CN110026696B - Multi-head laser processing control system and BOX correction method for multi-head laser processing - Google Patents

Multi-head laser processing control system and BOX correction method for multi-head laser processing Download PDF

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CN110026696B
CN110026696B CN201910178630.0A CN201910178630A CN110026696B CN 110026696 B CN110026696 B CN 110026696B CN 201910178630 A CN201910178630 A CN 201910178630A CN 110026696 B CN110026696 B CN 110026696B
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processing head
correction
control card
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main processing
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CN110026696A (en
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黄柏元
吕启涛
曹洪涛
杨柯
李金平
李发胜
黄旭升
高云峰
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Han s Laser Technology Industry Group Co Ltd
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Han s Laser Technology Industry Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/067Dividing the beam into multiple beams, e.g. multifocusing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/362Laser etching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

The application relates to a bull laser beam machining control system includes: the system comprises a main control card for controlling a main processing head, a secondary control card for controlling a secondary processing head and a synchronous control card; the synchronous control card outputs synchronous signals to the main control card and the auxiliary control card when receiving marking ready signals sent by the main control card and the auxiliary control card; and when the main control card and the auxiliary control card receive the synchronous signals, marking start signals are respectively sent to the main processing head and the auxiliary processing head, and the main processing head and the auxiliary processing head are controlled to start marking at the same time. The control system controls the marking starting time of the main control card and the auxiliary control card through the synchronous control card, so that the time difference of output signals among a plurality of control cards can be eliminated, and the marking synchronism among a plurality of processing heads is ensured. The application also provides a BOX correction method, computer equipment and a storage medium for multi-head laser processing.

Description

Multi-head laser processing control system and BOX correction method for multi-head laser processing
Technical Field
The present application relates to the field of optical technologies, and in particular, to a multi-head laser processing control system, a BOX correction method for multi-head laser processing, a computer device, and a storage medium.
Background
With the development of laser technology, the requirements on the process aspect of laser processing are higher and higher, for example, requirements such as wafer cutting, glass drilling and the like often require relatively higher requirements on a laser, and the process requirements can be realized by a picosecond laser and a femtosecond laser.
Although the existing laser manufacturing process is greatly improved, the price of the laser is higher, so that the equipment can be efficiently utilized as soon as possible in consideration of customer requirements, the cost is lower, the production efficiency is improved, and a light splitting implementation scheme is a good choice. The laser beam splitting method not only needs to ensure that the energy of the laser split by each processing head is consistent, but also needs to ensure the consistency of the processing effect of each processing head.
Disclosure of Invention
In view of the above, it is necessary to provide a multi-head laser processing control system and a BOX correction method for multi-head laser processing.
A multi-head laser machining control system comprising:
the system comprises a main control card for controlling a main processing head, a secondary control card for controlling a secondary processing head and a synchronous control card;
the synchronous control card outputs synchronous signals to the main control card and the auxiliary control card when receiving marking ready signals sent by the main control card and the auxiliary control card;
and the main control card and the auxiliary control card respectively send marking start signals to the main processing head and the auxiliary processing head when receiving the synchronous signals, and control the main processing head and the auxiliary processing head to start marking at the same time.
The multi-head laser processing control system comprises a main control card for controlling a main processing head, a secondary control card for controlling a secondary processing head and a synchronous control card; the synchronous control card outputs a synchronous signal to the main control card and the secondary control card when receiving marking ready signals sent by the main control card and the secondary control card, and the control cards can control the processing heads corresponding to the control cards to start marking only when receiving the synchronous signal. The control system controls the marking starting time of the main control card and the auxiliary control card through the synchronous control card, so that the time difference of output signals among a plurality of control cards can be eliminated, and the marking synchronism among a plurality of processing heads is ensured.
A method of BOX correction for multi-head laser processing, the method comprising:
correcting the main processing head to obtain a main processing head correction file;
and correcting the auxiliary processing head based on the main processing head correction file to obtain an auxiliary processing head correction file, and finishing BOX correction.
A computer device comprising a memory storing a computer program and a processor implementing the steps of the above method when executing the computer program.
A computer-readable storage medium, on which a computer program is stored which, when being executed by a processor, carries out the steps of the above-mentioned method.
Drawings
FIG. 1 is a block diagram of a multi-head laser machining control system in one embodiment;
FIG. 2 is a diagram illustrating the circuit connections between the synchronization control card and the primary and secondary control cards in one embodiment;
FIG. 3 is a schematic diagram of input signals, output signals, and marking signals of a synchronous control card in one embodiment;
FIG. 4 is a schematic external view of a multi-head laser machining control system according to another embodiment;
FIG. 5 is a generic calibration interface for calibration software in an exemplary embodiment;
FIG. 6 is a multi-point calibration interface for calibration software in an embodiment;
FIG. 7 is a diagram illustrating a comparison of a normal pattern to an out-of-sync pattern in an exemplary embodiment;
FIG. 8 is a schematic flow chart of a BOX correction method in one embodiment of multi-head laser processing;
FIG. 9 is a schematic flow chart of a BOX correction method for multi-head laser processing in one embodiment;
FIG. 10 is a schematic diagram of a double-headed four-position machine according to one embodiment;
FIG. 11 is a schematic view of a light splitting section in one embodiment;
FIG. 12 is a flow chart of a process for a dual head four position machine in one embodiment;
FIG. 13 is a diagram illustrating an internal structure of a computer device according to an embodiment.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
The application provides a bull laser beam machining control system for in bull laser beam machining equipment, control the mark of laser beam machining head. As shown in fig. 1, includes: a master control card 110 for controlling the master processing head, a slave control card 120 for controlling the slave processing head, and a synchronization control card 130.
