CN110052686A - Automatic soldering machine adds scaling powder device automatically - Google Patents
Automatic soldering machine adds scaling powder device automatically Download PDFInfo
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- CN110052686A CN110052686A CN201910298995.7A CN201910298995A CN110052686A CN 110052686 A CN110052686 A CN 110052686A CN 201910298995 A CN201910298995 A CN 201910298995A CN 110052686 A CN110052686 A CN 110052686A
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- scaling powder
- flux
- soldering machine
- automatic soldering
- adds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/082—Flux dispensers; Apparatus for applying flux
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
Automatic soldering machine adds scaling powder device automatically, it is related to high frequency transformer automatic soldering machine scaling powder adding technique field.It includes flux container bucket, liquid level sensor, scaling powder addition pump, warning device, voltage controller power source module, start and stop timer, control unit, flux bath, flux container bucket is equipped with liquid level sensor close to bottom, liquid level sensor, scaling powder addition pump, warning device, voltage controller power source module, start and stop timer are electrically connected with control unit, flux container bucket, flux bath are connect with scaling powder addition pump line road, and flux container bucket is connect with flux bath pipeline.After adopting the above technical scheme, making to be always ensured that flux bath flux solvent liquid level is consistent in flux bath, so that the scaling powder that product is stained with every time is consistent, quality is guaranteed the invention has the following beneficial effects: whole-process automatic.
Description
Technical field
The present invention relates to high frequency transformer automatic soldering machine scaling powder adding technique fields, and in particular to automatic soldering machine is certainly
Dynamic addition scaling powder device.
Background technique
Automatic soldering machine scaling powder addition currently on the market is all mainly to be added or used using artificial timing to help weldering
The liftable scaling powder sulculus of design in agent slot.
It having the following problems, using artificial addition, then labor intensive increases labour cost to the addition of automatic soldering machine scaling powder,
And the liftable scaling powder sulculus of design in flux bath is used to be added, then structure is complicated, inconvenience cleaning, because of scaling powder
Mainly by rosin with two kinds of diluent at being grouped as, diluent is volatile, and rosin will form block and can stay after diluent volatilization
It is not easy to arrange in slot, and there are scaling powder large trough scaling powder dosage is excessive or very few phenomenon.
Summary of the invention
In view of the defects and deficiencies of the prior art, the present invention intends to provide automatic soldering machines to add scaling powder automatically
Device, whole-process automatic, automatic cycle, which adds toward flux bath, adds scaling powder, saves operator to flux bath addition scaling powder
Work only needs artificial past to help weldering after flux container does not have scaling powder so that automatic soldering machine really realizes automation
Agent container addition scaling powder greatlys save cost of labor；It is convenient to clean, reduces cleaning time, the scaling powder liquid after without using equipment
Body flow back into flux container automatically, and flux bath does not have scaling powder that rosin is avoided to condense situation；Save the cost, because of each product
Soldering flux quantity is stablized, greatly reduce product because scaling powder rosin joint not enough caused by rosin joint the problem of, without using helping weldering after equipment
Agent, which flows back in closed container to reduce to volatilize, avoids unnecessary waste；Quality guarantee improves product production capacity, unnecessary because reducing
Working time greatly improve equipment capacity, principle is circulated using scaling powder and is not enough alarmed equipped with scaling powder capacity, is made
It is always ensured that flux bath flux solvent liquid level is consistent in flux bath, so that the scaling powder that product is stained with every time is kept
Unanimously, quality is guaranteed.
To achieve the above object, the present invention is using following technical scheme: it includes flux container bucket 1, level sensing
Device 2, scaling powder addition pump 3, warning device 4, voltage controller power source module 5, start and stop timer 6, control unit 7, flux bath 8, are helped
Flux container bucket 1 is equipped with liquid level sensor 2, liquid level sensor 2, scaling powder addition pump 3, warning device 4, pressure regulation close to bottom
Power module 5, start and stop timer 6 are electrically connected with control unit 7, and flux container bucket 1, flux bath 8 are and scaling powder
Addition pump 3 pipelines connection, flux container bucket 1 are connect with 8 pipeline of flux bath.
