CN110026773A - Digital control flame plasma cutting machine and marking machine integration unit and marking method - Google Patents

Digital control flame plasma cutting machine and marking machine integration unit and marking method Download PDF

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Publication number
CN110026773A
CN110026773A CN201910409243.3A CN201910409243A CN110026773A CN 110026773 A CN110026773 A CN 110026773A CN 201910409243 A CN201910409243 A CN 201910409243A CN 110026773 A CN110026773 A CN 110026773A
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China
Prior art keywords
mark
marking machine
machine
marking
digital control
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CN201910409243.3A
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Chinese (zh)
Inventor
吴海
杨彬
王夺
杜哲
姚连凯
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22mcc Group Equipment Manufacturing Co Ltd
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22mcc Group Equipment Manufacturing Co Ltd
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Priority to CN201910409243.3A priority Critical patent/CN110026773A/en
Publication of CN110026773A publication Critical patent/CN110026773A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41KSTAMPS; STAMPING OR NUMBERING APPARATUS OR DEVICES
    • B41K3/00Apparatus for stamping articles having integral means for supporting the articles to be stamped

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

The present invention provides a kind of digital control flame plasma cutting machine and marking machine integration unit, it includes marking machine main body and digital control flame plasma cutting machine main body, marking machine main body configures mark movement mechanism, marking machine ontology is mounted on the position that a burning torch is replaced on one of sliding block of cutter body by mark movement mechanism, the step of additionally providing the marking method of above-mentioned digital control flame plasma cutting machine Yu marking machine integration unit, generating the TXT file of marking machine, the CNC file that cutting machine needs respectively including the use of typesetting figure;The step of marking machine is moved to above mark steel plate according to CNC code;Operation stepper motor makes marking machine downlink, while the step of taking corresponding manner to suspend cutting machine as needed;Judge marking machine downlink in place and the step of carry out mark according to proximity sensor signal;Step motor control marking machine uplink after the completion of mark, then restarts the step of cutting machine is moved to next mark location, and automatic marking of the present invention saves manpower and working hour.

Description

Digital control flame plasma cutting machine and marking machine integration unit and marking method
Technical field
The invention belongs to marking machine technical field, in particular to the device of a kind of mark cutting integrated application and mark control Method processed.
Background technique
For digital control flame plasma cutting machine for cutting to steel member, cutting obtains the zero of predetermined size and shape Part.Existing digital control flame plasma cutting machine typically is provided with two burning torches, and cutting machine is configured with controller.Controller is control Preheating time setting, the movement of burning torch (including mobile pause and movement are restarted) of burning torch, CNC code is in cutting machine controller Intrinsic information module, controller controls the movement on burning torch twin shaft by the data in CNC code.
After digital control flame plasma cutting machine blanking, need to do the label such as information such as model, purposes on each part.In order to Its installation site etc. is determined when assembling parts.Original mark mode use is artificial hand-written, provides be exclusively used in the prior art Do the marking machine of this label.Marking machine includes syringe needle, motor and mark machine controller etc., is described in mark machine controller Mark content, mark content are stored in TXT file, and TXT file is copied by disk and imported in controller in the prior art.
Currently, substantially needing manually when carrying out mark to the part after completing cutting using marking machine by marking machine It moves at part of the steel plate, the syringe needle of marking machine is made to be directed at mark location.Then start marking machine, existed by controller control marking machine Specific content is got on steel plate.But existing part of marking machine every dozen requires to move a marking, it is time-consuming and laborious.
Cutting machine blanking cutting parts are part size according to typesetting G- Design, shape cutting parts.Staff Typesetting figure is produced according to part drawing in typesetting jacking software, typesetting figure includes part cutting lines, part mark on Steel material The coordinate of content and useful point.The data in the CNC file of cutting machine are according to part drawing in typesetting jacking in the prior art During software automatically generates.
Summary of the invention
The present invention is to solve marking machine in the prior art artificial mobile marking machine is needed to carry out the mark of steel plate cutting steel part The problem of, the device of a kind of automatic positioning, automatic printing is provided, the information that identifies will be needed to print to steel plate before part cutting On.
