CN110070150B - Resource allocation and integration system based on production line - Google Patents
Resource allocation and integration system based on production line Download PDFInfo
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- CN110070150B CN110070150B CN201910176109.3A CN201910176109A CN110070150B CN 110070150 B CN110070150 B CN 110070150B CN 201910176109 A CN201910176109 A CN 201910176109A CN 110070150 B CN110070150 B CN 110070150B
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06312—Adjustment or analysis of established resource schedule, e.g. resource or task levelling, or dynamic rescheduling
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses a resource allocation and integration system based on a production line, which comprises: a station; the terminal unit is provided with a first production line conveyor belt, a second production line conveyor belt, a first track-changing conveyor belt, a second pushing device, a second RFID card reader, a terminal microprocessor and a terminal communication module; according to the invention, the RFID card reader is used for tracking and identifying the processing process of products on a production line by sticking the RFID card on the products, and meanwhile, the orbital transfer conveyor belt can be used for integrating two or more production lines.
Description
Technical Field
The invention relates to the technical field of production line distribution and integration systems, in particular to a resource distribution and integration system based on a production line.
Background
The assembly line is also called as an assembly line, and an industrial production mode refers to that each production unit only focuses on the work of processing a certain fragment so as to improve the working efficiency and the yield; the conveying mode according to the assembly line can be roughly divided into: seven types of assembly lines, namely a belt assembly line, a plate chain line, a speed doubling chain, a plug-in line, a mesh belt line, a suspension line and a roller assembly line.
However, the conventional production line has some disadvantages in the use process, such as:
traditional production water line all operates alone, but because the process time of every manufacturing procedure is inequality, consequently overstock appears in the station department that the process time is more easily in solitary production water line, simultaneously, if product production line production process upgrades, leads to one of them manufacturing procedure time to increase, then leads to this station department processing product to appear overstock more easily, influences the production efficiency of production line.
Disclosure of Invention
The present invention is directed to a system for allocating and integrating resources based on a production line, so as to solve the problems mentioned in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a production line-based resource allocation and integration system, comprising:
a station;
the terminal unit is provided with a first production line conveyor belt, a second production line conveyor belt, a first track-changing conveyor belt, a second pushing device, a second RFID card reader, a terminal microprocessor and a terminal communication module; and
the master control unit is provided with a master control communication module and a master control microprocessor;
the first production line conveyor belt, the second production line conveyor belt, the first track-changing conveyor belt, the second track-changing conveyor belt and the second pushing device are all electrically connected with a signal transmission end of the terminal microprocessor, the first production line conveyor belt and the second production line conveyor belt are arranged in parallel, the first track-changing conveyor belt is used for conveying products on the first production line conveyor belt to the second production line conveyor belt, the second track-changing conveyor belt is used for conveying products on the second production line conveyor belt to the first production line conveyor belt, the second RFID card reader is electrically connected with a signal input end of the terminal microprocessor, the second RFID card reader is arranged behind the first production line conveyor belt and the second production line conveyor belt which are located at stations, the second pushing device is used for pushing the products on the first production line conveyor belt and the second production line conveyor belt to the track-changing conveyor belt, the terminal communication module is electrically connected with a data output end of the terminal microprocessor, and the terminal communication module is used for sending data to the terminal control unit and receiving data;
the master control communication module is electrically connected to the data output end of the master control microprocessor and used for sending and receiving data to the terminal unit.
Further, the method also comprises the following steps: first pusher, first pusher with terminal microprocessor signal output part electric connection, first pusher sets up the station side, first pusher be used for with first production line conveyer belt the product propelling movement on the second production line conveyer belt is inside to the station.
Further, the method also comprises the following steps: the first RFID card reader is electrically connected with the signal input end of the terminal microprocessor, the first RFID card reader is arranged in front of the station where the first production line conveying belt and the second production line conveying belt are located, and the first RFID card reader is used for identifying products.
Further, the method also comprises the following steps: and the data storage module is electrically connected with the signal end of the master control microprocessor and is used for storing the data information received by the master control microprocessor.
Further, the method also comprises the following steps: the main control unit is continuously powered by the rechargeable storage battery when the household alternating current is powered off, so that the continuous power supply of the main control unit is ensured.
Further, the method also comprises the following steps: and the touch screen display is electrically connected with the signal input end of the master control microprocessor and is used for displaying the data information received by the master control microprocessor.
Further, the method also comprises the following steps: first derail conveyer belt and second derail conveyer belt cross arrangement, just first derail conveyer belt one end sets up first production line conveyer belt bottom, the first derail conveyer belt other end sets up second production line conveyer belt top, second derail conveyer belt one end sets up first production line conveyer belt top, the second derail conveyer belt other end sets up second production line conveyer belt bottom.
