CN110039791A - Sweating soldering device - Google Patents
Sweating soldering device Download PDFInfo
- Publication number
- CN110039791A CN110039791A CN201811200344.1A CN201811200344A CN110039791A CN 110039791 A CN110039791 A CN 110039791A CN 201811200344 A CN201811200344 A CN 201811200344A CN 110039791 A CN110039791 A CN 110039791A
- Authority
- CN
- China
- Prior art keywords
- hot melt
- elevation
- regulating device
- subsidence regulating
- mentioned
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/22—Heated wire resistive ribbon, resistive band or resistive strip
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/824—Actuating mechanisms
- B29C66/8242—Pneumatic or hydraulic drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/87—Auxiliary operations or devices
- B29C66/874—Safety measures or devices
- B29C66/8742—Safety measures or devices for operators
Abstract
Present invention discloses a kind of sweating soldering devices, including workbench, elevation and subsidence regulating device, slide bar, hot melt component and control assembly, elevation and subsidence regulating device is arranged by slide bar in bench-top, component is heated to be arranged in elevation and subsidence regulating device bottom, heating component includes heating board, upper hot melt mold and lower hot melt mold, heating board upper surface is connect with elevation and subsidence regulating device, upper hot melt mold is arranged in heating board lower surface, on the table, control assembly is for controlling elevation and subsidence regulating device and hot melt component for lower hot melt mold setting.Product loose tool is placed in lower hot melt mold by the present apparatus, pressure, temperature, the time etc. of adjustment welding are controlled by control assembly again, enhance the accuracy of welding, automobile door sill welding pad is more, this device has multiple welding gun heads, and corresponds with Product jointing point, it can be welded simultaneously, keep weld strength consistent, greatly reduce weld interval, enhances the quality and aesthetics of welding product.
Description
Technical field
The present invention relates to sweat soldering technical fields, and in particular to a kind of sweating soldering device.
Background technique
Welding is a kind of manufacturing technology, it is suitable for the needs of industrial development, is grown up based on modern industry
, and machine building industry is directly served in, the structural member in many equipment almost requires to weld, with science and technology
Progress, production scale is growing, and welding structural element demand increases, this needs to provide for welding production, and quality is higher, performance
Better bonding machine.
Automobile door sill usually requires to carry out soldering in the fabrication process, uses manually welded at present, car door
Sill pad is more, need one by one solder joint welded, human weld's speed is slow, weld strength is inconsistent, easily causes product top
Print, the problems such as weld appearance is poor.
Summary of the invention
The main object of the present invention is to provide a kind of sweating soldering device, to solve insufficient skill existing for human weld
Art problem.
The present invention provides a kind of sweating soldering device, including workbench, elevation and subsidence regulating device, slide bar, hot melt component and control
Component processed, above-mentioned elevation and subsidence regulating device are arranged by above-mentioned slide bar in above-mentioned bench-top, and above-mentioned hot melt component is arranged upper
Elevation and subsidence regulating device bottom is stated, above-mentioned hot melt component includes heating board, upper hot melt mold and lower hot melt mold, above-mentioned heating board
Upper surface is connect with above-mentioned elevation and subsidence regulating device, and above-mentioned upper hot melt mold is arranged in above-mentioned heating board lower surface, above-mentioned lower hot melt
Mold is arranged on above-mentioned workbench, and above-mentioned control assembly is for controlling above-mentioned elevation and subsidence regulating device and above-mentioned hot melt component.
Further, in above-mentioned sweating soldering device, above-mentioned upper heat fusion jig has multiple hot weld heads.
Further, in above-mentioned sweating soldering device, above-mentioned elevation and subsidence regulating device includes pneumatic device and lifter plate,
Above-mentioned pneumatic device is connect with above-mentioned lifter plate, and above-mentioned lifter plate is socketed on above-mentioned slide bar.
Further, in above-mentioned sweating soldering device, above-mentioned pneumatic device includes cylinder, above-mentioned cylinder and above-mentioned liter
Plate connection is dropped.
Further, further include rack in above-mentioned sweating soldering device, above-mentioned rack respectively with above-mentioned workbench and
Above-mentioned three bread of slide bar is enclosed in above-mentioned elevation and subsidence regulating device connection.
Further, further include safe light curtain in above-mentioned sweating soldering device, the setting of above-mentioned safe light curtain with it is upper
It states in rack on the two sides of slide bar corresponding position.