The flux bath 8 includes scaling powder inlet channel 81, scaling powder backflash 82, and 81 lower end surface of scaling powder inlet channel is set
It is equipped with scaling powder backflash 82, scaling powder inlet channel 81 is connected to by scaling powder reflux circular hole 83 with scaling powder backflash 82, is helped
Fluxing agent inlet tube 811 is connected at the top of solder flux inlet channel 81, scaling powder inlet tube 811 adds 3 pipelines of pump with scaling powder and connect,
82 bottom of scaling powder backflash is connected to fluxing agent return pipe 821, and scaling powder return pipe 821 and 1 pipeline of flux container bucket connect
It connects.
The flux container bucket 1 uses 5L plastic containers bucket with cover.
The liquid level sensor 2 is contactless liquid level sensor.
The scaling powder addition pump 3 is food-grade self-priming vacuum diaphragm pump.
The warning device 4 uses 24V buzzer.
The voltage controller power source module 5 is using input 24V, output 0-24V regulated power supply voltage regulating module.
The start and stop timer 6 is using circulation time after control electric appliance.
Described control unit 7 is also electrically connected with pressurizing button 71, and pressurizing button 71 uses 12mm Self-resetting button.
The height of the scaling powder inlet channel 81 is greater than the height of scaling powder backflash 82.
The working principle of the invention: pressing pressurizing button 71, and control unit 7 will control 3 movement of scaling powder addition pump, help weldering
Scaling powder is pipelined in flux bath 8 by agent addition pump 3 from flux container bucket 1, and pressurizing button 71 is used for rigid
Flux bath 8 is quickly filled it up with when opening equipment, saves the waiting time, and pressurizing button 71 uses 12mm Self-resetting button, the button
Skipping voltage controller power source module 5 makes scaling powder addition 3 operating voltages of pump directly be 24V, and voltage controller power source module 5 is using input 24V, defeated
0-24V regulated power supply voltage regulating module out is mainly used for adjusting the liquor charging flow of scaling powder addition pump 3, so that scaling powder addition pump 3
Flow be slightly larger than scaling powder demand, reduce scaling powder flowing volatilization, start and stop timer 6 using circulation time after control electricity
Device guarantees that the scaling powder amount of sending is reduced in liquid level premise reduces flowing volatilization, scaling powder for adjusting scaling powder pump interruption sex work
Addition pump 3 is food-grade self-priming vacuum diaphragm pump, due to scaling powder poor fluidity, easily sticky and slightly corrosivity, so using
Food-grade self-priming vacuum diaphragm pump, flux bath 8 include scaling powder inlet channel 81, scaling powder backflash 82, scaling powder inlet channel
81 lower end surfaces are arranged fluxing agent backflash 82, and scaling powder inlet channel 81 and scaling powder backflash 82 are flowed back circular hole by scaling powder
83 are connected to, and fluxing agent inlet tube 811, scaling powder inlet tube 811 and scaling powder addition pump 3 are connected at the top of scaling powder inlet channel 81
Pipeline connection, 82 bottom of scaling powder backflash are connected to fluxing agent return pipe 821, scaling powder return pipe 821 and flux container
Bucket 1 pipeline connection, flux bath 8 have backflow functionality, and scaling powder backflash 82 is having a size of 600*100mm, scaling powder inlet channel
81 having a size of 560*60mm, and the diameter of scaling powder reflux circular hole 83 is about 1.5mm, when liquid level sensor 2 detects that scaling powder holds
When device 1 fluid low of bucket, triggering warning device 4 issues alarm signal, and operator is reminded to add scaling powder.
After adopting the above technical scheme, automatic cycle adds to be added toward flux bath the invention has the following beneficial effects: whole-process automatic
Scaling powder saves operator to the work of flux bath addition scaling powder, so that automatic soldering machine really realizes automation, daily
Every machine at least saves 2h/ days working hours, only needs after flux container does not have scaling powder artificial toward flux container addition
Scaling powder greatlys save cost of labor；It being convenient to clean, reduces cleaning time, daily every machine at least saves 0.5h/ days working hours,
It flow back into flux container automatically without using scaling powder liquid after equipment, flux bath does not have scaling powder that rosin is avoided to condense feelings
Condition；Save the cost, because the soldering flux quantity of each product is stablized, greatly reduce product because scaling powder rosin joint not enough caused by rosin joint
Problem, reduce daily because scaling powder problem not enough caused by rosin joint do over again the time about 0.5h/ days, do not use scaling powder stream after equipment
It returns in closed container to reduce to volatilize and avoids unnecessary waste；Quality guarantee improves product production capacity, because reducing unnecessary work
Greatly improve equipment capacity as the time, the daily production capacity of every equipment about can voluminous 1200-2000 product, recycled using scaling powder
It flow principles and not enough alarms equipped with scaling powder capacity, makes to be always ensured that flux bath flux solvent liquid level is high in flux bath
Degree is consistent, so that the scaling powder that product is stained with every time is consistent, quality is guaranteed.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention without any creative labor, may be used also for those of ordinary skill in the art
To obtain other drawings based on these drawings.
