CN110092556A - Poultry dung Integrated Processing Unit - Google Patents
Poultry dung Integrated Processing Unit Download PDFInfo
- Publication number
- CN110092556A CN110092556A CN201910494720.0A CN201910494720A CN110092556A CN 110092556 A CN110092556 A CN 110092556A CN 201910494720 A CN201910494720 A CN 201910494720A CN 110092556 A CN110092556 A CN 110092556A
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- 244000144977 poultry Species 0.000 title claims abstract description 33
- 210000003608 fece Anatomy 0.000 title claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 132
- 238000001125 extrusion Methods 0.000 claims abstract description 67
- 238000001914 filtration Methods 0.000 claims abstract description 43
- 238000000034 method Methods 0.000 claims abstract description 43
- 238000009834 vaporization Methods 0.000 claims abstract description 37
- 230000008016 vaporization Effects 0.000 claims abstract description 37
- 238000001179 sorption measurement Methods 0.000 claims abstract description 36
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 26
- 238000001035 drying Methods 0.000 claims abstract description 23
- 239000007788 liquid Substances 0.000 claims abstract description 16
- 238000000855 fermentation Methods 0.000 claims abstract description 13
- 230000004151 fermentation Effects 0.000 claims abstract description 13
- 238000003756 stirring Methods 0.000 claims description 26
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 15
- 238000010521 absorption reaction Methods 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 14
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 14
- 238000001704 evaporation Methods 0.000 claims description 13
- 230000008020 evaporation Effects 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 11
- 239000011324 bead Substances 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000014759 maintenance of location Effects 0.000 claims description 6
- 239000013589 supplement Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 5
- 239000007901 soft capsule Substances 0.000 claims description 5
- 239000003463 adsorbent Substances 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- 230000001954 sterilising effect Effects 0.000 claims 1
- 239000003895 organic fertilizer Substances 0.000 abstract description 4
- 238000000926 separation method Methods 0.000 abstract description 2
- 239000010865 sewage Substances 0.000 abstract 1
- 230000000903 blocking effect Effects 0.000 description 5
- 239000003610 charcoal Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000002775 capsule Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009313 farming Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 208000015181 infectious disease Diseases 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/02—Biological treatment
- C02F11/04—Anaerobic treatment; Production of methane by such processes
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/13—Treatment of sludge; Devices therefor by de-watering, drying or thickening by heating
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/18—Treatment of sludge; Devices therefor by thermal conditioning
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F3/00—Fertilisers from human or animal excrements, e.g. manure
- C05F3/06—Apparatus for the manufacture
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/02—Treatment of water, waste water, or sewage by heating
- C02F1/04—Treatment of water, waste water, or sewage by heating by distillation or evaporation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/28—Treatment of water, waste water, or sewage by sorption
- C02F1/283—Treatment of water, waste water, or sewage by sorption using coal, charred products, or inorganic mixtures containing them
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/20—Nature of the water, waste water, sewage or sludge to be treated from animal husbandry
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2301/00—General aspects of water treatment
- C02F2301/08—Multistage treatments, e.g. repetition of the same process step under different conditions
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/04—Disinfection
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/14—Maintenance of water treatment installations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Water Supply & Treatment (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Molecular Biology (AREA)
- Health & Medical Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Fertilizers (AREA)
- Treatment Of Sludge (AREA)
Abstract
The present invention relates to a kind of poultry dung Integrated Processing Units, including disinfection room, conveyor chamber component, extrusion chamber, air water process chamber, filtering adsorption chamber, vaporization chamber, fermenting cellar and drying room.By the way that all parts are specifically arranged, enable poultry dung first carry out high temperature degerming, squeeze be separated by solid-liquid separation, fermentation, drying and etc. obtain efficient organic fertilizer and part biogas, and by the water body in treatment process being recycled so that treatment process does not generate sewage, realize real environment-protecting clean processing.
Description
Technical field
The invention belongs to farming animals animal husbandry and scrap concrete process field, and in particular to a kind of poultry dung integrated treatment dress
It sets.
Background technique
Poultry dung largely exists in poultry cultivation field, due to the dilute particularity such as viscous of poultry dung, so that its internal micro- life
Object largely exists, and poultry dung is the important source material of organic fertilizer.At present for poultry dung mainly using heap after acquisition
The mode for putting spontaneous fermentation forms organic fertilizer, but not only fermentation is not thorough, fermentation time is long for this stacking, most importantly its
Middle microorganism can not be killed completely, so that easily sending out during fertilising and with various infection diseases during fertilizer, simultaneously
The quality of organic fertilizer is also had a greatly reduced quality.
Summary of the invention
In view of the above technical problems, the present invention proposes a kind of poultry dung Integrated Processing Unit.
It is realized by following technological means:
A kind of poultry dung Integrated Processing Unit, including disinfection room, conveyor chamber component, extrusion chamber, air water process chamber, filtering absorption
Room, vaporization chamber, fermenting cellar and drying room.
