The preparation process of fresh fuel shipping container filling rigid polyurethane foam
Technical field
The invention belongs to polyurethane foam technology fields, and in particular to fresh fuel shipping container fills hard polyurethane foams
The preparation process of material.
Background technique
Fresh fuel shipping container design requirement it have vibration damping, it is heat-insulated and fire prevention (fire-retardant) function.The each part of container is equal
" sandwich " structure is constituted by stainless steel casing, polyurethane foam and stainless steel inner casing.The polyurethane foam wherein filled is
The core component of fresh fuel shipping container, integrated buffer and heat resistance to fresh fuel shipping container have to Guan Chong
The influence wanted.Therefore, fill process will directly affect the validity of shipping container foam filling, and be directly related to fresh fuel fortune
The service life of defeated container.
Fresh fuel shipping container has 6 positions to need filled polyurethane foamed material, as shown in Figure 1.Wherein No. 5 cavity positions
On the inside of disk end socket, No. 6 cavitys are located on the inside of cubic end socket, and foam density is 0.08g/cm3~0.12g/cm3;No. 1 chamber
Body is located on the outside of one end, and No. 4 cavitys are located on the outside of the container other end, and foam density is 0.29g/cm3~0.35g/cm3;
No. 2 cavitys are container upper casing, and No. 3 cavitys are container lower casing, and foam density is 0.14g/cm3~0.18g/cm3。
Fig. 1 is fresh fuel shipping container filled and process cavity schematic diagram (about 5.7 meters of container overall length), wherein No. 1, No. 2,3
Number, No. 4 cavitys be polymorphic structure, especially No. 2, No. 3 cavity filled and process quality it is very big, filled polyurethane foam is by casting machine
Primary filling is completed;No. 5, No. 6 cavity filled polyurethane foams can be by being welded after casting into container intracavity.
Summary of the invention
Technical problem to be solved by the present invention lies in view of the above shortcomings of the prior art, provide fresh fuel shipping container
Fill the preparation process of rigid polyurethane foam.It is poly- that the technique meets fresh fuel shipping container different parts filling hard
The requirement of urethane foaming properties can be improved the integrated buffer and heat resistance of fresh fuel shipping container, effectively avoid shipping container
Because expanded by heating rate it is excessive caused by deform, can satisfy fresh fuel shipping container in normal transport operating condition and accident comfortable property
Under the conditions of demand for security, ensure fresh fuel shipping container service life.
In order to solve the above technical problems, the technical solution adopted by the present invention is that: a kind of fresh fuel shipping container filling hard
The preparation process of polyurethane foamed material, which comprises the following steps:
Step 1: by 100 parts of polyether polyol, 30 parts~80 parts of fire retardant, 0.4 part~3.4 parts of foaming agent, 1
Part~10 parts of catalyst, 0.1 part~2 parts of defoaming agent is uniformly mixed, is heated to 30 DEG C~40 DEG C, obtains A material;By 100 parts
~200 parts of polyisocyanates is heated to 40 DEG C~50 DEG C, obtains B material;
Step 2: A described in step 1 material and B material is mixed with casting machine, mixture is poured into free hair
It steeps in mold, generates rigid polyurethane foam after mixture reaction;
Step 3: presetting the intracorporal foam densities of each chamber is ρ0, unit g/cm3, according to formula M=V0ρ0It calculates
Each cavity pours fluence M, wherein V0For the volume of cavity, unit cm3;
For ρ0For 0.29g/cm3~0.35g/cm3Or 0.14g/cm3~0.18g/cm3Cavity, with casting machine by step
A material and B material in one are mixed, and then mixture are poured into cavity, the hard polyaminoester generated after mixture reaction
Foamed material is full of cavity, cures 2h~12h;Work as ρ0For 0.29g/cm3~0.35g/cm3When, the poring rate of mixture is
0.5kg/s~1.5kg/s;Work as ρ0For 0.14g/cm3~0.18g/cm3When, the poring rate of mixture is 0.5kg/s~5kg/
s;
For ρ0For 0.08g/cm3~0.12g/cm3Cavity, with casting machine by step 1 A material and B material mix
It closes, then mixture is poured into molding die identical with inside cavity structure snd size, generated after mixture reaction
Rigid polyurethane foam is full of mold, demoulds after curing 2h~12h, then by the rigid polyurethane foam after demoulding
It is packed into cavity;The poring rate that mixture is poured into molding die is 10g/s~50g/s.
The preparation process of above-mentioned fresh fuel shipping container filling rigid polyurethane foam, which is characterized in that step
Polyether polyol described in one is 100 parts, and fire retardant is 30 parts~60 parts, and foaming agent is 0.6 part~2.4 parts, and catalyst is 1 part
~5 parts, defoaming agent is 0.3 part~1 part;Polyisocyanates is 125 parts~190 parts.
The preparation process of above-mentioned fresh fuel shipping container filling rigid polyurethane foam, which is characterized in that step
The volume of rigid polyurethane foam is 3 times~10 times of mixture volume before reacting in two.
The preparation process of above-mentioned fresh fuel shipping container filling rigid polyurethane foam, which is characterized in that described
Polyether polyol is no chlorine flame-retardant polyether glycol, or for no chlorine flame-retardant polyether glycol and without the non-flame resistant type polyethers of chlorine
Polyalcohol.
The preparation process of above-mentioned fresh fuel shipping container filling rigid polyurethane foam, which is characterized in that described
No chlorine flame-retardant polyether glycol is phosphor-containing flame-proof type polyether polyol;The non-flame resistant type polyether polyol of no chlorine is with glycerol
It is the polyether polyol mixtures of initiator with aromatic diamines compound, the no non-flame resistant type polyether polyol of chlorine is put down
Equal degree of functionality is greater than 3, and average hydroxyl value is 400mgKOH/g.
The preparation process of above-mentioned fresh fuel shipping container filling rigid polyurethane foam, which is characterized in that described
Fire retardant is dimethyl methyl phosphonate, tricresyl phosphate, melamine hydrogen lithate, basic magnesium carbonate, diboron trioxide, hydrogen
One or more of aluminium oxide, zinc borate and wollastonite;The catalyst is triethylenediamine, triethylamine, N, N- diformazan
Base benzylamine, triethanolamine and 1, one or more of 3,5- tri- (dimethylamino-propyl) Hexahydrotriazines;The foaming agent is super
Pure water or distilled water;The defoaming agent is silicone oil.
The preparation process of above-mentioned fresh fuel shipping container filling rigid polyurethane foam, which is characterized in that described
Polyisocyanates is one or more of pure MDI, liquefied mdi and PAPI.
The preparation process of above-mentioned fresh fuel shipping container filling rigid polyurethane foam, which is characterized in that step
Density p in three0For 0.29g/cm3~0.35g/cm3When, the cavity of casting is located at the both ends of fresh fuel shipping container;In step 3
Density p0For 0.14g/cm3~0.18g/cm3When, the cavity of casting is located in the upper casing of fresh fuel shipping container or in lower casing;Step
Density p in rapid three0For 0.08g/cm3~0.12g/cm3When, the cavity of the rigid polyurethane foam after being packed into demoulding is located at
On the inside of the end socket of fresh fuel shipping container.
The preparation process of above-mentioned fresh fuel shipping container filling rigid polyurethane foam, which is characterized in that hard
The content of Cl element < 1800ppm of polyurethane foamed material, can be precipitated content≤1mg/L of chloride.
