CN110037363A - Customize jeans processing technology - Google Patents
Customize jeans processing technology Download PDFInfo
- Publication number
- CN110037363A CN110037363A CN201910229229.5A CN201910229229A CN110037363A CN 110037363 A CN110037363 A CN 110037363A CN 201910229229 A CN201910229229 A CN 201910229229A CN 110037363 A CN110037363 A CN 110037363A
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- China
- Prior art keywords
- jeans
- denim fabric
- fabric
- carried out
- processing
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Classifications
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D1/00—Garments
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H42/00—Multi-step production lines for making clothes
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of customization jeans processing technologys, including are measured using spatial digitizer, obtain complete 1:1 human 3d model and anthropometric data；Human 3d model and anthropometric data are received by the internet 5G using computer terminal；Denim fabric is first subjected to cold front heavy rain in air-cooler, then denim fabric after cooling is put into service sink and carries out water cooling, desizing washing is carried out to denim fabric directly in service sink later.Shrink processing first is carried out to denim fabric before realizing jeans production, jeans processing is carried out again after reaching shrink performance in advance, avoid the problem smaller than customizing size in advance of the jeans size after there is production, the cost of jeans production is greatly saved, before making jeans in the appearance for preventing defective products, it first passes through threedimensional model and obtains anthropometric data, it can not only realize the acquisition of anthropometric data, moreover it is possible to realize intelligent dressing, improve customer satisfaction.
Description
Technical field
The invention belongs to clothes, more particularly to a kind of technique for manufacturing jeans.
Background technique
Garment manufacturing industry is labor-intensive industry, with apparel industry fashion-orientation, the development of differentiation, consumer couple
Individual demand industrializes custom made clothing mode and has become garment enterprise adaptation to market variations in the trend of rapid growth year by year
Effective means.Cowboy's class clothes are the eternal wind of missing old times or old friends of fashion world, and wash water jeans of the dress full of texture are undoubtedly most suitable
In the swim.The manufacture of jeans needs " wash water ", is exactly that jeans are manually done to old technique, to make jean harness
Have and imitates old effect.The jeans of volume production at present, especially welcome jeans also all can add water washing technology, but because
The difference of water washing technology, imitates that old effect is also entirely different, and it is related with water washing technology and fabric that cowboy imitates old effect.Jean
Dress in process of production, denim fabric after finishing the weaving, with regard to directly fabric being cut and being sutured obtained jeans finished product,
Then washing processing is carried out, since denim fabric all has certain washing shrinkage, if the denim fabric just weaved is processed into
Jeans, the jeans size after easily there is processing is smaller than the size customized in advance, so as to cause denim apparel processing
Often occurred out due to off-dimension after finished product, and lead to the appearance of defective products, it is raw also to waste jeans significantly in this way
The cost of production.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of final product qualities, and high, creation true-to-size customizes cowboy
Costume process.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention are as follows: a kind of customization jeans processing technology,
The following steps are included:
(1) it is measured using spatial digitizer, obtains complete 1:1 human 3d model and anthropometric data；It answers
Human 3d model and anthropometric data are received by the internet 5G with computer terminal, creation money is selected according to client
Type；
(2) seamless knitted underwear machine is selected, and according to the size of fabric processing, thickness and density, to seamless knitted underwear
Be programmed in machine, later by wire rod be mounted on seamless knitted underwear machine at yarn, then start seamless knitted underwear machine into
Row multichannel is simultaneously into weaving yarns, so that required denim fabric can be knitted to obtain；
(3) using pressing machine sizing fabric, temperature is controlled between 140~170 DEG C, and the pressing time between 5~8s, presses
Hot pressure power controls between 2.5~3.0kg；
(4) denim fabric after the completion of heat-shaping is first carried out in air-cooler cold front heavy rain 30-40 minutes, then will
Denim fabric after cooling, which is put into service sink, carries out water cooling 20-30 minutes, later directly in service sink to denim fabric into
Row desizing washing, to be dried the denim fabric after being shunk；
(5) denim fabric is processed to the cloth of jeans corresponding site, then the cloth at each position is sutured, from
And jeans are made, then dress accessory is sewn on manufactured jeans；
(6) jeans finished product is put into rinsing machine, controls water temperature in 60-90 DEG C of range, add certain detergent, passes through
After crossing washing in 10-15 minutes, addition clear water adds softening agent, keeps fabric more soft, comfortable, visually more natural cleaner,
After the completion of washing, naturally dry is carried out to jeans finished product；
(7) it after processing being carried out shaping in denim apparel finished product Tou Ru oven at 160-180 DEG C 13-18 minutes, then carries out
Cylinder crumples processing, and to complete to scald the whole of jeans finished product, whole scald is packed after the completion.
