CN105128506A - Concentrated ink supply system used in satellite type flexo printing machine - Google Patents

Concentrated ink supply system used in satellite type flexo printing machine Download PDF

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Publication number
CN105128506A
CN105128506A CN201510665387.7A CN201510665387A CN105128506A CN 105128506 A CN105128506 A CN 105128506A CN 201510665387 A CN201510665387 A CN 201510665387A CN 105128506 A CN105128506 A CN 105128506A
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ball valve
ink
pump
black
type pneumatic
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CN201510665387.7A
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CN105128506B (en
Inventor
李文杰
韩健
李瑜
张�林
李龙
史龙飞
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Xi'an Space Flight Huayang Dynamoelectric Equipment Co Ltd
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Xi'an Space Flight Huayang Dynamoelectric Equipment Co Ltd
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Abstract

The invention discloses a concentrated ink supply system used in a satellite type flexo printing machine, comprising an ink barrel, wherein the ink barrel forms a loop with an ink pump A, an ink chamber, an ink trough and an ink pump B sequentially by a pipe; an ink viscosity controller and a stirrer are further arranged in the ink barrel, an upper liquid level detector and a lower liquid level detector are respectively arranged at the upper edge and the lower edge inside the ink barrel, an electric ball valve A is connected to the outside of the ink barrel, an electric ball valve B is connected to the outside of the ink trough, and the electric ball valve A and the electric ball valve B are both connected with a PLC. The system disclosed by the invention can be used for solving the problems of the prior art that washing and replacing of the ink barrel of an ink supply system are inconvenient and manual regulation is needed when the pressure of the ink chamber is unsteady.

