CN110048556B - Automatic assembling machine for iron core plastic framework of multi-station brushless motor - Google Patents
Automatic assembling machine for iron core plastic framework of multi-station brushless motor Download PDFInfo
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- CN110048556B CN110048556B CN201910332968.7A CN201910332968A CN110048556B CN 110048556 B CN110048556 B CN 110048556B CN 201910332968 A CN201910332968 A CN 201910332968A CN 110048556 B CN110048556 B CN 110048556B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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Abstract
The invention discloses an automatic assembling machine for a multi-station brushless motor iron core plastic skeleton, which comprises a machine frame, wherein a machine large plate is arranged on the machine frame, a machine cover shell is arranged at the top of the machine large plate, and an iron core assembling mechanism, an upper wire frame assembling mechanism, a lower wire frame assembling mechanism and a wire frame shaping mechanism are arranged on the machine frame; the invention can be suitable for various plastic frameworks, can automatically guide and accurately and automatically adjust the deformation of the wire frame, and achieves the accurate and automatic assembly with the iron core.
Description
Technical Field
The invention relates to an automatic assembling machine, in particular to an automatic assembling machine for a multi-station brushless motor iron core plastic skeleton.
Background
The increase of industrial development promotes the use amount of the motor to be greatly increased, the assembly of the plastic skeleton is still in a manual assembly stage at present, the efficiency is low (the assembly of 200PCS finished products per hour by people) and the requirement on labor is high.
In addition, the plastic skeleton is because the nylon material that adopts at present to all be the completion of integrative moulding plastics, the deflection that causes is great, during manual assembly, need adjust alone to each groove just can assemble, and speed is slower, and to higher great iron core, the manual assembly degree of difficulty is the increase of fold more.
Disclosure of Invention
The invention aims to solve the technical problem that the automatic assembling machine for the iron core plastic skeleton of the multi-station brushless motor greatly reduces the fatigue of workers, 650PCS finished products can be assembled in each machine every hour, and 2 machines can be cared by one person, so that the defects in the prior art are effectively overcome.
The invention is realized by the following technical scheme: an automatic assembling machine for a multi-station brushless motor iron core plastic skeleton comprises a machine frame, wherein a machine large plate is arranged on the machine frame, a machine cover shell is arranged at the top of the machine large plate, and an iron core assembling mechanism, an upper wire frame assembling mechanism, a lower wire frame assembling mechanism and a wire frame shaping mechanism are arranged on the machine frame;
the iron core assembling mechanism comprises an iron core feeding port, an iron core carrying cylinder and an iron core rotating mechanism, wherein the iron core reaches the feeding port, is moved to an assembling start position by the iron core carrying cylinder, and rotates the product finished by the upper line frame by 180 degrees by the iron core rotating mechanism;
the upper line frame assembling mechanism comprises an upper line frame feed port, an upper line frame carrying cylinder, an upper line frame shaping position, an upper line frame press-in cylinder and an upper line frame gap positioning mechanism, the upper line frame is placed on the upper line frame feed port, the upper line frame carrying cylinder is arranged at the top of the upper line frame feed port, the upper line frame carrying cylinder moves to the upper line frame gap positioning position through the upper line frame carrying cylinder and is taken away through the upper line frame shaping position to prepare for assembling, the upper line frame shaping position is arranged at the top of the upper line frame gap positioning mechanism, and the upper line frame press-in cylinder is used for carrying out secondary press-in on the upper line frame;
the lower bobbin assembling mechanism comprises a lower bobbin feeding port, a lower bobbin carrying cylinder, a lower bobbin shaping position, a lower bobbin pressing cylinder and a lower bobbin notch positioning mechanism, the lower bobbin is installed at the lower bobbin feeding port, the lower bobbin carrying cylinder is arranged at the top of the lower bobbin feeding port, the lower bobbin is moved to the lower bobbin notch positioning mechanism by the lower bobbin carrying cylinder, the lower bobbin shaping position is arranged at the top of the lower bobbin notch positioning mechanism, and a chute is taken and prepared for assembling through the lower bobbin shaping position;
the iron core is assembled by the upper and lower wire frame assembling mechanisms, and the upper and lower wire frames move in three directions through the three-dimensional alignment platform in the assembling process.
According to the preferable technical scheme, the upper line frame shaping position and the lower line frame shaping position are the same in structure and respectively comprise a servo motor, a motor base, a ball screw, a top core, a line frame adjusting top block and a lower guide plate, the servo motor is installed on the motor base, a motor shaft extends into the motor base and is connected with the ball screw through a coupling, the top core is installed at the bottom of the ball screw, the line frame adjusting top block is installed at the output end of the top core, and the lower guide plate is installed on the line frame adjusting top block.
