CN110053327A - 超强抗磨蚀玄武岩铸石板的制造工序 - Google Patents
超强抗磨蚀玄武岩铸石板的制造工序 Download PDFInfo
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Abstract
这是带有玄武岩涂层板材的一种制造工序,这种板材将应用于设备的表层以及容易与高磨蚀性产品接触的表层,以增强其耐磨性,进而延长其使用寿命并因此显著减少工业程序的中断,同时使得产量显著提高,在工业中的应用如下:采矿业、钢铁工业、倾斜管道、库房、地下仓库、机器以及受消耗品或产品与运动和/或存储表面接触产生的磨蚀影响的运输、储存和转移系统,因此它将由下列部分组成:(1)钢板;(2)特殊砂浆水泥;(3)钢网;(4)玄武岩板;(5)螺栓,形成一块超强抗磨蚀性玄武岩铸石板。
Description
发明领域
本发明专利是关于超强抗磨蚀玄武岩铸石板的一种制造工序。更确切地说,是关于玄武岩铸石增强板的使用,以及借助焊接在板材上的钢网将其黏合在钢基础上,用于最终产品的固定。这使其成为一款具有高抗磨蚀性的产品,而且与其他产品相比,它的使用寿命更长,而成本更低。该产品的主要特征是其出色的抗磨蚀性,能够对需要该效果的工业程序及设备进行保护。更确切地说,在各个行业会出现高损耗的地方,例如钢铁工业、矿业、矿物运输系统、钢材、管道膜、炼焦厂斜坡、煤炭、各行业中消耗品或易磨损产品的存储和转移等。
背景技术
在现有技术状况下,已经确定了CN201433345 Y专利申请,其涉及复合路面结构在道路工程中的应用。该复合路面结构包括一块钢基础板,钢板上的粘合层,以及在路面整体厚度上的沥青表层,应用于公路桥梁(依照本专利所述)。与我们此处要申请的专利不同,我们的发明专利不适用并且与公路路面的铺筑无任何关联,此外,不具有沥青水泥的任何成分或其复合物。此外,还应考虑,通过对该路面结构的描述可知,它是连续的并沿着公路桥梁结构或其它公路元素的长度延伸。这与我们的专利相反,在我们的专利中我们制造不同尺寸的板材,并适合用于表层,但不具有连续性。对于每一种解决方案,我们都有开发具有不同尺寸、大小及形状的板材,使其适用于要防护磨蚀的表层的几何形状。因此,总的来说,其旨在保护任何体积和形状的机器及设备的表层免受工业程序中的磨损。在这些程序中,有磨蚀作用的产品和材料的移动会导致受此移动影响的表面受到损耗以及严重的损坏。而我们的产品在工业应用中正是用于此类防护,而不应用于公路。
发明内容
在现有技术状况下,还鉴定了专利KR 100749368 B1,该专利是关于通过渗漏和结晶的工序,生产具有一定百分比的铬的玄武岩砖的方法,它能够显著改善耐热性、抗冲击性和耐磨蚀性。作为获取玄武岩与铬混合制成砖的一种浇筑方法呈现出来。
我们所申请的专利是从更深刻的观察和市场分析出发,其中包括使用多种类型的材料并且在受到磨损和冲击损耗的区域经常进行更换。这些普通的板材是通过锻造钢板或者甚至是钢锭制造的;这些部件尽管有明显的耐性、坚固性以及过量的重量,但是当它们被安装在易磨蚀的区域时,也会受到严重的磨损。而且当磨损程度较高时就必须替换掉它们,由于生产工序的经常性中止以及生产率的持续下跌,导致生产和维护成本明显增加。
众所周知,在某些特定的工业段,原材料、产品和半成品的运输会导致运输这些材料经过的墙壁、地面和外表的高度磨损。例如,在高炉中的各个组件中,在热电厂中,在焦炭斜坡上,在煤炭仓库和炼焦厂中,在倾斜的矿物通道中,原始设备涂层受到磨损是一种惯例,并且如果要重做这种保护层,就必须中止工厂生产,这种情况会导致生产力的下降。