Fig. 1 is circuit principle structure schematic block diagram of the invention；
Fig. 2 is the structural schematic diagram of flux bath 8 in the present invention；
Fig. 3 is the left view of corresponding diagram 2.
Description of symbols: flux container bucket 1, liquid level sensor 2, scaling powder addition pump 3, warning device 4, pressure regulation electricity
Source module 5, start and stop timer 6, control unit 7, flux bath 8, scaling powder inlet channel 81, scaling powder backflash 82, scaling powder
Flow back circular hole 83, scaling powder inlet tube 811, scaling powder return pipe 821, pressurizing button 71.
Specific embodiment
Referring to shown in Fig. 1-Fig. 3, present embodiment the technical solution adopted is that: it includes flux container bucket 1, liquid
Level sensor 2, scaling powder addition pump 3, warning device 4, voltage controller power source module 5, start and stop timer 6, control unit 7, scaling powder
Slot 8, flux container bucket 1 are equipped with liquid level sensor 2, liquid level sensor 2, scaling powder addition pump 3, warning device close to bottom
4, voltage controller power source module 5, start and stop timer 6 with control unit 7 be electrically connected, flux container bucket 1, flux bath 8 with
Scaling powder addition pump 3 pipelines connection, flux container bucket 1 are connect with 8 pipeline of flux bath.
The flux bath 8 includes scaling powder inlet channel 81, scaling powder backflash 82, and 81 lower end surface of scaling powder inlet channel is set
It is equipped with scaling powder backflash 82, scaling powder inlet channel 81 is connected to by scaling powder reflux circular hole 83 with scaling powder backflash 82, is helped
Fluxing agent inlet tube 811 is connected at the top of solder flux inlet channel 81, scaling powder inlet tube 811 adds 3 pipelines of pump with scaling powder and connect,
82 bottom of scaling powder backflash is connected to fluxing agent return pipe 821, and scaling powder return pipe 821 and 1 pipeline of flux container bucket connect
It connects.Flux bath 8 has backflow functionality, is made of scaling powder inlet channel 81, scaling powder backflash 82,82 ruler of scaling powder backflash
Very little is 600*100mm, and for scaling powder inlet channel 81 having a size of 560*60mm, the diameter of scaling powder reflux circular hole 83 is about 1.5mm.
The flux container bucket 1 uses 5L plastic containers bucket with cover.
The liquid level sensor 2 is contactless liquid level sensor.
The scaling powder addition pump 3 is food-grade self-priming vacuum diaphragm pump.Due to scaling powder poor fluidity, easily sticky and summary
It is corrosive, so using food-grade self-priming vacuum diaphragm pump.
The warning device 4 uses 24V buzzer.When liquid level sensor 2 detects 1 fluid low of flux container bucket
When, triggering warning device 4 issues alarm signal, and operator is reminded to add scaling powder.
The voltage controller power source module 5 is using input 24V, output 0-24V regulated power supply voltage regulating module.It is mainly used for adjustment to help
The liquor charging flow of solder flux addition pump 3 reduces scaling powder so that the flow of scaling powder addition pump 3 is slightly larger than scaling powder demand
Flowing volatilization.
The start and stop timer 6 is using circulation time after control electric appliance.For adjusting scaling powder pump interruption sex work, guarantee
The scaling powder amount of sending is reduced in liquid level premise reduces flowing volatilization.
Described control unit 7 is also electrically connected with pressurizing button 71, and pressurizing button 71 uses 12mm Self-resetting button.Add
It presses button 71 to be used to quickly fill it up with flux bath 8 when just opening equipment, saves the waiting time, pressurizing button 71 uses 12mm certainly
Reset button, which, which skips voltage controller power source module 5, makes scaling powder addition 3 operating voltages of pump directly be 24V.
The height of the scaling powder inlet channel 81 is greater than the height of scaling powder backflash 82.The height of scaling powder inlet channel 81
It is 35mm bigger than the height of scaling powder backflash 82.
