CN110032112A - Harbour service status display system - Google Patents

Harbour service status display system Download PDF

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Publication number
CN110032112A
CN110032112A CN201910327014.7A CN201910327014A CN110032112A CN 110032112 A CN110032112 A CN 110032112A CN 201910327014 A CN201910327014 A CN 201910327014A CN 110032112 A CN110032112 A CN 110032112A
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China
Prior art keywords
data
portal crane
display
model
information
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CN201910327014.7A
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Chinese (zh)
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CN110032112B (en
Inventor
赵斌
姚之泓
马矜
闻佳华
周颖达
黄志伟
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Shanghai Zhenghua Heavy Industries Co Ltd
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Shanghai Zhenghua Heavy Industries Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0428Safety, monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24024Safety, surveillance

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Control And Safety Of Cranes (AREA)
  • Processing Or Creating Images (AREA)

Abstract

The present invention provides a kind of harbour service status display systems, comprising: data acquisition module, for acquiring harbour service data, which includes the status data of portal crane;Data storage can read from the single machine controller and store the status data;The status data in the data storage can be read in data analysis module, and the operating parameter of the portal crane is analyzed according to the status data;Model cootrol module can be read the status data in the data storage, and generate real-time display model according to the status data;Display, setting can read from the model cootrol module in remote operation room, the display and show the real-time display model.Portal crane display system provided by the invention is conducive to provide the visualization of portal crane in remote operation room.