Further, in above-mentioned sweating soldering device, above-mentioned control assembly includes control unit and control switch, on
It states control switch to be arranged on above-mentioned workbench for emergency stop and control above-mentioned cylinder, above-mentioned control unit is arranged in above-mentioned liter
For controlling above-mentioned elevation and subsidence regulating device, hot melt component and safe light curtain on falling tone regulating device.
It further, further include pulley in above-mentioned sweating soldering device, above-mentioned pulley is arranged at above-mentioned workbench bottom
Portion.
Compared with prior art, the present invention has the advantages that: product loose tool is placed on lower hot melt mold by the present apparatus
It is interior, then pressure, temperature, the time etc. that adjustment is welded are controlled by control assembly, enhance the accuracy of welding, automobile door sill weldering
It is more to connect pad, this device there are multiple welding gun heads, and corresponds with Product jointing point, can be welded simultaneously, make to weld
It is consistent to connect intensity, greatly reduces weld interval, enhances the quality and aesthetics of welding product.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the sweating soldering device of one embodiment of the invention；
Fig. 2 is the structural schematic diagram of the sweating soldering device of one embodiment of the invention.
In figure: above hot melt mold 5-is lower heats 6-button box of mold 7-for 1-2-slide bar of workbench, 3-heating board 4-
Lifter plate 8-cylinder, 9-safe light curtain, 10-pulley
The embodiments will be further described with reference to the accompanying drawings for the realization, the function and the advantages of the object of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all
Other embodiments shall fall within the protection scope of the present invention.
In addition, the description for being related to " first ", " second " etc. in the present invention is used for description purposes only, and should not be understood as
Its relative importance of indication or suggestion or the quantity for implicitly indicating indicated technical characteristic.Define as a result, " first ",
The feature of " second " can explicitly or implicitly include at least one of the features.In addition, the technical side between each embodiment
Case can be combined with each other, but must be based on can be realized by those of ordinary skill in the art, when the combination of technical solution
Conflicting or cannot achieve when occur will be understood that the combination of this technical solution is not present, also not the present invention claims
Within protection scope.
Referring to Fig.1, in embodiments of the present invention, the present invention provides a kind of sweating soldering device, including workbench 1, lifting
Regulating device, slide bar 2, hot melt component and control assembly, above-mentioned elevation and subsidence regulating device are arranged by above-mentioned slide bar in above-mentioned work
At the top of platform, above-mentioned hot melt component is arranged in above-mentioned elevation and subsidence regulating device bottom, and above-mentioned hot melt component includes heating board 3, upper hot melt
Mold 4 and lower hot melt mold 5, above-mentioned 3 upper surface of heating board are connect with above-mentioned elevation and subsidence regulating device, and the above-mentioned upper tool of heat fusion jig 4 is set
It sets in above-mentioned 3 lower surface of heating board, above-mentioned lower hot melt mold 5 is arranged on above-mentioned workbench 1, and above-mentioned control assembly is for controlling
Make above-mentioned elevation and subsidence regulating device and above-mentioned hot melt component, it is whole that workbench 1 is that the basis of entire sweating soldering device is used to support
A welding associated components, elevation and subsidence regulating device have the function of converting heat into mechanical energy, drive and heat component to be welded
Part is welded, and control assembly is the core of entire sweating soldering device, and the running of elevation and subsidence regulating device and hot melt component needs
Weld assembly is controlled, and slide bar 2 has four, is bolted, and erects the shape between workbench 1 and elevation and subsidence regulating device
Squarely, slide bar 2 have the function of supporting and consolidate that hot melt mold 4 can excessively carry out to-be-welded pieces in setting on heating board 3
Positioning welding, the heating board 3 being connected on elevation and subsidence regulating device and the upper hot melt mold 4 being connected on heating board 3 pass through lifting
Automobile door sill to be welded is welded in regulating device drive, and lower hot melt mold 5 is arranged on workbench 1 for placing vapour to be welded
Threshold vehicle is additionally provided with a button box 6 on workbench, and slide bar is supported between workbench and elevation and subsidence regulating device, will need into
The automobile door sill of row welding is placed on lower hot melt mold 5, is covered with acoustical cotton on product surface pad, is passed through control group
Part controls elevation and subsidence regulating device and hot melt component, and elevation and subsidence regulating device drives heating board 3 and upper hot melt mold 4, upper hot melt mold
The solder joint of 4 alignment automobile door sills carries out heating the end face for keeping its smooth until melting.
In embodiments of the present invention, above-mentioned upper heat fusion jig 4 has multiple welding gun heads, and multiple welding gun heads can be to vapour
Multiple solder joints on threshold vehicle are welded, and welding quality is improved.Heating board is having a size of 350 × 250mm, heating power
3000W, voltage 220V, the pressure of welding gun head are 0.6V, electric current 380A.