The preparation process of above-mentioned fresh fuel shipping container filling rigid polyurethane foam, which is characterized in that step
It is single hole casting or porous casting that mixture, which is poured into the mode in cavity, in three.
Described part can for gram, two, jin, the weight meterings unit such as kilogram, ton.
Compared with the prior art, the present invention has the following advantages:
1, the present invention meets the requirement of fresh fuel shipping container different parts filling hard polyurethane foams performance, can mention
The integrated buffer and heat resistance of high-new fuel transport container, effectively avoid shipping container because expanded by heating rate it is excessive caused by change
The risk that shape is caused can satisfy safety of fresh fuel shipping container under the conditions of normal transport operating condition and accident comfortable property
Demand ensures the service life of fresh fuel shipping container.
2, the present invention controls the speed of casting, guarantees that foam is full of cavity by presetting the intracorporal foam densities of chamber
And will not be dangerous because of the excessive appearance of internal pressure, guarantee process safety;It may insure casting equipment stability of flow simultaneously, so that material
There is suitable mobility in the filling process, so that the even density of the rigid polyurethane foam of filling, is conducive to delay
The pressure that the Stainless Steel Shell of foaming process shipping container is born is solved, shell is protected.
3, it is single hole or porous casting that mixture is introduced fresh fuel shipping container cavity by the present invention, facilitates hard polyurethane
Ester foamed material is full of entire cavity, improves working efficiency.
4, mixture of the present invention pours fluence M=V0ρ0, foam loss can have both been offset, while can guarantee to be filled into cavity
The density of interior foam and the strength of stability of resistance to deformation.
With reference to the accompanying drawings and examples, technical scheme of the present invention will be described in further detail.
Detailed description of the invention
Fig. 1 is fresh fuel shipping container filled and process cavity schematic diagram in background of invention.
Fig. 2 is that 1 single tube of the embodiment of the present invention is poured into No. 2 cavity schematic diagrames of fresh fuel shipping container.
Fig. 3 is that 2 multitube of the embodiment of the present invention is poured into No. 2 cavity schematic diagrames of fresh fuel shipping container.
Fig. 4 is that 3 single tube of the embodiment of the present invention is poured into No. 3 cavity schematic diagrames of fresh fuel shipping container.
Fig. 5 is that 5 multitube of the embodiment of the present invention is poured into No. 3 cavity schematic diagrames of fresh fuel shipping container.
Fig. 6 is that 7 single tube of the embodiment of the present invention is poured into No. 4 cavity schematic diagrames of fresh fuel shipping container.
Fig. 7 is that 9 single tube of the embodiment of the present invention is poured into No. 1 cavity schematic diagram of fresh fuel shipping container.
Fig. 8 is No. 5 cavitys and No. 6 cavity hard polyurethane foams product schematic diagrames of the embodiment of the present invention 11.
Description of symbols
1-No. 1 cavity;2-No. 2 cavitys;3-No. 3 cavitys;
4-No. 4 cavitys;5-No. 5 cavitys;6-No. 6 cavitys;
7-casting machine heads;8-casting hoses;9-brackets.
Specific embodiment
Embodiment 1
The preparation process of the fresh fuel shipping container filling rigid polyurethane foam of the present embodiment is to transport to fresh fuel
It is 0.14g/cm that density is provided in No. 2 cavitys 2 of defeated container3~0.18g/cm3Rigid polyurethane foam, No. 2 cavitys 2
Positioned at upper casing, method are as follows:
Step 1: by the polyether polyol of 100kg, the fire retardant of 40kg, the foaming agent of 2.6kg, the catalyst of 2kg,
The defoaming agent of 0.8kg is added in the A tank of casting equipment, is uniformly mixed, is heated to 30 DEG C~40 DEG C, and A material is obtained;It will
The polyisocyanates of 167.5kg is added in the B tank of casting equipment, is heated to 40 DEG C~50 DEG C, obtains B material;To A material and B material
Carry out flow measurement calibration;
The polyether polyol is no chlorine flame-retardant polyether glycol, and no chlorine flame-retardant polyether glycol is phosphor-containing flame-proof type
Polyether polyol, the phosphor-containing flame-proof type polyether polyol in the present embodiment are N, N- bis- (2- ethoxy) aminomethy-lenephosphonic acids two
Ethyl ester;
The fire retardant be dimethyl methyl phosphonate, melamine hydrogen lithate, aluminium hydroxide, zinc borate, wollastonite and
Diboron trioxide;In the present embodiment, dimethyl methyl phosphonate 26kg, melamine hydrogen lithate is 10kg, and aluminium hydroxide is
1kg, zinc borate 1kg, wollastonite is 1kg and diboron trioxide is 1kg;
The foaming agent is ultrapure water;
The catalyst is 1,3,5- tri- (dimethylamino-propyl) Hexahydrotriazines and triethanolamine;In the present embodiment, 1,3,
(dimethylamino-propyl) Hexahydrotriazine of 5- tri- is 1kg, triethanolamine 1kg;
The defoaming agent is silicone oil;
The polyisocyanates is methyl diphenylene diisocyanate (pure MDI);
Step 2: A described in step 1 material and B material is mixed with casting machine, mixture is poured into free hair
It steeps in mold, generates rigid polyurethane foam after mixture reaction;The volume of rigid polyurethane foam is before reacting
6 times of mixture volume~8 times;
Step 3: presetting the intracorporal foam densities ρ of chamber such as Fig. 20For 0.14g/cm3~0.18g/cm3, by fresh fuel
Shipping container is placed on bracket 9, and fresh fuel shipping container tilts 5 °~20 °, by pouring fluence M=V0ρ0;V0For cavity volume, about
For 520000cm3, 84 ± 8.4kg A material described in step 1 and B material are mixed with casting machine, with single casting hose 8
7 discharge port of casting machine head is connected with a sprue gate of fresh fuel shipping container, casting switch is pressed, is by poring rate
Mixture is poured into No. 2 cavitys 2 of fresh fuel shipping container, gas punching, from sprue gate after gas punching by 0.8kg/s~1kg/s
Hose is extracted, other sprue gates are blocked, the rigid polyurethane foam generated after mixture reaction uses stainless steel full of cavity
Plug screw blocks exhaust outlet, cures 12h, completes to provide density into No. 2 cavitys 2 of fresh fuel shipping container to be 0.14g/cm3~
0.18g/cm3Rigid polyurethane foam;The volume of the rigid polyurethane foam generated after mixture reaction is anti-
6 times~8 times of mixture volume before answering.