The present invention to achieve the above object, the technical solution adopted is that:
To solve the problems, such as that marking machine needs are manually moved, by marking machine and cutting machine structure, the operation of cutting machine is utilized Track moves marking machine, and specific improved device structure is:
A kind of digital control flame plasma cutting machine and marking machine integration unit, including marking machine main body, digital control flame etc. from Sub- cutter body, digital control flame plasma cutting machine main body include guide rail, the first sliding block being mounted on guide rail, the second cunning Block is equipped with burning torch on the first sliding block, and the first sliding block and the second sliding block couple with cutting machine controller, and the marking machine ontology is matched It is equipped with mark movement mechanism, mark movement mechanism includes backboard, and backboard two sides install linear guide, stepping electricity is equipped at the top of backboard Machine, stepper motor are connect by catcher with lead screw top, and lead screw is parallel to linear guide setting, are installed in lead screw and linear guide Slide, the marking machine ontology are mounted on slide;The backboard is fixedly mounted on the second sliding block;The mark needle head is attached Closely it is equipped with proximity sensor;The stepper motor, proximity sensor couple with mark machine controller.
Slide plate is connect by bolt with linear guide and lead screw.
Marking machine ontology is equipped with for finding the target-designator for needing the origin position on the steel plate of mark.
A kind of marking method of digital control flame plasma cutting machine and marking machine integration unit carries out as follows:
The first step, make marking mechanism, the marking mechanism include backboard, linear guide, stepper motor, lead screw, shaft coupling, Bearing spider, bearing, slide and marking machine, linear guide are fixedly mounted on backboard;Stepper motor passes through catcher and lead screw Top connection, lead screw are mounted among backboard;Slide crosses bolt and is mounted on linear guide and ball-screw bottom;Marking machine is fixed On slide, marking machine is equipped with target-designator proximity sensor;Target-designator is for finding the steel plate for needing mark Origin;Proximity sensor is for judging distance of the marking machine print head apart from steel plate;The on-off of stepper motor controls marking machine.
Second step installs marking mechanism, burning torch one of on digital control flame plasma cutting machine is removed, in numerical control fire Sliding block is installed, the backboard and sliding block are affixed on the cross slide way of flame plasma cutting machine.
Third step, according to marking machine, whether there is or not feedback systems and wiring quantity, and a kind of operation is selected to set in following control methods It is standby to carry out mark,
A. when marking machine has to external feedback signal function and more external cabling:
1) in the typesetting figure of part cutting design include the mark of all parts and believe in the position being marked on steel plate Breath generates TXT text by the part mark content in part typesetting figure, and is copied to marking machine;It reads in part typesetting figure Each part mark position information generates the CNC file of control digital control flame plasma cutting machine operation;Each marking parts CNC code includes G00X xxx.Yxxx M07;
2) marking machine is run to needing the upper of mark part according to G00X xxx.Yxxx digital control flame plasma cutting machine Side;
3) M07 is run, notice marking machine is opened stepper motor and rotated forward, and synchronous signal is exported to digital control flame plasma and cut Machine pause button keeps digital control flame plasma cutting machine halted state;;
4) slide comes downwards on the steel plate for needing mark with marking machine, and when proximity sensor issues signal, then stepping is electric Machine shuts down, and marking machine starts mark;
5) marking machine issues signal unlatching stepper motor reversion after completing mark, and slide is with marking machine uplink, marking machine Simultaneously output signal to digital control flame plasma cutting machine starting terminal keep cutting machine it is in operating status, digital control flame etc. from Sub- cutting machine brings into operation to next position for needing mark.
B. when marking machine does not have to the function of external feedback signal:
1) in the typesetting figure of part cutting design include the mark of all parts and believe in the position being marked on steel plate Breath generates TXT text by the part mark content in part typesetting figure, and is copied to marking machine;It reads in part typesetting figure Each part mark position information generates the CNC file of control digital control flame plasma cutting machine operation;Each marking parts CNC code includes G00X xxx.Yxxx M07;
2) marking machine is run to needing the upper of mark part according to G00X xxx.Yxxx digital control flame plasma cutting machine Side;
3) setting preheating delay time is marking mechanism lifting and mark total time, and digital control flame plasma cutting machine is set It is set to holding illegal state.