The disinfection room include disinfection chamber enclosure, excrement main-inlet, agitating shaft, stirring cross bar, stirring protrusion, porous plate,
First driving motor, water vapour discharge chamber, water vapour discharge chamber air intake, condenser pipe, top discharge gate, lower part discharge gate, the
One hot air pipe and the first air-heater;The excrement main-inlet is arranged on the roof of disinfection chamber enclosure, in disinfection room housing center
Position is provided with vertical agitating shaft, is uniformly connected with more stirring cross bars, the every stirring cross bar in the bottom end of agitating shaft
Bottom end be evenly arranged with multiple stirrings protrusion, the top of the agitating shaft is connect by bearing with the roof of disinfection chamber enclosure,
First driving motor is connect by shaft coupling with the top of the agitating shaft, and the porous plate is horizontally set on the stirring
Protrusion lower section and with the stirring projection contacts, the porous plate be gather through-hole structure setting;Chamber is discharged in the vapor
The underface of porous plate is set, and the top of the vapor discharge chamber is hollow cone structure, and lower part is hollow cylinder
Structure, and the outer wall at hollow cone structure is the through-hole structure that gathers, the densely covered through-hole is used to for vapor being discharged in chamber
Steam discharge, the side of the hollow cylinder structure of vapor discharge chamber is provided with water vapour discharge chamber air intake, institute
It states the first hot air pipe to be vertically arranged, and its top connects in the bottom of vapor discharge chamber and the inside of vapor discharge chamber
It is logical, first air-heater is provided on the first hot air pipe, disappearing for the porous plate top is arranged in the top discharge gate
On the side wall of malicious chamber enclosure, the bottom of the side wall of disinfection chamber enclosure is arranged in the lower part discharge gate;In disinfection chamber enclosure
Inner top is provided with the condenser pipe.
The conveyor chamber component includes top delivery pipe, lower duct, vertical conveyor chamber and conveyor chamber outlet;On described
Portion delivery pipe one end is connected to the top discharge gate, and the other end is connected to the vertical conveyor chamber, the lower duct one
End is connected to the lower part discharge gate, and the other end is connected to the vertical conveyor chamber, and the vertical conveyor chamber is vertically arranged, perpendicular
The bottom end of straight conveyor chamber is provided with the conveyor chamber outlet.
The extrusion chamber includes squeezing chamber inlet, active extrusion parts, passive extrusion parts, water filter plate and extrusion chamber discharging
Mouthful;The extruding chamber inlet be arranged on the roof of extrusion chamber and with the conveyor chamber outlet, the water filter plate and described
Extrusion chamber discharge port is arranged on the bottom wall of extrusion chamber, and the underface for squeezing chamber inlet is arranged in the water filter plate;Institute
Stating active extrusion parts includes active stripper plate, screw extrusion bar, fixed block, the second driving motor and active stripper plate inside groove,
The passive extrusion parts includes passive stripper plate, passive pressure ram, spring and accommodating cavity;The active stripper plate is vertically arranged
In extrusion chamber, one end of the screw extrusion bar connect the other end and second driving with the back of the active stripper plate
The output shaft of motor is connected by shaft coupling, and the back of the active stripper plate is provided with the active stripper plate inside groove, described
The end of one end of screw extrusion bar is the thin frustum cone structure that diameter incrementally increases, which squeezes in the active
Pressing plate inner tank interior, the screw extrusion bar are that round bar outer surface is provided with external spiral, and the fixed block is fixed in extrusion chamber
Side wall outside and pass through for the screw extrusion bar, the fixed block is internally provided with mutually to be nibbled with the external spiral of screw extrusion bar
The inside spin of conjunction;The passive stripper plate is vertical and is oppositely arranged with the active stripper plate, described passive pressure ram one end with
The back of the passive stripper plate is affixed, and the other end is arranged in the accommodating cavity, is blind hole structure inside the accommodating cavity,
The spring is equipped between blind hole and passive pressure ram.
The air water process chamber includes air water processing chamber enclosure, air water process chamber liquid inlet, air water process chamber outlet pipe, spray
Air cavity, puff prot, exhaust outlet, solenoid valve, jet chamber air inlet pipe and air pump;The air water process chamber liquid inlet is arranged in its crucial point
It manages on the roof of chamber enclosure and is connected to the water filter plate bottom, for accepting from the liquid under water filter plate filter, the jet chamber
The bottommost of air water processing chamber enclosure is set, multiple puff prots, the jet are evenly arranged at the top of jet chamber
Chamber air inlet pipe is connected to by the bottom wall of jet chamber with the intracavitary portion of jet on top, is provided with the gas in jet chamber air inlet pipe
Pump is provided with the exhaust outlet on the roof of air water processing chamber enclosure, is arranged on the side wall of air water processing chamber enclosure
Air water process chamber outlet pipe is stated, is provided with the solenoid valve on the air water process chamber outlet pipe.