Description

A kind of satellite-type flexible printing machine concentrates ink feeding system
Technical field
The invention belongs to printing machinery technical field, be specifically related to a kind of satellite-type flexible printing machine and concentrate ink feeding system.
Background technology
It is more and more higher that flexible printing machine develops into present automaticity, ink feeding system is also continuous in improvement as the requisite technique of flexible printing machine, flexible printing machine ink circulation used needs to realize ink supply, cleaning and effluent three kinds of functions usually, but still the market demand that the equipment automatization that can not meet the demands is high, the black bucket of such as ink supply needs when detergent line to remove, ink cavity pressure needs manual adjustment ink cavity pressure time unstable, blowdown is inconvenient, the cleaning of black bucket and to change the ink of black bucket inconvenient.
Summary of the invention
The object of this invention is to provide a kind of satellite-type flexible printing machine and concentrate ink feeding system, when solving the bucket cleaning of ink feeding system ink and replacing inconvenience and black cavity pressure shakiness that exist in prior art, need the problem of manual adjustment.
The technical solution adopted in the present invention is, a kind of satellite-type flexible printing machine concentrates ink feeding system, comprise black bucket, ink bucket forms loop with pump A, black chamber, black groove, pump B successively by pipeline, also be provided with ink viscosity controller and agitator in ink bucket, the inner lower edges place of black bucket is respectively arranged with liquid level detection gauge and lower liquid level detection gauge, the external electrical ball valve A of black bucket, the external electrical ball valve B of ink groove, electrical ball valve A is all connected with PLC with electrical ball valve B.
Feature of the present invention is also,
Y type Pneumatic three-way ball valve and L-type Pneumatic three-way ball valve A is disposed with between ink bucket and pump A, L-type Pneumatic four-way ball valve A is provided with between pump A and black chamber, L-type Pneumatic three-way ball valve B is provided with between ink groove and pump B, be provided with L-type Pneumatic four-way ball valve B between pump B and black bucket, Y type Pneumatic three-way ball valve and L-type Pneumatic four-way ball valve B are also all connected to treatment tank.
The pipeline being in black groove inside is one section of tube connector having some through holes.
The model of ink viscosity controller is BW-2000.
The model of upper liquid level detection gauge and lower liquid level detection gauge is PX78-I.
The invention has the beneficial effects as follows, a kind of satellite-type flexible printing machine concentrates ink feeding system, the multinomial technological requirement in ink feed techniques can be reached by control PLC controller, possess ink supply, Hui Mo, cleaning, effluent, cleaning ink bucket and ink viscosity controlling functions, can regulate ink pressure and time black pressure in black chamber, whole process realizes automation.
Accompanying drawing explanation
Fig. 1 is that a kind of satellite-type flexible printing machine of the present invention concentrates ink feeding system structural representation;
Fig. 2 is that a kind of satellite-type flexible printing machine of the present invention concentrates ink feeding system pipeline-cleaning circuit diagram;
Fig. 3 is that a kind of satellite-type flexible printing machine of the present invention concentrates ink feeding system effluent performance loop schematic diagram;
Fig. 4 is that a kind of satellite-type flexible printing machine of the present invention concentrates ink feeding system ink bucket scavenger circuit schematic diagram.
In figure, 1. black bucket, 2.Y type Pneumatic three-way ball valve, 3.L type Pneumatic three-way ball valve A, 4.L type Pneumatic four-way ball valve A, 5. pump A, 6. black chamber, 7. pump B, 8. black groove, 9. tube connector, 10.L type Pneumatic three-way ball valve B, 11.L type Pneumatic four-way ball valve B, 12. treatment tanks, level sensing on 13., 14. times level sensing, 15. agitators, 16. ink viscosity controllers, 17. electrical ball valves, 18. electrical ball valves, 19. ball valve A mouths, 20. ball valve B mouths, 21. ball valve C mouths, 22. ball valve D mouths, 23. ball valve E mouths, 24. ball valve F mouths, 25. ball valve G mouths, 26. ball valve H mouths, 27. ball valve I mouths, 28. ball valve J mouths, 29. ball valve K mouths, 30. ball valve L mouths, 31. ball valve M mouths, 32. ball valve N mouths, 33. ball valve O mouths, 34. ball valve P mouths, 35. ball valve Q mouths, 36.PLC controller.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