4) M07 is run, notice marking machine is opened stepper motor and rotated forward, and slide comes downwards to the steel for needing mark with marking machine On plate, shut down when proximity sensor issues signal stepper motor;
5) proximity sensor signal controls marking machine again and starts mark, and marking machine mark, which is completed to issue signal after mark, opens Stepper motor reversion, slide is with marking machine uplink;
6) after uplink, preheating time is arrived, and digital control flame plasma cutting machine servo enables terminal and keeps cutting machine In operating status, digital control flame plasma cutting machine brings into operation to next position for needing mark.
C. when marking machine has to when function and the less external cabling of external feedback signal:
1) in the typesetting figure of part cutting design include the mark of all parts and believe in the position being marked on steel plate Breath generates TXT text by the part mark content in part typesetting figure, and is copied to marking machine;It reads in part typesetting figure Each part mark position information generates the CNC file of control digital control flame plasma cutting machine operation;Each marking parts CNC code includes M00M07;
2) marking machine is run to needing the upper of mark part according to G00X xxx.Yxxx digital control flame plasma cutting machine Side;
3) suspended according to M00 digital control flame plasma cutting machine;
4) M07 is run, notice marking machine is opened stepper motor and rotated forward, and slide comes downwards to the steel for needing mark with marking machine On plate, shut down when proximity sensor issues signal stepper motor;
5) proximity sensor signal controls marking machine again and starts mark, and marking machine mark, which is completed to issue signal after mark, opens Stepper motor reversion, slide is with marking machine uplink;
6) marking machine outputs signal to digital control flame plasma cutting machine starting terminal, digital control flame plasma cutting simultaneously Machine brings into operation to next position for needing mark.
The present invention realizes the automatic marking of digital control flame plasma cutting machine, can save the plenty of time, saves manpower, again It is counted automatically convenient for intelligent decoding device, effectively improves labor productivity, save the cost.
Detailed description of the invention
Fig. 1 is marking machine composition;
Fig. 2 is marking mechanism side graph structure;
Fig. 3 is that marking mechanism is mounted on the upper figure of the second sliding block.
In figure: stepper motor 1, catcher 2, backboard 3, linear guide 4, lead screw 5, marking machine ontology 6, proximity sensor 7, mesh Mark indicator 8, syringe needle 9, slide 10, guide rail 11, the second sliding block 12.
Specific embodiment
Insight of the invention is that a set of straight-line motion mechanism is configured to marking machine, by this straight-line motion mechanism and cutting machine The movement mechanism phase structure of itself makes marking machine using the motion control structure positioning mark location of cutting machine.
Mark movement mechanism provided by the invention is: the backboard 3 of an installation linear guide, sets sliding block in linear guide 4, Stepper motor 1 is equipped at the top of backboard 3, stepper motor 1 is connect by catcher 2 with 5 top of lead screw, and lead screw 5 is parallel to linear guide 4 It is arranged, slide 10 is installed on lead screw 5 and linear guide 4, slide 10 is specifically to connect with the sliding block in linear guide 4.This structure In, stepper motor 1 drives lead screw 5 to rotate, and the axial movement of lead screw 5 is converted linear motion by slide 10, to lead in straight line It is moved up and down on rail 4.Marking machine ontology 6 is mounted on the slide 10.Marking machine main body 6 is equipped with syringe needle 9, i.e. mark Component.
In conjunction with attached drawing of the invention, a kind of digital control flame plasma cutting machine and marking machine provided by the invention are comprehensive to be filled It sets, including stepper motor 1, catcher 2, backboard 3, linear guide 4, lead screw 5, marking machine ontology 6, proximity sensor 7, Target indication Device 8, syringe needle 9, slide 10, guide rail 11, the second sliding block 12.The present invention uses digital control flame plasma cutting machine, and main includes leading Rail 11, the first sliding block being mounted on guide rail, the second sliding block 12 are equipped with burning torch, the first sliding block and the second sliding block on first sliding block 12 couple with cutting machine controller.The marking machine ontology includes backboard 3,3 two sides of backboard peace configured with mark movement mechanism Linear guide 4 is filled, stepper motor 1 is equipped at the top of backboard 3, stepper motor 1 is connect by catcher 2 with 5 top of lead screw, and lead screw 5 is flat Row is arranged in linear guide 4, and slide 10 is installed on lead screw 5 and linear guide 4, and the marking machine ontology 6 is mounted on slide 10; The backboard 3 is fixedly mounted on the second sliding block 12;The mark needle head 9 is nearby equipped with proximity sensor 7;The stepping electricity Machine 1, proximity sensor 7 couple with mark machine controller.