Embodiment 2
The preparation process of the fresh fuel shipping container filling rigid polyurethane foam of the present embodiment is to transport to fresh fuel
It is 0.14g/cm that density is provided in No. 2 cavitys 2 of defeated container3~0.18g/cm3Rigid polyurethane foam, method are as follows:
Step 1: by the polyether polyol of 100kg, the fire retardant of 36kg, the foaming agent of 1.1kg, the catalyst of 2kg,
The defoaming agent of 0.8kg is added in the A tank of casting equipment, is uniformly mixed, is heated to 30 DEG C~40 DEG C, and A material is obtained;By 161kg
Polyisocyanates be added in the B tank of casting equipment, be heated to 40 DEG C~50 DEG C, obtain B material;Flow is carried out to A material and B material
Measurement and calibration;
For the polyether polyol for no chlorine flame-retardant polyether glycol and without the non-flame resistant type polyether polyol of chlorine, no chlorine is fire-retardant
Type polyether polyol is 30kg, and the no non-flame resistant type polyether polyol of chlorine is 70kg;The no chlorine flame-retardant polyether glycol be containing
Phosphorus flame-retardant polyether glycol, the phosphor-containing flame-proof type polyether polyol in the present embodiment are N, N- bis- (2- ethoxy) amino methylene
Base diethyl phosphonate;The no non-flame resistant type polyether polyol of chlorine is using glycerol and aromatic diamines compound as the polyethers of initiator
Polyol blends, average functionality are greater than 3, and average hydroxyl value is 400mgKOH/g, poly- without the non-flame resistant type of chlorine in the present embodiment
Ethoxylated polyhydric alcohol is H700;
The fire retardant is dimethyl methyl phosphonate, melamine hydrogen lithate, aluminium hydroxide, zinc borate, wollastonite, three
Aoxidize two boron and basic magnesium carbonate;In the present embodiment, dimethyl methyl phosphonate 20kg, melamine hydrogen lithate is 9kg, hydrogen
Aluminium oxide is 1kg, zinc borate 1kg, wollastonite 1kg, diboron trioxide 2kg, basic magnesium carbonate 2kg;
The foaming agent is ultrapure water;
The catalyst is 1,3,5- tri- (dimethylamino-propyl) Hexahydrotriazines;
The defoaming agent is silicone oil;
The polyisocyanates is methyl diphenylene diisocyanate (pure MDI);
Step 2: A described in step 1 material and B material is mixed with casting machine, mixture is poured into free hair
It steeps in mold, generates rigid polyurethane foam after mixture reaction;The volume of rigid polyurethane foam is before reacting
8 times of mixture volume~10 times;
Step 3: presetting the intracorporal foam densities ρ of chamber such as Fig. 30For 0.14g/cm3~0.18g/cm3, by fresh fuel
Shipping container is placed on bracket 9, and fresh fuel shipping container tilts 5 °~20 °, by pouring fluence M=V0ρ0;V0For cavity volume, about
For 520000cm3;84 ± 8.4kg A material described in step 1 and B material are mixed with casting machine, with 2 casting hoses 8
7 discharge port of casting machine head is connected with two sprue gates of fresh fuel shipping container respectively, casting switch is pressed, by poring rate
Mixture is poured into No. 2 cavitys 2 of fresh fuel shipping container, gas punching, from casting after gas punching for 1.6kg/s~2kg/s
Mouth extracts hose, blocks other sprue gates, for the rigid polyurethane foam generated after mixture reaction full of cavity, use is stainless
Steel plug screw blocks exhaust outlet, cures 8h, completes to provide density into No. 2 cavitys 2 of fresh fuel shipping container to be 0.14g/cm3~
0.18g/cm3Rigid polyurethane foam;The volume of the rigid polyurethane foam generated after mixture reaction is anti-
8 times~10 times of mixture volume before answering;3 sprue gates on No. 2 cavitys 2, poring rate can also be separately connected with 3 hoses
For 2.4kg/s~3kg/s;4 sprue gates on No. 2 cavitys 2, poring rate 3.2kg/s can also be separately connected with 4 hoses
~4kg/s.
Embodiment 3
The preparation process of the fresh fuel shipping container filling rigid polyurethane foam of the present embodiment is to transport to fresh fuel
It is 0.14g/cm that density is provided in No. 3 cavitys 3 of defeated container3~0.18g/cm3Rigid polyurethane foam, No. 3 cavitys 3
Positioned at lower casing, method are as follows:
Step 1: by the polyether polyol of 100kg, the fire retardant of 36kg, the foaming agent of 1.1kg, the catalyst of 2kg,
The defoaming agent of 0.6kg is added in the A tank of casting equipment, is uniformly mixed, is heated to 30 DEG C~40 DEG C, and A material is obtained;By 125kg
Polyisocyanates be added in the B tank of casting equipment, be heated to 40 DEG C~50 DEG C, obtain B material;Flow is carried out to A material and B material
Measurement and calibration;
For the polyether polyol for no chlorine flame-retardant polyether glycol and without the non-flame resistant type polyether polyol of chlorine, no chlorine is fire-retardant
Type polyether polyol is 30kg, and the no non-flame resistant type polyether polyol of chlorine is 70kg;The no chlorine flame-retardant polyether glycol be containing
Phosphorus flame-retardant polyether glycol, the phosphor-containing flame-proof type polyether polyol in the present embodiment are N, N- bis- (2- ethoxy) amino methylene
Base diethyl phosphonate;The no non-flame resistant type polyether polyol of chlorine is using glycerol and aromatic diamines compound as the polyethers of initiator
Polyol blends, average functionality are greater than 3, and average hydroxyl value is 400mgKOH/g, poly- without the non-flame resistant type of chlorine in the present embodiment
Ethoxylated polyhydric alcohol is H700;
The fire retardant is dimethyl methyl phosphonate, melamine hydrogen lithate, aluminium hydroxide, zinc borate, wollastonite, three
Aoxidize two boron and basic magnesium carbonate;In the present embodiment, dimethyl methyl phosphonate 20kg, melamine hydrogen lithate is 9kg, hydrogen
Aluminium oxide is 1kg, zinc borate 1kg, wollastonite 1kg, diboron trioxide 2kg, basic magnesium carbonate 2kg;
The foaming agent is distilled water;
The catalyst is triethanolamine;
The defoaming agent is silicone oil;
The polyisocyanates is methyl diphenylene diisocyanate (pure MDI);
Step 2: A described in step 1 material and B material is mixed with casting machine, mixture is poured into free hair
It steeps in mold, generates rigid polyurethane foam after mixture reaction;The volume of rigid polyurethane foam is before reacting
6 times of mixture volume~8 times;
Step 3: presetting the intracorporal foam densities ρ of chamber such as Fig. 40For 0.14g/cm3~0.18g/cm3, fresh fuel fortune
5 °~20 ° of defeated container lean, by pouring fluence M=V0ρ0;V0For cavity volume, about 500000cm3;With casting machine by 80 ± 8kg
A material and B material described in step 1 are mixed, and are transported 7 discharge port of casting machine head and fresh fuel with single casting hose 8
One sprue gate of container is connected, and presses casting switch, is poured into mixture newly for 0.8kg/s~1kg/s by poring rate
No. 3 cavitys 3 of fuel transport container, gas punching extract hose from sprue gate after gas punching, block other sprue gates, mixture
The rigid polyurethane foam generated after reaction be full of cavity, with stainless steel plug screw block exhaust outlet, cure 12h, complete to
It is 0.14g/cm that density is provided in No. 3 cavitys 3 of fresh fuel shipping container3~0.18g/cm3Rigid polyurethane foam;
The volume of the rigid polyurethane foam generated after mixture reaction is 6 times~8 times of mixture volume before reacting.
