CN110055575A - A kind of safety monitoring system for electrophoretic apparatus - Google Patents
A kind of safety monitoring system for electrophoretic apparatus Download PDFInfo
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- CN110055575A CN110055575A CN201910351238.1A CN201910351238A CN110055575A CN 110055575 A CN110055575 A CN 110055575A CN 201910351238 A CN201910351238 A CN 201910351238A CN 110055575 A CN110055575 A CN 110055575A
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- module
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- temperature
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/22—Servicing or operating apparatus or multistep processes
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- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Emergency Alarm Devices (AREA)
Abstract
The present invention relates to electrophoretic techniques fields, disclose a kind of safety monitoring system for electrophoretic apparatus, including be contained with the electrophoresis tank of electrophoresis liquid, the circulator being fixed in electrophoresis tank, the temperature detecting module of real time temperature for real-time detection electrophoresis liquid, the stationary temperature adjustment module for maintaining real time temperature according to preset value, the outage detection module of electrical condition information for obtaining circulator, for when electrophoretic apparatus be under abnormal operation to the alarm module of management terminal alarm.Temperature adjustment module can realize control to the electrophoresis liquid temperature in electrophoresis tank according to real time temperature and preset value, keep it in values；When circulator loses power supply, electrophoresis liquid can not be continued cycling through, and can be monitored band power blackout situation by outage detection at this time, then issue alarm signal by alarm module, so that the administrator for carrying management terminal is gone and found out what's going in time, quickly dispose, promote production security.
Description
Technical field
The present invention relates to electrophoretic techniques fields, more specifically, it relates to a kind of security monitoring system for electrophoretic apparatus
System.
Background technique
Electrophoretic techniques (electrophoresis, EP), refer to charged particle under electric field action, towards with its electrical phase
Anti- electrode movement, using charged particle, movement speed is different and reach the technology of separation in the electric field.
In existing industrial processes, mostly workpiece is surface-treated using electrophoretic techniques by electrophoretic apparatus.Electrophoresis dress
It sets and generally comprises the electrophoresis tank for filling electrophoresis liquid and the circulator for carrying out circulation driving to electrophoresis liquid.Wherein, it recycles
Device needs ceaselessly to work, and the material in electrophoresis liquid is made to be uniformly dispersed, and avoids the deposition of material, even if temporarily ceasing circulation,
Electrophoresis liquid can not be made for a long time static, moreover, the temperature of electrophoresis liquid needs to control in a certain range.
However, the continual and steady operation of electrophoretic apparatus is perfect condition, environmental factor and various burst factors have
It may influence being normally carried out for electrophoresis, but simple rely on manually is monitored too time-consuming and laborious, and accuracy is bad, anxious
It needs to change.
Summary of the invention
In view of the above-mentioned problems, the purpose of the present invention is to provide a kind of safety monitoring system for electrophoretic apparatus, tool
Have and saves manpower and time, the high advantage of fault discovery accuracy rate.
Foregoing invention purpose of the invention has the technical scheme that
A kind of safety monitoring system for electrophoretic apparatus, comprising:
The circulator for being contained with the electrophoresis tank of electrophoresis liquid, being fixed in the electrophoresis tank；
Temperature detecting module, the real time temperature for electrophoresis liquid described in real-time detection；
Temperature adjustment module, for maintaining the constant of the real time temperature according to preset value；
Outage detection module, for obtaining the electrical condition information of the circulator；
Alarm module, for being alerted when the electrophoretic apparatus is under abnormal operation to management terminal；
Through the above technical solutions, temperature adjustment module can be according to real time temperature and preset value to the electrophoresis liquid temperature in electrophoresis tank
Degree realizes control, keeps it in values；When circulator loses power supply, electrophoresis liquid can not be continued cycling through, at this time
Band power blackout situation can be monitored by outage detection, then alarm signal issued by alarm module, make the administrator for carrying management terminal and
When go and find out what's going on, quickly dispose, promoted production security.
The present invention is further arranged to: the circulator includes the inlet tube being connected to the electrophoresis tank, outlet tube, divides
The driving motor of the drawing liquid pump and the driving drawing liquid pump drawing liquid that are not connected to the inlet tube and the outlet tube；
The safety monitoring system includes:
Standby power supply module, it is electric to the driving for after the outage detection module detects driving motor power-off
Machine power supply.