In above-mentioned apparatus, slide 10 is connect by bolt with linear guide 4 and lead screw 5.
In above-mentioned apparatus, marking machine ontology is equipped with needs the target of the origin position on the steel plate of mark to refer to for finding Show device 8.
According to the marking machine type used, whether the mark specifically used has the function to external feedback, and presses engineering When needing to connect marking machine and cutting machine wiring quantity number, the present invention provides following three kinds of operations and sets for different situations The standby method for carrying out mark control.
One, of method is when marking machine has to external feedback signal function and more external cabling
1) in the typesetting figure of part cutting design include the mark of all parts and believe in the position being marked on steel plate Breath generates TXT text by the part mark content in part typesetting figure, and is copied to marking machine;It reads in part typesetting figure Each part mark position information generates the CNC file of control digital control flame plasma cutting machine operation;Each marking parts CNC code includes G00X xxx.Yxxx M07;
2) marking machine is run to needing the upper of mark part according to G00X xxx.Yxxx digital control flame plasma cutting machine Side;
3) M07 is run, notice marking machine is opened stepper motor and rotated forward, and synchronous signal is exported to digital control flame plasma and cut Machine pause button keeps digital control flame plasma cutting machine halted state;;
4) slide comes downwards on the steel plate for needing mark with marking machine, and when proximity sensor issues signal, then stepping is electric Machine shuts down, and marking machine starts mark;
5) marking machine issues signal unlatching stepper motor reversion after completing mark, and slide is with marking machine uplink, marking machine Simultaneously output signal to digital control flame plasma cutting machine starting terminal keep cutting machine it is in operating status, digital control flame etc. from Sub- cutting machine brings into operation to next position for needing mark.
This control method marking machine and the intercommunication of cutting machine signal, synthetic operation, when marking machine is run on to mark location The mobile pause of Fang Shi, cutting are switched by the control button of cutting machine, will be again started up after the completion of mark by marking machine signal Cutting machine operation.Operator is needed to guard mark during mark, the equipment waiting time is short, and whole print speed is fast.
Two, of method is not when marking machine has to the function of external feedback signal
1) in the typesetting figure of part cutting design include the mark of all parts and believe in the position being marked on steel plate Breath generates TXT text by the part mark content in part typesetting figure, and is copied to marking machine;It reads in part typesetting figure Each part mark position information generates the CNC file of control digital control flame plasma cutting machine operation;Each marking parts CNC code includes G00X xxx.Yxxx M07;
2) marking machine is run to needing the upper of mark part according to G00X xxx.Yxxx digital control flame plasma cutting machine Side;
3) setting preheating delay time is marking mechanism lifting and mark total time, and digital control flame plasma cutting machine is set It is set to holding illegal state.
4) M07 is run, notice marking machine is opened stepper motor and rotated forward, and slide comes downwards to the steel for needing mark with marking machine On plate, shut down when proximity sensor issues signal stepper motor;
5) proximity sensor signal controls marking machine again and starts mark, and marking machine mark, which is completed to issue signal after mark, opens Stepper motor reversion, slide is with marking machine uplink;
6) after uplink, preheating time is arrived, and digital control flame plasma cutting machine servo enables terminal and keeps cutting machine In operating status, digital control flame plasma cutting machine brings into operation to next position for needing mark.
In the method, since the marking machine used does not have feedback, information interchange can not be formed with cutting machine automatically, when cutting Cutting mill is by after marking machine movement in place, and by cutting the movement that preheat setting signal temporarily to stop cutting machine, preheating time is logical The whole required time setting of mark of marking machine obtained by analysis is crossed, the method advantage is without considering marking machine and cutting machine System signal coordination problem.