The filtering adsorption chamber includes filtering absorption chamber inlet, the first filter plate, the second filter plate, miscellaneous mud collection box, work
Property charcoal adsorbent chamber, the outlet of filtering adsorption chamber;The vaporization chamber includes that vaporization chamber water inlet pipe, water pump, evaporation component and vaporization chamber go out
Tracheae;The filtering absorption chamber inlet is arranged on the side wall of filtering adsorption chamber and is connected to the air water process chamber outlet pipe,
Filtering adsorption chamber outlet is arranged on another side wall of the filtering adsorption chamber opposite with the filtering absorption chamber inlet, institute
The first filter plate, the second filter plate and activated carbon adsorption chamber are stated successively from filtering absorption chamber inlet to the outlet of filtering adsorption chamber
It is inclined in filtering adsorption chamber, the miscellaneous mud collection box is positioned close to the mistake of first filter plate and the second filter plate
On the bottom wall for filtering adsorption chamber.
Vaporization chamber water inlet pipe one end and the filtering adsorption chamber outlet other end and the vaporization chamber bottom connect
It is logical, it is provided with the water pump on vaporization chamber water inlet pipe, is provided in evaporation chamber for the water entered in vaporization chamber
Body is evaporated the evaporation component of operation, and the vaporization chamber escape pipe is arranged in the top of vaporization chamber and is discharged with the water vapour
The connection of chamber air intake.
The fermenting cellar includes that fermenting cellar feeding inlet, flora addition box, biogas escape pipe, the soft capsule of collecting methane and bottom are taken out
Pulling plate;The fermenting cellar feeding inlet is arranged on the roof of fermenting cellar and is connected to the extrusion chamber discharge port, and the flora adds
Add box that the roof of fermenting cellar is set and be used for the flora needed for addition fermentation into fermenting cellar, the biogas escape pipe setting is being sent out
The biogas generated on the roof of ferment room and for fermentation to be discharged, it is soft to be arranged with the collecting methane at the top of biogas escape pipe
The bottom of fermenting cellar is arranged in capsule, the bottom pull plate, realizes the discharging after fermenting in fermenting cellar by draw operation
Operation.
The drying room includes drying chamber enclosure, porous kettle, the second hot air pipe, the second air-heater, inlet air entrance and gas
Outlet;The porous kettle setting is in drying room interior of shell and is the hollow lower semisphere bodily form, and its side wall is densely covered through-hole knot
Structure, the open-top of the porous kettle are simultaneously connected to the bottom of the bottom pull plate, are taken out for accepting the bottom pull plate
The material being discharged after pulling process;The inlet air entrance is arranged on the side wall of drying chamber enclosure, gas vent setting with
On another side wall of the opposite drying chamber enclosure of the inlet air entrance, the gas vent is connected to the jet chamber air inlet pipe;
Second hot air pipe is connected to the inlet air entrance, and second air-heater is provided on the second hot air pipe.
Preferably, the extrusion chamber discharge port is positioned close on the bottom wall of the extrusion chamber of described accommodating cavity one end.
Preferably, being provided with retention bead on the passive extruding rod outer surface, the retention bead is used for described
Spring carries out detent.
Preferably, the water filter plate is the ventilating hole plate that gathers, the diameter of through-hole is 1 ~ 2mm.
Preferably, the air water process chamber outlet pipe is arranged on jet chamber and air water process chamber liquid level gas below
On the side wall of water treatment room shell.
Preferably, the evaporation component is more resistance heating rods arranged side by side.
Preferably, being additionally provided with supplement water inlet at the top of the vaporization chamber (pure water is added in supplement).
Preferably, further including having heating element in the fermenting cellar, the heating element is resistance heating wire.
Preferably, the miscellaneous mud collection box is detachable setting, when miscellaneous mud collection box collect it is full after can will be therein
Gleanings are placed in fermenting cellar.
The technical effects of the invention are that:
1, top poultry dung contacted with the vaporous water that lower part rises by setting porous plate, vaporous water is to encounter temperature opposite
Lower poultry dung i.e. can condense, this is an exothermic process, thus not only lead to heat transfer mode by poultry dung into
Row heating, while also poultry dung is heated by the exothermic process, so that poultry dung is kept relatively at high temperature
The long time, so as to carry out the killing of microorganism to it, simultaneously because gas and water are heated, the surface area of contact is
It is very big, highly uniform poultry dung can adequately be heated.Due to being set to stirring for porous plate upper contact
Bar and stirring protrusion are mixed, (there is no what is pressed from the top down so that poultry dung avoids the close hole on blocking porous plate as far as possible
Power), even if there is the close hole in part to be blocked, also due to vapor is discharged the air pressure that chamber gradually increases and the blocking is discharged upwards,
So that also avoiding the blocking in close hole in the case where stirring evenly.
