CN110020816A - A kind of factory management system and method - Google Patents
A kind of factory management system and method Download PDFInfo
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- CN110020816A CN110020816A CN201910413096.7A CN201910413096A CN110020816A CN 110020816 A CN110020816 A CN 110020816A CN 201910413096 A CN201910413096 A CN 201910413096A CN 110020816 A CN110020816 A CN 110020816A
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Abstract
The invention discloses a kind of factory management system and methods, and including management platform, data acquisition unit and the client by network connection, data acquisition unit includes process data acquisition module and environmental data collecting module.Beneficial effects of the present invention: the third party of management platform producer and consigner, help producer monitoring process production, management platform is monitored multiple producers, also a server is only needed, with same maintenance personnel, management platform is respectively set well below multiple producers in cost, cluster brings cost to reduce, and producer also only needs to spend a small amount of expense that can be monitored factory, saves social resources.
Description
Technical field
The present invention relates to internet of things field, and in particular to a kind of factory management system and method.
Background technique
Internet of Things is the important component of generation information technology, and the important development stage in " informationization " epoch.
Its English name is: " Internet of things ".As its name suggests, Internet of Things is exactly the connected internet of object object.This has two
The layer meaning: being the net of extension based on the internet and extension first, the core of Internet of Things and basis are still internet
Network；Second, its user terminal extends and extends between any article and article, information exchange and communication, that is, object are carried out
Object mutually ceases.Internet of Things communicates cognition technology by Intellisense, identification technology and general fit calculation etc., is widely used in melting for network
In conjunction, also therefore it is referred to as the third wave that world information industry develops after computer, internet.
Existing factory is monitored production and processing also by technology of Internet of things, but buying and the cloth of this monitoring device
It sets, cost expenses are very big, and because inside plants production structure is extremely complex, and existing monitoring device maintenance is very numerous
It is trivial, and during monitoring, it is also desirable to personnel safeguard data, and need ancillary cost manpower.
Summary of the invention
The purpose of the present invention is to provide a kind of factory management system and methods, to solve in existing industrial production, needle
Plant produced is monitored, there are big monitoring device cost, maintenance hardly possible, human resources to expend big defect.
To achieve the above object, the technical scheme is that a kind of factory management method, comprising the following steps:
S1: producer sends management platform for order product information, production configuration information by client；
S2: the data processing module for managing platform carries out processing analysis to order information, production configuration information, makes order
In each workpiece workpiece label；
S3: producer obtains workpiece and workpiece label, and workpiece label is pasted on workpiece correspondingly, then is added
Work production；
S4: management platform constantly enables signals to data acquisition unit by data remote transmitting module transmission, and data acquisition is single
After member receives enabling signal, the process data of factory and environmental data are acquired in real time, and return information is flat to management
Platform；
S5: in management platform, data processing module handles process data and environmental data, then sends data
It is shown on to the client of producer and consigner.
Further include a task issuing steps before step S1: consigner logs in client, by the managing platform of the task
Release module publication commission production task；Producer logs in client, receives commission production task by management platform, and send
Company information to management platform；It manages platform and the order information of the producer is pushed to consigner, consigner confirms an order.
In the step S1, order product information, production configuration information are also sent to consigner, consigner by management platform
After confirmation, next step is carried out.
There is the acquisition step of process data in step S4:
T1: management platform formulates equipment label according to the production configuration information of factory, and equipment label is pasted in the factory
In equipment, equipment upper end is equipped with collector, and the first data transmit-receive module is nearby arranged in factory；
After T2: the first data transmit-receive module receives enabling signal, blazed abroad by ZigBee or WIFI or 4G module,
ZigBee or WIFI or 4G module on nearest collector first receive enabling signal, then diffusive transport again, until in factory
All collectors are all activated；
T3: collector collects all devices region, and there are workpiece labels；
T4: after collector collects data, data are sent by ZigBee or WIFI or 4G module, by multiple
ZigBee or the conduction of WIFI or 4G module, until being sent to the first data transmit-receive module, have the first data transmit-receive module to be sent to pipe
Platform；
T5: management platform receives the collected data of collector, process is set according to equipment label, according to workpiece label
With the position of equipment label, process where measuring workpiece in real time, continuous collecting data obtain work pieces process and cross process, are processed into
Work pieces process data.