When receiving marking ready signals sent by the master control card 120 and the slave control card 130, the synchronous control card 110 outputs synchronous signals to the master control card 110 and the slave control card 120; when receiving the synchronization signal, the main control card 110 and the sub control card 120 respectively send marking start signals to the main processing head and the sub processing head, and control the main processing head and the sub processing head to start marking at the same time. Fig. 2 is a circuit diagram of the synchronous control card and the master and slave control cards in one embodiment. The output ends of the master control card (marking card 1 in the figure) and the slave control card (marking card 2 in the figure) are connected with the input end of the synchronous control card, and a marking ready signal is sent to the synchronous control card; the output end of the synchronous control card is connected with the input ends of the main control card and the auxiliary control card, and synchronous signals are sent to the main control card and the auxiliary control card. In this embodiment, the synchronous control card adopts 4-way synchronous control card.
The main control card is connected with the main processing head and used for controlling marking of the main processing head, and the auxiliary control card is connected with the auxiliary processing head and used for controlling marking of the auxiliary processing head; the synchronous control card controls the main control card and the auxiliary control card, and specifically, the synchronous control card receives marking ready signals sent by the control cards, and sends synchronous signals to all the control cards after the marking ready signals of all the control cards are detected, wherein the synchronous signals are used for informing the main control card and the auxiliary control card that corresponding processing heads start marking. That is, the master control card sends a marking start signal to the master processing head when receiving the synchronization signal, and the slave control card sends the marking start signal to the slave control card when receiving the synchronization signal. Therefore, the main control card and the auxiliary control card send marking start signals at the same time, namely the main processing head and the auxiliary processing head start marking at the same time.
In one embodiment, the main control card and the auxiliary control card send marking ready signals to the synchronous control card when receiving the machining instruction. When all preparations are ready before machining, a user opens the machine to start machining, and at the moment, machining instructions are sent to the master control card and the slave control card. Since the hardware element parameters of the control cards are not identical, the output signals of the master control card and the slave control card may have a certain time difference, for example, as shown IN fig. 3, which is a schematic diagram of the input signals (IN0, IN1), the output signals (OUT0, OUT1) and the marking signal (MARK) of the synchronous control card IN one embodiment; the signals output by the master control card and the slave control card (i.e. the input signals IN0 and IN1 of the synchronous control card) have a certain time difference, and after passing through the synchronous control card, the signals of the master control card and the slave control card are synchronized, so that the signal time difference caused by hardware parameters between the master control card and the slave control card can be eliminated.
The multi-head laser processing control system comprises a main control card for controlling a main processing head, a secondary control card for controlling a secondary processing head and a synchronous control card; the synchronous control card outputs a synchronous signal to the main control card and the secondary control card when receiving marking ready signals sent by the main control card and the secondary control card, and the control cards can control the processing heads corresponding to the control cards to start marking only when receiving the synchronous signal. The control system controls the marking starting time of the main control card and the auxiliary control card through the synchronous control card, so that the time difference of output signals among a plurality of control cards can be eliminated, and the marking synchronism among a plurality of processing heads is ensured.
In one embodiment, the main control card and the auxiliary control card send marking ready signals to the synchronous control card before detecting the light emitting signals, and after receiving the synchronous signals sent by the synchronous control card, send marking start signals to the main processing head and the auxiliary processing head respectively, and control the main processing head and the auxiliary processing head to start marking simultaneously respectively.
The main control card and the auxiliary control card can send marking ready signals to the synchronous control card before the laser emits light every time, and only when the synchronous signals sent by the synchronous control card are received, the main processing head and the auxiliary processing head are respectively controlled to mark. The multi-head laser processing control system has the advantages that each time the laser emits light, signals are synchronized through the synchronous control card, and the situation that graphs processed by a plurality of processing heads deviate farther and farther due to time accumulation can be avoided.
In one embodiment, the master control card is connected with the laser controller, and the master control card controls the laser controller to send a turn-on signal or a turn-off signal to the laser. The laser controller is used for controlling the light emission of the laser, and comprises parameters such as light emission time and light emission frequency.
Further, in one embodiment, when the main control card receives the processing instruction, the main control card controls the laser controller to send a starting signal to the laser, and at this time, the laser starts to emit light according to a predetermined frequency; in one embodiment, when the main control card detects that the marking is completed, the main control card controls the laser controller to send a closing signal to the laser, and at the moment, the laser stops emitting light. In one embodiment, the processing instruction may be an instruction issued by a worker to the system.
Fig. 4 is a schematic diagram showing an external structure of a multi-head laser processing control system according to an embodiment. The multi-head processing is in control design, each processing head is provided with a control card for laser marking control, only one laser is adopted, the control card directly connected with the laser is a laser main control card, and the processing head connected with the main control card is a main processing head; the other control cards which are not connected with the laser are secondary control cards, and the processing heads which are correspondingly connected are secondary processing heads; fig. 4 shows a control scheme for 2 processing heads, the control card connected to the 1# square head being the master control card and the 1# square head being the master processing head. The beam splitting module is used for splitting a laser beam into a plurality of light beams (the light beams are split by a plurality of processing heads); the light splitting module can realize light splitting in a plurality of different modes, and only the laser energy split by different processing heads is ensured to be consistent.
