is located at the interior of circular substrate 25
Side, and Eight Diagrams disk 26 and circular substrate 25 concentric circles each other, be evenly arranged on the top surface of circular substrate 25 in a ring first plus
Heat block 27 is provided with the second heat block 28 on Eight Diagrams disk 26, is provided with fluid hole 29 at the center of Eight Diagrams disk 26, fluid hole 29 with
The connection of first outlet tube 9 is substantially increased the first heat block 27 and second and is added by the design of Eight Diagrams disk 26 and circular substrate 25
The heating efficiency of heat block 28, the liquid after boiling are discharged by fluid hole 29.
Liner 3 is internally provided with filter screen 6 and stirring crushing mechanism 8, and stirring crushing mechanism 8 is located at the upper of filter screen 6
It is square, first motor 7, the connection stirring crushing mechanism 8 of first motor 7 are provided on the top surface of end cap 1, stirring crushing mechanism 8 includes
Shaft 38, stirring rod 39 and crushing needle 40, stirring rod 39 are uniformly arranged on the side of shaft 38, and crushing needle 40 is symmetricly set on
The two sides up and down of stirring rod 39, shaft 38 are connected to the lower section of first motor 7, stirring can be driven broken by first motor 7
Mechanism 8 stablizes rotation, realizes the uniform stirring to liquid in liner 3, while can pass through 40 centering of stirring rod 39 and crushing needle
Medicinal material is crushed, and boiling efficiency is improved, and thermometer 19 and pressure gauge 20, thermometer 19 and pressure are provided on the top surface of end cap 1
Power table 20 can show the temperature and pressure in liner 3 respectively, convenient for being adjusted in time.
It is provided with auxiliary batch charging mechanism on end cap 1, auxiliary batch charging mechanism includes the taper bucket 21, cover board 22 and feed pipe 23,
Cover board 22 is rotatably connected on the top surface of the taper bucket 21, and the taper bucket 21 is connected on the top surface of end cap 1 by feed pipe 23, is fed
It is provided with sealing valve 24 on pipe 23, when needing to launch Chinese medicine by the taper bucket 21, first closes sealing valve 24, opens cover board
22, Chinese medicine is put into the taper bucket 21, cover board 22 is turned off, opens sealing valve 24, enters Chinese medicine by feed pipe 23
In liner 3, volatile gas overflowing is prevented, sealing valve 24 includes sealing plate 30 and handwheel 31, and handwheel 31 is fixed by connecting rod 32
It being connected on the side of sealing plate 30, sealing plate 30 is rotatably connected in feed pipe 23, and sealing plate 30 matches with feed pipe 23,
It is provided with sealing ring 33 in the outside circumference of sealing plate 30, by rotation hand wheel 31, sealing plate 30 is driven to rotate, realizes sealing
Valve 24 opens or closes, and sealing ring 33 can play the role of sealing.
Exhaust pipe 16 is provided on the top surface of end cap 1, exhaust pipe 16 is connected by air hose 18 and gas-collecting pipe 17
Have condensing unit 15, condensing unit 15 is fixedly connected on pedestal 10, condensing unit 15 include cabinet 34, the top surface of cabinet 34 and
Air inlet pipe 35 and the second outlet tube 36 are respectively arranged on bottom surface, cabinet 34 is internally provided with S-shaped condenser pipe 37, air inlet pipe 35
It is connected to gas-collecting pipe 17, volatile gas is entered in cabinet 34 by air inlet pipe 35, the shape after the condensation of S-shaped condenser pipe 37
At liquid, exported by the second outlet tube 36；By the double design of water-bath layer 4 and electric heating layer 5, electric heating layer can be first used
5 are heated, then are kept the temperature with water-bath layer 4, and the loss of the energy can be not only reduced, but also substantially increase boiling efficiency,
Meet the boiling needs of different Chinese medicines, the residue after boiling can be filtered by filter screen 6, prevented residue from entering first and gone out
Liquid pipe 9 results in blockage, and is convenient to clean simultaneously, and stirring crushing mechanism 8 can not only be stirred the liquid in liner 3, makes liquid
Body is heated evenly, and is improved the speed of heating, and can carry out break process to Chinese medicine, is improved cooking effect, shorten boiling
Time when generating volatile gas when Chinese medicine boiling, and needs to add subsequent Chinese medicine, can be thrown by auxiliary
Material mechanism adds Chinese medicine in the case where not opening end cap 1, prevents volatile gas from running out of cylinder 2, improves digester
Practicability, exhaust pipe 16 can be exhausted processing, guarantee that the pressure in liner 3 is constant, condensing unit 15 can be by boiling
The volatile gas generated in the process carries out condensation process, convenient for collecting.