Further, the method also comprises the following steps: the first track transfer conveyor belt is arranged at the bottom of the second track transfer conveyor belt.
Further, the method also comprises the following steps: the station is evenly set up first production line conveyer belt with second production line conveyer belt side, first production line conveyer belt with the different stations that second production line conveyer belt side set up are used for processing the different processes of product, just first production line conveyer belt with the process of the corresponding station processing of second production line conveyer belt is the same.
Further, the method also comprises the following steps: the terminal communication module can establish remote data connection with the master control communication module, and the terminal microprocessor can transmit data with the master control microprocessor through the terminal communication module and the master control communication module.
In summary, by placing the product with the RFID card attached thereon on the first production line conveyor belt and the second production line conveyor belt, when the product with the RFID card passes through the first RFID card reader, the first RFID card reader can read the RFID card on the product to obtain the data information of the product, and at the same time, the terminal microprocessor transmits the product information to the general control microprocessor through the terminal communication module, and after being analyzed by the general control microprocessor, it is determined whether to push the product into the next station for processing, if the general control microprocessor determines that the product should enter the station for processing, the general control microprocessor transmits an instruction to the terminal unit through the general control communication module, the terminal microprocessor controls the first pushing device to push the product into the station, if the general control microprocessor determines that the product should not enter the station for processing, the control unit does not transmit an instruction to the terminal unit, the first pushing device does not read the product into the general control station, and when the product continues to be conveyed on the first production line conveyor belt and the second production line conveyor belt, the product is transmitted to the next production line, and then the second processing unit receives the instruction to transmit the product to the general control unit, and the second processing unit, and the microprocessor can transmit the product to the second processing unit, the station used for processing the procedure on the other conveyor belt is used for processing, so that the two conveyor belts can share the same processing station, one procedure can be conveniently processed on different production lines respectively, the processing efficiency of a certain procedure can be improved, and the processing efficiency of a product is higher.
Drawings
FIG. 1 is a schematic view of the installation of the present invention;
FIG. 2 is a schematic diagram of the electrical connection relationship of the hardware structure of the terminal unit according to the present invention;
FIG. 3 is a schematic diagram of the electrical connection relationship of the hardware structure of the master control unit according to the present invention.
In FIGS. 1-3: 100-station; 200-a terminal unit; 201-a first production line conveyor; 202-a second line conveyor; 203-a first orbital transfer belt; 204-a second orbital transfer belt; 205-a second pushing means; 206-a first pushing device; 207-a second RFID reader; 208-a first RFID reader; 209-terminal microprocessor; 210-a terminal communication module; 300-a master control unit; 301-a master control communication module; 302-a general control microprocessor; 303-a data storage module; 304-a continuous power supply unit; 305-touch screen display.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-2, fig. 1 is a schematic view of an installation structure of the present invention; fig. 2 is a schematic diagram of the electrical connection relationship of the hardware structure of the terminal unit according to the present invention.
The invention provides a technical scheme that: a production line based resource allocation and integration system comprising:
a station 100;
a terminal unit 200, wherein the terminal unit 200 comprises a first production line conveyor belt 201, a second production line conveyor belt 202, a first track transfer conveyor belt 203, a second track transfer conveyor belt 204, a second pushing device 205, a second RFID card reader 207, a terminal microprocessor 209 and a terminal communication module 210;
the first production line conveyor belt 201, the second production line conveyor belt 202, the first track transfer conveyor belt 203, the second track transfer conveyor belt 204 and the second pushing device 205 are all electrically connected with a signal transmission end of the terminal microprocessor 209, the first production line conveyor belt 201 and the second production line conveyor belt 202 are arranged in parallel, the first track transfer conveyor belt 203 is used for conveying products on the first production line conveyor belt 201 to the second production line conveyor belt 202, the second track transfer conveyor belt 204 is used for conveying products on the second production line conveyor belt 202 to the first production line conveyor belt 201, the second RFID reader 207 is electrically connected with a signal input end of the terminal microprocessor 209, the second RFID reader 207 is arranged behind the first production line conveyor belt 201 and the second production line conveyor belt 202 at the station 100, the second pushing device 205 is arranged behind the second RFID reader 207, the second pushing device 205 is used for pushing the products on the first production line conveyor belt 201 and the second production line conveyor belt 202 to the terminal track transfer conveyor belt 207, and the second pushing device 205 is used for sending data to the terminal microprocessor 209 and the data receiving module 210.
