CN105234919B - Automatic hole marking device for terminal connector - Google Patents
Automatic hole marking device for terminal connector Download PDFInfo
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- CN105234919B CN105234919B CN201510747909.8A CN201510747909A CN105234919B CN 105234919 B CN105234919 B CN 105234919B CN 201510747909 A CN201510747909 A CN 201510747909A CN 105234919 B CN105234919 B CN 105234919B
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- screw mandrel
- roller bearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H7/00—Marking-out or setting-out work
- B25H7/04—Devices, e.g. scribers, for marking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H7/00—Marking-out or setting-out work
- B25H7/04—Devices, e.g. scribers, for marking
- B25H7/045—Devices, e.g. scribers, for marking characterised by constructional details of the marking elements
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- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
Description
技术领域technical field
本发明设备线夹自动标孔装置,属于设备线夹技术领域。The invention relates to an automatic hole marking device for equipment wire clamps, belonging to the technical field of equipment wire clamps.
背景技术Background technique
在进行设备线夹打孔前,需要对设备线夹的螺孔按照安装尺寸做定位标记,然后用电钻机完成打孔。这道工序非常关键,因为一旦螺孔定位标记出现偏差,将引起螺孔尺寸与安装尺寸不符,导致设备线夹无法安装,造成工作材料浪费,人力浪费、工时浪费。Before drilling the equipment clamp, it is necessary to mark the screw hole of the equipment clamp according to the installation size, and then use an electric drill to complete the drilling. This process is very critical, because once the positioning mark of the screw hole deviates, the size of the screw hole will not match the installation size, resulting in the inability to install the equipment clamp, resulting in waste of working materials, manpower, and working hours.
目前,在施工现场中,螺孔定位标记工作的完成常常通过两种方法实现,一是通过肉眼观察、尺子比量尺寸,确定孔位,这种方法非常耗时耗力,容易出现差错;二是通过制作简易的模具进行定位,简易的模具采用常用的纸张或其它材质较软的材料制成,虽然较第一种方法较为省时,但模具工艺粗糙、容易损坏,精度不高,也容易引起较大误差。At present, in the construction site, the completion of the screw hole positioning and marking work is often achieved through two methods. One is to determine the hole position by visual observation and measuring the size with a ruler. This method is very time-consuming and labor-intensive, and is prone to errors; Positioning is done by making a simple mold. The simple mold is made of commonly used paper or other soft materials. Although it is more time-saving than the first method, the mold process is rough, easy to damage, and the precision is not high. cause large errors.
综上所述,设备线夹螺孔定位这项工作在制作工艺落后、测量尺寸粗略、参与人员多、用工时间长的制约下,资金成本高、投入人力多、精确度低、影响工程进度和工程质量。To sum up, under the constraints of backward production process, rough measurement size, many participants, and long labor time, the work of positioning the screw hole of the equipment clamp has high capital cost, large investment of manpower, and low accuracy, which affects the progress of the project and Engineering Quality.
发明内容Contents of the invention
本发明克服了现有技术存在的不足,提供了一种设备线夹自动标孔装置,该装置定位精准,操作简单,携带方便,可以在减少作业人员的基础上,有效缩短作业时间,加快工程进度,降低工程成本,提高工程质量。The present invention overcomes the deficiencies in the prior art and provides an automatic marking hole device for equipment wire clips. The device is accurate in positioning, easy to operate, and easy to carry. It can effectively shorten the working time and speed up the project on the basis of reducing the number of operators. schedule, reduce project cost, and improve project quality.
为了解决上述技术问题,本发明采用的技术方案为:设备线夹自动标孔装置,包括设备线夹固定底座、垂直标孔器、尺寸自动匹配器、驱动器和控制器,所述设备线夹固定底座包括底座本体和固定夹具,所述固定夹具活动设置在底座本体上,所述固定夹具用于固定设备线夹,使设备线夹处于水平状态,所述垂直标孔器设置在底座本体上,所述尺寸自动匹配器活动设置在垂直标孔器上,所述垂直标孔器与尺寸自动匹配器上均设置有驱动器,所述驱动器驱动尺寸自动匹配器自动匹配尺寸,并沿垂直标孔器垂直上下移动,对设备线夹进行螺孔定位标记,所述驱动器与控制器之间电连接,所述控制器用于控制驱动器动作。In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: an automatic marking hole device for equipment line clamps, including a fixed base for equipment line clamps, a vertical hole marking device, an automatic size matching device, a driver and a controller, and the equipment line clamps are fixed The base includes a base body and a fixing jig, the fixing jig is movably arranged on the base body, the fixing jig is used to fix the equipment line clamp, so that the equipment line clamp is in a horizontal state, and the vertical hole marker is arranged on the base body, The size automatic matching device is movably arranged on the vertical hole marking device, the vertical hole marking device and the size automatic matching device are provided with drivers, and the driver drives the size automatic matching device to automatically match the size, and along the vertical hole marking device Move up and down vertically to mark the screw hole positioning of the equipment clamp, the driver is electrically connected to the controller, and the controller is used to control the action of the driver.