Such as a kind of above-mentioned digesting technoloy for preparing prepared slices of Chinese crude drugs digester, comprising the following steps:
1) cylinder and liner processing
A, the size for determining cylinder 2 and liner 3 according to design requirement first, is formed in required by moulding by casting
Gallbladder 3 and cylinder 2, and grinding process is carried out to liner 3 and cylinder 2, the liner 3 processed is put into vertically in cylinder 2, liner is made
3 top margin is flushed with the top margin of cylinder 2, by welding that liner 3 and cylinder 2 is fixed, is made between liner 3 and the side wall of cylinder 2
Water-bath layer 4 is formed, hot water inlet and outlet pipes are installed close to the positional symmetry of 2 top margin of cylinder along the lateral surface of cylinder 2；
B, electric heating layer 5 then is installed in the bottom of liner 3, circular substrate 25 and eight is first determined according to the size of liner 3
The size of hexagram disk 26, and corresponding circular substrate 25 and Eight Diagrams disk 26 are made, Eight Diagrams disk 26 is fixedly mounted on circular substrate 25
Inside, make circular substrate 25 and Eight Diagrams disk 26 concentric circles each other, the top of top surface and Eight Diagrams disk 26 further along circular substrate 25
The first heat block 27 and the second heat block 28 are installed in face, fluid hole 29 are finally opened up at the center of Eight Diagrams disk 26, and will add
The good electric heating layer 5 of work is fixedly mounted on the bottom of liner 3, while mounting temperature sensor and pressure on the medial surface of liner 3
Force snesor；
C, then to electric heating layer 5 after the installation is completed, first outlet tube 9 is installed along the bottom center of cylinder 2, makes the
One outlet tube 9 is connected to fluid hole 29, and the first valve is installed on the first outlet tube 9, while in the inner setting of liner 3 height
Degree position is horizontally mounted filter screen 6；
D, the size that end cap 1 is finally determined according to the size of cylinder 2 forms required end cap 1 by moulding by casting,
And grinding process is carried out to end cap 1, the end cap 1 processed is rotatably connected on to the top of cylinder 2, is pacified along the top surface of cylinder 2
Thermometer 19, pressure gauge 20 and exhaust pipe 16 are filled, exhaust valve is installed on the exhaust pipe 16；
2) stirring crushing mechanism installation
A, the size for determining stirring crushing mechanism 8 according to the size of liner 3 first makes the shaft 38 of corresponding length and stirs
Bar 39 is mixed, stirring rod 39 is uniformly mounted on the lateral surface of shaft 38, the spacing between upper and lower two stirring rods 39 is kept
It is equal；
B, it then is symmetrically installed crushing needle 40 in the two sides up and down of each stirring rod 39, the crushing needle on each stirring rod 39
40 quantity keeps equal, improves the stability and reliability of shaft 38 when rotated；
C, first motor 7 is then installed on the top surface of end cap 1, the top of shaft 38 is mounted in first motor 7, then
End cap 1 is covered and is sealed；
3) auxiliary batch charging mechanism installation
A, the size for determining auxiliary batch charging mechanism according to design requirement first is integrally formed the cone needed for being formed by casting
Shape bucket 21 and feed pipe 23 carry out grinding process to the taper bucket 21 and feed pipe 23, and are rotatablely connected on the top of the taper bucket 21
Cover board 22；
B, the installation site that sealing valve 24 is then determined on feed pipe 23 makes corresponding ruler according to the internal diameter of feed pipe 23
Very little sealing plate 30 installs sealing ring 33 along the outside circumference of sealing plate 30, while in the outside circumference of sealing plate 30
It is upper that handwheel 31 is fixedly mounted by connecting rod 32；
C, finally the auxiliary batch charging mechanism processed is mounted on end cap 1, is connected to feed pipe 23 with liner 3；
4) pedestal is processed
A, the size of pedestal 10 is determined according to design requirement first, and makes corresponding pedestal 10, makes pedestal 10 in U
Support rod 11 is rotatably connected on pedestal further along support rod 11 is symmetrically installed at the lateral center of cylinder 2 by shape structure respectively
On 10；
B, driving box 12 then is installed in the side of pedestal 10, the second motor 14 is installed in driving box 12, and by second
It is attached between motor 14 and support rod 11 by gear set；
C, control cabinet 13 then is installed along the top surface of driving box 12；