The working principle of the invention: pressing pressurizing button 71, and control unit 7 will control 3 movement of scaling powder addition pump, help weldering
Scaling powder is pipelined in flux bath 8 by agent addition pump 3 from flux container bucket 1, and pressurizing button 71 is used for rigid
Flux bath 8 is quickly filled it up with when opening equipment, saves the waiting time, and pressurizing button 71 uses 12mm Self-resetting button, the button
Skipping voltage controller power source module 5 makes scaling powder addition 3 operating voltages of pump directly be 24V, and voltage controller power source module 5 is using input 24V, defeated
0-24V regulated power supply voltage regulating module out is mainly used for adjusting the liquor charging flow of scaling powder addition pump 3, so that scaling powder addition pump 3
Flow be slightly larger than scaling powder demand, reduce scaling powder flowing volatilization, start and stop timer 6 using circulation time after control electricity
Device guarantees that the scaling powder amount of sending is reduced in liquid level premise reduces flowing volatilization, scaling powder for adjusting scaling powder pump interruption sex work
Addition pump 3 is food-grade self-priming vacuum diaphragm pump, due to scaling powder poor fluidity, easily sticky and slightly corrosivity, so using
Food-grade self-priming vacuum diaphragm pump, flux bath 8 include scaling powder inlet channel 81, scaling powder backflash 82, scaling powder inlet channel
81 lower end surfaces are arranged fluxing agent backflash 82, and scaling powder inlet channel 81 and scaling powder backflash 82 are flowed back circular hole by scaling powder
83 are connected to, and fluxing agent inlet tube 811, scaling powder inlet tube 811 and scaling powder addition pump 3 are connected at the top of scaling powder inlet channel 81
Pipeline connection, 82 bottom of scaling powder backflash are connected to fluxing agent return pipe 821, scaling powder return pipe 821 and flux container
Bucket 1 pipeline connection, flux bath 8 have backflow functionality, and scaling powder backflash 82 is having a size of 600*100mm, scaling powder inlet channel
81 having a size of 560*60mm, and the diameter of scaling powder reflux circular hole 83 is about 1.5mm, when liquid level sensor 2 detects that scaling powder holds
When device 1 fluid low of bucket, triggering warning device 4 issues alarm signal, and operator is reminded to add scaling powder.
After adopting the above technical scheme, automatic cycle adds to be added toward flux bath the invention has the following beneficial effects: whole-process automatic
Scaling powder saves operator to the work of flux bath addition scaling powder, so that automatic soldering machine really realizes automation, daily
Every machine at least saves 2h/ days working hours, only needs after flux container does not have scaling powder artificial toward flux container addition
Scaling powder greatlys save cost of labor；It being convenient to clean, reduces cleaning time, daily every machine at least saves 0.5h/ days working hours,
It flow back into flux container automatically without using scaling powder liquid after equipment, flux bath does not have scaling powder that rosin is avoided to condense feelings
Condition；Save the cost, because the soldering flux quantity of each product is stablized, greatly reduce product because scaling powder rosin joint not enough caused by rosin joint
Problem, reduce daily because scaling powder problem not enough caused by rosin joint do over again the time about 0.5h/ days, do not use scaling powder stream after equipment
It returns in closed container to reduce to volatilize and avoids unnecessary waste；Quality guarantee improves product production capacity, because reducing unnecessary work
Greatly improve equipment capacity as the time, the daily production capacity of every equipment about can voluminous 1200-2000 product, recycled using scaling powder
It flow principles and not enough alarms equipped with scaling powder capacity, makes to be always ensured that flux bath flux solvent liquid level is high in flux bath
Degree is consistent, so that the scaling powder that product is stained with every time is consistent, quality is guaranteed.
In summary, automatic soldering machine scaling powder automatic adding device saves 50 yuan or so costs of labor daily, improves
The output value of 1000-2000 member.
The above is only used to illustrate the technical scheme of the present invention and not to limit it, and those of ordinary skill in the art are to this hair
The other modifications or equivalent replacement that bright technical solution is made, as long as it does not depart from the spirit and scope of the technical scheme of the present invention,
It is intended to be within the scope of the claims of the invention.
Claims (10)
1. automatic soldering machine adds scaling powder device automatically, it is characterised in that: it includes flux container bucket (1), level sensing
Device (2), scaling powder addition pump (3), warning device (4), voltage controller power source module (5), start and stop timer (6), control unit (7),
Flux bath (8), flux container bucket (1) are equipped with liquid level sensor (2) close to bottom, and liquid level sensor (2), scaling powder add
Add pump (3), warning device (4), voltage controller power source module (5), start and stop timer (6) to be electrically connected with control unit (7), helps weldering
Agent container bucket (1), flux bath (8) add pump (3) pipeline with scaling powder and connect, flux container bucket (1) and flux bath
(8) pipeline connects.