Description

Harbour service status display system
Technical field
The present invention relates to port engineering technical field more particularly to a kind of harbour service status display systems.
Background technique
With automation and the maturation of remote control technology, not only more and more new ports be laid out for it is long-range from Dynamicization harbour also has a large amount of old harbour to be transformed into remote automation harbour.For remote automation harbour, Suo Yougang Mouth crane (including gantry crane and stockyard stevedoring crane) is all by the indoor department of remote operation outside several kilometers of distance field Machine manipulates, that is to say, that remote operation room has locally been moved on to by portal crane to the operation of portal crane, this is also meaned The daily operation at harbour all focused on telecottage end.But in the prior art, harbour service shape in room is remotely operated There is also certain shortcomings in terms of the visualization of state.
Summary of the invention
An object of the present invention is to improve the visualization of harbour service state in remote operation room.
The present invention provides a kind of harbour service status display systems, comprising: data acquisition module is made for acquiring harbour Industry data, the harbour service data include the status data of portal crane, and the status data includes the harbour lifting The running state information of the main machine frame of machine;Data storage can receive and store the harbour in the data acquisition module Work data;The harbour service data in the data storage can be read in data analysis module, and according to the harbour Work data analyzes the operating parameter of the portal crane and the operating parameter is back to the data storage;Model Control module can be read the status data in the data storage, and generate the harbour according to the status data The real-time display model of crane, the real-time display model include the real-time three-dimensional model of the portal crane;Display, Setting can read from the model cootrol module in remote operation room, the display and show the real-time display model.
Optionally, the display system further includes single machine controller, and the single machine controller is arranged in portal crane sheet Ground can acquire the status data of portal crane.
Optionally, the status data further includes following one or more: the load information of the portal crane;It is described The status information of the system of verting of portal crane;The state of the control system of the portal crane;Ship profile information;Institute State the information of the horizontal transport vehicle below portal crane.
Optionally, the operating parameter includes following one or more: the workload and/or operation of the portal crane Efficiency information;The portal crane waits the time of horizontal transport vehicle;The fault message of the portal crane;The port The life prediction information of the mechanical part of mouth crane;The maintenance prompting message of the mechanical part of the portal crane.
Optionally, the real-time display model further includes following one or more: port structure model;Horizontal transport vehicle Model;Container Yard model.
Optionally, the harbour service data further include following one or more: harbour operation data;Communication network node Data;Meteorological data;Portal crane history run information;The image data in portal crane and stockyard;Harbour personnel are fixed Position information.
Optionally, the display can show at least partly described harbour service data.
It optionally, is at least partly triggered rear display in the displayable harbour service data of the display.
Optionally, the display system further includes environment rendering module, when the environment rendering module can be read current Between, and according to the current corresponding sky background of selection of time and Lighting information, using as the current of the portal crane Environmental information;The environment rendering module can be according to the current context information of the portal crane to the real-time display model Model scene rendered.
Optionally, the environment rendering module can also read current Weather information from external, and according to current weather Information renders the model scene of the real-time display model.
Optionally, the data acquisition module is connect by interchanger with the single machine controller;The data acquisition module Block is connect by the interchanger with weather server, to obtain Weather Service data.
Optionally, the display includes multiple display screens arranged side by side.
In the present invention, data acquisition module may be read into the status data of portal crane and it be stored in database In, model cootrol module may be read into status data and generate the real-time three-dimensional model of portal crane, and operator can be remote By observation display in journey operating room, the real-time three-dimensional model of portal crane is observed, to improve remote operation harbour Visualization when crane.Meanwhile the invention also includes data analysis modules, the operation for analyzing portal crane is joined Number, i.e., count the status data of portal crane, so that the working condition of portal crane within a certain period of time is obtained, Administrative staff combine the real-time three-dimensional model observed, and the operating parameter that statistics obtains, to portal crane at one section Interior working condition has whole assurance.
Detailed description of the invention
Fig. 1 is portal crane display system architectures figure provided in an embodiment of the present invention.
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this specification Revealed content is understood other advantages and efficacy of the present invention easily.Although description of the invention will combine preferred embodiment It introduces together, but this feature for not representing the invention is only limitted to the embodiment.On the contrary, being invented in conjunction with embodiment The purpose of introduction is to be possible to the other selections extended or transformation to cover based on claim of the invention.In order to mention For that will include many concrete details in depth understanding of the invention, being described below.The present invention can also be thin without using these Section is implemented.In addition, in order to avoid confusion or obscuring emphasis of the invention, some details will be omitted in the de-scription.
With reference to Fig. 1, the present invention provides a kind of harbour service status display systems 1, can be used for showing harbour service machinery Instantaneous operating conditions.In the present embodiment, harbour service machinery includes gantry crane (full name is " shore container crane "), stockyard Crane etc..The present invention also without limitation, can be one to the quantity of portal crane, can also be more.
Display system 1 provided by the invention includes:
Data acquisition module 11, for acquiring harbour service data, harbour service data include the state of portal crane Data, status data include the running state information of the main machine frame of portal crane.Here, the fortune of the main machine frame of portal crane Row information includes: the lifting velocity of the lifting mechanism of (1) portal crane, suspender current location;(2) cart of portal crane The speed of service of operating mechanism, current location;(3) speed of service of the wheeling mechanism of portal crane, current location.
Data storage 12 can be read and store harbour service data;
Data analysis module 13, the harbour service data in readable data memory 12, and according to harbour service data The operating parameter of portal crane is analyzed, and the operating parameter that analysis obtains is back to data storage 12.
Model cootrol module 14, the status data in readable data memory 12, and generated according to status data real-time Display model.Wherein, real-time display model includes the real-time three-dimensional model of portal crane.In one or more embodiments, The static three-dimensional model of portal crane is prestored in model cootrol module 14, model cootrol module 14 can be according to static three-dimensional mould Type and status data generate the real-time three-dimensional model of portal crane.In one or more embodiments, real-time three-dimensional model Appearance information including portal crane.For example, carrying out appearance textures and material tune outside the model ash box of portal crane Match, after rendered, can show and true and its close appearance tactile impression effect.In one or more embodiments, in real time Display model further includes following one or more: port structure model;Horizontal transport auto model;Container Yard model. To which operator can be visually observed that the working space of portal crane.
Display 15, setting can read from model cootrol module 1414 in remote operation room, display 15 and show reality When display model.In the present embodiment, display 15 includes multiple display screens 151 arranged side by side, to not influence display effect Cost is reduced under the premise of fruit as far as possible.In other embodiments, display 15 can also by mosaic screen, ultra-wide Curved screen etc. into Row display.In one or more embodiments, the harbour classics visual angle of settable several defaults, such as from extra large side to bank from the side of land Bridge situation of the loading and unloading, or from the side Ce Xianghai of land stockyard crane handling situations.
