CN110029758A - A kind of cavity polyphenyl wall body module - Google Patents
A kind of cavity polyphenyl wall body module Download PDFInfo
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- CN110029758A CN110029758A CN201910416664.9A CN201910416664A CN110029758A CN 110029758 A CN110029758 A CN 110029758A CN 201910416664 A CN201910416664 A CN 201910416664A CN 110029758 A CN110029758 A CN 110029758A
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- wall module
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- 229920006389 polyphenyl polymer Polymers 0.000 title 1
- 239000004793 Polystyrene Substances 0.000 claims abstract description 24
- 229920002223 polystyrene Polymers 0.000 claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 238000009413 insulation Methods 0.000 claims abstract description 11
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 8
- 239000010959 steel Substances 0.000 claims abstract description 8
- 239000011083 cement mortar Substances 0.000 claims description 16
- 229920000265 Polyparaphenylene Polymers 0.000 claims 2
- -1 polyphenylene Polymers 0.000 claims 2
- 238000010276 construction Methods 0.000 abstract description 7
- 238000009415 formwork Methods 0.000 abstract description 4
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000004567 concrete Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 101100289792 Squirrel monkey polyomavirus large T gene Proteins 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 229920006248 expandable polystyrene Polymers 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000011796 hollow space material Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/61—Connections for building structures in general of slab-shaped building elements with each other
- E04B1/6108—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together
- E04B1/612—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces
- E04B1/6125—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions on the one frontal surface co-operating with recesses in the other frontal surface
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Acoustics & Sound (AREA)
- Finishing Walls (AREA)
- Building Environments (AREA)
Abstract
本发明公开了一种空腔聚苯墙体模块,包括外侧板、中间板、内侧板三块保温模块板体,三块板体之间设置有连接件,并且相邻两块模板之间构成一个空腔,所述外侧板和内侧板大小形状一致,其上下及左右两侧均设置有第一拼接机构,外侧板和内侧板的表面设置燕尾槽,所述中间板的上下及左右两侧设置有第二拼接机构,所述连接件包括连接板和定位插接板,连接板上设置凹槽,用于钢筋的放置及限位,定位插接板设置在连接板两端,外侧板、内侧板和中间板上对应的位置设置与定位插接板相配合的槽。本发明优点为节约了取暖成本,提高了施工速度,节约了工时,便于施工人员操作,节约了能源,又节约了成本。
The invention discloses a cavity polystyrene wall module, which comprises three thermal insulation module boards, an outer board, a middle board and an inner board, connecting pieces are arranged between the three boards, and two adjacent formwork forms are formed between the three boards. A cavity, the size and shape of the outer plate and the inner plate are the same, the upper, lower, left and right sides are provided with a first splicing mechanism, the surfaces of the outer plate and the inner plate are provided with dovetail grooves, and the upper, lower, left and right sides of the middle plate are A second splicing mechanism is provided, and the connecting piece includes a connecting plate and a positioning plug plate. The connecting plate is provided with grooves for the placement and limit of the steel bars. Corresponding positions on the inner board and the middle board are provided with grooves matched with the positioning plug-in boards. The advantages of the invention are that the heating cost is saved, the construction speed is increased, the man-hour is saved, the operation of the construction personnel is convenient, the energy is saved, and the cost is saved.
Description
技术领域technical field
本发明涉及建筑模块构件技术领域,具体涉及一种空腔聚苯墙体模块。The invention relates to the technical field of building module components, in particular to a cavity polystyrene wall module.
背景技术Background technique
绝热用模塑聚苯乙烯泡沫(EPS)塑料板,是由可发性聚苯乙烯珠粒经加热预发泡后,在模具中加热成型制成的具有闭孔结构的聚苯乙烯板材,但此类板材一般只用于外墙。为了对内墙和外墙均进行绝热保温,会将EPS聚苯模板组合制成EPS聚苯空腔墙体保温模块。在墙体建造时,会将建造材料倒入到EPS聚苯空腔墙体保温模块中进行墙体成型,成型之后EPS聚苯空腔墙体保温模块会留在墙体上。The molded polystyrene foam (EPS) plastic sheet for thermal insulation is a polystyrene sheet with a closed-cell structure made by heating and pre-foaming expandable polystyrene beads in a mold. Such panels are generally only used for exterior walls. In order to insulate both the inner wall and the outer wall, the EPS polystyrene formwork will be combined to make an EPS polystyrene cavity wall insulation module. During the construction of the wall, the building materials will be poured into the EPS polystyrene cavity wall insulation module to form the wall, and the EPS polystyrene cavity wall insulation module will remain on the wall after forming.