所述设备线夹固定底座的结构为:包括底座本体、双向丝杆、滑台、固定夹具和手柄,所述双向丝杆设置在底座本体上,所述双向丝杆上设置有正反螺纹,螺距为2mm,所述滑台活动设置在双向丝杆上,所述滑台可沿双向丝杆做往复运动,所述固定夹具设置在滑台上,所述手柄设置在双向丝杆上,用于控制双向丝杆正反转。The structure of the fixed base of the equipment line clamp is: including a base body, a two-way screw rod, a slide table, a fixing fixture and a handle, the two-way screw rod is arranged on the base body, and the two-way screw rod is provided with positive and negative threads. The screw pitch is 2mm, and the sliding table is movable on the two-way screw rod, and the sliding table can reciprocate along the two-way screw rod. It is used to control the forward and reverse rotation of the two-way screw rod.
所述垂直标孔器的结构为:包括单向丝杆、标孔滑台,所述标孔滑台活动设置在单向丝杆上,所述单向丝杆上设置有单向螺纹,螺距为1mm,所述标孔滑台上设置有尺寸自动匹配器,所述尺寸自动匹配器可沿单向丝杆垂直上下移动。The structure of the vertical hole marking device is: comprising a one-way screw mandrel and a hole marking slide table, and the hole marking slide table is movably arranged on the one-way screw mandrel, and the one-way screw mandrel is provided with a one-way thread, and the pitch The size is 1mm, and the size automatic matching device is arranged on the standard hole slide table, and the size automatic matching device can move vertically up and down along the one-way screw rod.
所述尺寸自动匹配器的结构为:包括连接板、第一滚轴丝杆、第二滚轴丝杆、第三滚轴丝杆、单向丝杆滑台、双向丝杆滑台和标孔刀具,所述连接板上平行固定设置有导轨,所述第一滚轴丝杆和第二滚轴丝杆垂直于导轨设置,所述第一滚轴丝杆和第二滚轴丝杆可沿导轨往复移动,所述第一滚轴丝杆和第二滚轴丝杆上均活动设置有双向丝杆滑台,所述双向丝杆滑台可沿第一滚轴丝杆和第二滚轴丝杆往复移动,所述第三滚轴丝杆平行于导轨设置,所述单向丝杆滑台活动设置在第三滚轴丝杆与第一滚轴丝杆和第二滚轴丝杆的交叉处,所述单向丝杆滑台可沿第三滚轴丝杆往复移动,所述单向丝杆滑台和双向丝杆滑台上均设置有标孔刀具。The structure of the size automatic matching device is: including a connecting plate, a first roller screw, a second roller screw, a third roller screw, a one-way screw slide, a two-way screw slide and a standard hole Tool, the connecting plate is fixed with a guide rail in parallel, the first roller screw rod and the second roller screw rod are arranged perpendicular to the guide rail, and the first roller screw rod and the second roller screw rod can be arranged along the The guide rail reciprocates, and the first roller screw rod and the second roller screw rod are equipped with a two-way screw rod sliding platform, and the two-way screw rod sliding table can move along the first roller screw rod and the second roller screw rod. The screw rod reciprocates, the third roller screw rod is arranged parallel to the guide rail, and the one-way screw rod slide table is movably arranged on the third roller screw rod, the first roller screw rod and the second roller screw rod. At the intersection, the one-way screw slide table can reciprocate along the third roller screw, and both the one-way screw slide table and the two-way screw slide table are provided with marking tools.