Embodiment 4
The present embodiment is same as Example 3, wherein the difference is that:
The fire retardant be dimethyl methyl phosphonate, tricresyl phosphate, melamine hydrogen lithate, basic magnesium carbonate,
One of diboron trioxide, aluminium hydroxide, zinc borate and wollastonite, two kinds, three kinds, four kinds, five kinds, six kinds or eight kinds, or
Person is tricresyl phosphate and component B, the component B are dimethyl methyl phosphonate, melamine hydrogen lithate, basic carbonate
Six kinds in magnesium, diboron trioxide, aluminium hydroxide, zinc borate and wollastonite;
The catalyst be triethylenediamine, triethylamine, N, N- dimethyl benzylamine, triethanolamine and 1,3,5- tri- (two
Methylaminopropyl) it is two or more in Hexahydrotriazine, or be triethylenediamine, triethylamine, N, N- dimethyl benzylamine or 1,
3,5- tri- (dimethylamino-propyl) Hexahydrotriazines;
The polyisocyanates is liquefied mdi or PAPI, or is two or more in pure MDI, liquefied mdi and PAPI;
In step 3, the poring rate of mixture is 4kg/s~5kg/s;The time of curing is 2h;
The present embodiment provides the rigid polyurethane foams to No. 3 cavitys 3 to have excellent performance: density, compression are strong
Degree, water absorption rate, thermal coefficient, specific heat capacity, anti-flammability, thermal insulation etc. are all satisfied fresh fuel shipping container polyurethane foam filling material
Expect technical requirements, the content of chlorine element is in 1800ppm hereinafter, content≤1mg/L of chloride can be precipitated;Density of material is
0.14g/cm3, compressive strength is 2.26 ± 0.45MPa;The water absorption rate of material is no more than the 5% of original volume;Material it is thermally conductive
Coefficient is 0.025W/mK~0.08W/mK, and specific heat capacity is 1150J/kgK~2240J/kgK;Material is at 816 DEG C
The sustained combustion time is no more than 5 minutes, and average flame height is no more than 15cm, meets flame-retardancy requirements;With the hard of the present embodiment
As thermal insulation layer, the heat source to temperature greater than 800 DEG C is thermally shielded polyurethane foamed material, in 30min, thermal insulation layer two sides temperature
Difference reaches at least 720 DEG C of requirement, meets thermal insulation requirement.
Embodiment 5
The preparation process of the fresh fuel shipping container filling rigid polyurethane foam of the present embodiment is to transport to fresh fuel
It is 0.14g/cm that density is provided in No. 3 cavitys 3 of defeated container3~0.18g/cm3Rigid polyurethane foam, method are as follows:
Step 1: by the polyether polyol of 100kg, the fire retardant of 60kg, the foaming agent of 1.3kg, the catalyst of 3kg,
The defoaming agent of 0.3kg is added in the A tank of casting equipment, is uniformly mixed, is heated to 30 DEG C~40 DEG C, and A material is obtained;By 190kg
Polyisocyanates be added in the B tank of casting equipment, be heated to 40 DEG C~50 DEG C, obtain B material;Flow is carried out to A material and B material
Measurement and calibration;
The polyether polyol is no chlorine flame-retardant polyether glycol, and the no chlorine flame-retardant polyether glycol is phosphorous resistance
Combustion type polyether polyol, the phosphor-containing flame-proof type polyether polyol in the present embodiment are N, N- bis- (2- ethoxy) aminomethylene phosphine
Diethyl phthalate;
The fire retardant be dimethyl methyl phosphonate, tricresyl phosphate, melamine hydrogen lithate, basic magnesium carbonate,
In diboron trioxide, aluminium hydroxide, zinc borate and wollastonite;In the present embodiment, dimethyl methyl phosphonate 30kg, tripotassium phosphate
Phenyl ester is 5kg, melamine hydrogen lithate is 5kg, basic magnesium carbonate 2kg, diboron trioxide 3kg, aluminium hydroxide are
5kg, zinc borate 5kg, wollastonite 5kg;
The foaming agent is distilled water;
The catalyst be triethylenediamine, triethylamine, N, N- dimethyl benzylamine, triethanolamine and 1,3,5- tri- (two
Methylaminopropyl) Hexahydrotriazine;In the present embodiment, triethylenediamine 0.5kg, triethylamine 0.4kg, N, N- dimethylbenzyl
Amine is 0.5kg, triethanolamine is 0.6kg and 1, and 3,5- tri- (dimethylamino-propyl) Hexahydrotriazines are 1kg;
The defoaming agent is silicone oil;
The polyisocyanates is pure MDI and liquefied mdi;In the present embodiment, pure MDI is 90kg, liquefied mdi 100kg;
Step 2: A described in step 1 material and B material is mixed with casting machine, mixture is poured into free hair
It steeps in mold, generates rigid polyurethane foam after mixture reaction;The volume of rigid polyurethane foam is before reacting
8 times of mixture volume~10 times;
Step 3: presetting the intracorporal foam densities ρ of chamber such as Fig. 50For 0.14g/cm3~0.18g/cm3, fresh fuel fortune
5 °~20 ° of defeated container lean, by pouring fluence M=V0ρ0;V0For cavity volume, about 500000cm3;With casting machine by 80 ± 8kg
A described in step 1 material and B material are mixed, with 2 casting hoses 8 by 7 discharge port of casting machine head respectively with fresh fuel
Two sprue gates of shipping container are connected, and press casting switch, are poured mixture for 1.6kg/s~2kg/s by poring rate
To No. 3 cavitys 3 of fresh fuel shipping container, gas punching extracts hose from sprue gate after gas punching, blocks other sprue gates, mixes
The rigid polyurethane foam generated after material reaction is closed full of cavity, exhaust outlet is blocked with stainless steel plug screw, cures 12h, it is complete
It is 0.14g/cm at density is provided in No. 3 cavitys 3 to fresh fuel shipping container3~0.18g/cm3Rigid polyurethane foams
Material;The volume of the rigid polyurethane foam generated after mixture reaction is 8 times~10 times of mixture volume before reacting;?
Three sprue gates on No. 3 cavitys 3 can be separately connected with 3 hoses, poring rate is 2.4kg/s~3kg/s;Or with 4
Hose is separately connected four sprue gates on No. 3 cavitys 3, and poring rate is 3.2kg/s~4kg/s.
Embodiment 6
The present embodiment is same as Example 5, wherein the difference is that:
The fire retardant be dimethyl methyl phosphonate, tricresyl phosphate, melamine hydrogen lithate, basic magnesium carbonate,
One of diboron trioxide, aluminium hydroxide, zinc borate and wollastonite, two kinds, three kinds, four kinds, five kinds, six kinds or seven kinds;
The catalyst be triethylenediamine, triethylamine, N, N- dimethyl benzylamine, triethanolamine and 1,3,5- tri- (two
Methylaminopropyl) one of Hexahydrotriazine, two kinds, three kinds or four kinds;
The polyisocyanates is one of pure MDI, liquefied mdi and PAPI or three kinds, or is pure MDI and PAPI,
It or is liquefied mdi and PAPI;
The poring rate of mixture is 0.5kg/s~1.0kg/s in step 3.
The present embodiment provides the rigid polyurethane foams to No. 3 cavitys 3 to have excellent performance: density, compression are strong
Degree, water absorption rate, thermal coefficient, specific heat capacity, anti-flammability, thermal insulation etc. are all satisfied fresh fuel shipping container polyurethane foam filling material
Expect technical requirements, the content of chlorine element is in 1800ppm hereinafter, content≤1mg/L of chloride can be precipitated;Density of material is
0.18g/cm3, compressive strength is 2.26 ± 0.45MPa;The water absorption rate of material is no more than the 5% of original volume;Material it is thermally conductive
Coefficient is 0.025W/mK~0.08W/mK, and specific heat capacity is 1150J/kgK~2240J/kgK;Material is at 816 DEG C
The sustained combustion time is no more than 5 minutes, and average flame height is no more than 15cm, meets flame-retardancy requirements;With the hard of the present embodiment
As thermal insulation layer, the heat source to temperature greater than 800 DEG C is thermally shielded polyurethane foamed material, in 30min, thermal insulation layer two sides temperature
Difference reaches at least 720 DEG C of requirement, meets thermal insulation requirement.