Further, the method also comprises the following steps: first pusher 206, first pusher 206 with terminal microprocessor 209 signal output part electric connection, first pusher 206 sets up the station 100 side, first pusher 206 be used for with first production line conveyer belt 201 inside product propelling movement to the station 100 on the second production line conveyer belt 202, conveniently utilize inside first pusher 206 with product propelling movement to the station 100 on first production line conveyer belt 201, the second production line conveyer belt 202, can realize the intelligent distribution to the product.
Further, the method also comprises the following steps: the first RFID card reader 208 is electrically connected with a signal input end of the terminal microprocessor 209, the first RFID card reader 208 is arranged in front of the station 100 of the first production line conveyor belt 201 and the second production line conveyor belt 202, the first RFID card reader 208 is used for identifying products, product information of the first RFID card reader 208 is conveniently utilized and matched with the first pushing device 206 to push the products to the inside of the station from the assembly line, under the condition that the first pushing device 206 and the first RFID card reader 208 are not provided, workers in the station can only take the products on the conveyor belts by themselves to process, and at the moment, the system can still realize distribution and integration of the products on the assembly line.
Example 2
Referring to fig. 3, fig. 3 is a schematic diagram of the electrical connection relationship of the hardware structure of the master control unit according to the present invention.
The invention provides another technical scheme that: a production line based resource allocation and integration system comprising:
a master control unit 300, wherein the master control unit 300 is provided with a master control communication module 301 and a master control microprocessor 302;
the general control communication module 301 is electrically connected to the data output end of the general control microprocessor 302, and the general control communication module 301 is configured to send and receive data to the terminal unit 200.
Further, the method also comprises the following steps: the data storage module 303, the data storage module 303 is electrically connected to the signal end of the general control microprocessor 302, and the data storage module 303 is configured to store the data information received by the general control microprocessor 302.
Further, the method also comprises the following steps: and the continuous power supply unit 304 can be any one or combination of a household alternating current power supply and a rechargeable storage battery, and when the continuous power supply unit 304 adopts the combination of the household alternating current power supply and the rechargeable storage battery, the rechargeable storage battery can be used for continuously supplying power to the general control unit 300 when the household alternating current power supply is cut off, so that the continuous power supply of the general control unit 300 is ensured.
Further, the method also comprises the following steps: and the touch screen display 305 is electrically connected with the signal input end of the general control microprocessor 302, and the touch screen display 305 is used for displaying the data information received by the general control microprocessor 302, so that managers can visually see the processing condition of the production line conveniently.
Further, the method also comprises the following steps: first derail conveyer belt 203 and second derail conveyer belt 204 cross arrangement, just first derail conveyer belt 203 one end sets up first production line conveyer belt 201 bottom, the first derail conveyer belt 203 other end sets up second production line conveyer belt 202 top, second derail conveyer belt 204 one end sets up first production line conveyer belt 201 top, the second derail conveyer belt 204 other end sets up second production line conveyer belt 202 bottom.
Further, the method also comprises the following steps: the first orbital transfer conveyor 203 is arranged at the bottom of the second orbital transfer conveyor 204, so that the first orbital transfer conveyor 203 and the second orbital transfer conveyor 204 do not affect each other.
Further, the method also comprises the following steps: station 100 evenly sets up first production line conveyer belt 201 with second production line conveyer belt 202 side, first production line conveyer belt 201 with different stations 100 that second production line conveyer belt 202 side set up are used for processing the different processes of product, just first production line conveyer belt 201 with the process of the corresponding station 100 processing of second production line conveyer belt 202 is the same.
Further, the method also comprises the following steps: the terminal communication module 210 can establish remote data connection with the master control communication module 301, and the terminal microprocessor 209 can perform data transmission between the terminal communication module 210, the master control communication module 301 and the master control microprocessor 302.