In the present invention, the status data of portal crane is stored in data storage 12, model cootrol module 14 can give birth to At the real-time three-dimensional model of portal crane, operator can observe port in remote operation room through observation display 15 The real-time three-dimensional model of mouth crane, to improve the visualization of harbour service state.For example, when in data storage 12 When the real-time lifting altitude for obtaining lifting mechanism is 30m, suspender also moves into the height of 30m in real-time display model.
Meanwhile the invention also includes data analysis modules 13, for analyzing the operating parameter of portal crane, i.e., to harbour The status data of crane is counted, so that the working condition of portal crane within a certain period of time is obtained, administrative staff's knot The real-time three-dimensional model observed, and the operating parameter that statistics obtains are closed, to the work of portal crane whithin a period of time State has whole assurance.
In the present embodiment, single machine controller 17, the setting of single machine controller 17 can acquire harbour and rise in portal crane local The status data of heavy-duty machine.The present invention is not construed as limiting the form of single machine controller 17, can be PLC, industrial control computer, etc..Number Simultaneously storage state data can be read from single machine controller 17 according to acquisition module 11.In the present embodiment, data storage 12 and list It is connected between machine controller 17 by optical cable, data is exchanged by interchanger 16, to guarantee the accurate delivery of data.But the present invention This is not construed as limiting, can also be counted by cable, cable, wireless connection etc. between data storage 12 and single machine controller 17 According to transmission.
Further, the state parameter in single machine controller 17 includes following one or more:
(1) load information of portal crane, for example, whether band carries the suspender of crane, with the weight carried, gantry crane lifting Container Dimensions, whether crane overloads or unbalance loading, etc.;
(2) status information of the system of verting of portal crane, for example, whether the position for the oil cylinder that verts, the oil cylinder that verts open The anti-torsion function of electronics has been opened, etc.:
(3) state of the control system of portal crane, such as;The electronic anti-swinging function of crane and the fortune of control system Row state, etc.;
(4) ship profile information, for example, the ship type scanner being arranged on portal crane ship profile obtained.Deng;
(5) information of the horizontal transport vehicle below portal crane, for example, whether having truck, straddle carrier below gantry crane Or AGV trolley and above-mentioned horizontal transport vehicle whether band case, etc.;
(6) fault message of portal crane, for example, the loaded information of container spreader;The temperature of the hydraulic system of gantry crane Spend superelevation information;The nacelle information of container spreader, etc..
In the present embodiment, operating parameter includes following one or more:
(1) workload of portal crane and/or operating efficiency information, for example, each portal crane per hour/it is every Its/vanning monthly/unloads case sum;Each portal crane unloads case sum per hour/daily/vanning monthly/;Each harbour Craneman unloads case sum per hour/daily/vanning monthly/;The average vanning of each portal crane operator/unload Case efficiency, etc.;
(2) portal crane waits the time of horizontal transport vehicle, for example, since horizontal transport machinery does not arrive in time The waiting time of portal crane caused by portal crane;
(3) fault message of portal crane, for example, the failure-frequency of each portal crane, failure are total, seriously shut down Number of faults, etc.;
(4) the life prediction information of the mechanical part of portal crane, for example, each operating mechanism of every crane or holding The life prediction for carrying structure, etc.;
(5) the maintenance prompting message of the mechanical part of portal crane, etc..
In the present embodiment, harbour service data further include following one or more:
(1) harbour operation data may be from harbour operation system, for example, operation STOWAGE PLAN, storage yard container stacks information, The inlet and outlet information of container, the case number (CN) of container, size;
(2) communication network node data may be from communication network node administration software, for example, communication network node is set Standby model and title, the traffic monitoring data of communication network node, the installation site of communication network node, communication network node With communications protocol, the under fire information of communication network node, the signal coverage areas of wireless antenna.Here, " node " is logical The data exchange node for interrogating network, for example, interchanger;
(3) meteorological data may be from weather forecast server, for example, the weather condition in harbour location;
(4) portal crane history run information, may be from hoist crane management system, for example, the failure of portal crane Information, the operating statistic data (including runing time, Workload Account etc.) of portal crane, portal crane operator's Log-on message;
(5) image data in portal crane and stockyard may be from CCTV video server, for example, portal crane Camera realtime graphic and history image, the realtime graphic and history image of the camera in stockyard;
(6) harbour personnel positioning information, may be from GPS positioning system, for example, all port workers/visit personnel Real-time position information.
In the present embodiment, display 15 can show at least partly harbour service data, for example, the status number of portal crane According to, the operating statistic data of portal crane, container information, the information of horizontal transport vehicle, harbour personnel positioning information, Deng.Further, seeming in disorder to avoid picture from being blocked by excessive data, above-mentioned data will not be shown by default, but It can just be shown after triggered.For example, there was only certain portal crane crane, horizontal transport vehicle or other objects when the user clicks When body, relative data can just show (for example, showing in the form of playing frame).
In the present embodiment, model cootrol module 14 further includes environment rendering unit 141, for in real-time display model Model scene (that is, working environment of portal crane) is rendered.Working environment includes sky background, seawater, Lighting information Deng.Environment rendering unit 141 can be worked as from external (for example, quay time server, Microsoft Windows system etc.) reading The preceding time, according to the current corresponding illumination brightness of selection of time, lighting angle, sky background etc., as portal crane Current context information, environment rendering unit 141 can carry out wash with watercolours to the working environment of portal crane according to current context information Dye, the environmental effects such as simulation morning blue sky, noon direct sunlight, evening blackening.Further, environment rendering unit 141 may be used also According to the irradiating angle of change in location of the sun in one day, the shade that is rendered towards angle.
Further, environment rendering unit 141 can also read current Weather information, and according to current Weather information pair The working environment of portal crane is rendered, to simulate weather condition locating for portal crane, such as rain, snow, greatly Mist etc..In the present embodiment, Weather information is read from weather forecast server by data acquisition module 11, further, data It is connected between acquisition module 11 and meteorological forecast servers by interchanger 16.
The present invention does not limit the setting position of data storage 12, data analysis module 13 and model cootrol module 14 It is fixed, it can be set in portal crane local, may also be arranged in special canyon.In the present embodiment, data storage 12, Data analysis module 13 and model cootrol module 14 are arranged in remote operation room.
In addition, the present invention is not construed as limiting the data transfer mode between each module under the premise of realizing goal of the invention, It can be wire transmission, or wireless transmission.
In conclusion provided by the invention, the above-described embodiments merely illustrate the principles and effects of the present invention, rather than For limiting the present invention.Any person skilled in the art all without departing from the spirit and scope of the present invention, to above-mentioned reality It applies example and carries out modifications and changes.Therefore, such as those of ordinary skill in the art without departing from disclosed Spirit with technical idea under all equivalent modifications or change for being completed, should be covered by the claims of the present invention.