The producer can also send employee information to management platform by client, and management platform is believed according to employee
Breath production employee's label, and in step s 4, data acquisition unit also acquires employee's label, and management platform receives where employee
Process is processed into employee's work data, and is sent to producer client.
Environment data collection steps in step S4:
U1: being arranged Temperature Humidity Sensor above each equipment in factory, the second data transmit-receive module is nearby arranged in factory；
U2: the second data transmit-receive module receives enabling signal, is blazed abroad by ZigBee or WIFI or 4G module, most
ZigBee or WIFI or 4G module on close Temperature Humidity Sensor first receive signal, then spread out, finally own again
Temperature Humidity Sensor receives signal, starts detecting function；
U3: Temperature Humidity Sensor acquisition finishes, and data are sent by ZigBee or WIFI or 4G module, by multiple
ZigBee or the conduction of WIFI or 4G module, until being sent to the second data transmit-receive module, have the second data transmit-receive module to be sent to pipe
Platform；
U4: management platform receives the collected data of Temperature Humidity Sensor, process is set according to equipment label, according to temperature
The position of humidity sensor and equipment label, the temperature and humidity data of process where measurement workpiece is real-time.
A kind of factory management system, including management platform, data acquisition unit and the client by network connection；
Manage platform comprising data processing module, database, task management module and data remote transmitting module, management are flat
The information that platform receives data acquisition unit and client is sent, and reply the query information of client transmission；
Data acquisition unit comprising process data acquisition module and environmental data collecting module, the process data are adopted
Collecting module includes for acquiring the collector of data and the first data transmit-receive module, the first data transmit-receive module in the label of factory
And a ZigBee or WIFI or 4G module are connected on each collector；The environmental data collecting module
Including Temperature Humidity Sensor and the second data transmit-receive module, the second data transmit-receive module and each Temperature Humidity Sensor
On be all connected with a ZigBee or WIFI or 4G module；
Client, for sending query information and mission bit stream, and the information that reception pipe platform is replied to management platform,
And it is shown by display.
The management platform further includes a timer.
The management platform further includes a task release module.
Company information, enterprise product information, enterprise's production configuration information, enterprise's production times are stored in the database
Business information, enterprise's processing on real-time information and enterprise staff performance information.
The method of the present invention has the advantages that
(1) third party for managing platform producer and consigner helps producer monitoring process production, manages platform to more
A producer is monitored, and a server and same maintenance personnel is also only needed, well below multiple productions in cost
Management platform is respectively set in side, and cluster brings cost to reduce, and producer also only needs to spend a small amount of expense can be to work
Factory is monitored, and saves social resources in this way；
(2) collector, workpiece label and device label is arranged in producer workshop in management platform, for detecting process production
Data are arranged Temperature Humidity Sensor in producer workshop, detect to production environment, powerful data are provided for producer
It supports, facilitates producer and excavate higher production capacity；
(3) management platform is also by data sharing to consigner, allow consigner to the production capacity of producer have one it is intuitive
Understanding, and manage platform as third party, give consigner with higher trust；
(4) management platform be arranged task release module, consigner can management platform on release tasks, production need to be looked for
Side, to facilitate the cooperation of Liang Ge enterprise；
(5) it manages and stores a large amount of data in platform, enterprise can be checked or be modified itself enterprise money by its client
Material, product information and production configuration, can also look at upstream and downstream cooperative enterprise data, production task data, real-time production data
It is very huge to the help of enterprise with employee performance data.
Detailed description of the invention
Fig. 1 is the overall flow figure of embodiment 1；
Fig. 2 is process data collecting flowchart figure in embodiment 1；
Fig. 3 is environment data acquisition flow figure in embodiment 1；
Fig. 4 is that the task of embodiment 2 issues flow chart.