In the control system shown in fig. 4, when a processing instruction is received, the master control card controls the laser controller to send an opening signal to the laser, the laser is controlled to start emitting light, and the laser is divided into two laser beams with equal energy in the light splitting module to enter the 1# square head and the 2# square head respectively; the main control card and the auxiliary control card respectively send marking ready signals to the synchronous control card, and the synchronous control card simultaneously sends synchronous signals to the main control card and the auxiliary control card after receiving the marking ready signals of the main control card and the auxiliary control card; and when receiving the synchronous signal, the main control card and the auxiliary control card respectively send marking start signals to the 1# square head and the 2# square head, and control the 1# square head and the 2# square head to start marking at the same time.
In order to ensure the synchronization of marking among a plurality of processing heads, in addition to the process of multi-head laser processing equipment delivery through a synchronous control card in the processing process, the BOX (BOX) correction needs to be carried out on the processing parameters of each processing head. BOX correction is laser processing range correction, and mainly compares the laser processing size with the actual size, and the corrected parameters are mainly parameters of a laser processing square head motor.
The BOX correction of the processing head comprises common correction and multi-point correction, wherein the common correction mainly comprises parameter correction of squares, trapezoids, parallelograms and the like, parameters corresponding to a correction interface are filled for laser, parameters needing to be adjusted are determined after the obtained graph is compared with a standard graph, and the parameters are recorded as the parameters after adjustment, so that the common correction can be completed. The multipoint correction is that the laser coordinate is used for printing out the points of the corresponding matrix, then the high-precision platform is used for collecting the data of the relative platform, the laser coordinate is reversely calculated, the multipoint correction generally collects more data points, the whole processing breadth is corrected, and the correction precision of the multipoint correction is higher compared with the common correction.
In one embodiment, when the main control card receives a general correction instruction, the main processing head is controlled to mark on the test board according to the general correction instruction to obtain a main processing head test pattern, and the processing parameters of the processing head are adjusted based on the general corrected processing parameters of the main processing head, wherein the general corrected processing parameters of the main processing head are determined based on the main processing head test pattern.
In this embodiment, when receiving a multi-point correction instruction, the master control card controls the main processing head to mark on the test board based on the normal correction file of the main processing head to obtain test point data of the main processing head, and the normal correction file of the main processing head is determined based on the processing parameters after the normal correction of the main processing head; the main control card also adjusts the processing parameters of the main processing head based on the multi-point corrected processing parameters of the main processing head, wherein the multi-point corrected processing parameters of the main processing head are determined based on the test point data of the main processing head.
Described in this embodiment are steps in a BOX correction process for a main processing head and a sub-processing head. In a multi-head laser processing apparatus, in order to ensure the synchronization of the marking by a plurality of processing heads, the processing heads need to be corrected, and the marking effects of the processing heads need to be made uniform. In this embodiment, the correction is performed on the main processing head first, and then the correction is performed on the document which is corrected by the sub processing head based on the main processing head.
The general correction instruction can be initiated by clicking a general correction button on a correction interface by a user, and the user sets parameters on the correction interface, in general correction, after the main control card receives the general correction instruction, the main processing head is controlled to mark on the test board according to the parameters in the general correction instruction to obtain a general test pattern of the main processing head, and after the test pattern is compared with the standard pattern by correction software, the parameters which need to be adjusted by the main processing head are determined and recorded as the general corrected processing parameters of the main processing head. And the master control card adjusts the processing parameters of the master processing head according to the processing parameters. In one embodiment, the commonly corrected process parameters include: x scale, Y scale, X center offset, Y center offset, X concavo-convex scale, Y concavo-convex scale, X trapezoidal scale, Y trapezoidal scale, X parallel scale, Y parallel scale, X positive axis scale, Y positive axis scale, X negative axis scale, Y negative axis scale.
And further, after the normal correction of the main processing head is finished, generating a normal correction file of the main processing head based on the normal corrected processing parameters of the main processing head, then performing multi-point correction, receiving a multi-point correction instruction by a main control card, and controlling the main processing head to mark on the test board according to the normal correction file of the main processing head.
After the general correction of the main processing head is finished, the correction software is locked and enters a multi-point correction interface, a user selects a general correction file of the main processing head on the multi-point correction interface to load, the main processing head enters the multi-point correction, and actual laser marking is carried out on a test board on the basis of the general correction file of the main processing head; in this embodiment, marking data is referred to as main processing head test point data. After marking, the test board is put into a high-precision platform (special test equipment) for measurement, and the data of the test point of the main processing head is recorded into a data file with a specific format, for example, the data of the test point can be recorded by adopting a txt format file. At the moment, the correction software copies a data file with a specific format from the high-precision platform, selects the data file on a multipoint correction interface, clicks the 'generation high-precision correction file' on the interface by a user, determines multipoint corrected processing parameters (processing parameters after multipoint correction) of the main processing head, automatically generates a corresponding multipoint correction file, and stores the multipoint correction file as the multipoint correction file of the main processing head. And the main control card adjusts the processing parameters of the main processing head according to the processing parameters after the multipoint correction of the main processing head. Now the normal and multi-point corrections of the main machining head are completed, and the correction procedure of the sub machining head can be entered.