As the preferred technical scheme, the motor base further comprises an outer core sleeve, the outer core sleeve is sleeved outside the top core, and one end of the outer core sleeve is sleeved at the bottom of the motor base.
As the preferred technical scheme, a station moving mechanism is further arranged on the machine table rack.
As a preferred technical scheme, the station moving mechanism comprises an iron core clamping device, a station moving device and a finished product output device.
As a preferred technical scheme, the iron core clamping device, the station moving device and the finished product output device are driven by a cylinder to serve as power sources.
As the preferred technical scheme, the upper wire frame assembling mechanism is provided with an upper wire frame assembling station, the lower wire frame assembling mechanism is provided with a lower wire frame assembling station, and the iron core assembling mechanism is provided with an iron core middle transposition.
The invention has the beneficial effects that: the invention adopts a brand-new shaping adjusting mechanism, can be suitable for various plastic frameworks, automatically guides, accurately and automatically adjusts the deformation of the wire frame, and achieves the accurate and automatic assembly with the iron core.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of another embodiment of the present invention;
FIG. 3 is an exploded view of the reforming mechanism of the present invention;
fig. 4 is a cross-sectional view of the shaping mechanism.
Fig. 5 is a schematic structural view of the bobbin to be loaded into the iron core according to the present invention.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
Any feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
In the description of the present invention, it is to be understood that the terms "one end", "the other end", "outside", "upper", "inside", "horizontal", "coaxial", "central", "end", "length", "outer end", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention.
Further, in the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
The use of terms such as "upper," "above," "lower," "below," and the like in describing relative spatial positions herein is for the purpose of facilitating description to describe one element or feature's relationship to another element or feature as illustrated in the figures. The spatially relative positional terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
In the present invention, unless otherwise explicitly specified or limited, the terms "disposed," "sleeved," "connected," "penetrating," "plugged," and the like are to be construed broadly, e.g., as a fixed connection, a detachable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
As shown in fig. 1 and 2, the device comprises a machine frame 1, wherein a machine large plate 2 is installed on the machine frame 1, a machine cover 3 is installed on the top of the machine large plate 2, and an iron core assembling mechanism 4, an upper bobbin assembling mechanism 5, a lower bobbin assembling mechanism 6 and a bobbin shaping mechanism 200 are installed on the machine frame 1;
the iron core assembling mechanism 4 comprises an iron core feeding port 41, an iron core carrying cylinder 42 and an iron core rotating mechanism 43, wherein the iron core reaches the feeding port and is moved to an assembling start position 88 by the iron core carrying cylinder, and the iron core rotating mechanism 43 rotates the product finished by the upper line frame for 180 degrees;
the upper line frame assembling mechanism 5 comprises an upper line frame feed opening 51, an upper line frame carrying cylinder 52, an upper line frame shaping position 53, an upper line frame pressing cylinder 54 and an upper line frame notch positioning mechanism 55, wherein the upper line frame is placed on the upper line frame feed opening 51, the upper line frame carrying cylinder 52 is arranged at the top of the upper line frame feed opening 51, the upper line frame carrying cylinder 52 moves to an upper line frame notch positioning position through the upper line frame carrying cylinder 52 and is taken away through the upper line frame shaping position to prepare for assembling, the upper line frame shaping position 53 is arranged at the top of the upper line frame notch positioning mechanism, and the upper line frame pressing cylinder 54 is used for carrying out secondary pressing on the upper line frame;
the lower rack assembling mechanism 6 comprises a lower rack feeding port 61, a lower rack carrying cylinder 62, a lower rack shaping position 63, a lower rack pressing-in cylinder 64 and a lower rack notch positioning mechanism 65, the lower rack is installed at the lower rack feeding port 61, the lower rack carrying cylinder 62 is arranged at the top of the lower rack feeding port 61, the lower rack is moved to the lower rack notch positioning mechanism 65 by the lower rack carrying cylinder 62, the lower rack shaping position is arranged at the top of the lower rack notch positioning mechanism, and the lower rack is taken away through the lower rack shaping position 63 and is ready for assembling;
the assembling mechanism of the upper and lower wire racks assembles the wire racks of the iron core 202, and the upper and lower wire racks move in three directions through the three-dimensional alignment platform 203 in the assembling process, wherein the three-dimensional alignment platform comprises an upper wire rack three-dimensional alignment platform 71 and a lower wire rack three-dimensional alignment platform 72.
The machine frame 1 is further provided with a station moving mechanism, the station moving mechanism includes an iron core clamping device 81, a station moving device 82 and a finished product output device 83, and in this embodiment, the iron core clamping device, the station moving device and the finished product output device all adopt a cylinder drive as a power source.