该问题的解决方案是使用增强板材,在超强抗磨蚀玄武岩铸石板的制造工序中有对该方案进行描述,将玄武岩砖与一块钢板黏合起来以进行支撑和固定,使其能够具有巨大的灵活性和操作适应性,更容易进行更换且成本低,并且因此延长了使用寿命并减少了改变和/或更换的频率。
在现有技术状况下并没有制造出满足适用于延长涂层和易受磨损表面的使用寿命所须规格的鉴定产品。其使用是出于其它目的。因此,接下来描述的工序尤其注重有独创性的新颖性和活跃性要求,因为它是特有的用来保护易磨损表面和设备的。
考虑到涂层的磨损最明显的情况出现在钢铁冶金工业中,因此对本工序的描述将以该行业为例,但这并不意味着本技术专利的使用局限于此。
在钢铁冶金工业中,浇筑玄武岩被评价为对于设备的涂层具有极高耐受性和效能的一种产品。在将要描述的工序中合成的玄武岩混合板将具有抗磨蚀性,从而允许在浇筑过程中通过一些材料的添加以及每个组件的连续布置,由于其高抗磨蚀性,或者说抗板材磨损,从而明显延长其使用寿命,明显减少了工业过程中生产的中止,显著提高生产率。
所申请工序的应用,将生产高抗磨蚀性玄武岩铸石板,这些板材寿命长,成本低,并且具有高于市场上现有产品的耐性,由于中止和停顿低于现有使用产品的5倍(认为如今所用板材的更换周期最多为1年),从而引起生产成本的降低。
说明书附图
根据以下对附图的详细描述可以更好地理解制造高抗磨蚀性玄武岩铸石板的过程,包括:
图01所示是带有弯曲凸缘的抗磨蚀性玄武岩铸石板的制造工序的混合板的透视图。
图02所示是带有弯曲凸缘V的制造工序的抗性板的侧视图。
图03所示是带有弯曲凸缘的抗磨蚀性玄武岩铸石板的制造工序的正视图。
图04所示是带有弯曲凸缘的抗磨蚀性玄武岩铸石板的制造工序的俯视图。
图05所示是带有螺栓C的分解透视图。
图06所示是带有螺栓的抗磨蚀性玄武岩铸石板的制造工序的透视图。
图07所示是带有螺栓的抗磨蚀性玄武岩铸石板的制造工序的俯视图。
图08所示是带有螺栓的抗磨蚀性玄武岩铸石板的制造工序的后视图。
图09所示是带有螺栓的抗磨蚀性玄武岩铸石板的制造工序的近似俯视图。
具体实施方式
参考这些图可以观察到,抗磨蚀性玄武岩铸石板包括将为矿业、钢铁冶金工业以及其它易于产生高度损耗的行业提供的一种产品。
这里描述的玄武岩板材指的是一种抗性板,在其铸造过程中,它由各种尺寸的钢板(1)组成,它会是板材的一个面;接下来,将一种特殊的砂浆水泥(2)与一张钢网(3)一起加入进去;最后将玄武岩板材(4)固定,覆盖板材的另一面。
钢板(1)将包含各种尺寸的螺栓(5),从而允许抗性板固定在它们将被植入的表面上。再或者,在那些不需要使用螺栓(5)的板材上,通过用带压力销和其他类型的锚固物(例如螺钉或类似物件)进行固定。
特殊的砂浆水泥(2)掺入在一个混合物中,用于包裹钢网(3),从而使得该组件具有减震器的性能,以及将钢板(1)黏合到玄武岩板板材上(4)。由于它是一种合金内部的混合物,因此还可以改善弯曲、压缩和压实的功能。
这种高抗性板还可以接受镀锌处理,以进一步寻求增强抗磨蚀性保护。
消耗品特征:
-玄武岩:玄武岩浇筑砖的物理特征
表1
类别 | 属性 |
密度 | 3g/cm<sup>3</sup> |
抗压强度 | 300MPa |
抗弯曲强度 | ≥60MPa |
抗击强度 | 1.76KJ/m<sup>2</sup> |
抗磨蚀度 | 0.07g/cm<sup>2</sup> |
维氏硬度 | ≥720kg/mm<sup>2</sup> |
弹性模量 | 1.67x10MPa |
膨胀系数 | 8.92x10-6 |
抗化学腐蚀度 | |
95%-98%H2SO4 | ≥98% |
20%H2SO4 | ≥94% |
20%NaOH | ≥98% |
钢材的特征
厚板的一般特征:
表2
*副标题:-低,σ-中,v-高
厚板的相似性:
表3
钢材化学系统的特征:
表4
特定化学成分(剂量%)-厚板:
表5
特定的机械性能:
表6
1-在客户要求时实现;
2-伸长率值须按照以下表格缩小;
通用品质:
表7
必要设备:
-钢板和纬纱等离子切割设备;
-Mig焊接设备;
-钢板折弯设备;
-玄武岩铸石板切割专用桌;
-钢板及玄武岩板浇筑冲压床;
生产工序各阶段:
-玄武岩浇筑以备用于部件:在此阶段中进行的切割,修剪切割,压合齿轮以及玄武岩铸石板的末道漆工序都要与待覆涂层的钢板尺寸一致;
-钢板的电解镀锌:用指定的方法进行钢板镀锌;(当钢板受到湿度和/或环境氧化条件的影响时)
-板材的折弯:实现最大程度的板材折弯,形成L型的横截面;
-切割:USI SAC 350钢板(旧)的等离子切割和穿孔;
-钢丝网切割:切割14号镀锌钢纬纱,该纬纱嵌入在钢板和玄武岩涂层之间的水泥砂浆里。
-特别砂浆水泥的制备:砂浆的剂量用特殊ARI(高起始抗性)水泥混合物粉末状玄武岩颗粒;
-使用液压机进行板材浇筑:将玄武岩部件应用于板材之上,这些板材相互嵌入并使用了特别砂浆水泥;
-最终产品的粉刷,面漆和编码:完成最后的面漆工序,带有条形码的用于识别批次和制造日期的序列号;
产品的成分和特征(电解镀锌钢,钢网,浇筑玄武岩,特种水泥,螺栓,焊接,切割):产品类型。
-标准化板材;
-高抗性玄武岩铸石板;
-定型板;
-管道涂层铺面;
-按照表层的形状及尺寸自定义的板材。
使用高抗性玄武岩铸石板制造工序的可证优势:
-使用寿命的延长;
-其操作明显降低维护费用;
-其操作的停滞和中止指数低;
-减少生产率的损失;
-不会因磨损,混合或氧化而污染产品;
接触区域摩擦系数低,可促进良好的流畅性,防止材料的堆积;
-减少摩擦,从而减少能量的消耗和损失。
接下来,将指出可以使用本产品的其他具有严重磨损工序的区域和行业:
-水泥制造厂;
-啤酒厂,麦芽作坊;
-化工厂和石化工厂;
-天然气工业;
-钢铁和金属铸造行业;
-玻璃厂;
-钢铁冶金厂,造粒厂,热电厂和轧钢厂;
-石灰、沙子及钾制造厂;
-铁和煤炭的矿物提取;
-炼焦厂,炼焦厂坡道,调和坡道;
-焚烧厂和废物回收厂;
-造纸厂和纤维素厂。
在该工序的使用过程中所观察到的不利方面仅在于,操作环境的温度限制不应超过450摄氏度,并且直接冲击和点载荷的限制直接作用于板材的表面,从某种程度而言,这是该材料由于其晶体结构带来的唯一缺点。
如上所述,给出了C型高抗性板的尺寸,优先考虑钢板的厚度、形状和折弯,因此此处描述的该工序在设备及表层进行涂层的应用是一种可行的替代方案。此外,在所有的附注中,高抗性玄武岩铸石板都继续此方式,即不趋向于限制本发明,可以在不超出本发明的保护范围内有结构上的调整变化。
Claims (3)
1.超强抗磨蚀玄武岩铸石板的一种制造工序的特征在于,通过玄武岩的铸造,可以制造出一块具有抵抗物表损害因素或者说具有抗磨损、抗张力及抗腐蚀特性的板材,它有一块钢板(1),这块钢板包括第一层的混合板,接下来使用的是一层水泥灰浆(2),这层水泥灰浆包裹着一层钢网(3),这样得以使钢板(1)与玄武岩铸石板(4)黏合起来,在与高磨蚀产品接触的元件上形成一组玄武岩涂层。
2.根据声明1,超强抗磨蚀玄武岩铸石板的一种制造工序的特征在于,能够借助各种不同尺寸的螺栓(5)在上述钢板(1)中进行穿孔和固定,从而能够将其安装到要使用的设备上,再或者安装钢板(1),通过锚固物进行固定。
3.根据声明1,超强抗磨蚀玄武岩铸石板的一种制造工序的特征在于,根据钢板(1)的尺寸和将要应用的地方的规格说明,按照尺寸或形状进行玄武岩的铸造。
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