Through the above technical solutions, driving motor driving drawing liquid pump reinjects in electrophoresis tank after extracting electrophoresis liquid out, realize
The circulation of electrophoresis liquid.
The present invention is further arranged to: the slot inner sidewall of the electrophoresis tank offers multiple slots relative to the electrophoresis tank
The different liquid-leaking nozzle of bottom height, the liquid-leaking nozzle are provided with and communicated with leakage pipe；
The leakage pipe is provided with leakage detection module far from one end of the electrophoresis tank, and the leakage detection module is used for root
Judge that the liquid level of the electrophoresis liquid in the electrophoresis tank, the alarm module are high according to the liquid level according to the amount for receiving object
Degree issues corresponding warning information.
Through the above technical solutions, can be flowed when being more than liquid-leaking nozzle minimum point when the liquid level of electrophoresis liquid reaches different height
Enter in corresponding leakage pipe, liquid level is higher, and the number for the liquid-leaking nozzle for being more than is more, also means that leakage detection module in unit
The electrophoresis liquid received in time is more, so as to judge level condition, and the alert when liquid level is excessively high accordingly,
The case where electrophoresis liquid is overflowed is reduced to occur.
The present invention is further arranged to: being provided with filtering body in the liquid-leaking nozzle.
Through the above technical solutions, filtering body can reduce the case where impurity enters leakage pipe and blocks leakage pipe appearance, subtract
Few interference to leakage detection module.
The present invention is further arranged to: being fixedly connected on the driving motor and is surveyed mould for the motor temperature of real time temperature measurement
Block, the motor temperature survey temperature of the module for driving motor described in real-time detection, and the alarm module is according to the driving electricity
The temperature of machine issues corresponding warning information.
Through the above technical solutions, stuck situation may occur in operation in driving motor, once its stuck temperature
Higher numerical value can be risen very rapidly up to, so as to detected motor temperature control module, warning information is issued, prompts administrator
Attention.
The present invention is further arranged to: being also provided with and communicated with spare maintenance between the inlet tube and the outlet tube and is followed
Ring assemblies；
The maintenance cycle component includes stand-by pump and drives the spare motor of the stand-by pump and be respectively communicated with setting in institute
State the input terminal of stand-by pump and the first three-way magnetic valve of output end and the second three-way magnetic valve；
The input port of first three-way magnetic valve is connected to the inlet tube, two output ports respectively with the drawing liquid pump
Input port and the stand-by pump input port connection；
Two input ports of second three-way magnetic valve respectively with the output port of the drawing liquid pump and the stand-by pump
Output port connection, output port are connected to the outlet tube；
The safety monitoring system includes:
Starting module is powered off, for starting described spare after the outage detection module detects the driving motor power-off
Motor, and while stopping the electrolyte to enter the drawing liquid pump, so that the electrolyte is entered the stand-by pump.
Through the above technical solutions, when driving motor disconnection fault occurs and is unable to run, power-off starting module can be to standby
Started with motor power supply, and by the control to the first three-way magnetic valve and the second three-way magnetic valve, make electrolyte by
Stand-by pump is recycled, and guarantees the persistent loop of electrophoresis liquid, and can facilitate the progress of driving motor maintenance work.
The present invention is further arranged to: the safety monitoring system includes:
Communication alarming module, for including to the sending of preset cell-phone number when the electrophoretic apparatus is in abnormal operation
The alarm message of abnormal operation situation and alarm call, the alarm is conversed when being not turned on, continue to it is preset its
Its cell-phone number sends the alarm message and alarm call, until the alarm talkthrough.
Through the above technical solutions, can guarantee that related personnel can be kept away by short message or phone timely Awareness status
Exempt from the case where related personnel can not receive information in some cases occur.
The present invention is further arranged to: the safety monitoring system includes the locating module being mounted near electrophoresis tank, institute
Locating module is stated for obtaining the personnel location information for representing terminal phone corresponding to the cell-phone number and representing the positioning
The own location information of module position；
The communication alarming module further includes operating as follows: alarm call was connected in the predetermined time, according to all personnel positions
The shortest distance of confidence breath and the own location information, if the shortest distance is greater than preset distance, again described in sending
Alarm call, until the shortest distance is less than the preset distance.