A kind of satellite-type flexible printing machine of the present invention concentrates ink feeding system, as shown in Figure 1, comprise black bucket 1, ink bucket 1 by pipeline successively with pump A5, ink chamber 6, ink groove 8, pump B7 forms loop, the pipeline of ink groove 8 inside is one section of tube connector 9 having some through holes, Y type Pneumatic three-way ball valve 2 and L-type Pneumatic three-way ball valve A3 is disposed with between ink bucket 1 and pump A5, L-type Pneumatic four-way ball valve A4 is provided with between pump A5 and black chamber 6, L-type Pneumatic three-way ball valve B10 is provided with between ink groove 8 and pump B7, L-type Pneumatic four-way ball valve B11 is provided with between pump B7 and black bucket 1, Y type Pneumatic three-way ball valve 2 and L-type Pneumatic four-way ball valve B11 are also all connected to treatment tank 12, ink viscosity controller 16 and agitator 15 is also provided with in ink bucket 1, the model of ink viscosity controller 16 is BW-2000, the ink inner lower edges place of bucket 1 is respectively arranged with liquid level detection gauge 13 and lower liquid level detection gauge 14, the model of upper liquid level detection gauge 13 and lower liquid level detection gauge 14 is PX78-I, OMEGA immersion pressure transmitter, the external electrical ball valve A17 of ink bucket 1, the external electrical ball valve B18 of ink groove 8, electrical ball valve A17 is all connected with PLC 36 with electrical ball valve B18.
Satellite-type flexible printing machine of the present invention concentrates ink feeding system, and mainly comprise that power provides, ink conversion, level sensing and viscosity controls 4 links, power provides link to be completed by pump A5, pump B7; Ink conversion links is by director element: Y type Pneumatic three-way 2, L-type Pneumatic three-way A3, L-type Pneumatic four-way A4, L-type Pneumatic three-way B10, L-type Pneumatic four-way B11 completes, level sensing link is completed by upper level sensing 13 and lower level sensing 14, and viscosity controlling unit is by ink viscosity controller 16, and agitator 15 completes; Use pump as dynamical element, play the effect of conveying ink, pneumatic or electronic pump selected by pump, pneumatic pump maximum stream flow is 25L/min, unidirectional conveying ink, its start and stop are directly controlled by magnetic valve, and program is controlled indirectly by equipment PLC (programmable logic controller (PLC)).Electronic pump is maximum stream flow 70L/min, power 250W, and start and stop are controlled by equipment PLC.
The present invention specifically will realize four kinds of duties, namely ink supply is printed, pipeline-cleaning, effluent and the cleaning of black bucket, ink converting system element is in order to realize this 4 kinds of states, its conversion controls each magnetic valve by equipment PLC 36, and then control the conversion of Pneumatic three-way or Pneumatic four-way, the present invention also possesses ink viscosity controlling functions, ink viscosity is detected every the time period when printing ink supply, time period size can set on viscosity controller, thus dilute ink by adding liquid, control ink viscosity, technique is integrated in this invention as additional function.The cleaning automation of ink bucket is realized by the detection system of installing in black bucket, i.e. two different level sensing: upper liquid level detection gauge 13 and lower liquid level detection gauge 14, it sends signal to equipment PLC 36, PLC 36 controls the Push And Release of electrical ball valve 17, and to black bucket water filling, agitator 15 works, water injection rate is controlled by level sensing, agitator 15 working time is setting, and sewage is taken in pump B7 work away, and black bucket one end time only of draining stops automatically.
---the black bucket cleaning of pipeline-cleaning---effluent---that satellite-type flexible printing machine of the present invention concentrates the workflow of ink feeding system to be: printing ink supply.
1. print ink supply:
In whole printing ink supply loop works, participate in element and comprise black bucket 1, Y type Pneumatic three-way ball valve 2, L-type Pneumatic three-way ball valve A3, L-type Pneumatic four-way ball valve A4, pump A5, ink chamber 6, pump B7, black groove 8, tube connector 9, L-type Pneumatic three-way ball valve B10, L-type Pneumatic four-way ball valve B11, two pump pump A5 and pump B7 work simultaneously, and the adjustment of each ball valve is in relevant work state.
As shown in Figure 1, bulk loop is: ball valve E mouth 23-ball valve D mouth of ball valve I mouth 28-ball valve H mouth 27-pump B7-L-type Pneumatic four-way ball valve B11 of ball valve P mouth 34-ball valve Q mouth 35-black chamber 6-tube connector, 9-black groove 8-L-type Pneumatic three-way ball valve B10 of ball valve N mouth 32-ball valve O mouth 33-pump A5-L-type Pneumatic four-way ball valve A4 of ball valve K mouth 29-ball valve L mouth 30-L-type Pneumatic four-way ball valve A4 of ball valve A mouth 19-ball valve B mouth 20-L-type Pneumatic three-way ball valve A3 of black bucket 1-Y type Pneumatic three-way ball valve 2 22-return black bucket 1, wherein due to tube connector 9 being distributed with through hole, when in black groove 8, quantity of ink rises to through hole, ink can enter pipeline by through hole and flow back to black bucket 1, black groove 8 and ink reclaiming pipe road, black chamber 6 are connected as a single entity by indirectly, when pump A5 carries ink too fast, ink can enter from the through hole tube connector 9 in black groove 8 due to pressure, reduce the pressure in black chamber 6, when pump B7 blotting amount is excessive, in ink groove 8, ink returns and is drained, air enters pipeline, alleviate blotting problems of too, thus play the effect of ink pressure in stable black chamber, in printing process, ink viscosity controller 16 is opened, its probe inserts among ink, discontinuity detects humorous viscosity.
2. pipeline-cleaning:
In whole pipeline-cleaning loop works, participate in element and comprise L-type Pneumatic three-way ball valve A3, L-type Pneumatic four-way ball valve A4, pump A5, ink chamber 6, pump B7, black groove 8, tube connector 9, L-type Pneumatic three-way ball valve B10, L-type Pneumatic four-way ball valve B11, electrical ball valve 18, all the other element wave-off, do not work.