本发明与现有技术相比具有的有益效果是:本发明线夹固定底座是用来固定设备线夹的,使其稳固的处于水平状态。尺寸自动匹配器由一部单向丝杆滑台和两部双向丝杆滑台组成,通过控制器输入螺孔间的距离参数,驱动系统按照控制器的参数驱动步进电机带动滑块及刀具运动,达到设定距离(最多可确定6个点的距离)。设定完成后,通过垂直标孔器带动尺寸自动匹配器向下移动,利用标孔刀头在设备线夹上做出标记。设备线夹自动标孔装置是集约机械自动化、工艺标准化、控制数字化于一身的智能器械,利用它完成设备线夹螺孔定位标记,不但提高了作业效率,而且降低了工程成本。Compared with the prior art, the present invention has the beneficial effect that: the wire clip fixing base of the present invention is used to fix the equipment wire clip so that it is stably in a horizontal state. The size automatic matching device is composed of a one-way screw slide and two two-way screw slides. The distance between the screw holes is input through the controller, and the drive system drives the stepper motor to drive the slider and the tool according to the parameters of the controller. Movement to reach the set distance (up to 6 points can be determined). After the setting is completed, the vertical hole marking device drives the size automatic matching device to move down, and uses the hole marking cutter head to mark on the equipment wire clip. The automatic hole marking device for equipment clamps is an intelligent device that integrates mechanical automation, process standardization, and digital control. Using it to complete the positioning and marking of screw holes for equipment clamps not only improves operating efficiency, but also reduces engineering costs.
附图说明Description of drawings
下面结合附图对本发明做进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明中设备线夹固定底座的结构示意图。Fig. 2 is a structural schematic diagram of the fixing base of the equipment wire clamp in the present invention.
图3为本发明中垂直标孔器的结构示意图。Fig. 3 is a schematic structural view of the vertical hole marking device in the present invention.
图4为本发明中尺寸自动匹配器的结构示意图。Fig. 4 is a schematic structural diagram of the size automatic matching device in the present invention.
图中:1为设备线夹固定底座、11为底座本体、12为双向丝杆、13为滑台、14为固定夹具、15为手柄、2为垂直标孔器、21为单向丝杆、22为标孔滑台、3为尺寸自动匹配器、31为连接板、32为第一滚轴丝杆、33为第二滚轴丝杆、34为第三滚轴丝杆、35为单向丝杆滑台、36为双向丝杆滑台、37为导轨、4为驱动器。In the figure: 1 is the fixed base of the equipment line clamp, 11 is the base body, 12 is the two-way screw rod, 13 is the slide table, 14 is the fixed fixture, 15 is the handle, 2 is the vertical hole marker, 21 is the one-way screw rod, 22 is the standard hole slide table, 3 is the size automatic adapter, 31 is the connecting plate, 32 is the first roller screw, 33 is the second roller screw, 34 is the third roller screw, 35 is one-way Screw mandrel slide table, 36 are two-way screw mandrel slide table, 37 are guide rail, 4 are driver.
具体实施方式detailed description
如图1~图4所示,本发明设备线夹自动标孔装置,包括设备线夹固定底座1、垂直标孔器2、尺寸自动匹配器3、驱动器4和控制器,所述设备线夹固定底座1包括底座本体11和固定夹具14,所述固定夹具14活动设置在底座本体11上,所述固定夹具14用于固定设备线夹,使设备线夹处于水平状态,所述垂直标孔器2设置在底座本体11上,所述尺寸自动匹配器3活动设置在垂直标孔器2上,所述垂直标孔器2与尺寸自动匹配器3上均设置有驱动器4,所述驱动器4驱动尺寸自动匹配器3自动匹配尺寸,并沿垂直标孔器2垂直上下移动,对设备线夹进行螺孔定位标记,所述驱动器4与控制器之间电连接,所述控制器用于控制驱动器4动作。As shown in Figures 1 to 4, the equipment line clip automatic marking hole device of the present invention includes a equipment line clamp fixing base 1, a vertical hole marking device 2, a size automatic matching device 3, a driver 4 and a controller. The fixed base 1 includes a base body 11 and a fixing fixture 14. The fixing fixture 14 is movably arranged on the base body 11. The fixing fixture 14 is used to fix the equipment line clamp so that the equipment line clamp is in a horizontal state. The vertical marking hole The device 2 is arranged on the base body 11, and the size automatic matching device 3 is movably arranged on the vertical marking device 2, and the vertical marking device 2 and the size automatic matching device 3 are provided with a driver 4, and the driver 4 The size automatic matching device 3 is driven to automatically match the size, and moves vertically up and down along the vertical hole marking device 2, and performs screw hole positioning marks on the equipment wire clamp. The driver 4 is electrically connected to the controller, and the controller is used to control the driver. 4 actions.