现有技术中为减少能源消耗,降低碳排放,减少建筑用地,净化空气质量,EPS建筑节能一体化空腔模块得到广泛应用,但是现有技术中空腔聚苯模块浇筑水泥、穿入钢筋成墙体后存在保温隔热性能差、墙体抗震性能差等缺点。In the prior art, in order to reduce energy consumption, reduce carbon emissions, reduce building land, and purify air quality, EPS building energy-saving integrated cavity modules are widely used. There are disadvantages such as poor thermal insulation performance and poor seismic performance of the wall behind the body.
因此,有必要提供一种新的空腔聚苯墙体模块来解决上述问题。Therefore, it is necessary to provide a new cavity polystyrene wall module to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种空腔聚苯模块。The purpose of the present invention is to provide a cavity polystyrene module.
本发明提供的空腔聚苯墙体模块,包括外侧板、中间板、内侧板三块保温模块板体,三块板体之间设置有连接件,并且相邻两块模板之间构成一个空腔,用于浇筑水泥砂浆及连接钢筋形成建筑墙体结构,所述外侧板和内侧板大小形状一致,其上下及左右两侧均设置有第一拼接机构,外侧板和内侧板的表面设置燕尾槽,所述中间板的上下及左右两侧设置有第二拼接机构,所述连接件包括连接板和定位插接板,连接板上设置凹槽,用于钢筋的放置及限位,定位插接板设置在连接板两端,外侧板、内侧板和中间板上对应的位置设置与定位插接板相配合的槽,三块板体和多个连接件就构成一个墙体装配单元。The cavity polystyrene wall module provided by the present invention includes three thermal insulation module plates, an outer plate, a middle plate and an inner plate, connecting pieces are arranged between the three plates, and a hollow space is formed between the two adjacent templates. The cavity is used for pouring cement mortar and connecting steel bars to form a building wall structure. The size and shape of the outer and inner panels are the same, and the upper, lower, left and right sides are provided with a first splicing mechanism, and the surfaces of the outer and inner panels are provided with dovetails The upper, lower, left and right sides of the middle plate are provided with a second splicing mechanism, and the connecting piece includes a connecting plate and a positioning plug-in plate. The connecting plates are arranged at both ends of the connecting plates, and the corresponding positions of the outer plate, the inner plate and the middle plate are provided with grooves matched with the positioning plug plates.
所述第一拼接机构包括设置板体上下及左右两侧的插接凸起和插接企口。The first splicing mechanism includes plugging protrusions and plugging grooves on the upper, lower, left and right sides of the plate body.
所述第二拼接机构包括设置中间板上下及左右两侧的插接凸起和插接企口,所述第二拼接机构间隔设置,设置有插接凸起的一侧间隔设置U型缺口。The second splicing mechanism includes plugging protrusions and plugging grooves on the upper, lower, left and right sides of the intermediate plate, the second splicing mechanisms are arranged at intervals, and U-shaped notches are spaced on the side where the plugging protrusions are arranged.
所述中间板与外侧板或内侧板形成的空腔距离为10cm,模块板体的高度为45cm。The distance between the cavity formed by the middle plate and the outer plate or the inner plate is 10 cm, and the height of the module plate body is 45 cm.
所述连接板包括上连接板、下连接板,上连接板、下连接板错位设置形成台阶部,分散水泥砂浆对板体的作用力。The connecting plate includes an upper connecting plate and a lower connecting plate, and the upper connecting plate and the lower connecting plate are dislocated to form a step portion, which disperses the acting force of the cement mortar on the plate body.
所述凹槽设置在上连接板上,下连接板开设椭圆形通孔,同样起到分散水泥砂浆对板体的作用力。The grooves are arranged on the upper connecting plate, and the lower connecting plate is provided with elliptical through holes, which also play the role of dispersing the force of the cement mortar on the plate body.