Through the above technical solutions, can supervise the people having notice that can quickly reach scene, guarantee that failure quickly disappears
It removes, promotes maintenance efficiency.
Compared with prior art, the beneficial effects of the present invention are:
Control can be realized to the electrophoresis liquid temperature in electrophoresis tank according to real time temperature and preset value by temperature adjustment module, made
It is maintained in values；When circulator loses power supply, electrophoresis liquid can not be continued cycling through, and can be supervised at this time by outage detection
Measuring tape power blackout situation, then alarm signal is issued by alarm module, so that the administrator for carrying management terminal is gone and found out what's going in time, quickly
Disposition promotes production security.
Detailed description of the invention
Fig. 1 is the system structure diagram of the embodiment of the present invention.
Specific embodiment
With reference to the accompanying drawings and examples, the present invention will be described in detail.
A kind of safety monitoring system for electrophoretic apparatus, including being contained with the electrophoresis tank of electrophoresis liquid, being carried out to electrophoresis liquid
The circulator of circulation, temperature detecting module, temperature adjustment module, outage detection module, alarm module, standby power supply module,
Power off starting module, communication alarming module.
Circulator includes the inlet tube being connected to electrophoresis tank, outlet tube, the pumping being connected to respectively with inlet tube and outlet tube
Liquid pump and the driving motor for driving drawing liquid pump drawing liquid, driving motor driving drawing liquid pump reinject electrophoresis tank after extracting electrophoresis liquid out
It is interior, realize the circulation of electrophoresis liquid.
Temperature detecting module is used for the real time temperature of real-time detection electrophoresis liquid.Temperature adjustment module according to preset value for tieing up
The constant of real time temperature is held, when real time temperature is higher than preset value, can be cooled down to electrophoresis liquid, when real time temperature is lower than default
When value, electrophoresis liquid can be heated, guarantee the constant of temperature.
Outage detection module is used to obtain the electrical condition information of circulator, alarm module, at electrophoretic apparatus
It is alerted when under abnormal operation to management terminal.When driving motor loses power supply, electrophoresis liquid can not just be continued cycling through, at this time
Band power blackout situation can be monitored by outage detection, then alarm signal issued by alarm module, make the administrator for carrying management terminal and
When go and find out what's going on, quickly dispose, promoted production security.Standby power supply module then can detect driving in outage detection module
After motor power-off, powers to driving motor, guarantee the persistent loop of electrophoresis liquid.
Spare maintenance cycle component is also provided with and communicated between inlet tube and outlet tube, maintenance cycle component includes spare
It pumps and drives the spare motor of stand-by pump and be respectively communicated with the 1st of input terminal and output end that stand-by pump is set and be powered
Magnet valve and the second three-way magnetic valve.The input port of first three-way magnetic valve is connected to inlet tube, two output ports respectively with
The input port connection of the input port and stand-by pump of drawing liquid pump；Two input ports of the second three-way magnetic valve respectively with drawing liquid
The output port connection of the output port and stand-by pump of pump, output port are connected to outlet tube.
Power-off starting module can start spare motor, and hindering after outage detection module detects driving motor power-off
While gear electrolyte enters drawing liquid pump, electrolyte is made to enter stand-by pump；Specifically can by the first three-way magnetic valve and
The control of second three-way magnetic valve, recycles electrolyte by stand-by pump, guarantees the persistent loop of electrophoresis liquid, and can facilitate drive
The progress of dynamic maintenance of motor work.
It is fixedly connected on driving motor and surveys module for the motor temperature of real time temperature measurement, motor temperature surveys module for examining in real time
The temperature of driving motor is surveyed, alarm module issues corresponding warning information according to the temperature of driving motor.Because driving motor can
Stuck situation can occur in operation, once its stuck temperature can rise very rapidly up to higher numerical value, so as to make electricity
Machine temperature control module detected, and issues warning information, prompts the attention of administrator.