Fig. 5 is the system structure diagram of embodiment 3；
Fig. 6 is that platform structure block diagram is managed in embodiment 3；
Fig. 7 is process data acquisition unit structural block diagram in embodiment 3；
Fig. 8 is environment data acquisition unit structural block diagram in embodiment 3；
Fig. 9 is the system structure diagram of embodiment 4.
Specific embodiment
The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention..
Embodiment 1
Such as Fig. 1, a kind of factory management method, comprising the following steps:
S1: producer sends management platform for order product information, production configuration information by client；
S2: the data processing module for managing platform carries out processing analysis to order information, production configuration information, makes order
In each workpiece workpiece label；
S3: producer obtains workpiece and workpiece label, and workpiece label is pasted on workpiece correspondingly, then is added
Work production；Producer workpiece is obtained by oneself production or purchase, and workpiece label is then management platform processing.
S4: management platform constantly enables signals to data acquisition unit by data remote transmitting module transmission, and data acquisition is single
After member receives enabling signal, the process data of factory and environmental data are acquired in real time, and return information is flat to management
Platform；
S5: in management platform, data processing module handles process data and environmental data, then sends data
It is shown on to the client of producer and consigner.
In management method, including producer, consigner and manager, producer are the side's of accepting commission orders, are produced
A side, consigner is a side of requirement product, and manager is to aid in the side that production produces factory.Then manager mentions
For monitoring device, producer provides monitoring place and pays certain expense to manager, and consigner can pay certain expense
With obtaining the right for the creation data for checking producer.
Producer sends order information and production configuration information, that is, the product for needing to produce to manager by its client
Information and the facility information having are that manager is facilitated to make workpiece label, workpiece title are preserved in workpiece label, workpiece is compiled
Number, if producer cooperated same product with manager certainly, directly transmit order information.
In the step S1, order product information, production configuration information are also sent to consigner, consigner by management platform
After confirmation, next step is carried out.
Reinforce consigner's sense of participation in this way, so that consigner has certain understanding to production equipment, to mention to producer
Certain requirement out.
Such as Fig. 2, there is the acquisition step of process data in step S4:
T1: management platform formulates equipment label according to the production configuration information of factory, and equipment label is pasted in the factory
In equipment, equipment upper end is equipped with collector, and the first data transmit-receive module is nearby arranged in factory；
After T2: the first data transmit-receive module receives enabling signal, blazed abroad by ZigBee or WIFI or 4G module,
ZigBee or WIFI or 4G module on nearest collector first receive enabling signal, then diffusive transport again, until in factory
All collectors are all activated；
T3: collector collects all devices region, and there are workpiece labels；
T4: after collector collects data, data are sent by ZigBee or WIFI or 4G module, by multiple
ZigBee or the conduction of WIFI or 4G module, until being sent to the first data transmit-receive module, have the first data transmit-receive module to be sent to pipe
Platform；
T5: management platform receives the collected data of collector, process is set according to equipment label, according to workpiece label
With the position of equipment label, process where measuring workpiece in real time, continuous collecting data obtain work pieces process and cross process, are processed into
Work pieces process data.
The present invention carries out the Quick Acquisition of data using ZigBee or WIFI or 4G module, usually ZigBee or WIFI or 4G
Module is in sleep state, and after receiving enabling signal, starting collector is acquired data, ZigBee or WIFI or 4G mould
Although block propagation distance is closer, it can receive other ZigBee or the information that WIFI or 4G module is sent, be then conducted to
Next ZigBee or WIFI or 4G module, until ZigBee or WIFI or the 4G module of the first data transmit-receive module of distance are by institute
There are data to be sent to the first data transmit-receive module, then proceedes to sleep state.
The interval time that platform sends enabling signal is managed, related with the manufacturing procedure of place factory, interval time is less than
The minimum process production time, if factory process process includes 10, the time of all process steps in 5-10 minutes, when minimum process
Between be 5 minutes, then time interval should be less than 5 minutes.