For BOX correction of the auxiliary processing head, in one embodiment, the auxiliary control card also controls the auxiliary processing head to mark on the test board based on a common correction file of the main processing head when receiving a multipoint correction instruction, so as to obtain test point data of the auxiliary processing head; and adjusting the processing parameters of the secondary processing head based on the multi-point corrected processing parameters of the secondary processing head, wherein the multi-point corrected processing parameters of the secondary processing head are determined based on the test point data of the secondary processing head.
In the present embodiment, for BOX correction by the sub processing head, normal correction is skipped and multipoint correction is directly entered, and the steps of multipoint correction by the sub processing head and multipoint correction by the main processing head are the same. And when the auxiliary control card receives the multi-point correction instruction, the auxiliary processing head is controlled to mark according to the common correction file of the main processing head, and the test point data of the auxiliary processing head is obtained. Then, after the secondary control card controls the secondary processing head to mark, the test board is placed in a high-precision platform (special test equipment) to measure, the data of the test point of the secondary processing head is recorded into a data file with a specific format, at the moment, the correction software copies the data file with the specific format from the high-precision platform, the data file is selected on a multipoint correction interface, a user clicks the 'generation high-precision correction file' on the interface, then the correction software obtains the processing parameters (the processing parameters through multipoint correction) after multipoint correction of the secondary processing head, and automatically generates a corresponding multipoint correction file which is stored as the multipoint correction file of the secondary processing head. And the secondary control card adjusts the processing parameters of the secondary processing head according to the processing parameters after multipoint correction of the secondary processing head.
As shown in fig. 5 and 6, they are a general calibration interface and a multi-point calibration interface of the calibration software in an embodiment. It should be noted that there may be one or more slave control cards, and if there are multiple slave control cards, that is, there are multiple slave processing heads (one slave control card controls one slave processing head correspondingly), after the master processing head is calibrated, each slave processing head is sequentially calibrated according to the above method.
Further, after BOX correction of the main processing head and the auxiliary processing head is completed, a main processing head common correction file, a main processing head multi-point correction file and an auxiliary processing head multi-point correction file are obtained, and at the moment, a correction result can be verified according to the obtained files. In one embodiment, in the process of verifying the correction result, the main control card further controls the main processing head to mark based on a multi-point correction file of the main processing head when receiving the correction result verification instruction, so that the verification data of the correction result of the main processing head is obtained, and the multi-point correction file of the main processing head is determined based on the multi-point corrected processing parameters of the main processing head.
In this embodiment, when the sub control card receives the calibration result verification instruction, the sub processing head is controlled to mark based on the multi-point calibration file of the sub processing head, so as to obtain calibration result verification data of the sub processing head, and the multi-point calibration file of the sub processing head is determined based on the multi-point calibration post-processing parameters of the sub processing head. In the present embodiment, the main processing head calibration verification data and the sub-processing head calibration verification data are used to determine a calibration result verification result. FIG. 7 is a diagram illustrating a normal graph and an asynchronous graph, in one embodiment. It is assumed that the left diagram of fig. 7 shows a pattern obtained by marking under normal conditions, and the right diagram of fig. 7 shows an example of a pattern obtained by machining when the machining heads are not synchronized.
In one embodiment, during the machining process, the main control card sends a main machining head marking start signal to the main machining head when receiving the synchronous signal, and the main machining head marking start signal is used for controlling the main machining head to mark based on the adjusted machining parameters of the main machining head.
The auxiliary control card also sends an auxiliary processing head marking start signal to the auxiliary processing head when receiving the synchronous signal, and the auxiliary processing head marking start signal controls the auxiliary processing head to mark based on the adjusted processing parameters of the auxiliary processing head; the marking start signal includes: a main processing head marking start signal and a sub processing head marking start signal.
Among the above-mentioned control system, after main processing head and vice processing head are rectified, can verify the result of correction, the verification process includes: when the main control card receives a correction result verification instruction, the main processing head is controlled to mark according to corrected main processing head processing parameters (including the main processing head general corrected processing parameters and the multipoint corrected processing parameters) to obtain main processing head correction result verification data; and when the secondary control card receives the correction result verification instruction, controlling the secondary processing head to mark according to the corrected processing parameters of the secondary processing head (including the common corrected processing parameters of the secondary processing head and the multipoint corrected processing parameters) to obtain the correction result verification data of the secondary processing head. The main control card and the auxiliary control card respectively control the main processing head and the auxiliary processing head to mark according to the processing parameters obtained after correction, and further, the obtained data is analyzed to obtain a correction result verification result; if the data obtained by the verification marking has no deviation from the normal data, the verification is passed; if the data obtained by marking in the verification process has deviation with the normal data, the multipoint correction can be returned again, and the multipoint correction at the time selects the previous multipoint correction file for marking.