所述定位插接板包括左定位板、右定位板、连接筋,左定位板、右定位板位于连接筋两侧,形成横截面呈工字型结构,用于连接固定中间板。The positioning plug-in board includes a left positioning board, a right positioning board and a connecting rib. The left positioning board and the right positioning board are located on both sides of the connecting rib, forming an I-shaped structure in cross section, which is used for connecting and fixing the intermediate board.
所述左定位板、右定位板不等长,连接筋一端呈弯折状,用于连接内侧板或外侧板。The left positioning plate and the right positioning plate are not of equal length, and one end of the connecting rib is in a bent shape for connecting the inner plate or the outer plate.
所述连接筋上设置椭圆形通孔,同样起到分散水泥砂浆对板体的作用力。The connecting ribs are provided with elliptical through holes, which also play the role of dispersing the force of the cement mortar on the plate body.
所述连接件上下层设置,每层至少三个,且错开间隔均匀设置,可使模块板体受到水泥砂浆的作用力时更加牢固。The connecting pieces are arranged in upper and lower layers, at least three in each layer, and are evenly arranged at staggered intervals, so that the module plate body can be more firm when subjected to the force of the cement mortar.
采用本发明提供的空腔聚苯墙体模块,实现最佳的建筑保温与抗震效果,具有结构设计合理、工作性能可靠、施工方便快捷、大量节省能源、明显降低成本、适宜进行推广等优点。The cavity polystyrene wall module provided by the invention can achieve the best building thermal insulation and anti-seismic effects, and has the advantages of reasonable structure design, reliable work performance, convenient and fast construction, large energy saving, obvious cost reduction, suitable promotion and the like.
附图说明Description of drawings
图1为本发明空腔聚苯墙体模块的立体图;1 is a perspective view of a cavity polystyrene wall module of the present invention;
图2为本发明空腔聚苯墙体模块的俯视图;Fig. 2 is the top view of the cavity polystyrene wall module of the present invention;
图3为本发明长连接件的结构示意图;Fig. 3 is the structural schematic diagram of the long connector of the present invention;
图4为本发明图3的侧视图;Fig. 4 is the side view of Fig. 3 of the present invention;
图5为本发明短连接件的结构示意图;5 is a schematic structural diagram of a short connector of the present invention;
图6为本发明空腔聚苯墙体模块应用场景结构示意图;6 is a schematic structural diagram of an application scenario of a cavity polystyrene wall module of the present invention;
图7为本发明图6的主视图;Fig. 7 is the front view of Fig. 6 of the present invention;
图8为本发明图6的俯视图。FIG. 8 is a top view of FIG. 6 of the present invention.
图中,外侧板-1、中间板-2、内侧板-3、连接件-4、燕尾槽-5、连接板-41、定位插接板-42、凹槽-43、插接凸起-11、插接企口-12、插接凸起21、插接企口22、U型缺口-23、上连接板-411、下连接板-412、台阶部-44、椭圆形通孔-45、左定位板-421、右定位板-422、连接筋-423、弯折状-424、椭圆形通孔-425。In the figure, the outer plate-1, the middle plate-2, the inner plate-3, the connecting piece-4, the dovetail groove-5, the connecting plate-41, the positioning plug-in plate-42, the groove-43, the plug-in protrusion- 11. Plug groove-12, plug protrusion 21, plug groove 22, U-shaped notch-23, upper connecting plate-411, lower connecting plate-412, step part-44, oval through hole-45 , Left positioning plate-421, right positioning plate-422, connecting rib-423, bent shape-424, oval through hole-425.