Order A includes workpiece A-H, including process 1-10, has workpiece A in process 1 when collecting for the first time, then it represents that, work
Part A is located in the processing of process 1；It is collected in process 1 for the second time without workpiece A, has workpiece B, there is workpiece A in process 2, then it represents that,
The process 1 of workpiece A completes the process, and in process 2, workpiece B is located in process 1；Third time collects in process 1 without workpiece
A, workpiece B has workpiece C, there is workpiece B in process 2, there is workpiece A in process 3, indicates, 1 completion of processing of process has workpiece A and work
Part B has workpiece C in positive processing, and 2 completion of processing of process has workpiece A, has a workpiece C in positive processing, in the processing of process 3
Workpiece A；And so on, until all workpiece all complete all process steps, indicate that the order is completed.
The confirmation of certain process 1-10 is according to equipment label, and if process 1 is equipment 1-2 composition, workpiece A is located at process 1
In, certain process should be within the scope of one, and the collector within the scope of this collects data, includes equipment 1-2
Data processing platform (DPP) is issued in the workpiece information of facility information and workpiece A, packing, after data processing platform (DPP) receives the data, just
Knowing has workpiece A in process 1.And so on, all process steps can all be identified by data processing platform (DPP).
The producer can also send employee information to management platform by client, and management platform is believed according to employee
Breath production employee's label, and in step s 4, data acquisition unit also acquires employee's label, and management platform receives where employee
Process is processed into employee's work data, and is sent to producer client.
Such as the workpiece in above-identified process, the employee of process can also be identified, so as to count the work of employee's processing
Number of packages.Just easily calculate employee performance.
Such as Fig. 3, environment data collection steps in step S4:
U1: being arranged Temperature Humidity Sensor above each equipment in factory, the second data transmit-receive module is nearby arranged in factory；
U2: the second data transmit-receive module receives enabling signal, is blazed abroad by ZigBee or WIFI or 4G module, most
ZigBee or WIFI or 4G module on close Temperature Humidity Sensor first receive signal, then spread out, finally own again
Temperature Humidity Sensor receives signal, starts detecting function；
U3: Temperature Humidity Sensor acquisition finishes, and data are sent by ZigBee or WIFI or 4G module, by multiple
ZigBee or the conduction of WIFI or 4G module, until being sent to the second data transmit-receive module, have the second data transmit-receive module to be sent to pipe
Platform；
U4: management platform receives the collected data of Temperature Humidity Sensor, process is set according to equipment label, according to temperature
The position of humidity sensor and equipment label, the temperature and humidity data of process where measurement workpiece is real-time.
Also ZigBee or WIFI or 4G module is used to carry out the Quick Acquisition of data at this, usually ZigBee or WIFI or 4G
Module is in sleep state, and after receiving enabling signal, starting collector is acquired data, ZigBee or WIFI or 4G mould
Although block propagation distance is closer, it can receive other ZigBee or the information that WIFI or 4G module is sent, be then conducted to
Next ZigBee or WIFI or 4G module, until ZigBee or WIFI or the 4G module of the second data transmit-receive module of distance are by institute
There are data to be sent to the second data transmit-receive module, then proceedes to sleep state.
Embodiment 2
Such as Fig. 4, the present embodiment is based on the basis of embodiment 1, further includes a task hair before step S1 in method
Cloth step: consigner logs in client, by the task release module publication commission production task for managing platform；Producer logs in
Client receives commission production task by management platform, and sends company information to management platform；Platform is managed by the production
The order information of side is pushed to consigner, and consigner confirms an order.
In the present invention, if producer actively looks for manager's help management is a certain to sign order manufacturing schedule, also there is commission
Side finds manager and issues order production task, using the resource of manager, because having very many enterprises in manager, in pipe
Under the prestige of reason side, consigner can relievedly give the producer converted products for having cooperation with manager.