5) condensing unit is installed
A, the size of cabinet 34 is determined according to design requirement first, and makes corresponding cabinet 34 and S-shaped condenser pipe
37, S-shaped condenser pipe 37 is fixedly mounted on to the inside of cabinet 34, cooling water disengaging is installed respectively at the both ends of S-shaped condenser pipe 37
Water pipe；
B, then along air inlet pipe 35 is installed at the end face center of cabinet 34, gas-collecting pipe is connected in air inlet pipe 35
17, and intake valve is installed on gas-collecting pipe 17；
C, then gas-collecting pipe 17 is connected to by air hose 18 with exhaust pipe 16, makes air hose 18 and row
The position that tracheae 16 connects is located at the lower section of exhaust valve；
D, finally mounted cabinet 34 is fixedly mounted on pedestal 10；
6) digester trial operation
A, end cap 1 is first opened, required Chinese medicine is added in phase liner 3, and inject the water of setting ratio, covers end cap 1
It is sealed, starts electric heating layer 5, the liquid in liner 3 is heated, while starting motor, drive stirring crushing mechanism 8
Rotation, and the revolving speed of stirring crushing mechanism 8 is controlled in 100~200r/min；
B, vertical, the revolving speed as needed for adjusting stirring crushing mechanism 8 for then observing thermometer 19 and pressure gauge 20, when
When the gas generated in Chinese medicine boiling does not need, exhaust valve is opened, is exhausted by exhaust pipe 16, when in Chinese medicine boiling
When the gas of generation needs, intake valve is opened, exhaust valve is closed, while being continuously passed through cooling water into condensing unit 15, by gas
Body is condensed, and condensed liquid is exported by the second outlet tube 36；
C, it then performs fighting the cover board 22 assisted on charging device, subsequent mixed Chinese medicine is filled in the taper bucket 21,
Cover board 22 is covered, sealing valve 24 is opened, enters Chinese medicine in liner 3 by feed pipe 23, continues boiling, until being formed
After boiling, electric heating layer 5 is powered off, while being passed through hot water into water-bath layer 4 for required liquid, is carried out by water-bath layer 4
Isothermal holding；
D, finally the liquid in liner 3 is exported by the first outlet tube 9, starts the second motor 14 after liquid drains,
Make 2 tilt rotation of cylinder, opens end cap 1 and clear up the residue in liner 3.
The digesting technoloy step is simple, practical, is able to satisfy the needs of different Chinese medicine boilings, is able to achieve Chinese medicine
It adds in batches, while preventing the spilling of volatile gas, substantially increase boiling efficiency, shorten digestion time.
The above is only specific embodiments of the present invention, but technical characteristic of the invention is not limited thereto.It is any with this hair
Based on bright, to realize essentially identical technical effect, made ground simple change, equivalent replacement or modification etc. are all covered
Among protection scope of the present invention.
Claims (10)
1. a kind of prepare prepared slices of Chinese crude drugs digester, including end cap, cylinder and pedestal, the end cap is rotatably connected on the cylinder
Top, the cylinder by support rod be rotatablely connected on the base, the bottom of the cylinder is provided with the first outlet tube,
It is characterized by: the cylinder is internally provided with liner, water-bath layer, institute are formed between the liner and the side wall of the cylinder
The bottom for stating liner is provided with electric heating layer, and the liner is internally provided with filter screen and stirring crushing mechanism, the stirring
Crushing mechanism is located at the top of the filter screen, is provided with auxiliary batch charging mechanism on the end cap, sets on the top surface of the end cap
It is equipped with exhaust pipe, the exhaust pipe is connected with condensing unit by air hose and gas-collecting pipe, and the condensing unit is fixed
Connection is on the base.
2. a kind of prepared slices of Chinese crude drugs digester is prepared according to claim 1, it is characterised in that: the side of the pedestal is set
It is equipped with driving box and control cabinet, the second motor is provided in the driving box, second motor passes through described in gear set connection
Support rod, the control cabinet are fixedly connected on the top surface of the driving box.
3. a kind of prepared slices of Chinese crude drugs digester is prepared according to claim 2, it is characterised in that: is arranged on the control cabinet
There are display screen and control button.