As shown in Figure 2, bulk loop is: ball valve E mouth 23-ball valve F mouth 24-treatment tank 12 of ball valve J mouth 28-ball valve I mouth 27-pump B7-L-type Pneumatic four-way ball valve B11 of ball valve P mouth 34-ball valve Q mouth 35-black chamber 6-tube connector, 9-black groove 8-L-type Pneumatic three-way ball valve B10 of ball valve N mouth 32-ball valve O mouth 33-pump A5-L-type Pneumatic four-way ball valve A4 of ball valve M mouth 31-ball valve L mouth 30-L-type Pneumatic four-way ball valve A4 of L-type Pneumatic three-way ball valve A3.
Clear water enters pipeline from the ball valve M mouth 31 of L-type Pneumatic three-way ball valve A3, its pressure is 0, carry out cleaning anilox roller and pipeline, electrical ball valve 18 is opened simultaneously, the pipeline injected clear water be positioned at above black groove 8 cleans black groove 8, its clear water pressure is 1 ~ 3Bar, and the Push And Release that the water injection time of black groove 8 can control electrical ball valve 18 according to PLC 36 controls.Two pump pump A5 and pump B7 work simultaneously, and each ball valve is changed, and adjust in relevant work state.
3. effluent:
In the work of whole effluent performance loop, participate in element and comprise Y type Pneumatic three-way ball valve 2, L-type Pneumatic three-way ball valve A3, L-type Pneumatic four-way ball valve A4, pump A5, black chamber 6, pump B7, ink groove 8, tube connector 9, L-type Pneumatic three-way ball valve B10, L-type Pneumatic four-way ball valve B11, all the other element wave-off, can not work.Two pump pump A5 and pump B7 work simultaneously, and the adjustment of each ball valve is in relevant work state, and owing to also can remain waste water in pipeline-cleaning end conduit, new ink conveying can impact it after entering, therefore waste water in emptying pipeline before new printing.
As shown in Figure 3, bulk loop is divided into two-way: a road is ball valve B mouth 20-ball valve C mouth 21-treatment tank 12 of ball valve L mouth 30-ball valve K mouth 29-Y type Pneumatic three-way ball valve 2 of ball valve P mouth 34-ball valve N mouth 32-L-type Pneumatic three-way ball valve A3 of ball valve Q mouth 35-ball valve O mouth 33-pump A5-L-type Pneumatic four-way ball valve A4 of black chamber 6-L-type Pneumatic four-way ball valve A4;
Ball valve E mouth 23-ball valve F mouth 24-treatment tank 12 of ball valve J mouth 28-ball valve I mouth 27-pump B7-L-type Pneumatic four-way ball valve B11 of another Lu Weimo chamber 6-tube connector 9-black groove 8-L-type Pneumatic three-way ball valve B10.
The waste water of black chamber 6 like this and pipeline is constantly discharged, and reach the certain requirement of printing and can stop this state, scavenging period section is set in equipment PLC 36 by artificial, and after effluent order sends, system brings into operation this state.
4. black bucket cleaning:
When needing to change the ink of a certain colour cell but black bucket can not being changed, just need to carry out this operation, participate in element and comprise black bucket 1, pump B7, L-type Pneumatic three-way ball valve B10, L-type Pneumatic four-way ball valve B11, electrical ball valve 17, upper level sensing 13, lower level sensing 14, agitator 15, all the other element wave-off, do not work.After ink bucket 1 clear instruction is sent by PLC 36, electrical ball valve 17 is opened, and running water enters in black bucket 1, agitator 15 works, after upper level sensing 13 detects liquid, pump B7 normally works, and waste water is pumped and enters treatment tank 12, inflow sets according to the actual requirements, when waste water is exhausted, lower level sensing 14 sends signal, and electrical ball valve 17 is closed, interval after tens seconds pump B7 quit work, complete cleaning black bucket function.
As shown in Figure 4, bulk loop is: ball valve H mouth 26-ball valve I mouth 27-pump B7---ball valve E mouth 23-ball valve F mouth 24-treatment tank 12 of L-type Pneumatic four-way ball valve B11 of ball valve D mouth 22-ball valve G mouth 25-L-type Pneumatic three-way ball valve B10 of motor-driven valve 17-black bucket 1-L-type Pneumatic four-way ball valve B11.
Apply this system flexible printing machine ink bucket and pipeline once sets, without the need to variation, ink supply, pipeline-cleaning, effluent and the cleaning of black bucket are good by program setting, automatically realize, and before and after printing, personnel need not contact ink, black bucket and waste water.Apply this system automatically to regulate in black chamber ink pressure and return black pressure, at ink delivery pressure excessive or return black suction excessive time, automatically reduce its strength by release ink or suck air, and then reach squeegee pressure and stablize.
This concentrated ink feeding system height is integrated with the multinomial technique needed for flexible printing machine ink supply, solve above problem, can realize printing ink supply, automatic ink viscosity controls, automatic anilox roll and pipeline-cleaning, clean the function of black bucket, automatic sewage drainage is to clarifier-tank, and environmental protection is clean, above technique all automatically can complete under printing machine PLC (programmable logic controller (PLC)) controls, without the need to manual operation, substantially increase the ink supply automaticity of flexible printing machine, improve production efficiency.