The application also provides multi-head laser processing equipment which comprises the multi-head laser control system, wherein the multi-head laser processing equipment carries out BOX correction on each processing head through a main control card and a secondary control card before the equipment leaves a factory, and because the control system comprises a synchronous control card, the synchronism among the processing heads can be ensured in the process of processing products. In addition, if the energy distributed by each processing head is ensured to be uniform through the light splitting module, the multi-head laser processing equipment comprising the control system can process a plurality of products at the same time, a laser is the most core part of the laser equipment, the price is also the maximum cost, and the cost of the core part is not increased after multi-head processing is adopted, so that the cost of a user can be reduced, and the processing efficiency is improved in a multiplied way; secondly, because the space of a plurality of machines (the equipment of two processing heads is equivalent to two normal laser processing equipment) is integrated into one machine, the occupied space is reduced in practical application, the cost is reduced, and in addition, the labor cost can be reduced by a plurality of times.
In one embodiment, the application further provides a BOX correction method for multi-head laser processing, which is used for correcting processing parameters of processing heads of multi-head laser processing equipment. As shown in fig. 8, the method includes step S810 and step S820.
And step S810, correcting the main processing head to obtain a main processing head correction file.
In one embodiment, performing a calibration of a main processing head to obtain a main processing head calibration file comprises: and carrying out common correction on the main processing head to obtain a common correction file of the main processing head.
Performing multi-point correction on the main processing head based on the common correction file of the main processing head to obtain a multi-point correction file of the main processing head; the main processing head correction file comprises a main processing head common correction file and a main processing head multi-point correction file.
And step S820, correcting the auxiliary processing head based on the main processing head correction file to obtain an auxiliary processing head correction file, and finishing BOX correction.
The BOX correction is the laser processing range correction, which is mainly to compare the laser processing size with the actual size, and the corrected parameters are mainly the parameters of the laser processing square head motor. The BOX correction of the processing head comprises common correction and multi-point correction, wherein the common correction mainly comprises parameter correction of squares, trapezoids, parallelograms and the like, parameters corresponding to a correction interface are filled for laser, parameters needing to be adjusted are determined after the obtained graph is compared with a standard graph, and the parameters are recorded as the parameters after adjustment, so that the common correction can be completed. The multipoint correction is that the laser coordinate is used for printing out the points of the corresponding matrix, then the high-precision platform is used for collecting the data of the relative platform, the laser coordinate is reversely calculated, the multipoint correction generally collects more data points, the whole processing breadth is corrected, and the correction precision of the multipoint correction is higher compared with the common correction.
In one embodiment, calibrating the sub-process head based on the main process head calibration file to obtain a sub-process head calibration file comprises: carrying out multi-point correction on the auxiliary processing head based on the common correction file of the main processing head to obtain a multi-point correction file of the auxiliary processing head; the sub-process head calibration file comprises a sub-process head multi-point calibration file.
In one embodiment, the above method further comprises the steps of: and carrying out marking verification test according to the multipoint correction file of the main processing head and the multipoint correction file of the auxiliary processing head to obtain a test result.
Further, when the test result is passed, marking verification test is completed; in this embodiment, the data obtained by the marking verification test is compared with the standard data to determine the test result, and if there is no deviation from the standard data, the test result is passed.
And when the test result is that the multi-point correction file does not pass, carrying out multi-point correction on the main processing head and the auxiliary processing head again to obtain a new multi-point correction file of the main processing head and a new multi-point correction file of the auxiliary processing head. It is understood that if the data obtained by the marking test has a deviation from the standard data, the test result is determined to fail.
Further, in one embodiment, the multipoint calibration of the main processing head is resumed, including: and performing multipoint correction on the main processing head again based on the multipoint correction file of the main processing head. And the multi-point correction is carried out on the secondary processing head again, and the multi-point correction comprises the following steps: and performing multipoint correction on the auxiliary processing head again based on the multipoint correction file of the auxiliary processing head. In this embodiment, when the multi-point calibration is performed again, the multi-point calibration file obtained last time is selected for marking and calibration.
In one embodiment, as shown in fig. 9, a flow chart of a BOX correction method for multi-head laser processing is illustrated. Including steps S910 to S930.
And step S910, carrying out ordinary correction on the main processing head to obtain an ordinary correction file of the main processing head.
And step S920, performing multi-point correction on the main processing head based on the common correction file of the main processing head to obtain a multi-point correction file of the main processing head.
And step S930, performing multi-point correction on the auxiliary processing head based on the common correction file of the main processing head to obtain a multi-point correction file of the auxiliary processing head.
From the user's point of view, the BOX correction and the verification of the correction result for two processing heads (one main processing head, one sub-processing head) are carried out as follows:
1. and (4) the user checks the correction of the main processing head on the common correction interface, corrects the common correction data of the main processing head at first, and exports a correction file to be stored as a common correction file, box, of the main processing head.
2. And locking the main processing head after the normal correction of the main processing head to enter a multi-point correction interface of the main processing head, selecting a just corrected normal correction file of the main processing head to load in the multi-point correction interface for correcting a file item, and performing actual laser dotting on a test board on the basis.
3. After the dot matrix data mark on the correction plate is finished, the point location is ensured to be clear, the test is put into a high-precision platform (special equipment) for measurement, and all the dot matrix data are recorded into specific format data (. txt) in the test process.