As shown in fig. 3-5, the upper bobbin shaping position and the lower bobbin shaping position have the same structure, and each of the upper bobbin shaping position and the lower bobbin shaping position includes a servo motor 31, a motor base 32, a ball screw 33, a top core 34, a bobbin adjusting top block 35, and a lower guide plate 36, the servo motor 31 is installed on the motor base 32, a motor shaft extends into the motor base 32 and is connected with the ball screw through a coupling 37, the top core 34 is installed at the bottom of the ball screw 33, the bobbin adjusting top block 35 is installed at the output end of the top core 34, the lower guide plate 36 is installed on the bobbin adjusting top block 35, and the lower bobbin adjusting top block further includes an outer core sleeve 38, the outer core sleeve 38 is sleeved outside the top core 34, and one end of the outer core sleeve 38 is sleeved at the bottom.
In this embodiment, the upper bobbin assembly mechanism is provided with an upper bobbin assembly station 84, the lower bobbin assembly mechanism is provided with a lower bobbin assembly station 85, and the iron core assembly mechanism is provided with an iron core middle index 86.
The specific working process is as follows:
(1-1) moving the iron core, the upper coil holder and the lower coil holder to corresponding feed ports;
(2-1) the iron core reaches the feeding port and is moved to the assembly start position by the iron core moving mechanism 101;
(3-1) the feeding frame reaches the feeding port, and the feeding frame is moved to the positioning position of the notch of the feeding frame by a feeding frame carrying cylinder;
(4-1) after the upper line frame is OK at the notch positioning position, taking away the upper line frame by the shaping position of the upper line frame to prepare for assembly;
(5-1) the lower coil frame reaches the feeding port, and the lower coil frame is moved to the lower coil frame notch positioning mechanism by the lower coil frame carrying cylinder;
(6-1) after the lower rack is OK at the notch positioning position, taking away the lower rack by the shaping position of the lower rack to prepare for assembly;
after the conditions of (2-1), (4-1) and (6-1) are achieved, the upper and lower wire racks are assembled by the assembly mechanism to carry out wire rack assembly on the iron core, the three-dimensional alignment platform of the upper and lower wire racks moves in three directions in the assembly process, the assembly is finished, and then the next procedure is carried out;
(1-2) moving the product by a station moving cylinder;
(2-2) moving the iron core at the assembly starting position to an upper line frame assembly station;
(3-2) secondary pressing-in is carried out on the upper wire frame by the upper wire frame pressing-in cylinder, so that the next procedure is facilitated;
(4-2) the iron core rotating mechanism rotates the product finished by the upper line frame for 180 degrees, so that the lower line frame is convenient to assemble;
(5-2) moving the rotated product to a lower rack assembly station by a station moving cylinder;
and (6-2) pressing the lower wire rack into the cylinder for the second time to facilitate the output of finished products.
The invention has the beneficial effects that: the invention adopts a brand-new shaping adjusting mechanism, can be suitable for various plastic frameworks 201, automatically guides, accurately and automatically adjusts the deformation of the wire frame, and achieves the accurate and automatic assembly with the iron core.
The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.
Claims (6)
1. The utility model provides an automatic kludge of multiplex station brushless motor iron core plastic skeleton which characterized in that: the machine frame is provided with a machine big plate, the top of the machine big plate is provided with a machine cover shell, and the machine frame is provided with an iron core assembling mechanism, an upper wire frame assembling mechanism, a lower wire frame assembling mechanism and a wire frame shaping mechanism;
the iron core assembling mechanism comprises an iron core feeding port, an iron core carrying cylinder and an iron core rotating mechanism, wherein the iron core reaches the feeding port, is moved to an assembling start position by the iron core carrying cylinder, and rotates the product finished by the upper line frame by 180 degrees by the iron core rotating mechanism;
the upper line frame assembling mechanism comprises an upper line frame feed port, an upper line frame carrying cylinder, an upper line frame shaping position, an upper line frame press-in cylinder and an upper line frame gap positioning mechanism, the upper line frame is placed on the upper line frame feed port, the upper line frame carrying cylinder is arranged at the top of the upper line frame feed port, the upper line frame carrying cylinder moves to the upper line frame gap positioning position through the upper line frame carrying cylinder and is taken away through the upper line frame shaping position to prepare for assembling, the upper line frame shaping position is arranged at the top of the upper line frame gap positioning mechanism, and the upper line frame press-in cylinder is used for carrying out secondary press-in on the upper line frame;
the lower bobbin assembling mechanism comprises a lower bobbin feeding port, a lower bobbin carrying cylinder, a lower bobbin shaping position, a lower bobbin pressing cylinder and a lower bobbin notch positioning mechanism, the lower bobbin is installed at the lower bobbin feeding port, the lower bobbin carrying cylinder is arranged at the top of the lower bobbin feeding port, the lower bobbin is moved to the lower bobbin notch positioning mechanism by the lower bobbin carrying cylinder, the lower bobbin shaping position is arranged at the top of the lower bobbin notch positioning mechanism, and a chute is taken and prepared for assembling through the lower bobbin shaping position;
the iron core is assembled by the upper and lower wire frame assembling mechanisms, and the upper and lower wire frames move in three directions through the three-dimensional alignment platform in the assembling process;
the upper wire rack shaping position and the lower wire rack shaping position are the same in structure and respectively comprise a servo motor, a motor base, a ball screw, a jacking core, a wire rack adjusting jacking block and a lower guide plate, the servo motor is installed on the motor base, a motor shaft extends into the motor base and is connected with the ball screw through a coupling, the jacking core is installed at the bottom of the ball screw, the wire rack adjusting jacking block is installed at the output end of the jacking core, and the lower guide plate is installed on the wire rack adjusting jacking block.