Embodiment 7
The preparation process of the fresh fuel shipping container filling rigid polyurethane foam of the present embodiment is to transport to fresh fuel
It is 0.29g/cm that density is provided in No. 4 cavitys 4 of defeated container3~0.35g/cm3Rigid polyurethane foam, No. 4 cavitys 4
Positioned at disk end socket, method are as follows:
Step 1: by the polyether polyol of 100kg, the fire retardant of 41kg, the foaming agent of 0.6kg, the catalyst of 1kg, 1kg
Defoaming agent be added in the A tank of casting equipment, be uniformly mixed, be heated to 30 DEG C~40 DEG C, obtain A material;By the polyisocyanate of 143kg
Cyanate is added in the B tank of casting equipment, is heated to 40 DEG C~50 DEG C, obtains B material;Flow measurement school is carried out to A material and B material
It is quasi-;
The polyether polyol is no chlorine flame-retardant polyether glycol, and no chlorine flame-retardant polyether glycol is phosphor-containing flame-proof type
Polyether polyol, the phosphor-containing flame-proof type polyether polyol in the present embodiment are N, N- bis- (2- ethoxy) aminomethy-lenephosphonic acids two
Ethyl ester;
The fire retardant be dimethyl methyl phosphonate, melamine hydrogen lithate, aluminium hydroxide, zinc borate, wollastonite and
Diboron trioxide;In the present embodiment, dimethyl methyl phosphonate 26kg, melamine hydrogen lithate is 10kg, and aluminium hydroxide is
2kg, zinc borate 1kg, wollastonite is 1kg and diboron trioxide is 1kg;
The foaming agent is ultrapure water;
The catalyst is 1,3,5- tri- (dimethylamino-propyl) Hexahydrotriazines and triethanolamine;In the present embodiment, 1,3,
(dimethylamino-propyl) Hexahydrotriazine of 5- tri- is 0.5kg, triethanolamine 0.5kg;
The defoaming agent is silicone oil;
The polyisocyanates is methyl diphenylene diisocyanate (pure MDI);
Step 2: A described in step 1 material and B material is mixed with casting machine, mixture is poured into free hair
It steeps in mold, generates rigid polyurethane foam after mixture reaction;The volume of rigid polyurethane foam is before reacting
3 times of mixture volume~5 times;
Step 3: presetting the intracorporal foam densities ρ of chamber such as Fig. 60For 0.29g/cm3~0.35g/cm3, by fresh fuel
Shipping container is placed on bracket 9, and fresh fuel shipping container tilts 5 °~20 °, by pouring fluence M=V0ρ0;V0For cavity volume, about
For 52000cm3;17 ± 1.7kg A material described in step 1 and B material are mixed with casting machine, with single casting hose 8
7 discharge port of casting machine head is connected with the sprue gate of fresh fuel shipping container, casting switch is pressed, is by poring rate
Mixture is poured into No. 4 cavitys 4 of fresh fuel shipping container by 0.5kg/s~0.7kg/s, gas punching, gas rush after from pouring
Geat extracts hose, blocks other sprue gates, the rigid polyurethane foam generated after mixture reaction is full of cavity, with not
The steel plug screw that becomes rusty blocks exhaust outlet, cures 12h, completes to provide density into No. 4 cavitys 4 of fresh fuel shipping container to be 0.29g/
cm3~0.35g/cm3Rigid polyurethane foam;The volume of the rigid polyurethane foam generated after mixture reaction
For 3 times~5 times for reacting preceding mixture volume.
Embodiment 8
The present embodiment is same as Example 7, wherein the difference is that,
The fire retardant be dimethyl methyl phosphonate, tricresyl phosphate, melamine hydrogen lithate, basic magnesium carbonate,
One of diboron trioxide, aluminium hydroxide, zinc borate and wollastonite, two kinds, three kinds, four kinds, five kinds or seven kinds or more, or
It for basic magnesium carbonate and component Y, or is tricresyl phosphate and component Y, component Y is dimethyl methyl phosphonate, melamine
Five kinds in hydrogen lithate, diboron trioxide, aluminium hydroxide, zinc borate and wollastonite, or be basic magnesium carbonate, tripotassium phosphate
Phenyl ester and component Z, component Z are dimethyl methyl phosphonate, melamine hydrogen lithate, diboron trioxide, aluminium hydroxide, zinc borate
With four kinds in wollastonite;
The catalyst be triethylenediamine, triethylamine, N, N- dimethyl benzylamine, triethanolamine and 1,3,5- tri- (two
Methylaminopropyl) one of Hexahydrotriazine or three kinds or more, or be triethylenediamine, triethylamine, triethanolamine and N,
Two kinds in N- dimethyl benzylamine, or be for 1,3,5- tri- (dimethylamino-propyl) Hexahydrotriazines and component C, the component C
Triethylenediamine, triethylamine or N, N- dimethyl benzylamine;
The polyisocyanates is liquefied mdi or PAPI, or is two or more in pure MDI, liquefied mdi and PAPI.
The present embodiment provides the rigid polyurethane foams to No. 4 cavitys 4 to have excellent performance: density, compression are strong
Degree, water absorption rate, thermal coefficient, specific heat capacity, anti-flammability, thermal insulation etc. are all satisfied fresh fuel shipping container polyurethane foam filling material
Expect technical requirements, the content of chlorine element is in 1800ppm hereinafter, content≤1mg/L of chloride can be precipitated;Density of material is
0.29g/cm3, compressive strength is 7.65 ± 1.53MPa;The water absorption rate of material is no more than the 5% of original volume;Material it is thermally conductive
Coefficient is 0.025W/mK~0.08W/mK, and specific heat capacity is 1150J/kgK~2240J/kgK;Material is at 816 DEG C
The sustained combustion time is no more than 5 minutes, and average flame height is no more than 15cm, meets flame-retardancy requirements;With the hard of the present embodiment
As thermal insulation layer, the heat source to temperature greater than 800 DEG C is thermally shielded polyurethane foamed material, in 30min, thermal insulation layer two sides temperature
Difference reaches at least 720 DEG C of requirement, meets thermal insulation requirement.