Implement above-mentioned technical proposal, shrink processing first is carried out to denim fabric before realizing jeans production, is reached in advance
Jeans processing is carried out again after to shrink performance, and it is smaller than customization size in advance to avoid the jeans size after there is production
The problem of, the appearance of defective products is prevented, the cost that jeans production is greatly saved first passes through before making jeans
Threedimensional model obtains anthropometric data, can not only realize the acquisition of anthropometric data, moreover it is possible to realize intelligent dressing, try effect on
Fruit is very clear, improves customer satisfaction.
Specific embodiment
Specific embodiments of the present invention will be further explained below.It should be noted that for these implementations
The explanation of mode is used to help understand the present invention, but and does not constitute a limitation of the invention.In addition, invention described below
Technical characteristic involved in each embodiment can be combined with each other as long as they do not conflict with each other.
The step of customizing jeans processing technology is:
1, customization jeans data are obtained.It is measured using spatial digitizer, obtains complete 1:1 human body three-dimensional mould
Type and anthropometric data；Human 3d model and anthropometric data are received by the internet 5G using computer terminal, according to
Client selectes creation style.Relative to traditional hand dipping, there is nothing in the integrality and reproducibility of data
With the advantage of analogy, for dress designing somatic data acquisition and automatically process and provide comprehensive solution.
2, sewing fabric.First select respective model seamless knitted underwear machine, and according to fabric processing size, thickness and
Density is programmed into seamless knitted underwear machine, later by unilateral double open-wire lines, single open-wire line, bilateral double open-wire lines, with colo(u)r streak and add
The wire rods such as thick hand-embroidered line be mounted on seamless knitted underwear machine at yarn, then start seamless knitted underwear machine and carry out multichannel simultaneously
Into weaving yarns, so that required denim fabric can be knitted to obtain.
3, denim fabric is impregnated.Denim fabric investment clear water is impregnated 2-3 days, basic species, salt are added in soaking process
The Soaking of object, Soaking containing enzyme or surfactant etc. accelerates being impregnated with for water.
4, fabric heat-shaping.Using pressing machine sizing fabric, temperature is controlled between 140~170 DEG C, and the pressing time exists
Between 5~8s, pressing pressure is controlled between 2.5~3.0kg.
5, fabric cooling water washing.Denim fabric after the completion of heat-shaping is first subjected to cold front heavy rain 30- in air-cooler
40 minutes, then denim fabric after cooling is put into service sink and is carried out water cooling 20-30 minutes, later directly in service sink
Desizing washing is carried out to denim fabric, to be dried, the denim fabric after shrinking can be obtained.Desizing, which is washed, is moved back using alkali
The method washed and starched, the main formula of working solution used in this method are as follows: 0.5~2g/L of resist agent, 1~1.5g/ of bleeding agent
L, 3~7g/L of alkaline agent, temperature are 25~50 DEG C, and the time is 30~60min.
6, coating function layer.The surface of son's Zhu fabric is coated with one layer of graphene nano layer, the thickness of graphene nano layer
For 210-350nm, using the clothes good permeability of grapheme material, antibacterial is strong, keep warm, prevents electrostatic, moreover it is possible to which release is remote
The functions such as infrared ray, moisture absorption clearing damp.
7, ready-made clothes sew: by denim fabric processing jeans corresponding site cloth, then by the cloth at each position into
Row suture so that jeans be made, then the dress accessories such as I-shaped button, four conjunction buttons, rivet, skin board and metal zip fastener is sewn to
On manufactured jeans.
8, washing processing.Jeans finished product is put into rinsing machine, water temperature is controlled in 60-90 DEG C of range, adds certain
Detergent, after washing in 10-15 minutes, addition clear water adds softening agent, keeps fabric more soft, comfortable, visually more certainly
It is so cleaner, after the completion of washing, naturally dry is carried out to jeans finished product.
9, sign monitoring function is extended.It is sewed with the string bag on the outside of two cotta cuffs of jeans, one wherein
It is provided with sport monitoring device in the string bag, and is connect with light-sensitive cell group, is equipped with auditory tone cues at the top of sport monitoring device
Device；Left chest position is sewed with one layer of grenadine patch on the inside of front cut pieces, and the top between grenadine patch and front cut pieces is equipped with and opens
Mouth can form a pocket, EGC sensor is provided in pocket, and connect with sport monitoring device by flexible wire；Preceding
The left and right sides outside garment piece is equipped with two corresponding flexible wire conduits, and flexible wire conduit is starting point from waist, extends shoulder
Portion, then extended downwardly on the outside of shoulder, finally it is connect with sport monitoring device.
10, whole boiling hot packaging.Processing 13-18 minutes will be carried out shaping in denim apparel finished product Tou Ru oven at 160-180 DEG C
Afterwards, then carry out cylinder and crumple processing, to complete to scald the whole of jeans finished product, it is whole scald after the completion of packed.