The slot inner sidewall of electrophoresis tank offers multiple liquid-leaking nozzles different relative to the slot bottom height of electrophoresis tank, and liquid-leaking nozzle is equal
It is provided with and communicated with leakage pipe, leakage pipe is provided with leakage detection module far from one end of electrophoresis tank, and leakage detection module is used for root
Judge that the liquid level of electrophoresis liquid in electrophoresis tank, alarm module issue corresponding accuse according to liquid level according to the amount for receiving leakage
Alert information.When the liquid level of electrophoresis liquid reaches different height, can be flowed into corresponding leakage pipe when being more than liquid-leaking nozzle minimum point,
Liquid level is higher, and the number for the liquid-leaking nozzle for being more than is more, also means that the electricity that leakage detection module receives within the unit time
Liquid of swimming is more, so as to judge level condition, and the alert when liquid level is excessively high accordingly, reduce what electrophoresis liquid was overflowed
Situation occurs.
To reduce the case where impurity enters leakage pipe and blocks leakage pipe appearance, plug is equipped with filtering body in liquid-leaking nozzle, can
Reduce the precision that alarm is promoted to the interference of leakage detection module.
Safety monitoring system includes the locating module being mounted near electrophoresis tank, and locating module represents cell-phone number for obtaining
The personnel location information of corresponding terminal phone and the own location information for representing locating module position.
Communication alarming module can be issued to preset cell-phone number comprising abnormal when electrophoretic apparatus is in abnormal operation
The alarm message of operating condition and alarm call continue when alarm call is not turned on to preset other cell-phone numbers
Alarm message and alarm call are sent, until alarm talkthrough.Certifiable related personnel can pass through short message or phone
Timely Awareness status avoids the occurrence of the case where related personnel can not receive information in some cases.
It is connected in the predetermined time in alarm call, communication alarming module can obtain all personnel's location information and self-position
The shortest distance of information illustrates that nearest maintenance personnel cannot reach in the short time again if the shortest distance is greater than preset distance,
Alarm call is then issued again, until the shortest distance is less than preset distance, so set, can supervise the people having notice can be fast
The arrival scene of speed, guarantees that failure is quickly eliminated, promotes maintenance efficiency.
The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned implementation
Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art
Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications
It should be regarded as protection scope of the present invention.
Claims (8)
1. a kind of safety monitoring system for electrophoretic apparatus characterized by comprising
The circulator for being contained with the electrophoresis tank of electrophoresis liquid, being fixed in the electrophoresis tank；
Temperature detecting module, the real time temperature for electrophoresis liquid described in real-time detection；
Temperature adjustment module, for maintaining the constant of the real time temperature according to preset value；
Outage detection module, for obtaining the electrical condition information of the circulator；
Alarm module, for being alerted when the electrophoretic apparatus is under abnormal operation to management terminal.
2. the safety monitoring system according to claim 1 for electrophoretic apparatus, which is characterized in that the circulator packet
Include the inlet tube being connected to the electrophoresis tank, outlet tube, the drawing liquid pump that is connected to respectively with the inlet tube and the outlet tube with
And the driving motor of the driving drawing liquid pump drawing liquid；
The safety monitoring system includes:
Standby power supply module, it is electric to the driving for after the outage detection module detects driving motor power-off
Machine power supply.
3. the safety monitoring system according to claim 2 for electrophoretic apparatus, which is characterized in that the slot of the electrophoresis tank
Inner sidewall offers multiple liquid-leaking nozzles different relative to the slot bottom height of the electrophoresis tank, and the liquid-leaking nozzle is provided with and communicated with
Leakage pipe；
The leakage pipe is provided with leakage detection module far from one end of the electrophoresis tank, and the leakage detection module is used for root
Judge that the liquid level of the electrophoresis liquid in the electrophoresis tank, the alarm module are high according to the liquid level according to the amount for receiving object
Degree issues corresponding warning information.
4. the safety monitoring system according to claim 3 for electrophoretic apparatus, which is characterized in that in the liquid-leaking nozzle
It is provided with filtering body.
5. the safety monitoring system according to claim 2 for electrophoretic apparatus, which is characterized in that on the driving motor
It is fixedly connected with and surveys module for the motor temperature of real time temperature measurement, the motor temperature surveys module for driving motor described in real-time detection
Temperature, the alarm module issues corresponding warning information according to the temperature of the driving motor.