In embodiments of the present invention, above-mentioned elevation and subsidence regulating device includes pneumatic device and lifter plate 7, above-mentioned pneumatic device
It is connect with above-mentioned lifter plate 7, above-mentioned lifter plate 7 is socketed on above-mentioned slide bar 2, and four corners of lifter plate 7 are equipped with through-hole, is passed through
Through-hole is socketed on slide bar 2, and pneumatic device setting just will drive on lifter plate 7 at 2 top of slide bar when pneumatic device running
Lower movement, slide bar 2 lifter plate 7 is also served have it is firm.
In embodiments of the present invention, above-mentioned pneumatic device includes cylinder 8, and above-mentioned cylinder 8 is connect with above-mentioned lifter plate 7, gas
Cylinder 8 is the pneumatic apparatus for converting the pressure of compressed gas in Pneumatic Transmission mechanical energy, and air is in cylinder
Mechanical energy is converted heat by swelling heat, gas receives piston compression in compresser cylinder and improves pressure, heating
What is selected in welder is the cylinder for doing linear reciprocating motion, do linear reciprocating motion cylinder include single-acting cylinder,
Double-acting cylinder, diaphragm type cylinder and blow cylinder.The air pressure of cylinder is 0-8KG.
It in embodiments of the present invention, further include rack, above-mentioned rack is filled with above-mentioned workbench and above-mentioned lift adjustment respectively
It sets connection to enclose above-mentioned 2 three bread of slide bar, rack is iron net, plays the role of safeguard protection and support to staff.
In embodiments of the present invention, further include safe light curtain 9, the setting of above-mentioned safe light curtain 9 with slide bar in above-mentioned rack
On the two sides of 2 corresponding positions, the namely photo-electric safety protective device of safe light curtain 9 consists of two parts, light projector hair
Infrared light is projected, is received by light-receiving device, forms a catch net, when there is object to enter catch net, have light to be kept off by object
Firmly, by internal control route, light-receiving device circuit is made a response at once, i.e., exports a signal for heating in output par, c
Welder emergency stop, shields to operator.
In embodiments of the present invention, above-mentioned control assembly includes control unit and control switch, above-mentioned control switch setting
For emergency stop and the above-mentioned cylinder of control on above-mentioned workbench 1, above-mentioned control unit setting is used on above-mentioned elevation and subsidence regulating device
In controlling above-mentioned elevation and subsidence regulating device, hot melt component and safe light curtain 9, control unit includes power switch, manual/auto opens
Pass, pressure gauge, pressure-regulating valve, counter, temperature controller, welding timing and preheating timing, can to welding temperature, the time and
Pressure etc. is controlled, and the consistency and aesthetics of Product jointing are conducive to, and control switch includes two and controls cylinder 8 simultaneously
The both ends of button box 6 on the table are respectively set in the jettron and emergency stop switch of running, two jettrons, only
The running of cylinder 8 could be started by pressing two jettrons simultaneously, and preventing from accidentally pressing jettron operates cylinder 8, be increased
Add safety, when intermediate something unexpected happened for the button box 6 that emergency stop switch is arranged on workbench 1 can prevent gas in time
The running of cylinder 8.
It in embodiments of the present invention, further include pulley 10, above-mentioned pulley 10 is arranged in above-mentioned 1 bottom of workbench, is working
1 bottom of platform setting pulley 10 facilitates the movement of device.
Rack and slide bar form main backstop, have been bolted electric appliance control box, control assembly at the top of main backstop
Be arranged on electric appliance control box, electric control box outer surface is nested with display panel, be provided with below lifter plate module sliding rail and
Mobile chute, module sliding rail and mobile chute cooperation, the engaging of mobile chute inside are had mounting base, are moved using module sliding rail
Mold is heated, using medelling component come positioning element, positioning accuracy is more preferable, and unified operation improves welding efficiency；Upper heat fusion jig
Tool includes five bellowss, and the tensile elongation of bellows can be 1~5cm, and corrugated tube end is mounted on welding gun head, is welded
The pressure of pipette tips is connect as 0.6V, electric current 380A, backing plate lower section is equipped with hydraulic cylinder, and hydraulic cylinder side is provided with relief valve,
It is provided with pressure regulator below hydraulic cylinder, is welded simultaneously using multiple pads, each process closely produces, and improves efficiency
And product yield, it is possible to reduce height adjustment is carried out to welding main body, pulls bellows to weld part, summary
It adjusts, it is easy to use, it is suitable for varying environment, welding that can be complicated and cumbersome by rear doorsill of automobile uses automatic chemical industry
It installs into, automatic operation, traditional human weld's level is avoided to limit, reduce human cost.Speed of welding: do not improve it
Before be 1/3min, be 1/2.1min after improving, product qualification rate: before not improving<83%, after improvement>99%,
Welding efficiency improves 30% on year-on-year basis, and product qualification rate at least promotes 16% on year-on-year basis, and multiple techniques shorten the period 40% together.