It is provided with air-heater and hot air pipe by the way that bottom of chamber portion is discharged in vapor, concurrent heating is carried out to vapor, is avoided not
It is condensed when arrival at poultry dung, while also increasing vapor and intracavitary air pressure is discharged, avoid the blocking in close hole.
2, by the way that extrusion chamber is arranged, it will go into and squeeze the indoor poultry dung rich in water body and pass through from left to right strong
The extruding that is gradually increased is spent, water body therein is squeezed out and is flowed downward out by water filter plate into air water process chamber, when arriving
When up to right end, it is drained into fermenting cellar entirely through extrusion chamber discharge port.It realizes and absorbs a large amount of water in early period
The poultry dung divided has carried out efficient separation of solid and liquid.
Since vapor heats material, the temperature of charge entered in fermenting cellar is relatively high, thus
Enhance fermentation process.It enters the liquid in air water process chamber and passes through the water body dilution in air water process chamber, solid therein
Or insoluble liq disperse, in water body, the bubble formed by the hot wind that bottom is discharged upwards floats it in the form of foam
In water surface, so that opposite clear water body be discharged from air water process chamber.
3, by the way that porous kettle is arranged, the material after fermentation is accepted, and external setting air-heater and hot air pipe from
Blowing hot-air outside to inside, realizes the drying to material, and is thinking that air outlet is arranged in countermeasure, realizes the circulation of gas, and the heat
Wind is also remaining has certain heat after exchanging heat with material drying, by the way that the gas is passed into jet chamber, so that
The gas sprayed from jet chamber is relatively-high temperature, to also provide enhanced in water body the dissolution of insoluble matter and wherein material and water
Reaction process.
By by the water body after limpidization by twice filtering then again by after activated carbon adsorption, by the water body into
Enter and be evaporated gasification operation in vaporization chamber, realizes the whole interior circulation of water body, while will be in life by supplement water inlet
The part water being lost during producing is supplemented.It is inclined by the way that twice filter plate and activated carbon adsorption plate to be both configured to, and
Its angled manner is so that approach axis is obliquely downward, so as to avoid the hair of the clogging generated due to gravity
It is raw.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of poultry dung Integrated Processing Unit of the present invention.
Fig. 2 is the structural schematic diagram of extrusion chamber of the present invention.
Wherein: 11- excrement main-inlet, 12- stir cross bar, and 13- stirring is raised, 14- porous plate, the first driving motor of 15-,
Chamber, 17- condenser pipe, the top 181- discharge gate, the lower part 182- discharge gate, the first hot air pipe of 19-, 191- the is discharged in 16- water vapour
One air-heater, 21- keep off stone net, the vertical conveyor chamber of 22-, 3- extrusion chamber, 31- extruding chamber inlet, 321- active stripper plate, 322- spiral shell
Revolve pressure ram, 323- fixed block, the second driving motor of 324-, 325- active stripper plate inside groove, the passive stripper plate of 33-, 331- quilt
Dynamic pressure ram, 332- spring, 333- accommodating cavity, 34- water filter plate, 35- extrusion chamber discharge port, 40- air water process chamber liquid level, 41-
Jet chamber, 42- puff prot, 43- exhaust outlet, 44- solenoid valve, 45- jet chamber air inlet pipe, 46- air pump, the first filter plate of 51-,
The second filter plate of 52-, the miscellaneous mud collection box of 53-, 54- activated carbon adsorption chamber, 55- vaporization chamber water inlet pipe, 56- water pump, 6- vaporization chamber,
71- flora addition box, the soft capsule of 72- collecting methane, the bottom 73- pull plate, 8- drying room, the porous kettle of 81-, the second hot air pipe of 82-,
The second air-heater of 83-, 84- inlet air entrance, 85- gas vent.
Specific embodiment
Embodiment 1
A kind of poultry dung Integrated Processing Unit as shown in Figure 1, including disinfection room, conveyor chamber component, extrusion chamber are (such as Fig. 2 institute
Show), air water process chamber, filtering adsorption chamber, vaporization chamber, fermenting cellar and drying room.