4. a kind of prepared slices of Chinese crude drugs digester is prepared according to claim 1, it is characterised in that: the electric heating layer includes
Circular substrate and Eight Diagrams disk, Eight Diagrams disk are located at the inside of the circular substrate, and Eight Diagrams disk and the circular substrate
Concentric circles each other is evenly arranged with the first heat block on the top surface of the circular substrate in a ring, is provided on Eight Diagrams disk
Second heat block is provided with fluid hole at the center of Eight Diagrams disk, and the fluid hole is connected to first outlet tube.
5. a kind of prepared slices of Chinese crude drugs digester is prepared according to claim 1, it is characterised in that: on the top surface of the end cap
It is provided with first motor, the first motor connects the stirring crushing mechanism, and the stirring crushing mechanism includes shaft, stirring
Bar and crushing needle, the stirring rod are uniformly arranged on the side of the shaft, and the crushing needle is symmetricly set on the stirring
The two sides up and down of bar, the shaft are connected to the lower section of the first motor.
6. a kind of prepared slices of Chinese crude drugs digester is prepared according to claim 1, it is characterised in that: on the top surface of the end cap
It is provided with thermometer and pressure gauge.
7. a kind of prepared slices of Chinese crude drugs digester is prepared according to claim 1, it is characterised in that: the auxiliary batch charging mechanism
Including the taper bucket, cover board and feed pipe, the cover board is rotatably connected on the top surface of the taper bucket, and the taper bucket passes through institute
It states feed pipe to be connected on the top surface of the end cap, is provided with sealing valve on the feed pipe.
8. a kind of prepared slices of Chinese crude drugs digester is prepared according to claim 7, it is characterised in that: the sealing valve includes close
Sealing plate and handwheel, the handwheel are fixedly connected on the side of the sealing plate by connecting rod, and the sealing plate is rotatably connected on
In the feed pipe, the sealing plate matches with the feed pipe, and sealing is provided in the outside circumference of the sealing plate
Ring.
9. a kind of prepared slices of Chinese crude drugs digester is prepared according to claim 1, it is characterised in that: the condensing unit includes
Cabinet is respectively arranged with air inlet pipe and the second outlet tube on the top and bottom of the cabinet, and the cabinet is internally provided with S
Shape condenser pipe, the air inlet pipe are connected to the gas-collecting pipe.
10. a kind of digesting technoloy for preparing prepared slices of Chinese crude drugs digester as described in claim 1, it is characterised in that including following
Step:
1) cylinder and liner processing
A, the size for determining cylinder and liner according to design requirement first forms required liner and cylinder by moulding by casting
Body, and grinding process is carried out to liner and cylinder, the liner processed is put into cylinder vertically, makes the top margin and cylinder of liner
Top margin flush, liner and cylinder fixed by welding, makes formation water-bath layer between liner and the side wall of cylinder, along cylinder
Lateral surface close to cylinder top margin positional symmetry install hot water inlet and outlet pipes；
B, electric heating layer then is installed in the bottom of liner, the ruler of circular substrate and Eight Diagrams disk is first determined according to the size of liner
It is very little, and make corresponding circular substrate and Eight Diagrams disk, Eight Diagrams disk is fixedly mounted on to the inside of circular substrate, make circular substrate with
The first heat block and the second heating are installed in concentric circles, the top surface of top surface and Eight Diagrams disk further along circular substrate to Eight Diagrams disk each other
Block finally opens up fluid hole at the center of Eight Diagrams disk, and the electric heating layer processed is fixedly mounted on to the bottom of liner,
Mounting temperature sensor and pressure sensor on the medial surface of liner simultaneously；
C, then to electric heating layer after the installation is completed, along cylinder bottom center install the first outlet tube, make first go out liquid
Pipe is connected to fluid hole, and the first valve is installed on the first outlet tube, while horizontal in the inner setting height and position of liner
Filter screen is installed；
D, the size that end cap is finally determined according to the size of cylinder forms required end cap, and opposite end by moulding by casting
Lid carries out grinding process, and the end cap processed is rotatably connected on to the top of cylinder, along the top surface installation thermometer of cylinder, pressure
Power table and exhaust pipe, install exhaust valve on exhaust pipe；
2) stirring crushing mechanism installation
A, the size for determining stirring crushing mechanism according to the size of liner first, makes the shaft and stirring rod of corresponding length, will
Stirring rod is uniformly mounted on the lateral surface of shaft, and the spacing between upper and lower two stirring rods is made to keep equal；