After both sides confirm an order, the task management module acquisition tasks of platform are managed, product workpiece inventory is formed, is sent to
Both sides make workpiece label after both sides' confirmation.
Embodiment 3
Such as Fig. 5-8, the invention also includes a kind of factory management systems, including the management platform by network connection, data
Acquisition unit and client；
Manage platform comprising data processing module, database, task management module and data remote transmitting module, management are flat
The information that platform receives data acquisition unit and client is sent, and reply the query information of client transmission；
Data acquisition unit comprising process data acquisition module and environmental data collecting module, the process data are adopted
Collecting module includes for acquiring the collector of data and the first data transmit-receive module, the first data transmit-receive module in the label of factory
And a ZigBee or WIFI or 4G module are connected on each collector；The environmental data collecting module
Including Temperature Humidity Sensor and the second data transmit-receive module, the second data transmit-receive module and each Temperature Humidity Sensor
On be all connected with a ZigBee or WIFI or 4G module；
Client, for sending query information and mission bit stream, and the information that reception pipe platform is replied to management platform,
And it is shown by display.
The management platform further includes a timer.
Company information, enterprise product information, enterprise's production configuration information, enterprise's production times are stored in the database
Business information, enterprise's processing on real-time information and enterprise staff performance information.Wherein task management module, often to enterprise's production task
Information is inquired, to transmit alerts to client, prevents enterprise's production delay.
There is classified inquiry function in the client of enterprise, specifically there is my enterprise, upstream and downstream information, auxiliary data, product
Information, production configuration, production task, real-time billboard and performance management, these data all have corresponding preservation in database, facilitate enterprise
Industry has comprehensive understanding to oneself production.Auxiliary information is environmental data in user factory.
Wherein my enterprise, upstream and downstream information store in company information in the database, and auxiliary data, real-time billboard are in number
According to storing in middle enterprise's processing on real-time information, product information stores in enterprise product information in the database, and production configuration is in number
According to storing in Ku Zhong enterprise production configuration information, production task stores in enterprise's production task information in the database, performance pipe
It manages and is stored in enterprise staff performance information in the database.
Embodiment 4
Such as Fig. 9, the present embodiment is based on the basis of embodiment 3, and the management platform further includes a task publication mould
Block.
Task release module provides the easy access for finding processing side for consigner, and consigner is in client-side editing order
Information after task release module receives order information, is pushed to all clients, and all clients can pass through client query
To the order, then processing side can exchange to form cooperation with consigner.
Although above having used general explanation and specific embodiment, the present invention is described in detail, at this
On the basis of invention, it can be made some modifications or improvements, this will be apparent to those skilled in the art.Therefore,
These modifications or improvements without departing from theon the basis of the spirit of the present invention are fallen within the scope of the claimed invention.
Claims (10)
1. a kind of factory management method, which comprises the following steps:
S1: producer sends management platform for order product information, production configuration information by client；
S2: the data processing module for managing platform carries out processing analysis to order information, production configuration information, makes each in order
The workpiece label of workpiece；
S3: producer obtains workpiece and workpiece label, workpiece label is pasted on workpiece correspondingly, then carry out processing life
It produces；
S4: management platform constantly enables signals to data acquisition unit by data remote transmitting module transmission, and data acquisition unit connects
After receiving enabling signal, the process data of factory and environmental data are acquired in real time, and return information to management platform；
S5: in management platform, data processing module handles process data and environmental data, then transmits data to life
It is shown in the client of production side and consigner.
2. factory management method according to claim 1, which is characterized in that further include a task hair before step S1
Cloth step: consigner logs in client, by the task release module publication commission production task for managing platform；Producer logs in
Client receives commission production task by management platform, and sends company information to management platform；Platform is managed by the production
The order information of side is pushed to consigner, and consigner confirms an order.
3. factory management method according to claim 1 or 2, which is characterized in that in the step S1, management platform will also
Order product information, production configuration information are sent to consigner and carry out next step after consigner's confirmation.