The disinfection room include disinfection chamber enclosure, excrement main-inlet, agitating shaft, stirring cross bar, stirring protrusion, porous plate,
First driving motor, water vapour discharge chamber, water vapour discharge chamber air intake, condenser pipe, top discharge gate, lower part discharge gate, the
One hot air pipe and the first air-heater;The excrement main-inlet is arranged on the roof of disinfection chamber enclosure, in disinfection room housing center
Position is provided with vertical agitating shaft, is uniformly connected with more stirring cross bars, the every stirring cross bar in the bottom end of agitating shaft
Bottom end be evenly arranged with multiple stirrings protrusion, the top of the agitating shaft is connect by bearing with the roof of disinfection chamber enclosure,
First driving motor is connect by shaft coupling with the top of the agitating shaft, and the porous plate is horizontally set on the stirring
Protrusion lower section and with the stirring projection contacts, the porous plate be gather through-hole structure setting;Chamber is discharged in the vapor
The underface of porous plate is set, as shown in Figure 1, the top of vapor discharge chamber is hollow cone structure, lower part is
Hollow cylinder structure, and the outer wall at hollow cone structure is the through-hole structure that gathers, the densely covered through-hole is for steaming water
The steam discharge in chamber is discharged in gas, and such structure setting makes steam discharge entire amount while increasing, from porous plate idol
The solid so to leak down is stopped since chamber upper surface will not be discharged in vapor in the cone-shaped at top, prevents close hole to be blocked, institute
The side for stating the hollow cylinder structure of vapor discharge chamber is provided with water vapour discharge chamber air intake, and first hot air pipe is perpendicular
Straight setting, and its top is connected in the bottom of vapor discharge chamber with the inside of vapor discharge chamber, in the first hot air pipe
On be provided with first air-heater, the side wall of the disinfection chamber enclosure on the porous plate top is arranged in the top discharge gate
On, the bottom of the side wall of disinfection chamber enclosure is arranged in the lower part discharge gate;It is arranged in the inner top of disinfection chamber enclosure
Condenser pipe is stated, extra vaporous water is continued to be condensed into after water by the condenser pipe to be discharged together with material by top discharge gate.
The conveyor chamber component includes top delivery pipe, lower duct, vertical conveyor chamber and conveyor chamber outlet;On described
Portion delivery pipe one end (left end in Fig. 1) is connected to the top discharge gate, and the other end (right end) is connected to the vertical conveyor chamber,
The lower duct one end (left end in Fig. 1) is connected to the lower part discharge gate, the other end (right end) and the vertical conveying
Chamber connection, the vertical conveyor chamber are vertically arranged, and the bottom end of vertical conveyor chamber is provided with the conveyor chamber outlet.
The extrusion chamber includes squeezing chamber inlet, active extrusion parts, passive extrusion parts, water filter plate and extrusion chamber discharging
Mouthful;The extruding chamber inlet be arranged on the roof of extrusion chamber and with the conveyor chamber outlet, the water filter plate and described
Extrusion chamber discharge port is arranged on the bottom wall of extrusion chamber, and the underface for squeezing chamber inlet is arranged in the water filter plate;Institute
Stating active extrusion parts includes active stripper plate, screw extrusion bar, fixed block, the second driving motor and active stripper plate inside groove,
The passive extrusion parts includes passive stripper plate, passive pressure ram, spring and accommodating cavity;The active squeezes as shown in Figure 1
Plate is vertically arranged in extrusion chamber, and one end (right end) of the screw extrusion bar connect another with the back of the active stripper plate
End (left end) is connect with the output shaft of second driving motor by shaft coupling, and the back setting of the active stripper plate is
Active stripper plate inside groove is stated, the end of one end of the screw extrusion bar is the thin frustum cone structure that diameter incrementally increases, the thin circle
For platform structure setting in the active stripper plate inner tank interior, the screw extrusion bar is that round bar outer surface is provided with external spiral,
The fixed block is fixed in outside the side wall of extrusion chamber and passes through for the screw extrusion bar, the fixed block be internally provided with
The inside spin that the external spiral of screw extrusion bar is meshed;The passive stripper plate is vertical and opposite with the active stripper plate sets
It sets, the passive pressure ram one end (left end) and the back of the passive stripper plate are affixed, and the other end (right end) is arranged in described
In accommodating cavity, it is blind hole structure inside the accommodating cavity, the spring is equipped between blind hole and passive pressure ram.
The air water process chamber includes air water processing chamber enclosure, air water process chamber liquid inlet, air water process chamber outlet pipe, spray
Air cavity, puff prot, exhaust outlet, solenoid valve, jet chamber air inlet pipe and air pump;The air water process chamber liquid inlet is arranged in its crucial point
It manages on the roof of chamber enclosure and is connected to the water filter plate bottom, for accepting from the liquid under water filter plate filter, the jet chamber
The bottommost of air water processing chamber enclosure is set, multiple puff prots, the jet are evenly arranged at the top of jet chamber
Chamber air inlet pipe is connected to by the bottom wall of jet chamber with the intracavitary portion of jet on top, is provided with the gas in jet chamber air inlet pipe
Pump is provided with the exhaust outlet on the roof of air water processing chamber enclosure, is arranged on the side wall of air water processing chamber enclosure
Air water process chamber outlet pipe is stated, is provided with the solenoid valve on the air water process chamber outlet pipe.The solenoid valve is for controlling
Drain operation is carried out in due course in air water process chamber processed.