In summary, by placing the products with RFID cards on the first production line conveyor belt 201 and the second production line conveyor belt 202, when the products with RFID cards pass through the first RFID card reader 208, the first RFID card reader 208 can read the RFID cards on the products to obtain the data information of the products, meanwhile, the terminal microprocessor 209 uploads the product information to the general control microprocessor 302 through the terminal communication module 210, the general control microprocessor 302 analyzes the product information and then determines whether to push the products to the next stations for processing, if the general control microprocessor 302 determines that the products should enter the stations for processing, the general control microprocessor 302 sends an instruction to the terminal unit 200 through the general control communication module 301, the terminal microprocessor 209 controls the first pushing device 206 to push the products into the stations, if the general control microprocessor 302 determines that the products should not enter the stations for processing, the general control unit 300 will not send an instruction to the terminal unit 200, the first pushing device 206 will not push the product into the station, when the product is continuously transported on the first production line conveyor belt 201 and the second production line conveyor belt 202, the product will pass through the second RFID card reader 207, at this time, the second RFID card reader 207 reads the RFID card on the product, at the same time, the terminal microprocessor 209 will upload the read information to the general control unit through the terminal communication module 210, and the general control unit can distribute the processed products according to the number of the to-be-processed products in the station to be entered next, that is, if the number of the to-be-processed products in the next station on one production line is large, the general control unit 300 will send an instruction to the terminal unit 200, and the terminal microprocessor 209 will control the second pushing device 205 to push the products to the track-changing conveyor belt after receiving the instruction, the product is transferred to another production line conveyor belt by the orbital transfer conveyor belt, and the station used for processing the procedure on the other conveyor belt is used for processing, so that the two conveyor belts can share the same processing station, one procedure is conveniently processed on different production lines respectively, and the processing efficiency of a certain procedure can be improved, so that the processing efficiency of the product is higher.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A production line based resource allocation and integration system, comprising:
a station;
the terminal unit is provided with a first production line conveyor belt, a second production line conveyor belt, a first track transfer conveyor belt, a second pushing device, a second RFID card reader, a terminal microprocessor and a terminal communication module; and
the master control unit is provided with a master control communication module and a master control microprocessor;
the first production line conveyor belt, the second production line conveyor belt, the first track-changing conveyor belt, the second track-changing conveyor belt and the second pushing device are all electrically connected with a signal transmission end of the terminal microprocessor, the first production line conveyor belt and the second production line conveyor belt are arranged in parallel, the first track-changing conveyor belt is used for conveying products on the first production line conveyor belt to the second production line conveyor belt, the second track-changing conveyor belt is used for conveying products on the second production line conveyor belt to the first production line conveyor belt, the second RFID card reader is electrically connected with a signal input end of the terminal microprocessor, the second RFID card reader is arranged behind the first production line conveyor belt and the second production line conveyor belt which are located at stations, the second pushing device is used for pushing the products on the first production line conveyor belt and the second production line conveyor belt to the track-changing conveyor belt, the terminal communication module is electrically connected with a data output end of the terminal microprocessor, and the terminal communication module is used for sending data to the terminal control unit and receiving data;
the master control communication module is electrically connected to the data output end of the master control microprocessor and used for sending and receiving data to and from the terminal unit;
the first track transfer conveyor belt and the second track transfer conveyor belt are arranged in a crossed mode, one end of the first track transfer conveyor belt is arranged at the bottom of the first production line conveyor belt, the other end of the first track transfer conveyor belt is arranged at the top of the second production line conveyor belt, one end of the second track transfer conveyor belt is arranged at the top of the first production line conveyor belt, and the other end of the second track transfer conveyor belt is arranged at the bottom of the second production line conveyor belt;
the first track transfer conveyor belt is arranged at the bottom of the second track transfer conveyor belt.
2. The production line-based resource allocation and integration system of claim 1, further comprising:
the first pushing device is electrically connected with the signal output end of the terminal microprocessor, the first pushing device is arranged on the side face of the station, and the first pushing device is used for pushing the products on the first production line conveying belt and the second production line conveying belt to the inside of the station.
3. The production line-based resource allocation and integration system of claim 1, further comprising:
the first RFID card reader is electrically connected with the signal input end of the terminal microprocessor, the first RFID card reader is arranged in front of the first production line conveying belt and the second production line conveying belt in the station, and the first RFID card reader is used for identifying products.
4. The production line-based resource allocation and integration system of claim 1, further comprising:
and the data storage module is electrically connected with the signal end of the master control microprocessor and is used for storing the data information received by the master control microprocessor.
5. The production line-based resource allocation and integration system of claim 1, further comprising:
the main control unit is continuously powered by the rechargeable storage battery when the household alternating current is powered off, so that the continuous power supply of the main control unit is ensured.
6. The production line-based resource allocation and integration system of claim 1, further comprising:
and the touch screen display is electrically connected with the signal input end of the master control microprocessor and is used for displaying the data information received by the master control microprocessor.
7. The production line-based resource allocation and integration system of claim 1, further comprising:
the station is evenly set up first production line conveyer belt with second production line conveyer belt side, first production line conveyer belt with the different stations that second production line conveyer belt side set up are used for processing the different processes of product, just first production line conveyer belt with the process of the corresponding station processing of second production line conveyer belt is the same.
8. The production line-based resource allocation and integration system of claim 1, further comprising:
the terminal communication module can establish remote data connection with the master control communication module, and the terminal microprocessor can transmit data with the master control microprocessor through the terminal communication module and the master control communication module.
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