Claims (12)

1. a kind of harbour service status display system characterized by comprising
Data acquisition module, for acquiring harbour service data, the harbour service data include the status number of portal crane According to the status data includes the running state information of the main machine frame of the portal crane;
Data storage can receive and store the harbour service data in the data acquisition module;
The harbour service data in the data storage can be read in data analysis module, and according to the harbour service Data analyze the operating parameter of the portal crane and the operating parameter are back to the data storage;
Model cootrol module can be read the status data in the data storage, and be generated according to the status data The real-time display model of the portal crane, the real-time display model include the real-time three-dimensional mould of the portal crane Type;
Display, setting can read from the model cootrol module in remote operation room, the display and show the reality When display model.
2. display system according to claim 1, which is characterized in that the display system further includes single machine controller, institute The setting of single machine controller is stated in portal crane local, the status data of portal crane can be acquired.
3. display system according to claim 2, which is characterized in that the status data further includes following a kind of or several Kind: the load information of the portal crane;The status information of the system of verting of the portal crane;The portal crane Control system state;Ship profile information;The information of horizontal transport vehicle below the portal crane.
4. display system according to claim 1, which is characterized in that the operating parameter includes following one or more: The workload and/or operating efficiency information of the portal crane;The portal crane waits the time of horizontal transport vehicle; The fault message of the portal crane;The life prediction information of the mechanical part of the portal crane;The harbour lifting The maintenance prompting message of the mechanical part of machine.
5. display system according to claim 1, which is characterized in that the real-time display model further include it is following a kind of or It is several: port structure model;Horizontal transport auto model;Container Yard model.
6. display system according to claim 1, which is characterized in that the harbour service data further include it is following a kind of or It is several: harbour operation data;Communication network node data;Meteorological data;Portal crane history run information;Portal crane And the image data in stockyard;Harbour personnel positioning information.
7. display system according to claim 6, which is characterized in that the display can show at least partly described harbour Work data.
8. display system according to claim 7, which is characterized in that the displayable harbour service number of display It is at least partly triggered rear display in.
9. display system according to claim 1, which is characterized in that the display system further includes environment rendering module, The current time can be read in the environment rendering module, and is believed according to the current corresponding sky background of selection of time and illumination Breath, using the current context information as the portal crane;
The environment rendering module can be according to the current context information of the portal crane to the mould of the real-time display model Type scene is rendered.
10. display system according to claim 9, which is characterized in that the environment rendering module can also be read from outside Current Weather information, and rendered according to model scene of the current Weather information to the real-time display model.
11. display system according to claim 2, which is characterized in that the data acquisition module passes through interchanger and institute State the connection of single machine controller;The data acquisition module is connect by the interchanger with weather server, to obtain meteorological clothes Business data.
12. display system according to claim 1, which is characterized in that the display includes multiple arranged side by side shows Display screen.
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CN113301381A (en) * 2021-05-17 2021-08-24 上海振华重工(集团)股份有限公司 Multi-source data playback system

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