4. Copying the tested data (txt) file, selecting the file by the network file item on the multipoint correction interface, clicking to generate a high-precision correction file, generating a multipoint correction file of the data by a multipoint correction program, and exporting and storing the multipoint correction file as a multipoint correction file of a main processing head.
5. The auxiliary processing head directly enters a multipoint correction interface without carrying out common correction, and a common correction file of the main processing head is selected in a correction file item.
6. After all the auxiliary processing heads are corrected, the multi-head marking software is started to respectively load the multipoint correction files for marking test, the multipoint correction files are compared with normal data, if data deviation occurs, multipoint correction can be performed again, and the multipoint correction files of the previous time are selected as marking items.
According to the BOX correction method for multi-head laser processing, the processing parameters of the main processing head are corrected, then the correction of the auxiliary processing head is carried out on the basis of the file obtained after the correction of the main processing head, the consistency of the processing effect between the main processing head and the auxiliary processing head can be ensured, and therefore the processing synchronism of a plurality of processing heads is ensured when products are processed.
It should be understood that, although the steps in the flowcharts of fig. 8 and 9 are shown in sequence as indicated by the arrows, the steps are not necessarily performed in sequence as indicated by the arrows. The steps are not performed in the exact order shown and described, and may be performed in other orders, unless explicitly stated otherwise. Moreover, at least some of the steps in fig. 8 and 9 may include multiple sub-steps or multiple stages, which are not necessarily performed at the same time, but may be performed at different times, and the order of performing the sub-steps or stages is not necessarily sequential, but may be performed alternately or alternately with other steps or at least some of the sub-steps or stages of other steps.
In one embodiment, the present application also provides a dual head four station machine, for dual head laser machining applications, having two machining heads, the complete machine consisting essentially of the following 6 parts: an upper and lower cabinet, a laser, a lifting body, a light splitting module, a double processing head, a turntable and a jig for supporting and protecting the whole laser system are shown in fig. 10. In this embodiment, the elevating system supports the laser, the beam splitting module and the processing head, and the laser focus position of the double processing heads can be adjusted by elevating the height of the Z axis, and the energy of the laser is divided into two parts and evenly distributed to 2 processing heads by the external light path beam splitting module after the laser emits light. The light splitting module can realize light splitting in a plurality of different modes, for example, film coating light splitting or dynamic light splitting can be adopted. Fig. 11 is a schematic diagram of a light splitting part in one embodiment.
In the dynamic light splitting mode, adjustable optical lenses such as a wave plate and a polarizing film can be specifically installed on an outer light path, and because laser is polarized light, reflection and refraction of the light can be adjusted by changing a polarization angle, so that energy of each head can be dynamically adjusted; the coating light splitting is the adjustment of a lens, namely, the light splitting lens is directly coated on an external light path according to the ratio of reflected energy to transmitted energy, for example, in the embodiment of two processing heads, the light splitting lens of a main processing head adopts 50% reflection and transmission coating, and the light splitting lens of an auxiliary processing head is 100% reflection coating lens.
In the embodiment that the light splitting module adopts dynamic light splitting, before the double-head four-station machine is used for processing, whether the laser energy of each head is equal or not needs to be tested, specifically, whether the power of a plurality of processing heads is consistent or not needs to be tested, and if deviation occurs, the power test is carried out again after the light splitting module needs to be adjusted. After the energy is adjusted uniformly, the laser multi-head marking software is started to carry out the synchronism test, the synchronism test is carried out by a preset pattern, for example, square filling or round filling, and if the synchronism test is not passed, the synchronism test is carried out again after the adjustment; if the synchronism test is passed, the processing of the product can be started. Wherein the power test and the synchronicity test can be implemented in any of a variety of manners. When the power and the synchronism are confirmed to be uniform, the product production can be carried out, the double-head four-station machine adopts a design of a turntable rotating mechanism which processes and discharges materials simultaneously, the production efficiency can be improved, and the specific processing flow is shown in figure 12.
According to the double-head four-station machine, firstly, due to the fact that the double-head four-station machine comprises the light splitting module and the two processing heads, a plurality of products can be processed at the same time, the laser is the most core part of laser equipment, the price is the largest cost, the cost of the core part is not increased after multi-head processing is adopted, the cost of a user can be reduced, and the processing efficiency is improved in a multiplied mode; secondly, because the space of a plurality of machines (the equipment of two processing heads is equivalent to two normal laser processing equipment) is integrated into one machine, the occupied space is reduced in practical application, the cost is reduced, and in addition, the labor cost can be reduced by a plurality of times. One laser is divided into a plurality of processing modes, and one device is equivalent to two same devices for processing simultaneously in terms of production effect. In general, the cost of laser processing can be reduced, and the processing efficiency can be improved.
In one embodiment, the present application further provides a BOX correction apparatus for multi-head laser processing, including: main processing head correction module and main processing head correction module, wherein:
the main processing head correction module is used for correcting the main processing head to obtain a main processing head correction file;
and the auxiliary processing head correction module is used for correcting the auxiliary processing head based on the main processing head correction file to obtain an auxiliary processing head correction file, and the BOX correction is completed.
Specific limitations of the BOX correction device for multi-head laser processing can be referred to the above limitations of the BOX correction method for multi-head laser processing, and are not described herein again. All or part of each module in the BOX correction device for multi-head laser processing can be realized by software, hardware and a combination thereof. The modules can be embedded in a hardware form or independent from a processor in the computer device, and can also be stored in a memory in the computer device in a software form, so that the processor can call and execute operations corresponding to the modules.