Embodiment 9
The preparation process of the fresh fuel shipping container filling rigid polyurethane foam of the present embodiment is to transport to fresh fuel
It is 0.29g/cm that density is provided in No. 1 cavity 1 of defeated container3~0.35g/cm3Rigid polyurethane foam, No. 1 cavity 1
Positioned at cubic end socket, method are as follows:
Step 1: by the polyether polyol of 100kg, the fire retardant of 50kg, the foaming agent of 0.6kg, the catalyst of 2kg,
The defoaming agent of 0.8kg is added in the A tank of casting equipment, is uniformly mixed, is heated to 30 DEG C~40 DEG C, and A material is obtained;By 155kg
Polyisocyanates be added in the B tank of casting equipment, be heated to 40 DEG C~50 DEG C, obtain B material;Flow is carried out to A material and B material
Measurement and calibration;
The polyether polyol is no chlorine flame-retardant polyether glycol, and the no chlorine flame-retardant polyether glycol is phosphorous resistance
Combustion type polyether polyol, the phosphor-containing flame-proof type polyether polyol in the present embodiment are N, N- bis- (2- ethoxy) aminomethylene phosphine
Diethyl phthalate;
The fire retardant be dimethyl methyl phosphonate, melamine hydrogen lithate, aluminium hydroxide, zinc borate, wollastonite and
Diboron trioxide;In the present embodiment, dimethyl methyl phosphonate 36kg, melamine hydrogen lithate is 10kg, and aluminium hydroxide is
1kg, zinc borate 1kg, wollastonite is 1kg and diboron trioxide is 1kg;
The foaming agent is ultrapure water;
The catalyst is 1,3,5- tri- (dimethylamino-propyl) Hexahydrotriazines and triethanolamine;In the present embodiment, 1,3,
(dimethylamino-propyl) Hexahydrotriazine of 5- tri- is 1kg, triethanolamine 1kg;
The defoaming agent is silicone oil;
The polyisocyanates be pure MDI, liquefied mdi and PAPI, wherein pure MDI is 100kg, liquefied mdi 35kg,
PAPI is 20kg;
Step 2: A described in step 1 material and B material is mixed with casting machine, mixture is poured into free hair
It steeps in mold, generates rigid polyurethane foam after mixture reaction;The volume of rigid polyurethane foam is before reacting
3 times of mixture volume~5 times;
Step 3: presetting the intracorporal foam densities ρ of chamber such as Fig. 70For 0.29g/cm3~0.35g/cm3, by fresh fuel
Shipping container is placed on bracket 9, and fresh fuel shipping container tilts 5 °~20 °, by pouring fluence M=V0ρ0;V0For cavity volume, about
For 12000cm3;4 ± 0.4kg A material described in step 1 and B material are mixed with casting machine, it will with single casting hose 8
7 discharge port of casting machine head is connected with the sprue gate of fresh fuel shipping container, presses casting switch, is 0.7kg/ by poring rate
Mixture is poured into No. 1 cavity 1 of fresh fuel shipping container by s~1.2kg/s, and gas punching, gas pulls out after rushing from sprue gate
Hose out blocks other sprue gates, and the rigid polyurethane foam generated after mixture reaction is full of cavity, with stainless steel spiral shell
Plug blocks exhaust outlet, cures 2h, completes to provide density into No. 1 cavity 1 of fresh fuel shipping container to be 0.29g/cm3~
0.35g/cm3Rigid polyurethane foam, the volume of rigid polyurethane foam generated after mixture reaction is anti-
3 times~5 times of mixture volume before answering.
Embodiment 10
The preparation process of the fresh fuel shipping container filling rigid polyurethane foam of the present embodiment is to transport to fresh fuel
It is 0.29g/cm that density is provided in No. 1 cavity 1 of defeated container3~0.35g/cm3Rigid polyurethane foam, No. 1 cavity 1
Positioned at cubic end socket, method are as follows:
Step 1: by the polyether polyol of 100kg, the fire retardant of 30kg, the foaming agent of 0.4kg, the catalyst of 1kg,
The defoaming agent of 0.1kg is added in the A tank of casting equipment, is uniformly mixed, is heated to 30 DEG C~40 DEG C, and A material is obtained;By 100kg
Polyisocyanates be added in the B tank of casting equipment, be heated to 40 DEG C~50 DEG C, obtain B material;Flow is carried out to A material and B material
Measurement and calibration;
The polyether polyol is no chlorine flame-retardant polyether glycol, and the no chlorine flame-retardant polyether glycol is phosphorous resistance
Combustion type polyether polyol, the phosphor-containing flame-proof type polyether polyol in the present embodiment are N, N- bis- (2- ethoxy) aminomethylene phosphine
Diethyl phthalate;
The fire retardant be dimethyl methyl phosphonate, melamine hydrogen lithate, aluminium hydroxide, zinc borate, wollastonite and
Diboron trioxide;In the present embodiment, dimethyl methyl phosphonate 16kg, melamine hydrogen lithate is 10kg, and aluminium hydroxide is
1kg, zinc borate 1kg, wollastonite is 1kg and diboron trioxide is 1kg;
The defoaming agent is silicone oil;
The catalyst is triethanolamine;
The foaming agent is distilled water;
The polyisocyanates is liquefied mdi.
Step 2: A described in step 1 material and B material is mixed with casting machine, mixture is poured into free hair
It steeps in mold, generates rigid polyurethane foam after mixture reaction;The volume of rigid polyurethane foam is before reacting
3 times of mixture volume~5 times;
Step 3: the default intracorporal foam densities ρ of chamber0For 0.29g/cm3~0.35g/cm3, fresh fuel is transported and is held
Device is placed on bracket 9, and fresh fuel shipping container tilts 5 °~20 °, by pouring fluence M=V0ρ0;V0For cavity volume, about
12000cm3;4 ± 0.4kg A material described in step 1 and B material are mixed with casting machine, will be poured with single casting hose 8
7 discharge port of note machine head is connected with the sprue gate of fresh fuel shipping container, presses casting switch, is 1.2kg/s by poring rate
Mixture is poured into No. 1 cavity 1 of fresh fuel shipping container by~1.5kg/s, and gas punching, gas is extracted after rushing from sprue gate
Hose blocks other sprue gates, and the rigid polyurethane foam generated after mixture reaction is full of cavity, with stainless steel plug screw
Exhaust outlet is blocked, 12h is cured, completes to provide density into No. 1 cavity 1 of fresh fuel shipping container to be 0.29g/cm3~
0.35g/cm3Rigid polyurethane foam, the volume of rigid polyurethane foam generated after mixture reaction is anti-
3 times~5 times of mixture volume before answering.