所述设备线夹固定底座1的结构为:包括底座本体11、双向丝杆12、滑台13、固定夹具14和手柄15,所述双向丝杆12设置在底座本体11上,所述双向丝杆12上设置有正反螺纹,螺距为2mm,所述滑台13活动设置在双向丝杆12上,所述滑台13可沿双向丝杆12做往复运动,所述固定夹具设置在滑台13上,所述手柄15设置在双向丝杆12上,用于控制双向丝杆12正反转。The structure of the fixed base 1 of the equipment line clamp is: comprising a base body 11, a two-way screw rod 12, a slide table 13, a fixing fixture 14 and a handle 15, the two-way screw rod 12 is arranged on the base body 11, and the two-way screw rod 12 is arranged on the base body 11. The rod 12 is provided with positive and negative threads with a pitch of 2mm. The sliding table 13 is movably arranged on the two-way screw rod 12. The sliding table 13 can reciprocate along the two-way screw rod 12. The fixing fixture is arranged on the sliding table 13, the handle 15 is arranged on the two-way screw mandrel 12, and is used to control the forward and reverse rotation of the two-way screw mandrel 12.
所述垂直标孔器2的结构为:包括单向丝杆21、标孔滑台22,所述标孔滑台22活动设置在单向丝杆21上,所述单向丝杆21上设置有单向螺纹,螺距为1mm,所述标孔滑台22上设置有尺寸自动匹配器3,所述尺寸自动匹配器3可沿单向丝杆21垂直上下移动。The structure of described vertical mark hole device 2 is: comprise one-way screw mandrel 21, standard hole slide table 22, described mark hole slide table 22 is movably arranged on the one-way screw mandrel 21, is set on the one-way screw mandrel 21 There is a unidirectional screw thread with a pitch of 1mm. The automatic size matching device 3 is arranged on the standard hole slide table 22, and the automatic size matching device 3 can move vertically up and down along the one-way screw rod 21.
所述尺寸自动匹配器3的结构为:包括连接板31、第一滚轴丝杆32、第二滚轴丝杆33、第三滚轴丝杆34、单向丝杆滑台35、双向丝杆滑台36和标孔刀具,所述连接板31上平行固定设置有导轨37,所述第一滚轴丝杆32和第二滚轴丝杆33垂直于导轨37设置,所述第一滚轴丝杆32和第二滚轴丝杆33可沿导轨37往复移动,所述第一滚轴丝杆32和第二滚轴丝杆33上均活动设置有双向丝杆滑台36,所述双向丝杆滑台36可沿第一滚轴丝杆32和第二滚轴丝杆33往复移动,所述第三滚轴丝杆34平行于导轨37设置,所述单向丝杆滑台35活动设置在第三滚轴丝杆34与第一滚轴丝杆32和第二滚轴丝杆33的交叉处,所述单向丝杆滑台35可沿第三滚轴丝杆34往复移动,所述单向丝杆滑台35和双向丝杆滑台36上均设置有标孔刀具。The structure of the size automatic matching device 3 is: comprising a connecting plate 31, a first roller screw mandrel 32, a second roller screw mandrel 33, a third roller screw mandrel 34, a one-way screw mandrel slide 35, a two-way screw mandrel Rod slide table 36 and standard hole tool, on described connecting plate 31, guide rail 37 is fixedly arranged in parallel, and described first roller screw mandrel 32 and second roller screw mandrel 33 are arranged perpendicular to guide rail 37, and described first roller screw mandrel The shaft screw mandrel 32 and the second roller screw mandrel 33 can reciprocate along the guide rail 37, and the first roller screw mandrel 32 and the second roller screw mandrel 33 are movably provided with a two-way screw mandrel slide 36. The two-way screw mandrel slide 36 can reciprocate along the first roller screw mandrel 32 and the second roller screw mandrel 33, the third roller screw mandrel 34 is arranged parallel to the guide rail 37, and the one-way screw mandrel slide table 35 Movably arranged at the intersection of the third roller screw 34 and the first roller screw 32 and the second roller screw 33 , the one-way screw slide 35 can reciprocate along the third roller screw 34 , The one-way screw mandrel slide table 35 and the two-way screw mandrel slide table 36 are all provided with marking tool.