B, it then is symmetrically installed crushing needle in the two sides up and down of each stirring rod, the quantity of the crushing needle on each stirring rod is kept
It is equal, improve the stability and reliability of shaft when rotated；
C, first motor then is installed on the top surface of end cap, the top of shaft is mounted in first motor, then by end cap lid
On be sealed；
3) auxiliary batch charging mechanism installation
A, the size for determining auxiliary batch charging mechanism according to design requirement first is integrally formed the taper bucket needed for being formed by casting
And feed pipe, grinding process is carried out to the taper bucket and feed pipe, and be rotatablely connected cover board on the top of the taper bucket；
B, the installation site that sealing valve is then determined on feed pipe makes the sealing of corresponding size according to the internal diameter of feed pipe
Plate installs sealing ring along the outside circumference of sealing plate, while pacifying in the outside circumference of sealing plate by the way that connecting rod is fixed
Fill handwheel；
C, finally the auxiliary batch charging mechanism processed is mounted on end cap, is connected to feed pipe with liner；
4) pedestal is processed
A, the size of pedestal is determined according to design requirement first, and makes corresponding pedestal, pedestal is made to be in U-shape structure, then
It is symmetrically installed support rod at the lateral center of cylinder, support rod is rotatably connected on pedestal respectively；
B, driving box then is installed in the side of pedestal, the second motor is installed in driving box, and by the second motor and support rod
Between be attached by gear set；
C, control cabinet then is installed along the top surface of driving box；
5) condensing unit is installed
A, the size of cabinet is determined according to design requirement first, and makes corresponding cabinet and S-shaped condenser pipe, S-shaped is cold
Solidifying pipe is fixedly mounted on the inside of cabinet, installs cooling water inlet and outlet pipes respectively at the both ends of S-shaped condenser pipe；
B, then along air inlet pipe is installed at the end face center of cabinet, gas-collecting pipe is connected in air inlet pipe, and receive in gas
Intake valve is installed on collector；
C, then gas-collecting pipe is connected to by air hose with exhaust pipe, the position for connecting air hose with exhaust pipe
Setting in the lower section of exhaust valve；
D, finally mounted cabinet is fixedly mounted on pedestal；
6) digester trial operation
A, end cap is first opened, required Chinese medicine is added in phase liner, and injects the water of setting ratio, it is close to cover end cap progress
Envelope starts electric heating layer, heats to the liquid in liner, while starting motor, drives stirring crushing mechanism rotation, and control
The revolving speed of system stirring crushing mechanism is in 100~200r/min；
B, vertical, the revolving speed as needed for adjusting stirring crushing mechanism for then observing thermometer and pressure gauge, when Chinese medicine steams
When boiling the gas of middle generation and not needing, exhaust valve is opened, is exhausted by exhaust pipe, when the gas generated in Chinese medicine boiling
When needing, intake valve is opened, exhaust valve is closed, while being continuously passed through cooling water into condensing unit, gas is condensed, it is cold
Liquid after solidifying is exported by the second outlet tube；
C, it then performs fighting the cover board assisted on charging device, subsequent mixed Chinese medicine is filled in the taper bucket, cover board is covered,
Sealing valve is opened, enters Chinese medicine in liner by feed pipe, continues boiling, until the liquid needed for being formed, boiling
After, electric heating layer is powered off, while being passed through hot water into water-bath layer, isothermal holding is carried out by water-bath layer；
D, finally the liquid in liner is exported by the first outlet tube, starts the second motor after liquid drains, cylinder is made to incline
Tiltedly rotation opens end cap and clears up the residue in liner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910420932.4A CN110101577A (en) | 2019-05-20 | 2019-05-20 | It is a kind of to prepare prepared slices of Chinese crude drugs digester and digesting technoloy |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910420932.4A CN110101577A (en) | 2019-05-20 | 2019-05-20 | It is a kind of to prepare prepared slices of Chinese crude drugs digester and digesting technoloy |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910420932.4A Pending CN110101577A (en) | 2019-05-20 | 2019-05-20 | It is a kind of to prepare prepared slices of Chinese crude drugs digester and digesting technoloy |
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| CN111154582A (en) * | 2020-03-16 | 2020-05-15 | 宋思萍 | White spirit is made and is cooked equipment |
| CN112402255A (en) * | 2020-11-12 | 2021-02-26 | 安徽淮仁堂药业股份有限公司 | Decocting device for processing traditional Chinese medicine decoction pieces |
| CN112603827A (en) * | 2020-12-15 | 2021-04-06 | 衢州学院 | Electric heating type household traditional Chinese medicine decocting device |
| CN113814016A (en) * | 2021-09-29 | 2021-12-21 | 北京迪安医学检验实验室有限公司 | Water bath box |
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