具体实施方式Detailed ways
实施例一Example 1
参见图1、图2本发明提供的空腔聚苯墙体模块,包括外侧板1、中间板2、内侧板3三块保温模块板体,三块板体之间设置有连接件4,并且相邻两块模板之间构成一个空腔,用于浇筑水泥砂浆及连接钢筋形成建筑墙体结构,所述外侧板和内侧板大小形状一致,其上下及左右两侧均设置有第一拼接机构,外侧板和内侧板的表面设置燕尾槽5,所述中间板的上下及左右两侧设置有第二拼接机构,所述连接件包括连接板41和定位插接板42,连接板上设置凹槽43,用于钢筋的放置及限位,定位插接板设置在连接板两端,外侧板、内侧板和中间板上对应的位置设置与定位插接板相配合的槽,三块板体和多个连接件就构成一个墙体装配单元。Referring to Fig. 1 and Fig. 2, the cavity polystyrene wall module provided by the present invention includes three thermal insulation module boards, an outer board 1, a middle board 2, and an inner board 3, and a connector 4 is arranged between the three boards, and A cavity is formed between two adjacent formwork, which is used for pouring cement mortar and connecting steel bars to form a building wall structure. The size and shape of the outer and inner panels are the same, and a first splicing mechanism is provided on the upper, lower, left and right sides. , the surface of the outer plate and the inner plate is provided with dovetail grooves 5, the upper and lower sides of the middle plate and the left and right sides are provided with a second splicing mechanism, and the connecting piece includes a connecting plate 41 and a positioning plug plate 42, and the connecting plate is provided with a concave The slot 43 is used for the placement and limit of the steel bar. The positioning plug plates are arranged at both ends of the connecting plate, and the corresponding positions of the outer plate, the inner plate and the middle plate are provided with grooves matching the positioning plug plates. and a plurality of connectors to form a wall assembly unit.
所述第一拼接机构包括设置板体上下及左右两侧的插接凸起11和插接企口12。The first splicing mechanism includes a plug-in protrusion 11 and a plug-in groove 12 on the upper, lower, left and right sides of the plate body.
所述第二拼接机构包括设置中间板上下及左右两侧的插接凸起21和插接企口22,所述第二拼接机构间隔设置,设置有插接凸起的一侧间隔设置U型缺口23。The second splicing mechanism includes the plugging protrusions 21 and the plugging grooves 22 on the upper and lower sides of the middle plate and on the left and right sides. Notch 23.
所述中间板与外侧板或内侧板形成的空腔距离为10cm,模块板体的高度为45cm。The distance between the cavity formed by the middle plate and the outer plate or the inner plate is 10 cm, and the height of the module plate body is 45 cm.
所述连接板包括上连接板411、下连接板412,上连接板、下连接板错位设置形成台阶部44,分散水泥砂浆对板体的作用力。The connecting plate includes an upper connecting plate 411 and a lower connecting plate 412. The upper connecting plate and the lower connecting plate are staggered to form a step portion 44 to disperse the force of the cement mortar on the plate body.
所述凹槽设置在上连接板上,下连接板开设椭圆形通孔45,用于水泥直接连接,同时起到节省塑料的效果。The grooves are arranged on the upper connecting plate, and the lower connecting plate is provided with elliptical through holes 45 for direct connection of cement, and at the same time, it has the effect of saving plastic.
所述定位插接板包括左定位板421、右定位板422、连接筋423,左定位板、右定位板位于连接筋两侧,形成横截面呈工字型结构,用于连接固定中间板。The positioning plug-in board includes a left positioning board 421, a right positioning board 422, and a connecting rib 423. The left positioning board and the right positioning board are located on both sides of the connecting rib, forming an I-shaped cross-section structure for connecting and fixing the intermediate plate.
所述左定位板、右定位板不等长,连接筋一端呈弯折状424,用于连接内侧板或外侧板,保证了连接件不在一个平面上,更结实牢固。The left positioning plate and the right positioning plate are not of equal length, and one end of the connecting rib is in a bent shape 424 for connecting the inner plate or the outer plate, which ensures that the connecting piece is not on the same plane and is stronger and firmer.
所述连接筋上设置椭圆形通孔425,同样起到分散水泥砂浆对板体的作用力。The connecting ribs are provided with elliptical through holes 425, which also play the role of dispersing the force of the cement mortar on the plate body.
所述连接件上下层设置,每层至少三个,且错开间隔均匀设置,可使模块板体受到水泥砂浆的作用力时更加牢固。The connecting pieces are arranged in upper and lower layers, at least three in each layer, and are evenly arranged at staggered intervals, so that the module plate body can be more firm when subjected to the force of the cement mortar.