2. automatic soldering machine according to claim 1 adds scaling powder device automatically, it is characterised in that: the flux bath
It (8) include scaling powder inlet channel (81), scaling powder backflash (82), scaling powder inlet channel (81) lower end surface is arranged fluxing agent and returns
Chute (82), scaling powder inlet channel (81) are connected to scaling powder backflash (82) by scaling powder reflux circular hole (83), scaling powder
Fluxing agent inlet tube (811) are connected at the top of inlet channel (81), scaling powder inlet tube (811) and scaling powder addition pump (3) pipeline
Connection, scaling powder backflash (82) bottom are connected to fluxing agent return pipe (821), and scaling powder return pipe (821) and scaling powder hold
The connection of device bucket (1) pipeline.
3. automatic soldering machine according to claim 1 adds scaling powder device automatically, it is characterised in that: the scaling powder holds
Device bucket (1) uses 5L plastic containers bucket with cover.
4. automatic soldering machine according to claim 1 adds scaling powder device automatically, it is characterised in that: the level sensing
Device (2) is contactless liquid level sensor.
5. automatic soldering machine according to claim 1 adds scaling powder device automatically, it is characterised in that: the scaling powder adds
Adding pump (3) is food-grade self-priming vacuum diaphragm pump.
6. automatic soldering machine according to claim 1 adds scaling powder device automatically, it is characterised in that: the warning device
(4) 24V buzzer is used.
7. automatic soldering machine according to claim 1 adds scaling powder device automatically, it is characterised in that: the voltage controller power source
Module (5) is using input 24V, output 0-24V regulated power supply voltage regulating module.
8. automatic soldering machine according to claim 1 adds scaling powder device automatically, it is characterised in that: the start and stop timing
Device (6) is using circulation time after control electric appliance.
9. automatic soldering machine according to claim 1 adds scaling powder device automatically, it is characterised in that: described control unit
(7) it is also electrically connected with pressurizing button (71), and pressurizing button (71) uses 12mm Self-resetting button.
10. automatic soldering machine according to claim 2 adds scaling powder device automatically, it is characterised in that: the scaling powder
The height of inlet channel (81) is greater than the height of scaling powder backflash (82).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910298995.7A CN110052686A (en) | 2019-04-15 | 2019-04-15 | Automatic soldering machine adds scaling powder device automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910298995.7A CN110052686A (en) | 2019-04-15 | 2019-04-15 | Automatic soldering machine adds scaling powder device automatically |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110052686A true CN110052686A (en) | 2019-07-26 |
Family
ID=67319000
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910298995.7A Pending CN110052686A (en) | 2019-04-15 | 2019-04-15 | Automatic soldering machine adds scaling powder device automatically |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110306142A (en) * | 2019-07-30 | 2019-10-08 | 江苏通光电子线缆股份有限公司 | A kind of semi-flexible cable hot tinning process automatic feeding system and its auto feed |
| CN113245685A (en) * | 2021-05-24 | 2021-08-13 | 新乡市瑞立金属有限公司 | Automatic device that adds of silencer high frequency welding scaling powder |
| CN114525463A (en) * | 2022-02-09 | 2022-05-24 | 江苏富川机电有限公司 | Automatic scaling powder groove of hot tinning |
-
2019
- 2019-04-15 CN CN201910298995.7A patent/CN110052686A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110306142A (en) * | 2019-07-30 | 2019-10-08 | 江苏通光电子线缆股份有限公司 | A kind of semi-flexible cable hot tinning process automatic feeding system and its auto feed |
| CN110306142B (en) * | 2019-07-30 | 2023-12-26 | 江苏通光电子线缆股份有限公司 | Automatic feeding system for half flexible cable hot tinning procedure and automatic feeding thereof |
| CN113245685A (en) * | 2021-05-24 | 2021-08-13 | 新乡市瑞立金属有限公司 | Automatic device that adds of silencer high frequency welding scaling powder |
| CN114525463A (en) * | 2022-02-09 | 2022-05-24 | 江苏富川机电有限公司 | Automatic scaling powder groove of hot tinning |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20190726 |
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| WD01 | Invention patent application deemed withdrawn after publication |