The filtering adsorption chamber includes filtering absorption chamber inlet, the first filter plate, the second filter plate, miscellaneous mud collection box, work
Property charcoal adsorbent chamber, the outlet of filtering adsorption chamber;The vaporization chamber includes that vaporization chamber water inlet pipe, water pump, evaporation component and vaporization chamber go out
Tracheae;The filtering absorption chamber inlet is arranged on the side wall of filtering adsorption chamber and is connected to the air water process chamber outlet pipe,
Filtering adsorption chamber outlet is arranged on another side wall of the filtering adsorption chamber opposite with the filtering absorption chamber inlet, institute
The first filter plate, the second filter plate and activated carbon adsorption chamber are stated successively from filtering absorption chamber inlet to the outlet of filtering adsorption chamber
It is inclined in filtering adsorption chamber, and angled manner is left low and right high as shown in Figure 1, i.e., so that approach axis is arranged in mistake
The obliquely downward of filter plate and adsorbent chamber, the miscellaneous mud collection box are positioned close to the filtering of first filter plate and the second filter plate
On the bottom wall of adsorption chamber.The activated carbon adsorption chamber is external porous intracavitary fills equipped with active carbon particle (active of gathering
Charcoal particle).
Vaporization chamber water inlet pipe one end and the filtering adsorption chamber outlet other end and the vaporization chamber bottom connect
It is logical, it is provided with the water pump on vaporization chamber water inlet pipe, is provided in evaporation chamber for the water entered in vaporization chamber
Body is evaporated the evaporation component of operation, and the vaporization chamber escape pipe is arranged in the top of vaporization chamber and is discharged with the water vapour
The connection of chamber air intake.
The fermenting cellar includes that fermenting cellar feeding inlet, flora addition box, biogas escape pipe, the soft capsule of collecting methane and bottom are taken out
Pulling plate;The fermenting cellar feeding inlet is arranged on the roof of fermenting cellar and is connected to the extrusion chamber discharge port, and the flora adds
Add box that the roof of fermenting cellar is set and be used for the flora needed for addition fermentation into fermenting cellar, the biogas escape pipe setting is being sent out
The biogas generated on the roof of ferment room and for fermentation to be discharged, it is soft to be arranged with the collecting methane at the top of biogas escape pipe
The bottom of fermenting cellar is arranged in capsule, the bottom pull plate, realizes the discharging after fermenting in fermenting cellar by draw operation
Operation.
The drying room includes drying chamber enclosure, porous kettle, the second hot air pipe, the second air-heater, inlet air entrance and gas
Outlet;The porous kettle setting is in drying room interior of shell and is the hollow lower semisphere bodily form, and its side wall is densely covered through-hole knot
Structure, the open-top of the porous kettle are simultaneously connected to the bottom of the bottom pull plate, are taken out for accepting the bottom pull plate
The material being discharged after pulling process;The inlet air entrance is arranged on the side wall of drying chamber enclosure, gas vent setting with
On another side wall of the opposite drying chamber enclosure of the inlet air entrance, the gas vent is connected to the jet chamber air inlet pipe;
Second hot air pipe is connected to the inlet air entrance, and second air-heater is provided on the second hot air pipe.
As shown in Figure 1, the extrusion chamber discharge port setting is squeezing work on the bottom wall of the extrusion chamber of the accommodating cavity
Sequence finally, blocking material is discharged by extrusion chamber discharge port.
As shown in Fig. 2, being provided with retention bead on the passive extruding rod outer surface, the retention bead is used for described
Spring carries out detent.
The water filter plate is the ventilating hole plate that gathers, and the diameter of through-hole is 1.5mm.
As shown in Figure 1, the air water process chamber outlet pipe is arranged on jet chamber and air water process chamber liquid level is below
Air water is handled on the side wall of chamber enclosure.
The evaporation component is more resistance heating rods arranged side by side.
It is additionally provided at the top of the vaporization chamber for supplementing the supplement water inlet that pure water is added.
It further include having heating element in the fermenting cellar for forced fermentation efficiency, the heating element is resistance heating
Silk.
The miscellaneous mud collection box is detachable setting, can be placed in gleanings therein after miscellaneous mud collection box is collected completely
Into fermenting cellar.