2. The automatic assembling machine for iron core plastic frame of multi-station brushless electric machine according to claim 1, characterized in that: the motor base further comprises an outer core sleeve, the outer core sleeve is sleeved outside the top core, and one end of the outer core sleeve is sleeved at the bottom of the motor base.
3. The automatic assembling machine for iron core plastic frame of multi-station brushless electric machine according to claim 1, characterized in that: the machine table rack is also provided with a station moving mechanism.
4. The automatic assembling machine for iron core plastic frame of multi-station brushless electric machine according to claim 3, characterized in that: the station moving mechanism comprises an iron core clamping device, a station moving device and a finished product output device.
5. The automatic assembling machine for iron core plastic frame of multi-station brushless electric machine according to claim 4, characterized in that: the iron core clamping device, the station moving device and the finished product output device are driven by a cylinder to serve as power sources.
6. The automatic assembling machine for iron core plastic frame of multi-station brushless electric machine according to claim 1, characterized in that: the upper wire rack assembly mechanism is provided with an upper wire rack assembly station, the lower wire rack assembly mechanism is provided with a lower wire rack assembly station, and the iron core assembly mechanism is provided with an iron core middle transposition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910332968.7A CN110048556B (en) | 2019-04-24 | 2019-04-24 | Automatic assembling machine for iron core plastic framework of multi-station brushless motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910332968.7A CN110048556B (en) | 2019-04-24 | 2019-04-24 | Automatic assembling machine for iron core plastic framework of multi-station brushless motor |
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| Publication Number | Publication Date |
|---|---|
| CN110048556A CN110048556A (en) | 2019-07-23 |
| CN110048556B true CN110048556B (en) | 2021-01-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910332968.7A Active CN110048556B (en) | 2019-04-24 | 2019-04-24 | Automatic assembling machine for iron core plastic framework of multi-station brushless motor |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000050581A (en) * | 1998-07-28 | 2000-02-18 | Hitachi Ltd | Stator and manufacturing machine thereof |
| JP2015154582A (en) * | 2014-02-14 | 2015-08-24 | 株式会社明電舎 | Stator for three-phase rotary electric machine |
| CN107520608A (en) * | 2017-08-22 | 2017-12-29 | 东莞市蓉工自动化科技有限公司 | A kind of automatic assembling of double shaped framework coils |
| CN109088522A (en) * | 2018-09-21 | 2018-12-25 | 苏州科瑞机械有限公司 | First three road complete machine of rotor |
| CN208662980U (en) * | 2018-08-06 | 2019-03-29 | 东莞市起源自动化科技有限公司 | A kind of motor iron core feeding device |
-
2019
- 2019-04-24 CN CN201910332968.7A patent/CN110048556B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000050581A (en) * | 1998-07-28 | 2000-02-18 | Hitachi Ltd | Stator and manufacturing machine thereof |
| JP2015154582A (en) * | 2014-02-14 | 2015-08-24 | 株式会社明電舎 | Stator for three-phase rotary electric machine |
| CN107520608A (en) * | 2017-08-22 | 2017-12-29 | 东莞市蓉工自动化科技有限公司 | A kind of automatic assembling of double shaped framework coils |
| CN208662980U (en) * | 2018-08-06 | 2019-03-29 | 东莞市起源自动化科技有限公司 | A kind of motor iron core feeding device |
| CN109088522A (en) * | 2018-09-21 | 2018-12-25 | 苏州科瑞机械有限公司 | First three road complete machine of rotor |
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| Publication number | Publication date |
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| CN110048556A (en) | 2019-07-23 |
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