6. the safety monitoring system according to claim 2 for electrophoretic apparatus, which is characterized in that the inlet tube and institute
It states and is also provided with and communicated with spare maintenance cycle component between outlet tube；
The maintenance cycle component includes stand-by pump and drives the spare motor of the stand-by pump and be respectively communicated with setting in institute
State the input terminal of stand-by pump and the first three-way magnetic valve of output end and the second three-way magnetic valve；
The input port of first three-way magnetic valve is connected to the inlet tube, two output ports respectively with the drawing liquid pump
Input port and the stand-by pump input port connection；
Two input ports of second three-way magnetic valve respectively with the output port of the drawing liquid pump and the stand-by pump
Output port connection, output port are connected to the outlet tube；
The safety monitoring system includes:
Starting module is powered off, for starting described spare after the outage detection module detects the driving motor power-off
Motor, and while stopping the electrolyte to enter the drawing liquid pump, so that the electrolyte is entered the stand-by pump.
7. the safety monitoring system according to claim 2 for electrophoretic apparatus, which is characterized in that the security monitoring system
System includes:
Communication alarming module, for including to the sending of preset cell-phone number when the electrophoretic apparatus is in abnormal operation
The alarm message of abnormal operation situation and alarm call, the alarm is conversed when being not turned on, continue to it is preset its
Its cell-phone number sends the alarm message and alarm call, until the alarm talkthrough.
8. the safety monitoring system according to claim 7 for electrophoretic apparatus, which is characterized in that the security monitoring system
System includes the locating module being mounted near electrophoresis tank, and the locating module represents terminal corresponding to the cell-phone number for obtaining
The personnel location information of mobile phone and the own location information for representing the locating module position；
The communication alarming module further includes operating as follows: alarm call was connected in the predetermined time, according to all personnel positions
The shortest distance of confidence breath and the own location information, if the shortest distance is greater than preset distance, again described in sending
Alarm call, until the shortest distance is less than the preset distance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910351238.1A CN110055575A (en) | 2019-04-28 | 2019-04-28 | A kind of safety monitoring system for electrophoretic apparatus |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910351238.1A CN110055575A (en) | 2019-04-28 | 2019-04-28 | A kind of safety monitoring system for electrophoretic apparatus |
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| CN110055575A true CN110055575A (en) | 2019-07-26 |
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| CN201910351238.1A Pending CN110055575A (en) | 2019-04-28 | 2019-04-28 | A kind of safety monitoring system for electrophoretic apparatus |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202148360U (en) * | 2011-07-14 | 2012-02-22 | 长春京诚机器设备有限公司 | Electroplating equipment for crystallizer copper plate |
| CN105274613A (en) * | 2015-05-07 | 2016-01-27 | 苏州胜科设备技术有限公司 | Plating line early warning system |
| CN105970273A (en) * | 2016-05-21 | 2016-09-28 | 徐皓 | Unattended remote monitoring system for electrophoresis production line |
| CN108833834A (en) * | 2018-06-21 | 2018-11-16 | 苏州博学智能科技有限公司 | A kind of finding system of children loss prevention |
| CN208602315U (en) * | 2018-08-03 | 2019-03-15 | 陕西普天汽车配件有限公司 | A kind of hydraulic oil and diesel oil composite fuel case |
-
2019
- 2019-04-28 CN CN201910351238.1A patent/CN110055575A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202148360U (en) * | 2011-07-14 | 2012-02-22 | 长春京诚机器设备有限公司 | Electroplating equipment for crystallizer copper plate |
| CN105274613A (en) * | 2015-05-07 | 2016-01-27 | 苏州胜科设备技术有限公司 | Plating line early warning system |
| CN105970273A (en) * | 2016-05-21 | 2016-09-28 | 徐皓 | Unattended remote monitoring system for electrophoresis production line |
| CN108833834A (en) * | 2018-06-21 | 2018-11-16 | 苏州博学智能科技有限公司 | A kind of finding system of children loss prevention |
| CN208602315U (en) * | 2018-08-03 | 2019-03-15 | 陕西普天汽车配件有限公司 | A kind of hydraulic oil and diesel oil composite fuel case |
Non-Patent Citations (1)
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| 张敬等: "《软件工程教程》", 31 July 2003, 北京航空航天大学出版社第1版 * |
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Application publication date: 20190726 |
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| RJ01 | Rejection of invention patent application after publication |