Claims (9)
1. a kind of poultry dung Integrated Processing Unit, which is characterized in that at disinfection room, conveyor chamber component, extrusion chamber, air water
Manage room, filtering adsorption chamber, vaporization chamber, fermenting cellar and drying room;
The disinfection room includes disinfection chamber enclosure, excrement main-inlet, agitating shaft, stirring cross bar, stirring protrusion, porous plate, first
Driving motor, water vapour discharge chamber, water vapour discharge chamber air intake, condenser pipe, top discharge gate, lower part discharge gate, the first heat
Air hose and the first air-heater;The excrement main-inlet is arranged on the roof of disinfection chamber enclosure, at disinfection room housing center position
It is provided with vertical agitating shaft, is uniformly connected with more stirring cross bars, the bottom of the every stirring cross bar in the bottom end of agitating shaft
End is evenly arranged with multiple stirring protrusions, and the top of the agitating shaft is connect by bearing with the roof for sterilizing chamber enclosure, described
First driving motor is connect by shaft coupling with the top of the agitating shaft, and the porous plate is horizontally set on the stirring protrusion
Lower section and with the stirring projection contacts, the porous plate be gather through-hole structure setting;The vapor discharge chamber setting
In the underface of porous plate, the top of the vapor discharge chamber is hollow cone structure, and lower part is hollow cylinder structure,
And the outer wall at hollow cone structure is the through-hole structure that gathers, the densely covered through-hole is used for steam vapor being discharged in chamber
Discharge, the side of the hollow cylinder structure of vapor discharge chamber are provided with water vapour discharge chamber air intake, and described first
Hot air pipe is vertically arranged, and its top is connected in the inside that chamber is discharged in bottom and the vapor of vapor discharge chamber, the
First air-heater is provided on one hot air pipe, the disinfection chamber enclosure on the porous plate top is arranged in the top discharge gate
Side wall on, the lower part discharge gate be arranged in disinfection chamber enclosure side wall bottom;It is set in the inner top of disinfection chamber enclosure
It is equipped with the condenser pipe;
The conveyor chamber component includes top delivery pipe, lower duct, vertical conveyor chamber and conveyor chamber outlet;The top is defeated
Send pipe one end to be connected to the top discharge gate, the other end is connected to the vertical conveyor chamber, described lower duct one end with
The lower part discharge gate connection, the other end are connected to the vertical conveyor chamber, and the vertical conveyor chamber is vertically arranged, vertical defeated
The bottom end of chamber is sent to be provided with the conveyor chamber outlet;
The extrusion chamber includes squeezing chamber inlet, active extrusion parts, passive extrusion parts, water filter plate and extrusion chamber discharge port;
The extruding chamber inlet be arranged on the roof of extrusion chamber and with the conveyor chamber outlet, the water filter plate and the extruding
Room discharge port is arranged on the bottom wall of extrusion chamber, and the underface for squeezing chamber inlet is arranged in the water filter plate;The master
Dynamic extrusion parts includes active stripper plate, screw extrusion bar, fixed block, the second driving motor and active stripper plate inside groove, described
Passive extrusion parts includes passive stripper plate, passive pressure ram, spring and accommodating cavity;The active stripper plate is vertically arranged in crowded
In pressure chamber, one end of the screw extrusion bar connect the other end and second driving motor with the back of the active stripper plate
Output shaft by shaft coupling connect, the back of the active stripper plate is provided with the active stripper plate inside groove, the spiral
The end of one end of pressure ram is the thin frustum cone structure that diameter incrementally increases, which is arranged in the active stripper plate
Inner tank interior, the screw extrusion bar are that round bar outer surface is provided with external spiral, and the fixed block is fixed in the side of extrusion chamber
It passes through outside wall and for the screw extrusion bar, the fixed block is internally provided with to be meshed with the external spiral of screw extrusion bar
Inside spin;The passive stripper plate is vertical and is oppositely arranged with the active stripper plate, described passive pressure ram one end with it is described
The back of passive stripper plate is affixed, and the other end is arranged in the accommodating cavity, is blind hole structure inside the accommodating cavity, in blind hole
The spring is equipped between passive pressure ram;
The air water process chamber includes air water processing chamber enclosure, air water process chamber liquid inlet, air water process chamber outlet pipe, jet
Chamber, puff prot, exhaust outlet, solenoid valve, jet chamber air inlet pipe and air pump;The air water process chamber liquid inlet setting is being handled in fact
It is connected on the roof of chamber enclosure and with the water filter plate bottom, for accepting from the liquid under water filter plate filter, the jet chamber is set
The bottommost in air water processing chamber enclosure is set, multiple puff prots, the jet chamber are evenly arranged at the top of jet chamber
Air inlet pipe is connected to by the bottom wall of jet chamber with the intracavitary portion of jet on top, is provided with the air pump in jet chamber air inlet pipe,
It is provided with the exhaust outlet on the roof of air water processing chamber enclosure, is provided with the gas on the side wall of air water processing chamber enclosure
Water treatment room outlet pipe is provided with the solenoid valve on the air water process chamber outlet pipe;