实施例二Embodiment 2
采用空腔聚苯墙体模块的墙体结构,参见图6、图7,包括墙体大T型空腔模块、墙体直条模块、墙体拐角模块组合结构,与实施例一中模块板体的结构基本相同,只是大T本体和拐角本体的结构有区别,且用到了短的连接件,其结构如图5所示,短连接件的长度要小于长连接件的长度,短连接件的结构与长连接件基本一致,短连接件主要用在房屋内部隔山墙模块的连接上,隔山墙厚度25cm,模块两侧模板各6cm厚,连接件把两侧模板连接在一起,成三角形连接,起到了加固作用,连接件上方有凹槽用来放置钢筋和固定钢筋,保证钢筋始终放置在墙体中间,连接件上有空,用于水泥砂浆直接连接,同时起到节省塑料的效果;连接件中间还有一条Γ行弯,保证了连接件不在一个平面上,更结实牢固。The wall structure using the cavity polystyrene wall module, see Figures 6 and 7, including the wall large T-shaped cavity module, the wall straight module, and the wall corner module combined structure, which is the same as the module board in the first embodiment. The structure of the body is basically the same, but the structure of the large T body and the corner body are different, and short connectors are used. The structure is shown in Figure 5. The length of the short connector is smaller than the length of the long connector. The structure is basically the same as that of the long connector. The short connector is mainly used for the connection of the gable wall module inside the house. The thickness of the gable wall is 25cm, and the formwork on both sides of the module is 6cm thick. , played a reinforcing role, there are grooves on the top of the connector for placing steel bars and fixing steel bars to ensure that the steel bars are always placed in the middle of the wall, and there is space on the connector for direct connection of cement mortar, and at the same time, it saves plastic; There is also a Γ line bend in the middle of the connector, which ensures that the connector is not on the same plane and is stronger and firmer.
具体实施过程如下:The specific implementation process is as follows:
使用两个模块沿竖直方向进行装配,一个模块的上部和另一模块的下部进行榫接,具体为:将凸起与凹槽进行对准,然后将凸起插入到凹槽内,并且上十字形插接凸起与下插接企口紧密扣合。两个模块构成一个装配单元,并且两个模块的空腔连通,使得放置的混凝土不会被物理隔断,上层连接件和下层连接件将左、右侧板和中间板固定连接。Use two modules to assemble in the vertical direction, the upper part of one module and the lower part of the other module are mortised, specifically: align the protrusion with the groove, then insert the protrusion into the groove, and The cross-shaped plug-in protrusion is tightly fastened with the lower plug-in groove. The two modules constitute an assembly unit, and the cavities of the two modules are connected, so that the placed concrete will not be physically separated, and the upper and lower layers connect the left and right side panels and the middle panel fixedly.
左右两个模块沿水平方向进行装配,左侧模块的右侧插接凸起与右侧模块的左侧插接企口榫接,右侧模块的左侧插接凸起与左侧模块的右侧插接企口榫接,如此使得两个模块沿水平方向进行装配,从而扩展模块墙体的面积。The left and right modules are assembled in the horizontal direction. The right plugging protrusion of the left module is connected with the left plugging groove of the right module, and the left plugging protrusion of the right module is connected to the right plugging of the left module. Side spliced tongue and groove joints, so that the two modules are assembled in a horizontal direction, thereby expanding the area of the module wall.
连接件的凹槽内进行钢筋的穿插,保证了墙体的承重强度。墙体装配后再进行空腔内灌注水泥砂浆完成墙体的施工。Reinforcing bars are inserted into the grooves of the connectors to ensure the bearing strength of the wall. After the wall is assembled, the cement mortar is poured into the cavity to complete the construction of the wall.
本发明内外侧板体外表面均匀分布的燕尾槽与水泥砂浆有机咬合,极大地提高了墙体的抗冲击性,也减少混凝土用量,降低建筑自身重量。The dovetail grooves evenly distributed on the outer surface of the inner and outer plates of the invention are organically engaged with the cement mortar, which greatly improves the impact resistance of the wall, reduces the amount of concrete, and reduces the weight of the building itself.
墙体装配单元37cm厚不仅提高了保温效果,节约了取暖成本,也提高了施工速度,节约了工时,便于施工人员操作,节约了能源,又节约了成本。The 37cm thickness of the wall assembly unit not only improves the thermal insulation effect, saves heating costs, but also improves the construction speed, saves man-hours, facilitates the operation of construction personnel, saves energy, and saves costs.
上述内容仅为本发明典型实施方式,并且易于作出其他多种变化而不超出本发明权利要求中描述的准确范围。The foregoing are merely exemplary embodiments of this invention, and various other changes may be readily made without departing from the precise scope of the invention described in the appended claims.
Claims (10)
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Application publication date: 20190719 |