Claims (5)

1. a satellite-type flexible printing machine concentrates ink feeding system, it is characterized in that, comprise black bucket (1), ink bucket (1) by pipeline successively with pump A (5), ink chamber (6), ink groove (8), pump B (7) forms loop, ink viscosity controller (16) and agitator (15) is also provided with in described black bucket (1), ink bucket (1) inner lower edges place is respectively arranged with liquid level detection gauge (13) and lower liquid level detection gauge (14), ink bucket (1) external electrical ball valve A (17), the external electrical ball valve B (18) of described black groove (8), electrical ball valve A (17) is all connected with PLC (36) with electrical ball valve B (18).
2. a kind of satellite-type flexible printing machine according to claim 1 concentrates ink feeding system, it is characterized in that, Y type Pneumatic three-way ball valve (2) and L-type Pneumatic three-way ball valve A (3) is disposed with between described black bucket (1) and pump A (5), L-type Pneumatic four-way ball valve A (4) is provided with between described pump A (5) and black chamber (6), described connecing between black groove (8) and pump B (7) is provided with L-type Pneumatic three-way ball valve B (10), L-type Pneumatic four-way ball valve B (11) is provided with between described pump B (7) and black bucket (1), described Y type Pneumatic three-way ball valve (2) and L-type Pneumatic four-way ball valve B (11) are also all connected to treatment tank (12).
3. a kind of satellite-type flexible printing machine according to claim 1 concentrates ink feeding system, it is characterized in that, described in be in the pipeline connecing black groove (8) inner be one section of tube connector (9) having some through holes.
4. a kind of satellite-type flexible printing machine according to claim 1 concentrates ink feeding system, it is characterized in that, the model of described ink viscosity controller (16) is BW-2000.
5. a kind of satellite-type flexible printing machine according to claim 1 concentrates ink feeding system, it is characterized in that, the model of described upper liquid level detection gauge (13) and lower liquid level detection gauge (14) is PX78-I.
CN201510665387.7A 2015-10-15 2015-10-15 A kind of satellite-type flexible printing machine concentrates ink feeding system Active CN105128506B (en)

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Cited By (7)

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Publication number Priority date Publication date Assignee Title
CN108839435A (en) * 2018-08-03 2018-11-20 江苏海惠沃特包装有限公司 A kind of printing machine oil of high quality ink supply device and its working method
CN111591033A (en) * 2020-06-12 2020-08-28 上海烟草集团有限责任公司 Cavity type scraper liquid supply circulating system
CN112223907A (en) * 2020-09-30 2021-01-15 西安航天华阳机电装备有限公司 Full-automatic ink supply and cleaning ink station
CN113002159A (en) * 2021-03-08 2021-06-22 佛山市尔托机械科技有限公司 Full-automatic ink supply equipment
CN113352749A (en) * 2021-06-16 2021-09-07 陕西北人印刷机械有限责任公司 Method for controlling cleaning ink path of CI (computer interface) flexographic printing equipment
CN113799484A (en) * 2021-07-12 2021-12-17 泰州永盛包装股份有限公司 Printing machine ink cleaning equipment for carton packaging production and cleaning process thereof
CN114670544A (en) * 2022-04-28 2022-06-28 晋能控股集团有限公司印刷厂 Automatic ink adding device of rotary printing machine and control method thereof

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CN203528075U (en) * 2013-08-30 2014-04-09 西安航天华阳印刷包装设备有限公司 Ink supply system of satellite flexo printing machine
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CN2838959Y (en) * 2005-09-29 2006-11-22 佛山市南海东方纸箱机械实业有限公司 Paper box printing notching machine double-cup series environment protection ink-saving inking circulating system
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CN108839435A (en) * 2018-08-03 2018-11-20 江苏海惠沃特包装有限公司 A kind of printing machine oil of high quality ink supply device and its working method
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CN113002159A (en) * 2021-03-08 2021-06-22 佛山市尔托机械科技有限公司 Full-automatic ink supply equipment
CN113352749A (en) * 2021-06-16 2021-09-07 陕西北人印刷机械有限责任公司 Method for controlling cleaning ink path of CI (computer interface) flexographic printing equipment
CN113799484A (en) * 2021-07-12 2021-12-17 泰州永盛包装股份有限公司 Printing machine ink cleaning equipment for carton packaging production and cleaning process thereof
CN113799484B (en) * 2021-07-12 2023-02-21 泰州永盛包装股份有限公司 Printing machine ink cleaning equipment for carton packaging production and cleaning process thereof
CN114670544A (en) * 2022-04-28 2022-06-28 晋能控股集团有限公司印刷厂 Automatic ink adding device of rotary printing machine and control method thereof

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