In one embodiment, a computer device is provided, which may be a terminal, and its internal structure diagram may be as shown in fig. 13. The computer device includes a processor, a memory, a network interface, a display screen, and an input device connected by a system bus. Wherein the processor of the computer device is configured to provide computing and control capabilities. The memory of the computer device comprises a nonvolatile storage medium and an internal memory. The non-volatile storage medium stores an operating system and a computer program. The internal memory provides an environment for the operation of an operating system and computer programs in the non-volatile storage medium. The network interface of the computer device is used for communicating with an external terminal through a network connection. The computer program is executed by a processor to implement a BOX correction method of multi-head laser processing. The display screen of the computer equipment can be a liquid crystal display screen or an electronic ink display screen, and the input device of the computer equipment can be a touch layer covered on the display screen, a key, a track ball or a touch pad arranged on the shell of the computer equipment, an external keyboard, a touch pad or a mouse and the like.
Those skilled in the art will appreciate that the architecture shown in fig. 13 is merely a block diagram of some of the structures associated with the disclosed aspects and is not intended to limit the computing devices to which the disclosed aspects apply, as particular computing devices may include more or less components than those shown, or may combine certain components, or have a different arrangement of components.
In one embodiment, a computer device is provided, comprising a memory and a processor, the memory having a computer program stored therein, the processor implementing the following steps when executing the computer program:
correcting the main processing head to obtain a main processing head correction file;
and correcting the auxiliary processing head based on the main processing head correction file to obtain an auxiliary processing head correction file, and finishing the BOX correction.
In one embodiment, the processor, when executing the computer program, further performs the steps of: the main processing head is corrected to obtain a main processing head correction file, and the method comprises the following steps:
carrying out common correction on the main processing head to obtain a common correction file of the main processing head;
performing multi-point correction on the main processing head based on the common correction file of the main processing head to obtain a multi-point correction file of the main processing head; the main processing head correction file comprises a main processing head common correction file and a main processing head multi-point correction file.
In one embodiment, the processor, when executing the computer program, further performs the steps of: based on main processing head correction file corrects vice processing head, obtains vice processing head correction file, includes:
performing multi-point correction on a secondary processing head for controlling the secondary processing head based on the common correction file of the main processing head to obtain a multi-point correction file of the secondary processing head; the sub-process head calibration file comprises a sub-process head multi-point calibration file.
In one embodiment, the processor, when executing the computer program, further performs the steps of: marking verification tests are carried out according to the multi-point correction file of the main processing head and the multi-point correction file of the auxiliary processing head, and test results are obtained;
when the test result is passed, marking verification test is completed;
and when the test result is that the multi-point correction file does not pass, carrying out multi-point correction on the main processing head and the auxiliary processing head again to obtain a new multi-point correction file of the main processing head and a new multi-point correction file of the auxiliary processing head.
In one embodiment, a computer-readable storage medium is provided, having a computer program stored thereon, which when executed by a processor, performs the steps of:
correcting the main processing head to obtain a main processing head correction file;
and correcting the auxiliary processing head based on the main processing head correction file to obtain an auxiliary processing head correction file, and finishing the BOX correction.
In one embodiment, the computer program when executed by the processor further performs the steps of: the main processing head is corrected to obtain a main processing head correction file, and the method comprises the following steps:
carrying out common correction on the main processing head to obtain a common correction file of the main processing head;
performing multi-point correction on the main processing head based on the common correction file of the main processing head to obtain a multi-point correction file of the main processing head; the main processing head correction file comprises a main processing head common correction file and a main processing head multi-point correction file.
In one embodiment, the computer program when executed by the processor further performs the steps of: based on main processing head correction file corrects vice processing head, obtains vice processing head correction file, includes:
performing multi-point correction on a secondary processing head for controlling the secondary processing head based on the common correction file of the main processing head to obtain a multi-point correction file of the secondary processing head; the sub-process head calibration file comprises a sub-process head multi-point calibration file.
In one embodiment, the computer program when executed by the processor further performs the steps of: marking verification tests are carried out according to the multi-point correction file of the main processing head and the multi-point correction file of the auxiliary processing head, and test results are obtained;
when the test result is passed, marking verification test is completed;
and when the test result is that the multi-point correction file does not pass, carrying out multi-point correction on the main processing head and the auxiliary processing head again to obtain a new multi-point correction file of the main processing head and a new multi-point correction file of the auxiliary processing head.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by hardware instructions of a computer program, which can be stored in a non-volatile computer-readable storage medium, and when executed, can include the processes of the embodiments of the methods described above. Any reference to memory, storage, database, or other medium used in the embodiments provided herein may include non-volatile and/or volatile memory, among others. Non-volatile memory can include read-only memory (ROM), Programmable ROM (PROM), Electrically Programmable ROM (EPROM), Electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), Dynamic RAM (DRAM), Synchronous DRAM (SDRAM), Double Data Rate SDRAM (DDRSDRAM), Enhanced SDRAM (ESDRAM), Synchronous Link DRAM (SLDRAM), Rambus Direct RAM (RDRAM), direct bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM).