Compared with prior art, the present invention has the advantages that: product loose tool is placed on lower hot melt mold by the present apparatus
It is interior, then pressure, temperature, the time etc. that adjustment is welded are controlled by control assembly, enhance the accuracy of welding, automobile door sill weldering
It is more to connect pad, this device there are multiple welding gun heads, and corresponds with Product jointing point, can be welded simultaneously, make to weld
It is consistent to connect intensity, greatly reduces weld interval, enhances the quality and aesthetics of welding product.
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all utilizations
Equivalent structure or equivalent flow shift made by description of the invention and accompanying drawing content is applied directly or indirectly in other phases
The technical field of pass, is included within the scope of the present invention.
Claims (8)
1. a kind of sweating soldering device, which is characterized in that including workbench, elevation and subsidence regulating device, slide bar, hot melt component and control
Component, the elevation and subsidence regulating device are arranged by the slide bar in the bench-top, and the hot melt component is arranged described
Elevation and subsidence regulating device bottom, the hot melt component include heating board, upper hot melt mold and lower hot melt mold, table on the heating board
Face is connect with the elevation and subsidence regulating device, and the upper hot melt mold is arranged in the heating board lower surface, the lower hot melt mold
On the workbench, the control assembly is for controlling the elevation and subsidence regulating device and the hot melt component for setting.
2. sweating soldering device according to claim 1, which is characterized in that the upper heat fusion jig has multiple welding rifles
Head.
3. sweating soldering device according to claim 1, which is characterized in that the elevation and subsidence regulating device includes pneumatic device
And lifter plate, the pneumatic device are connect with the lifter plate, the lifter plate is socketed on the slide bar.
4. sweating soldering device according to claim 1, which is characterized in that the pneumatic device includes cylinder, the gas
Cylinder is connect with the lifter plate.
5. sweating soldering device according to claim 1, which is characterized in that further include rack, the rack respectively with institute
It states workbench and is connected with the elevation and subsidence regulating device and enclose three bread of slide bar.
6. sweating soldering device according to claim 5, which is characterized in that it further include safe light curtain, the safe light curtain
Be arranged in in the rack on the two sides of slide bar corresponding position.
7. sweating soldering device according to claim 6, which is characterized in that the control assembly includes control unit and control
System switch, the control switch setting for emergency stop and control the cylinder on the workbench, described control unit setting
For controlling the elevation and subsidence regulating device, hot melt component and safe light curtain on the elevation and subsidence regulating device.
8. sweating soldering device according to claim 1, which is characterized in that further include pulley, the pulley is arranged in institute
State workbench bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811200344.1A CN110039791A (en) | 2018-10-16 | 2018-10-16 | Sweating soldering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811200344.1A CN110039791A (en) | 2018-10-16 | 2018-10-16 | Sweating soldering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110039791A true CN110039791A (en) | 2019-07-23 |
Family
ID=67273218
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811200344.1A Pending CN110039791A (en) | 2018-10-16 | 2018-10-16 | Sweating soldering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110039791A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113547069A (en) * | 2021-07-21 | 2021-10-26 | 黄秋红 | Lost foam casting wax mold manufacturing and processing technology |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601998A (en) * | 2012-03-09 | 2012-07-25 | 太仓市皓荣化工科技有限公司 | Hot melting device and hot melting method thereof |
| CN108248056A (en) * | 2018-01-16 | 2018-07-06 | 芜湖博康汽车饰件有限公司 | A kind of sweat soldering tooling |
-
2018
- 2018-10-16 CN CN201811200344.1A patent/CN110039791A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601998A (en) * | 2012-03-09 | 2012-07-25 | 太仓市皓荣化工科技有限公司 | Hot melting device and hot melting method thereof |
| CN108248056A (en) * | 2018-01-16 | 2018-07-06 | 芜湖博康汽车饰件有限公司 | A kind of sweat soldering tooling |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113547069A (en) * | 2021-07-21 | 2021-10-26 | 黄秋红 | Lost foam casting wax mold manufacturing and processing technology |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190723 |