本发明由设备线夹固定底座、尺寸自动匹配器,垂直标孔器、驱动器、控制器五大部分组成,工作原理是设备线夹固定底座是用来固定设备线夹的,使其稳固的处于水平状态。尺寸自动匹配器由一部单向丝杆滑台和两部双向丝杆滑台组成,通过控制器输入螺孔间的距离参数,驱动系统按照控制器的参数驱动步进电机带动滑块及刀具运动,达到设定距离(最多可确定6个点的距离)。设定完成后,通过垂直标孔器带动尺寸自动匹配器向下移动,利用标孔刀头在设备线夹上做出标记。设备线夹自动标孔装置是集约机械自动化、工艺标准化、控制数字化于一身的智能器械,利用它完成设备线夹螺孔定位标记,不但提高了作业效率与,降低了工程成本。The present invention is composed of five major parts: equipment line clamp fixing base, size automatic matching device, vertical hole marking device, driver and controller. state. The size automatic matching device is composed of a one-way screw slide and two two-way screw slides. The distance between the screw holes is input through the controller, and the drive system drives the stepper motor to drive the slider and the tool according to the parameters of the controller. Movement to reach the set distance (up to 6 points can be determined). After the setting is completed, the vertical hole marking device drives the size automatic matching device to move down, and uses the hole marking cutter head to mark on the equipment wire clip. The automatic hole marking device for equipment clamps is an intelligent device that integrates mechanical automation, process standardization, and digital control. Using it to complete the positioning and marking of screw holes for equipment clamps not only improves operating efficiency and reduces engineering costs.
(一)设备线夹固定底座(1) Fixing base of equipment wire clamp
设备线夹固定底座的主要作用是固定需要标孔的设备线夹,尺寸可自动调节适应不同尺寸类型的设备线夹。The main function of the equipment clamp fixing base is to fix the equipment clamps that need marked holes, and the size can be automatically adjusted to adapt to different sizes of equipment clamps.
⑴结构组成:双向丝杆、连轴器、支撑轴、支撑座、滑台、固定夹具、手柄(1) Structural composition: two-way screw, coupling, support shaft, support seat, slide table, fixing fixture, handle
⑵连接方式:双向丝杆通过支撑轴与手柄相连,在丝杆上安装2支滑台,两支分别安装在左向和右向丝杆上,在两支滑台上分别安装固定夹具。(2) Connection method: The two-way screw rod is connected with the handle through the support shaft, and two sliding tables are installed on the screw rod, and the two are respectively installed on the left and right screw rods, and the fixing fixtures are respectively installed on the two sliding tables.
⑶工作原理:手动转动手柄带动丝杆按顺时针和逆时针两个方向转动,使滑台在丝杆上来回移动,安装在左向和右向上的滑台按相反方向移动来增加或减少与中间滑台的距离,从而使固定夹具夹紧不同尺寸型号的的设备线夹,并使其保持水平位置。⑶Working principle: Manually turn the handle to drive the screw to rotate clockwise and counterclockwise, so that the sliding table moves back and forth on the screw, and the sliding table installed on the left and right upwards moves in the opposite direction to increase or decrease. The distance between the middle sliding table, so that the fixing fixture clamps the equipment clamps of different sizes and models, and keeps it in a horizontal position.
(二)垂直打孔器的结构与原理(2) The structure and principle of the vertical puncher
垂直打孔器为打孔刀具提供运动轨迹,是带动刀头完成标孔动作的载体,由丝杆、滑台组成,尺寸自动匹配器安装在滑台上,通过电机驱动丝杆转动、滑台移动带动刀头完成标孔动作。The vertical puncher provides the movement trajectory for the punching tool, and is the carrier that drives the cutter head to complete the hole marking action. It is composed of a screw rod and a sliding table. The size automatic matching device is installed on the sliding table, and the motor drives the screw rod to rotate and the sliding table. The movement drives the cutter head to complete the hole marking action.