Embodiment 11
The preparation process of the fresh fuel shipping container filling rigid polyurethane foam of the present embodiment is to transport to fresh fuel
It is 0.08g/cm that density is provided in No. 5 cavitys 5 and/or No. 6 cavitys 6 of defeated container3~0.12g/cm3Rigid polyurethane foam
Foam material, No. 5 cavity 5 and No. 6 cavitys 6 are respectively positioned on inner side limiting-position component, method are as follows:
Step 1: by the polyether polyol of 1000g, the fire retardant of 400g, the foaming agent of 11g, the catalyst of 50g, 5g's
Defoaming agent is added in the A tank of casting equipment, is uniformly mixed, is heated to 30 DEG C~40 DEG C, and A material is obtained;By the polyisocyanate cyanogen of 1500g
Acid esters is added in the B tank of casting equipment, is heated to 40 DEG C~50 DEG C, obtains B material;Flow measurement school is carried out to A material and B material
It is quasi-;
The polyether polyol is no chlorine flame-retardant polyether glycol, and the no chlorine flame-retardant polyether glycol is phosphorous resistance
Combustion type polyether polyol, the phosphor-containing flame-proof type polyether polyol in the present embodiment are N, N- bis- (2- ethoxy) aminomethylene phosphine
Diethyl phthalate;
The fire retardant be dimethyl methyl phosphonate, melamine hydrogen lithate, aluminium hydroxide, zinc borate, wollastonite and
Diboron trioxide;In the present embodiment, dimethyl methyl phosphonate 260g, melamine hydrogen lithate is 100g, and aluminium hydroxide is
10g, zinc borate 10g, wollastonite is 10g and diboron trioxide is 10g;
The foaming agent is ultrapure water;
The catalyst is 1,3,5- tri- (dimethylamino-propyl) Hexahydrotriazines and triethanolamine;In the present embodiment, 1,3,
(dimethylamino-propyl) Hexahydrotriazine of 5- tri- is 30g, triethanolamine 20g;
The defoaming agent is silicone oil;
The polyisocyanates is methyl diphenylene diisocyanate (pure MDI);
Step 2: A described in step 1 material and B material is mixed with casting machine, mixture is poured into free hair
It steeps in mold, generates rigid polyurethane foam after mixture reaction;The volume of rigid polyurethane foam is before reacting
5 times of mixture volume~7 times;
Step 3: the default intracorporal foam densities ρ of chamber0For 0.08g/cm3~0.12g/cm3, by casting M=V0ρ0;
V0For cavity volume, about 8300cm3;836 ± 83g A material described in step 1 and B material are mixed with casting machine, with list
7 discharge port of casting machine head is connected by root casting hose 8 with mold for forming, presses casting switch, is 20g/s by poring rate
Mixture is poured into molding die identical with inside cavity structure snd size by~40g/s, and gas punching, gas is extracted after rushing
Hose removes head, seals up mold upper cover, and 5 °~20 ° of mold tilt, the rigid polyurethane foams generated after mixture reaction
Material is full of mold for forming, blocks the gas vent of mold upper cover, cures 2h~4h, opens mold, takes out product, obtains No. 5 chambers
The hard polyurethane foams product of body 5 and No. 6 cavity 6, such as Fig. 8, the rigid polyurethane foam generated after mixture reaction
Volume be that hard polyurethane foams product is welded respectively into No. 5 cavitys 5 and 65 times~7 times of mixture volume before reacting
Number cavity 6 is completed to provide density into No. 5 cavity 5 and No. 6 cavitys 6 of fresh fuel shipping container to be 0.08g/cm3~0.12g/
cm3Rigid polyurethane foam;It is 20g/s~40g/s by the poring rate that mixture is poured into mold for forming.
Embodiment 12
The present embodiment is identical as embodiment 11, wherein the difference is that:
The fire retardant be dimethyl methyl phosphonate, tricresyl phosphate, melamine hydrogen lithate, basic magnesium carbonate,
One of diboron trioxide, aluminium hydroxide, zinc borate and wollastonite, two kinds, three kinds, four kinds, five kinds or seven kinds or more, or
It for basic magnesium carbonate and component Y, or is tricresyl phosphate and component Y, component Y is dimethyl methyl phosphonate, melamine
Five kinds in hydrogen lithate, diboron trioxide, aluminium hydroxide, zinc borate and wollastonite, or be basic magnesium carbonate, tripotassium phosphate
Phenyl ester and component Z, component Z are dimethyl methyl phosphonate, melamine hydrogen lithate, diboron trioxide, aluminium hydroxide, zinc borate
With four kinds in wollastonite;
The catalyst be triethylenediamine, triethylamine, N, N- dimethyl benzylamine, triethanolamine and 1,3,5- tri- (two
Methylaminopropyl) one of Hexahydrotriazine or three kinds or more, or be triethylenediamine, triethylamine, triethanolamine and N,
Two kinds in N- dimethyl benzylamine, or be for 1,3,5- tri- (dimethylamino-propyl) Hexahydrotriazines and component C, the component C
Triethylenediamine, triethylamine or N, N- dimethyl benzylamine;
The polyisocyanates is liquefied mdi or PAPI, or is two or more in pure MDI, liquefied mdi and PAPI.
It is 40g/s~50g/s that mixture, which is poured into the poring rate of mold for forming, in step 3.
The present embodiment provides the rigid polyurethane foams to No. 5 cavitys 5 and/or No. 6 cavitys 6 to have excellent property
Can: it is poly- that density, compressive strength, water absorption rate, thermal coefficient, specific heat capacity, anti-flammability, thermal insulation etc. are all satisfied fresh fuel shipping container
Urethane foam packing material technical requirements, the content of chlorine element is in 1800ppm hereinafter, content≤1mg/L of chloride can be precipitated;
Density of material is
0.12g/cm3, compressive strength is 1.14 ± 0.23MPa;The water absorption rate of material is no more than the 5% of original volume;Material
The thermal coefficient of material is 0.025W/mK~0.08W/mK, and specific heat capacity is 1150J/kgK~2240J/kgK;Material exists
The sustained combustion time is no more than 5 minutes at 816 DEG C, and average flame height is no more than 15cm, meets flame-retardancy requirements;With the present embodiment
Rigid polyurethane foam as thermal insulation layer, the heat source to temperature greater than 800 DEG C is thermally shielded, in 30min, thermal insulation layer
Temperature difference reaches at least 720 DEG C of requirement, meets thermal insulation requirement.
Embodiment 13
The preparation process of the fresh fuel shipping container filling rigid polyurethane foam of the present embodiment is to transport to fresh fuel
It is 0.08g/cm that density is provided in No. 5 cavitys 5 and/or No. 6 cavitys 6 of defeated container3~0.12g/cm3Rigid polyurethane foam
Foam material, No. 5 cavity 5 and No. 6 cavitys 6 are respectively positioned on inner side limiting-position component, method are as follows:
Step 1: by the polyether polyol of 1000g, the fire retardant of 300g, the foaming agent of 24g, the catalyst of 30g, 6g's
Defoaming agent is added in the A tank of casting equipment, is uniformly mixed, is heated to 30 DEG C~40 DEG C, and A material is obtained;By the polyisocyanate cyanogen of 1500g
Acid esters is added in the B tank of casting equipment, is heated to 40 DEG C~50 DEG C, obtains B material;Flow measurement school is carried out to A material and B material
It is quasi-;
The polyether polyol is no chlorine flame-retardant polyether glycol, and the no chlorine flame-retardant polyether glycol is phosphorous resistance
Combustion type polyether polyol, the phosphor-containing flame-proof type polyether polyol in the present embodiment are N, N- bis- (2- ethoxy) aminomethylene phosphine
Diethyl phthalate;
The fire retardant is dimethyl methyl phosphonate;
The foaming agent is distilled water;
The catalyst is triethanolamine;
The defoaming agent is silicone oil;
The polyisocyanates is liquefied mdi;
Step 2: A described in step 1 material and B material is mixed with casting machine, mixture is poured into free hair
It steeps in mold, generates rigid polyurethane foam after mixture reaction;The volume of rigid polyurethane foam is before reacting
8 times of mixture volume~9 times;
Step 3: the default intracorporal foam densities ρ of chamber0For 0.08g/cm3~0.12g/cm3, by casting M=V0ρ0;
V0For cavity volume, about 8300cm3;836 ± 83g A material described in step 1 and B material are mixed with casting machine, with list
7 discharge port of casting machine head is connected by root casting hose 8 with mold for forming, presses casting switch, is 20g/s by poring rate
Mixture is poured into molding die identical with inside cavity structure snd size by~40g/s, and gas punching, gas is extracted after rushing
Hose removes head, seals up mold upper cover, and 5 °~20 ° of mold tilt, the rigid polyurethane foams generated after mixture reaction
Material is full of mold for forming, blocks the gas vent of mold upper cover, cures 8h~12h, opens mold, takes out product, obtains No. 5 chambers
The hard polyurethane foams product of body 5 and No. 6 cavity 6, such as Fig. 8, the rigid polyurethane foam generated after mixture reaction
Volume be that hard polyurethane foams product is welded respectively into No. 5 cavitys 5 and 68 times~9 times of mixture volume before reacting
Number cavity 6 is completed to provide density into No. 5 cavity 5 and No. 6 cavitys 6 of fresh fuel shipping container to be 0.08g/cm3~0.12g/
cm3Rigid polyurethane foam;It is 20g/s~40g/s by the poring rate that mixture is poured into mold for forming.