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (7)

1. A multi-head laser machining control system, comprising: the system comprises a main control card for controlling a main processing head, a secondary control card for controlling a secondary processing head and a synchronous control card;
the synchronous control card outputs synchronous signals to the main control card and the auxiliary control card when receiving marking ready signals sent by the main control card and the auxiliary control card;
when the main control card and the auxiliary control card receive the synchronous signals, marking start signals are respectively sent to the main processing head and the auxiliary processing head, and the main processing head and the auxiliary processing head are controlled to start marking at the same time;
the main control card is also used for controlling the main processing head to mark on the test board according to the common correction instruction when receiving the common correction instruction to obtain a common test pattern of the main processing head, and adjusting the processing parameters of the main processing head based on the common corrected processing parameters of the main processing head, wherein the common corrected processing parameters of the main processing head are determined after the standard pattern is compared with the common test pattern of the main processing head by correction software;
the main control card is also used for controlling the main processing head to mark on the test board based on a main processing head general correction file when receiving a multi-point correction instruction to obtain main processing head test point data, and the main processing head general correction file is determined based on the main processing head general corrected processing parameters; adjusting the processing parameters of the main processing head based on the multi-point corrected processing parameters of the main processing head, wherein the multi-point corrected processing parameters of the main processing head are determined based on the test point data of the main processing head;
the auxiliary control card is also used for controlling the auxiliary processing head to mark on the test board based on the common correction file of the main processing head when receiving the multi-point correction instruction, so as to obtain the test point data of the auxiliary processing head; and adjusting the processing parameters of the auxiliary processing head based on the multipoint corrected processing parameters of the auxiliary processing head, wherein the multipoint corrected processing parameters of the auxiliary processing head are determined based on the test point data of the auxiliary processing head.
2. The control system of claim 1, further comprising at least one of:
the main control card marks on the basis of a multipoint correction file of a main processing head when receiving a correction result verification instruction to obtain correction result verification data of the main processing head, wherein the multipoint correction file of the main processing head is determined on the basis of processing parameters after multipoint correction of the main processing head;
the auxiliary control card marks on the basis of a multi-point correction file of an auxiliary processing head when receiving a correction result verification instruction to obtain correction result verification data of the auxiliary processing head, wherein the multi-point correction file of the auxiliary processing head is determined on the basis of processing parameters after multi-point correction of the auxiliary processing head;
the main processing head correction result verification data and the auxiliary processing head correction result verification data are used for determining a correction result verification result;
the main control card also sends a marking start signal of a main processing head to the main processing head when receiving the synchronous signal, wherein the marking start signal of the main processing head is used for controlling the main processing head to mark based on the adjusted processing parameters of the main processing head;
the auxiliary control card also sends an auxiliary processing head marking start signal to the auxiliary processing head when receiving the synchronous signal, and the auxiliary processing head marking start signal controls the auxiliary processing head to mark based on the adjusted processing parameters of the auxiliary processing head;
the marking start signal includes: the main processing head marking start signal and the sub processing head marking start signal.
3. The control system of claim 1, further comprising at least one of:
the first item is that the main control card and the auxiliary control card send marking ready signals to the synchronous control card before detecting light emitting signals, and after receiving the synchronous signals sent by the synchronous control card, send marking start signals to the main processing head and the auxiliary processing head respectively, and control the main processing head and the auxiliary processing head to start marking simultaneously;
the master control card is connected with the laser controller and controls the laser controller to send an opening signal or a closing signal to the laser;
thirdly, when the main control card receives a processing instruction, the main control card sends a marking ready signal to the synchronous control card; and the auxiliary control card sends a marking ready signal to the synchronous control card when receiving a processing instruction.
4. A method of BOX correction for multi-head laser processing, the method comprising:
correcting the main processing head to obtain a main processing head correction file;
correcting the auxiliary processing head based on the main processing head correction file to obtain an auxiliary processing head correction file, and finishing BOX correction;
the main processing head is corrected to obtain a main processing head correction file, and the method comprises the following steps:
carrying out common correction on the main processing head to obtain a common correction file of the main processing head;
performing multi-point correction on the main processing head based on the common correction file of the main processing head to obtain a multi-point correction file of the main processing head; the main processing head correction file comprises a main processing head common correction file and a main processing head multi-point correction file;
based on main processing head correction file is right vice processing head rectifies, obtains vice processing head correction file, includes:
performing multi-point correction on a secondary processing head for controlling the secondary processing head based on the common correction file of the main processing head to obtain a multi-point correction file of the secondary processing head; the sub-process head calibration file comprises the sub-process head multi-point calibration file.
5. The method according to claim 4, characterized in that the method further comprises the step of:
marking verification tests are carried out according to the main processing head multipoint correction file and the auxiliary processing head multipoint correction file, and test results are obtained;
when the test result is passed, marking verification test is completed;
and when the test result is that the multi-point correction file passes the test result, carrying out multi-point correction on the main processing head and the auxiliary processing head again to obtain a new multi-point correction file of the main processing head and a new multi-point correction file of the auxiliary processing head.
6. A computer device comprising a memory and a processor, the memory storing a computer program, wherein the processor implements the steps of the method of claim 4 or 5 when executing the computer program.
7. A computer-readable storage medium, on which a computer program is stored, which, when being executed by a processor, carries out the steps of the method of claim 4 or 5.
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