The filtering adsorption chamber includes filtering absorption chamber inlet, the first filter plate, the second filter plate, miscellaneous mud collection box, active carbon
Adsorbent chamber, the outlet of filtering adsorption chamber;The vaporization chamber includes vaporization chamber water inlet pipe, water pump, evaporation component and vaporization chamber escape pipe;
The filtering absorption chamber inlet is arranged on the side wall of filtering adsorption chamber and is connected to the air water process chamber outlet pipe, the mistake
The outlet of filter adsorption chamber is arranged on another side wall of the filtering adsorption chamber opposite with the filtering absorption chamber inlet, and described first
Filter plate, the second filter plate and activated carbon adsorption chamber are successively tilted and are set from filtering absorption chamber inlet to the outlet of filtering adsorption chamber
It sets in filtering adsorption chamber, the miscellaneous mud collection box is positioned close to the filtering absorption of first filter plate and the second filter plate
On the bottom wall of room;
Vaporization chamber water inlet pipe one end is connected to the filtering adsorption chamber outlet other end with the vaporization chamber bottom,
It is provided with the water pump on vaporization chamber water inlet pipe, is provided in evaporation chamber for being carried out to the water body entered in vaporization chamber
The evaporation component of evaporation operation, the vaporization chamber escape pipe are arranged in the top of vaporization chamber and enter gas with water vapour discharge chamber
Mouth connection;
The fermenting cellar includes fermenting cellar feeding inlet, flora addition box, biogas escape pipe, the soft capsule of collecting methane and bottom pull
Plate;The fermenting cellar feeding inlet is arranged on the roof of fermenting cellar and is connected to the extrusion chamber discharge port, the flora addition
Box is arranged in the roof of fermenting cellar and for flora needed for the addition fermentation into fermenting cellar, and the biogas escape pipe setting is being fermented
The biogas generated on the roof of room and for fermentation to be discharged, is arranged with the soft capsule of the collecting methane at the top of biogas escape pipe,
The bottom of fermenting cellar is arranged in the bottom pull plate, realizes that the discharging after fermenting in fermenting cellar is grasped by draw operation
Make;
The drying room includes drying chamber enclosure, porous kettle, the second hot air pipe, the second air-heater, inlet air entrance and gas vent;
The porous kettle setting is in drying room interior of shell and is the hollow lower semisphere bodily form, and its side wall is densely covered through-hole structure, institute
It states the open-top of porous kettle and is connected to the bottom of the bottom pull plate, for accepting the bottom pull plate draw operation
The material being discharged afterwards;The inlet air entrance is arranged on the side wall of drying chamber enclosure, gas vent setting with it is described enter
On another side wall of the opposite drying chamber enclosure of wind entrance, the gas vent is connected to the jet chamber air inlet pipe;Described
Two hot air pipes are connected to the inlet air entrance, and second air-heater is provided on the second hot air pipe.
2. poultry dung Integrated Processing Unit according to claim 1, which is characterized in that the extrusion chamber discharge port setting
On the bottom wall close to the extrusion chamber of described accommodating cavity one end.
3. poultry dung Integrated Processing Unit according to claim 1, which is characterized in that the passive extruding rod outer surface
On be provided with retention bead, the retention bead is used to carry out detent to the spring.
4. poultry dung Integrated Processing Unit according to claim 1, which is characterized in that the water filter plate is the through-hole that gathers
Plate, the diameter of through-hole are 1 ~ 2mm.
5. poultry dung Integrated Processing Unit according to claim 1, which is characterized in that the air water process chamber outlet pipe
It is arranged on jet chamber and on the side wall of air water process chamber liquid level air water processing chamber enclosure below.
6. poultry dung Integrated Processing Unit described in -5 according to claim 1, which is characterized in that the evaporation component is more
Resistance heating rod arranged side by side.
7. poultry dung Integrated Processing Unit described in -6 according to claim 1, which is characterized in that the top of the vaporization chamber is also
It is provided with supplement water inlet (pure water is added in supplement).
8. poultry dung Integrated Processing Unit described in -6 according to claim 1, which is characterized in that further include in the fermenting cellar
There is heating element, the heating element is resistance heating wire.
9. poultry dung Integrated Processing Unit described in -6 according to claim 1, which is characterized in that the miscellaneous mud collection box is can
Gleanings therein can be placed in fermenting cellar by disassembly setting after miscellaneous mud collection box is collected completely.
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CN113526817A (en) * | 2021-09-15 | 2021-10-22 | 江苏思源环境修复有限公司 | Sludge treatment device |
CN113955912A (en) * | 2021-11-05 | 2022-01-21 | 无锡恩邦格机械有限公司 | Solid-liquid separation, extrusion and sterilization integrated machine for ultra-high-temperature feces |
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Effective date of registration: 20210623 Address after: 365500 E area, U plot, metal processing concentrated area, Shaxian County Jin Gu industrial park, Sanming City, Fujian Applicant after: FUJIAN ZHICHEN INTELLIGENT AGRICULTURAL EQUIPMENT Co.,Ltd. Address before: Yunzhihe liannongji Technology Co., Ltd., No.16 shunsha Road, Changping District, Beijing 102200 Applicant before: Shen Xueli |
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