Above the embodiments of the present invention are described in detail, but the present invention is not limited to described embodiments.It is right
For those skilled in the art, in the case where not departing from the principle of the invention and spirit, these embodiments are carried out more
Kind change, modification, replacement and modification, still fall in protection scope of the present invention.
Claims (1)
1. a kind of customization jeans processing technology, it is characterised in that the following steps are included:
(1) it is measured using spatial digitizer, obtains complete 1:1 human 3d model and anthropometric data；Using electricity
Brain terminal receives human 3d model and anthropometric data by the internet 5G, selectes creation style according to client；
(2) seamless knitted underwear machine is selected, and according to the size of fabric processing, thickness and density, into seamless knitted underwear machine
Be programmed, later by wire rod be mounted on seamless knitted underwear machine at yarn, then start seamless knitted underwear machine carry out it is more
Road is simultaneously into weaving yarns, so that required denim fabric can be knitted to obtain；
(3) using pressing machine be formed fabric, temperature control between 140~170 DEG C, the pressing time between 5~8s, pressing pressure
Power controls between 2.5~3.0kg；
(4) denim fabric after the completion of heat-shaping is first carried out cold front heavy rain 30-40 minutes in air-cooler, then will be cooled down
Denim fabric afterwards is put into service sink and carries out water cooling 20-30 minutes, directly moves back in service sink to denim fabric later
Pulp-water is washed, to be dried the denim fabric after being shunk；
(5) denim fabric is processed to the cloth of jeans corresponding site, then the cloth at each position is sutured, to make
It is sewn on manufactured jeans at jeans, then by dress accessory；
(6) jeans finished product is put into rinsing machine, controls water temperature in 60-90 DEG C of range, add certain detergent, passes through
After washing in 10-15 minutes, addition clear water adds softening agent, keeps fabric more soft, comfortable, visually more natural cleaner, water
After the completion of washing, naturally dry is carried out to jeans finished product；
(7) after processing being carried out shaping in denim apparel finished product Tou Ru oven at 160-180 DEG C 13-18 minutes, then cylinder is carried out
Processing is crumpled, to complete to scald the whole of jeans finished product, whole scald is packed after the completion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910229229.5A CN110037363A (en) | 2019-03-25 | 2019-03-25 | Customize jeans processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910229229.5A CN110037363A (en) | 2019-03-25 | 2019-03-25 | Customize jeans processing technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110037363A true CN110037363A (en) | 2019-07-23 |
Family
ID=67275142
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910229229.5A Pending CN110037363A (en) | 2019-03-25 | 2019-03-25 | Customize jeans processing technology |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102708231A (en) * | 2012-04-23 | 2012-10-03 | 杭州力孚信息科技有限公司 | 3D (three-dimensional) apparel grading method based on human body characteristics |
| CN105603621A (en) * | 2016-03-16 | 2016-05-25 | 浙江罗纳服饰有限公司 | Processing process of seamless jeans wear |
| CN106579622A (en) * | 2016-12-19 | 2017-04-26 | 绍兴市博亚服饰有限公司 | Intelligent processing method of customized garment |
| CN106844959A (en) * | 2017-01-19 | 2017-06-13 | 武汉纺织大学 | The manufacture craft and custom-built system of a kind of personalized jeans |
| CN108835751A (en) * | 2018-08-19 | 2018-11-20 | 宁波元元尚品服饰科技有限公司 | A kind of processing technology of jeans |
-
2019
- 2019-03-25 CN CN201910229229.5A patent/CN110037363A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102708231A (en) * | 2012-04-23 | 2012-10-03 | 杭州力孚信息科技有限公司 | 3D (three-dimensional) apparel grading method based on human body characteristics |
| CN105603621A (en) * | 2016-03-16 | 2016-05-25 | 浙江罗纳服饰有限公司 | Processing process of seamless jeans wear |
| CN106579622A (en) * | 2016-12-19 | 2017-04-26 | 绍兴市博亚服饰有限公司 | Intelligent processing method of customized garment |
| CN106844959A (en) * | 2017-01-19 | 2017-06-13 | 武汉纺织大学 | The manufacture craft and custom-built system of a kind of personalized jeans |
| CN108835751A (en) * | 2018-08-19 | 2018-11-20 | 宁波元元尚品服饰科技有限公司 | A kind of processing technology of jeans |
Non-Patent Citations (1)
| Title |
|---|
| 杜敏芝: "石墨烯复合织物的制备、功能及应用研究进展", 《纺织科学与工程学报》 * |
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Application publication date: 20190723 |
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| RJ01 | Rejection of invention patent application after publication |