⑴结构组成:单向丝杆、连轴器、支撑轴、支撑座、滑台⑴Structural composition: one-way screw rod, coupling, support shaft, support seat, slide table
⑵连接方式:垂直打孔装置整体安装在设备线夹固定底座上,其滑台与尺寸自动匹配器相连。(2) Connection method: The vertical punching device is installed on the fixed base of the equipment clamp as a whole, and its sliding table is connected with the size automatic matching device.
⑶工作原理:通过步进电机带动丝杆按顺时针和逆时针两个方向转动,最终使滑台在丝杆上上下移动,从而带动尺寸自动匹配器完成打点动作。⑶ Working principle: The stepper motor drives the screw to rotate clockwise and counterclockwise, and finally the slide table moves up and down on the screw, thereby driving the size automatic matching device to complete the dotting action.
(三)尺寸自动匹配器的结构与原理(3) The structure and principle of the size automatic matching device
尺寸自动匹配器主要通过丝杆带动滑台沿丝杆运动,以此准确获得螺孔螺距尺寸。该装置由连接板、单向丝杆滑台、双向丝杆滑台、标孔刀具组成,通过两部双向丝杆与一部单向丝杆控制滑台移动最终保证安装在滑台上标孔道具的刀头位置与设备线夹螺孔距离一致。其各部件作用分别为:The size automatic matching device mainly drives the slide table to move along the screw rod through the screw rod, so as to accurately obtain the pitch size of the screw hole. The device is composed of a connecting plate, a one-way screw slide, a two-way screw slide, and a hole marking tool. The movement of the slide is controlled by two two-way screw and one unidirectional screw, and finally it is installed on the slide to mark the hole. The position of the cutter head of the prop is consistent with the distance from the screw hole of the equipment clamp. The functions of each part are as follows:
1.连接板1. Connection plate
起到连接尺寸自动匹配器与垂直标孔器的作用,尺寸为:228mm×167mm×10mmPlay the role of connecting the size automatic matching device and the vertical hole marking device, the size is: 228mm×167mm×10mm
2.单向丝杆滑台2. One-way screw slide table
通过带动单向丝杆滑台移动来确定滑块之间的尺寸,最终确定标孔尺寸。The size between the sliders is determined by driving the one-way screw slide table to move, and finally the size of the standard hole is determined.
⑴结构组成:单向丝杆、连轴器、支撑轴、支撑座、滑台⑴Structural composition: one-way screw rod, coupling, support shaft, support seat, slide table
⑵连接方式:支撑轴端用来固定一部双向丝杆滑台使其保持不动,滑台部分固定另一个双向丝杆滑台,其底部固定在连接板底侧,丝杆通过连轴器与步进电机相连。(2) Connection method: The end of the supporting shaft is used to fix a two-way screw slide table to keep it still, the slide table part fixes another two-way screw slide table, the bottom of which is fixed on the bottom side of the connecting plate, and the screw rod passes through the coupling Connected to the stepper motor.
⑶工作原理:步进电机具有正反转的功能,可带动丝杆按顺时针和逆时针两个方向转动,最终使滑台在丝杆上来回移动,从而确定尺寸。⑶ Working principle: The stepping motor has the function of forward and reverse rotation, which can drive the screw to rotate clockwise and counterclockwise, and finally make the sliding table move back and forth on the screw to determine the size.
3.双向丝杆滑台3. Two-way screw slide table
丝杆具有左向和右向螺纹,可以使安装在左向和右向上的滑台按相反方向移动来增加或减少滑台之间的距离,中间固定一支滑台,此滑台为可拆卸式,在丝杆上不做水平运动,需要时安装上去,不需要时可方便拆下。The screw has left and right threads, which can make the sliding tables installed in the left and right upwards move in opposite directions to increase or decrease the distance between the sliding tables. A sliding table is fixed in the middle, and this sliding table is detachable. Type, no horizontal movement on the screw rod, it can be installed when needed, and can be easily removed when not needed.