C. when marking machine has to when function and the less external cabling of external feedback signal:
1) in the typesetting figure of part cutting design include the mark of all parts and believe in the position being marked on steel plate Breath generates TXT text by the part mark content in part typesetting figure, and is copied to marking machine;It reads in part typesetting figure Each part mark position information generates the CNC file of control digital control flame plasma cutting machine operation;Each marking parts CNC code includes M00M07;
2) marking machine is run to needing the upper of mark part according to G00X xxx.Yxxx digital control flame plasma cutting machine Side;
4) suspended according to M00 digital control flame plasma cutting machine;
5) M07 is run, notice marking machine is opened stepper motor and rotated forward, and slide comes downwards to the steel for needing mark with marking machine On plate, shut down when proximity sensor issues signal stepper motor;
6) proximity sensor signal controls marking machine again and starts mark, and marking machine mark, which is completed to issue signal after mark, opens Stepper motor reversion, slide is with marking machine uplink;
7) marking machine outputs signal to digital control flame plasma cutting machine starting terminal, digital control flame plasma cutting simultaneously Machine brings into operation to next position for needing mark.
In the method, using cutting machine pause instruction signal, marking machine and the automatic work compound of cutting machine are not needed artificial Intra-operative procedures.
The present invention utilizes the movement mechanism of digital control flame plasma cutting machine itself, increases a set of straight-line motion mechanism, with Electronic mode is power, wherein will transform marking mechanism as by a burning torch, and realize and use process control, and complete mark and cutting twice The automatic marking method of the digital control flame plasma cutting machine of process.It can save the plenty of time, save manpower, improve labour production Rate.

Claims (4)

1. a kind of digital control flame plasma cutting machine and marking machine integration unit, including marking machine main body, digital control flame plasma Cutter body, digital control flame plasma cutting machine main body include guide rail, the first sliding block being mounted on guide rail, the second sliding block, Burning torch is housed, the first sliding block and the second sliding block couple with cutting machine controller, it is characterized in that: the marking machine on the first sliding block Ontology is configured with mark movement mechanism, and mark movement mechanism includes backboard, and backboard two sides are installed linear guide, are equipped at the top of backboard Stepper motor, stepper motor are connect by catcher with lead screw top, and lead screw is parallel to linear guide setting, lead screw and linear guide Upper installation slide, the marking machine ontology are mounted on slide;The backboard is fixedly mounted on the second sliding block;The marking machine Syringe needle is nearby equipped with proximity sensor;The stepper motor, proximity sensor couple with mark machine controller.
2. digital control flame plasma cutting machine and marking machine integration unit according to claim 1, it is characterized in that: slide plate passes through Bolt is connect with linear guide and lead screw.
3. digital control flame plasma cutting machine and marking machine integration unit according to claim 2, it is characterized in that: marking machine sheet Body is equipped with for finding the target-designator for needing the origin position on the steel plate of mark.