Embodiment 14
The present embodiment is identical as embodiment 13, wherein the difference is that:
The fire retardant is tricresyl phosphate, melamine hydrogen lithate, basic magnesium carbonate, diboron trioxide, hydrogen-oxygen
Change aluminium, zinc borate or wollastonite, or is dimethyl methyl phosphonate, tricresyl phosphate, melamine hydrogen lithate, alkali formula carbon
It is two or more in sour magnesium, diboron trioxide, aluminium hydroxide, zinc borate and wollastonite;
The catalyst be triethylenediamine, triethylamine, N, N- dimethyl benzylamine, triethanolamine and 1,3,5- tri- (two
Methylaminopropyl) it is two or more in Hexahydrotriazine, or be triethylenediamine, triethylamine, N, N- dimethyl benzylamine or 1,
3,5- tri- (dimethylamino-propyl) Hexahydrotriazines;
The polyisocyanates is pure MDI or PAPI, or is two or more in pure MDI, liquefied mdi and PAPI;
Mixture is poured into the poring rate of molding die for 10g/s~20g/s in step 3, the time of curing is 4h
~8h.
The present embodiment provides the rigid polyurethane foams to No. 5 cavitys 5 and/or No. 6 cavitys 6 to have excellent property
Can: it is poly- that density, compressive strength, water absorption rate, thermal coefficient, specific heat capacity, anti-flammability, thermal insulation etc. are all satisfied fresh fuel shipping container
Urethane foam packing material technical requirements, the content of chlorine element is in 1800ppm hereinafter, content≤1mg/L of chloride can be precipitated;
Density of material is 0.12g/cm3, compressive strength is 1.14 ± 0.23MPa;The water absorption rate of material is no more than the 5% of original volume;
The thermal coefficient of material is 0.025W/mK~0.08W/mK, and specific heat capacity is 1150J/kgK~2240J/kgK;Material
The sustained combustion time is no more than 5 minutes at 816 DEG C, and average flame height is no more than 15cm, meets flame-retardancy requirements;With this implementation
As thermal insulation layer, the heat source to temperature greater than 800 DEG C is thermally shielded the rigid polyurethane foam of example, heat-insulated in 30min
Layer temperature difference reaches at least 720 DEG C of requirement, meets thermal insulation requirement.
Embodiment 15
The preparation process of the fresh fuel shipping container filling rigid polyurethane foam of the present embodiment is to transport to fresh fuel
It is 0.08g/cm that density is provided in No. 5 cavitys 5 and/or No. 6 cavitys 6 of defeated container3~0.12g/cm3Rigid polyurethane foam
Foam material, No. 5 cavity 5 and No. 6 cavitys 6 are respectively positioned on inner side limiting-position component, method are as follows:
Step 1: by the polyether polyol of 1000g, the fire retardant of 800g, the foaming agent of 34g, the catalyst of 100g, 20g
Defoaming agent be added in the A tank of casting equipment, be uniformly mixed, be heated to 30 DEG C~40 DEG C, obtain A material;By the polyisocyanate of 2000g
Cyanate is added in the B tank of casting equipment, is heated to 40 DEG C~50 DEG C, obtains B material;Flow measurement school is carried out to A material and B material
It is quasi-;
The polyether polyol is no chlorine flame-retardant polyether glycol, and the no chlorine flame-retardant polyether glycol is phosphorous resistance
Combustion type polyether polyol, the phosphor-containing flame-proof type polyether polyol in the present embodiment are N, N- bis- (2- ethoxy) aminomethylene phosphine
Diethyl phthalate;
The polyether polyol is no chlorine flame-retardant polyether glycol, and the no chlorine flame-retardant polyether glycol is phosphorous resistance
Combustion type polyether polyol, the phosphor-containing flame-proof type polyether polyol in the present embodiment are N, N- bis- (2- ethoxy) aminomethylene phosphine
Diethyl phthalate;
The fire retardant be dimethyl methyl phosphonate, melamine hydrogen lithate, aluminium hydroxide, zinc borate, wollastonite and
Diboron trioxide;In the present embodiment, dimethyl methyl phosphonate 560g, melamine hydrogen lithate is 150g, and aluminium hydroxide is
50g, zinc borate 20g, wollastonite is 10g and diboron trioxide is 10g;
The foaming agent is ultrapure water;
The catalyst is 1,3,5- tri- (dimethylamino-propyl) Hexahydrotriazines and triethanolamine;In the present embodiment, 1,3,
(dimethylamino-propyl) Hexahydrotriazine of 5- tri- is 50g, triethanolamine 50g;
The defoaming agent is silicone oil;
The polyisocyanates be pure MDI, liquefied mdi and PAPI, wherein pure MDI is 650g, liquefied mdi 350g,
PAPI is 1000g.
Step 2: A described in step 1 material and B material is mixed with casting machine, mixture is poured into free hair
It steeps in mold, generates rigid polyurethane foam after mixture reaction;The volume of rigid polyurethane foam is before reacting
7 times of mixture volume~9 times;
Step 3: the default intracorporal foam densities ρ of chamber0For 0.08g/cm3~0.12g/cm3, by casting M=V0ρ0;
V0For cavity volume, about 8300cm3;836 ± 83g A material described in step 1 and B material are mixed with casting machine, with list
7 discharge port of casting machine head is connected by root casting hose 8 with mold for forming, presses casting switch, is 20g/s by poring rate
Mixture is poured into molding die identical with inside cavity structure snd size by~40g/s, and gas punching, gas is extracted after rushing
Hose removes head, seals up mold upper cover, and 5 °~20 ° of mold tilt, the rigid polyurethane foams generated after mixture reaction
Material is full of mold for forming, blocks the gas vent of mold upper cover, cures 2h~4h, opens mold, takes out product, obtains No. 5 chambers
The hard polyurethane foams product of body 5 and No. 6 cavity 6, such as Fig. 8, the rigid polyurethane foam generated after mixture reaction
Volume be that hard polyurethane foams product is welded respectively into No. 5 cavitys 5 and 67 times~9 times of mixture volume before reacting
Number cavity 6 is completed to provide density into No. 5 cavity 5 and No. 6 cavitys 6 of fresh fuel shipping container to be 0.08g/cm3~0.12g/
cm3Rigid polyurethane foam;It is 20g/s~40g/s by the poring rate that mixture is poured into mold for forming.
According to the method for table 1 to the hard polyurethane foams in the embodiment of the present invention 1,2,3,5,7,9,10,11,13 and 15
The performance of material is detected, and testing result is shown in Table 2.
The method of 1 performance detection of table and according to standard
The performance of 2 rigid polyurethane foam of table
The service life of the fresh fuel shipping container for being filled with hard polyurethane foams of the invention is 30 years, meets new combustion
Expect the requirement of shipping container.
The above is only presently preferred embodiments of the present invention, not does any restrictions to the present invention, all according to invention skill
Art any simple modification substantially to the above embodiments, change and equivalent structural changes, still fall within the technology of the present invention
In the protection scope of scheme.