⑴结构组成:双向丝杆、连轴器、支撑轴、支撑座、滑台(3个)(1) Structural composition: two-way screw rod, coupling, support shaft, support seat, slide table (3 pieces)
⑵连接方式:其底部固定在连接板底侧,第一部双向丝杆滑台固定在单向丝杆滑台支撑轴上,另一部双向丝杆滑台固定在单向丝杆滑台的滑块上,两部双向丝杆滑台结构完全相同,其中该双向丝杆滑台的,丝杆通过连轴器与步进电机相连,在丝杆上安装3支滑台,中间一支为可拆卸式,两边两支分别安装在左右向丝杆上,在三支滑台上都安装了标孔刀头。(2) Connection method: the bottom is fixed on the bottom side of the connecting plate, the first two-way screw slide is fixed on the support shaft of the one-way screw slide, and the other two-way screw slide is fixed on the side of the one-way screw slide. On the slider, the structure of the two two-way screw slides is exactly the same. For the two-way screw slide, the screw is connected to the stepping motor through a coupling. Three slides are installed on the screw, and the middle one is Detachable, two on both sides are respectively installed on the left and right screw rods, and the standard hole cutter heads are installed on the three sliding tables.
⑶工作原理:在丝杆中间位置安装一支滑台,不在丝杆上运动为可拆卸式,步进电机具有正反转的功能,可带动丝杆按顺时针和逆时针两个方向转动,使滑台在丝杆上来回移动,安装在左向和右向上的滑台按相反方向移动来增加或减少与中间滑台的距离,从而确定尺寸。⑶Working principle: Install a sliding table in the middle of the screw rod, and it is detachable if it does not move on the screw rod. The stepping motor has the function of forward and reverse, which can drive the screw rod to rotate clockwise and counterclockwise. Make the sliding table move back and forth on the screw rod, and the sliding table installed in the left and right upwards moves in the opposite direction to increase or decrease the distance from the middle sliding table, so as to determine the size.
4.标孔刀具4. Marking tool
通过标孔刀具锋利的刀头可轻松在设备线夹下做一个圆形凹陷标记,这个标记有利于电钻机的钻头圆心与设备线夹的打孔位置的位置校正,而且最大优点是在电钻机的钻头通过这个标记进入到设备线夹打孔时,能防止由于震动等原因导致电机钻头位置偏移等问题。The sharp head of the marking tool can easily make a circular concave mark under the equipment wire clamp. This mark is beneficial to the position correction of the drill center of the electric drill and the drilling position of the equipment wire clamp, and the biggest advantage is that it is used in the electric drill. When the drill bit enters the equipment clamp through this mark to punch holes, it can prevent the position deviation of the motor drill bit due to vibration and other reasons.
⑴结构组成:刀头、刀身。⑴Structural composition: knife head, knife body.
刀头的材料是钨钛合金极为坚硬具有不易被磨损的特性,尖部为直径为6mm的高度为5mm的锥形总长10mm,刀身的材料为306不锈钢The material of the cutter head is tungsten-titanium alloy, which is extremely hard and not easy to be worn. The tip is conical with a diameter of 6mm and a height of 5mm. The total length is 10mm. The material of the blade is 306 stainless steel.
⑵连接方式:刀头安装在刀身的顶端,刀身下部车有螺纹,通过螺纹固定在滑台上。⑵Connection method: The cutter head is installed on the top of the blade body, and the lower part of the blade body is threaded, which is fixed on the slide table through the thread.
⑶工作原理:安装在滑台上,在滑台的带动下运动标孔。⑶Working principle: Installed on the sliding table, the marking hole is moved under the drive of the sliding table.
(四)驱动系统的结构域原理(4) Structural domain principle of drive system
接收控制器指令,驱动步进电机顺时针或逆时针转动。Receive the instructions from the controller to drive the stepper motor to rotate clockwise or counterclockwise.
⑴结构组成:驱动器、驱动电机⑴Structural composition: driver, drive motor
⑵连接方式:驱动器一端与控制器相连、另一端与步进电机相连。(2) Connection method: One end of the driver is connected to the controller, and the other end is connected to the stepper motor.
⑶工作原理:接收到驱动器的控制指令后带动步进电机顺时针转动或逆时针转动。⑶ Working principle: After receiving the control command from the driver, it drives the stepper motor to rotate clockwise or counterclockwise.
模具基本是由质地较硬306钢制成,该装置有精确自动变化尺寸功能,通过底座夹具固定再进行螺孔定位标记,这种方法快速简便精确。The mold is basically made of hard 306 steel. The device has the function of precise and automatic size change. It is fixed by the base clamp and then marked for screw hole positioning. This method is fast, simple and accurate.
上面结合附图对本发明的实施例作了详细说明,但是本发明并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Within the scope of knowledge of those of ordinary skill in the art, various modifications can be made without departing from the gist of the present invention. kind of change.
Claims (4)
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