4. the marking method of a kind of digital control flame plasma cutting machine and marking machine integration unit carries out as follows:
The first step makes marking mechanism, which includes backboard, linear guide, stepper motor, lead screw, shaft coupling, bearing Support, bearing, slide and marking machine, linear guide are fixedly mounted on backboard;Stepper motor passes through catcher and lead screw top Connection, lead screw are mounted among backboard;Slide crosses bolt and is mounted on linear guide and ball-screw bottom;Marking machine is fixed on cunning On seat, marking machine is equipped with target-designator proximity sensor;Target-designator is used to find the origin for the steel plate for needing mark; Proximity sensor is for judging distance of the marking machine print head apart from steel plate;The on-off of stepper motor controls marking machine;
Second step is installed marking mechanism, burning torch one of on digital control flame plasma cutting machine is removed, in digital control flame etc. Sliding block is installed, the backboard and sliding block are affixed on the cross slide way of ion cutting machine;
Third step, according to marking machine whether there is or not feedback system and wiring quantity, selected in following control methods a kind of running equipment into Row mark,
A. when marking machine has to external feedback signal function and more external cabling:
1) mark in the typesetting figure of part cutting design comprising all parts and in the location information being marked on steel plate, leads to The part mark content crossed in part typesetting figure generates TXT text, and is copied to marking machine;Read each part in part typesetting figure Identify the CNC file that position information generates control digital control flame plasma cutting machine operation;Each marking parts CNC code Including G00X xxx.Yxxx M07;
2) marking machine is run to the top for needing mark part according to G00X xxx.Yxxx digital control flame plasma cutting machine;
3) M07 is run, notice marking machine is opened stepper motor and rotated forward, and synchronous signal exports temporary to digital control flame plasma cutting machine Stop button and keeps digital control flame plasma cutting machine halted state;
4) slide comes downwards on the steel plate for needing mark with marking machine, and when proximity sensor issues signal, then stepper motor stops It only operates, marking machine starts mark;
5) marking machine issues signal unlatching stepper motor reversion after completing mark, and slide is with marking machine uplink, and marking machine is simultaneously Outputing signal to digital control flame plasma cutting machine starting terminal keeps cutting machine in operating status, and digital control flame plasma is cut Cutting mill brings into operation to next position for needing mark;
B. when marking machine does not have to the function of external feedback signal:
1) mark in the typesetting figure of part cutting design comprising all parts and in the location information being marked on steel plate, leads to The part mark content crossed in part typesetting figure generates TXT text, and is copied to marking machine;Read each part in part typesetting figure Identify the CNC file that position information generates control digital control flame plasma cutting machine operation;Each marking parts CNC code Including G00X xxx.Yxxx M07;
2) marking machine is run to the top for needing mark part according to G00X xxx.Yxxx digital control flame plasma cutting machine;
3) setting preheating delay time is marking mechanism lifting and mark total time, and digital control flame plasma cutting machine is set as Keep illegal state;
4) M07 is run, notice marking machine is opened stepper motor and rotated forward, and slide comes downwards to the steel plate for needing mark with marking machine On, it shuts down when proximity sensor issues signal stepper motor;
5) proximity sensor signal controls marking machine again and starts mark, and marking machine mark, which is completed to issue signal after mark, opens stepping Motor reversal, slide is with marking machine uplink;
6) after uplink, preheating time is arrived, and digital control flame plasma cutting machine servo enables terminal and keeps cutting machine in fortune Row state, digital control flame plasma cutting machine bring into operation to next position for needing mark;
C. when marking machine has to when function and the less external cabling of external feedback signal:
1) mark in the typesetting figure of part cutting design comprising all parts and in the location information being marked on steel plate, leads to The part mark content crossed in part typesetting figure generates TXT text, and is copied to marking machine;Read each part in part typesetting figure Identify the CNC file that position information generates control digital control flame plasma cutting machine operation;Each marking parts CNC code Including M00 M07;
2) marking machine is run to the top for needing mark part according to G00X xxx.Yxxx digital control flame plasma cutting machine;
3) suspended according to M00 digital control flame plasma cutting machine;
4) M07 is run, notice marking machine is opened stepper motor and rotated forward, and slide comes downwards to the steel plate for needing mark with marking machine On, it shuts down when proximity sensor issues signal stepper motor;
5) proximity sensor signal controls marking machine again and starts mark, and marking machine mark, which is completed to issue signal after mark, opens stepping Motor reversal, slide is with marking machine uplink;
6) marking machine outputs signal to digital control flame plasma cutting machine starting terminal simultaneously, and digital control flame plasma cutting machine is opened Begin to run to next position for needing mark.
CN201910409243.3A 2019-05-16 2019-05-16 Digital control flame plasma cutting machine and marking machine integration unit and marking method Pending CN110026773A (en)

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CN110788531A (en) * 2019-11-11 2020-02-14 上海柏楚电子科技股份有限公司 Cutting machine, control method and device thereof, electronic equipment and storage medium
CN112008216A (en) * 2020-08-31 2020-12-01 二十二冶集团装备制造有限公司 Numerical control flame plasma cutting and marking integrated machine and Chinese and English character marking method
CN112059614A (en) * 2020-09-15 2020-12-11 重庆顺泰铁塔制造有限公司 Intelligent cutting device and system for node parts of power transmission tower

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