4. factory management method according to claim 1, which is characterized in that the acquisition step of process data in step S4
Have:
T1: management platform formulates equipment label according to the production configuration information of factory, and equipment label pastes equipment in the factory
On, equipment upper end is equipped with collector, and the first data transmit-receive module is nearby arranged in factory；
After T2: the first data transmit-receive module receives enabling signal, blazed abroad by ZigBee or WIFI or 4G module, recently
Collector on ZigBee or WIFI or 4G module first receive enabling signal, then diffusive transport again, until owning in factory
Collector is all activated；
T3: collector collects all devices region, and there are workpiece labels；
T4: after collector collects data, data are sent by ZigBee or WIFI or 4G module, pass through multiple ZigBee
Or the conduction of WIFI or 4G module, until being sent to the first data transmit-receive module, there is the first data transmit-receive module to be sent to management platform；
T5: management platform receive the collected data of collector, according to equipment label set process, according to workpiece label with set
The position of standby label, place process, continuous collecting data obtain work pieces process and cross process, are processed into workpiece measurement workpiece in real time
Process data.
5. factory management method according to claim 4, which is characterized in that the producer can also be sent out by client
Send employee information to management platform, management platform makes employee's label according to employee information, and in step s 4, data acquire
Unit also acquires employee's label, and process where management platform receives employee is processed into employee's work data, and be sent to production
Square client.
6. factory management method according to claim 1, which is characterized in that environment data collection steps in step S4:
U1: being arranged Temperature Humidity Sensor above each equipment in factory, the second data transmit-receive module is nearby arranged in factory；
U2: the second data transmit-receive module receives enabling signal, is blazed abroad by ZigBee or WIFI or 4G module, nearest
ZigBee or WIFI or 4G module on Temperature Humidity Sensor first receive signal, then spread out again, finally all warm and humid
Degree sensor receives signal, starts detecting function；
U3: Temperature Humidity Sensor acquisition finishes, and data are sent by ZigBee or WIFI or 4G module, by multiple
ZigBee or the conduction of WIFI or 4G module, until being sent to the second data transmit-receive module, have the second data transmit-receive module to be sent to pipe
Platform；
U4: management platform receives the collected data of Temperature Humidity Sensor, process is set according to equipment label, according to temperature and humidity
The position of sensor and equipment label, the temperature and humidity data of process where measurement workpiece is real-time.
7. a kind of factory management system, which is characterized in that the management system includes by the management platform of network connection, data
Acquisition unit and client；
Manage platform comprising data processing module, database, task management module and data remote transmitting module, management platform connect
The information of data acquisition unit and client transmission is received, and replys the query information of client transmission；
Data acquisition unit comprising process data acquisition module and environmental data collecting module, the process data acquire mould
Block include for acquiring the collector of data and the first data transmit-receive module in the label of factory, the first data transmit-receive module and
A ZigBee or WIFI or 4G module are connected on each collector；The environmental data collecting module includes
On Temperature Humidity Sensor and the second data transmit-receive module, the second data transmit-receive module and each Temperature Humidity Sensor
It is connected with a ZigBee or WIFI or 4G module；
Client, for sending query information and mission bit stream, and the information that reception pipe platform is replied to management platform, and it is logical
Display is crossed to show.
8. factory management system according to claim 7, which is characterized in that the management platform further includes a timing
Device.
9. factory management system according to claim 7 or 8, which is characterized in that the management platform further includes one
Task release module.
10. factory management system according to claim 7, which is characterized in that be stored with enterprise's letter in the database
Breath, enterprise product information, enterprise's production configuration information, enterprise's production task information, enterprise's processing on real-time information and enterprise staff
Performance information.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111830920A (en) * | 2020-07-23 | 2020-10-27 | 重庆中科云仿科技有限公司 | Factory intelligent monitoring sharing cloud platform based on Internet of things |
| CN115988048A (en) * | 2023-01-05 | 2023-04-18 | 中国联合网络通信集团有限公司 | Task execution method and device based on metauniverse, server and storage medium |
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Application publication date: 20190716 |