CN110016880B - An ash collecting device of a concrete pavement ash cleaning machine with enhanced negative pressure suction - Google Patents
An ash collecting device of a concrete pavement ash cleaning machine with enhanced negative pressure suction Download PDFInfo
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- CN110016880B CN110016880B CN201910348476.7A CN201910348476A CN110016880B CN 110016880 B CN110016880 B CN 110016880B CN 201910348476 A CN201910348476 A CN 201910348476A CN 110016880 B CN110016880 B CN 110016880B
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/08—Pneumatically dislodging or taking-up undesirable matter or small objects; Drying by heat only or by streams of gas; Cleaning by projecting abrasive particles
- E01H1/0827—Dislodging by suction; Mechanical dislodging-cleaning apparatus with independent or dependent exhaust, e.g. dislodging-sweeping machines with independent suction nozzles ; Mechanical loosening devices working under vacuum
- E01H1/0836—Apparatus dislodging all of the dirt by suction ; Suction nozzles
- E01H1/0845—Apparatus dislodging all of the dirt by suction ; Suction nozzles with mechanical loosening or feeding instruments for the dirt to be sucked- up, e.g. brushes, scrapers
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Abstract
本发明公开了一种增强负压吸力的混凝土路面清灰机的集灰装置,其结构包括驱动电机、清灰机主体、传动链保护罩、清灰机扶手、电源控制器,集灰装置通过扫灰结构、集灰移动轮、负压吸尘器相结合,当混凝土处理完成后,残留在地面上的混凝土残渣可以完全被扫灰结构扫起,避免残留在路面凹槽内;同时利用集灰移动轮与负压吸尘器相配合,可以有效的集中增强吸入时的负压,保证残渣可以完全被清除,并将体积较大的混凝土残渣粉碎再吸入,提升负压集灰处理的效果。
The invention discloses an ash collecting device for a concrete road ash cleaning machine with enhanced negative pressure suction. The ash sweeping structure, the ash collection moving wheel and the negative pressure vacuum cleaner are combined. After the concrete treatment is completed, the concrete residue left on the ground can be completely swept up by the ash sweeping structure to avoid remaining in the groove of the road surface; The wheel cooperates with the negative pressure vacuum cleaner, which can effectively strengthen the negative pressure during inhalation, ensure that the residue can be completely removed, and pulverize the larger concrete residue before inhaling, so as to improve the effect of negative pressure ash collection treatment.
Description
技术领域technical field
本发明涉及一种混凝土处理设备领域,特别的,是一种增强负压吸力的混凝土路面清灰机的集灰装置。The invention relates to the field of concrete processing equipment, in particular to an ash collecting device of a concrete road ash cleaning machine with enhanced negative pressure suction.
背景技术Background technique
目前,在路面建设施工的过程中都会用到混凝土,而在混凝土施工的过程中,混凝土搬运车常常会把混凝土掉落在已经施工完成的路面上,为保证路面的整洁,通常需要利用清灰机对路面上的混凝土残渣等进行清理,但目前技术考虑不够完善,具有以下缺点:现有的混凝土路面清灰机将混凝土残渣清理后未能完全处理干净,需要吸尘器或人工清扫才能将分离出来的混凝土残渣处理干净,同时现有的吸尘器与路面之间有一定距离,导致吸尘口侧部有大量的通风,风压从吸尘口的侧方流入,而路面上的残渣未完全得到清理,降低清洁效果。At present, concrete is used in the process of pavement construction, and in the process of concrete construction, concrete trucks often drop concrete on the pavement that has been constructed. The machine cleans the concrete residue on the road, but the current technical considerations are not perfect, and it has the following shortcomings: the existing concrete road cleaning machine cannot completely clean the concrete residue after cleaning, and requires a vacuum cleaner or manual cleaning to separate it out. At the same time, there is a certain distance between the existing vacuum cleaner and the road surface, resulting in a lot of ventilation on the side of the suction port, the wind pressure flows in from the side of the suction port, and the residue on the road surface is not completely cleaned. , reducing the cleaning effect.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明提供一种增强负压吸力的混凝土路面清灰机的集灰装置。In view of the above problems, the present invention provides an ash collecting device for a concrete road ash cleaning machine with enhanced negative pressure suction.
为了实现上述目的,本发明是通过如下的技术方案来实现:一种增强负压吸力的混凝土路面清灰机的集灰装置,其结构包括驱动电机、清灰机主体、传动链保护罩、清灰机扶手、电源控制器,所述清灰机主体为凸形结构并置放于混凝土地面上,所述驱动电机位于清灰机主体上表面中间并与清灰机主体螺栓连接,所述传动链保护罩背面与清灰机主体正面右侧螺栓连接,所述清灰机扶手底部与清灰机主体上表面右端焊接在一起,所述电源控制器位于清灰机扶手左侧,所述清灰机主体由清灰机外壳、混凝土清灰滚刀、扫灰结构、集灰移动轮、负压吸尘器组成,所述清灰机外壳水平安放于地面上,所述混凝土清灰滚刀嵌套于清灰机外壳左右两端并与驱动电机机械连接,所述负压吸尘器嵌套于清灰机外壳内最右侧,所述集灰移动轮安装于清灰机外壳底部中间,所述扫灰结构位于集灰移动轮左侧并与扫灰结构通过齿轮啮合在一起。In order to achieve the above object, the present invention is achieved through the following technical solutions: an ash collecting device for a concrete road ash cleaning machine that enhances negative pressure suction, its structure includes a drive motor, a ash cleaning machine main body, a transmission chain protective cover, a cleaning The handrail of the ash cleaning machine and the power controller, the main body of the ash cleaning machine is a convex structure and placed on the concrete floor, the driving motor is located in the middle of the upper surface of the ash cleaning machine main body and is connected with the main body of the ash cleaning machine with bolts, the transmission The back of the chain protection cover is bolted to the front right side of the main body of the ash cleaning machine, the bottom of the handrail of the ash cleaning machine is welded with the right end of the upper surface of the main body of the ash cleaning machine, and the power controller is located on the left side of the handrail of the ash cleaning machine. The main body of the ash cleaner is composed of a ash cleaner shell, a concrete ash cleaning hob, an ash sweeping structure, an ash collection moving wheel, and a negative pressure vacuum cleaner. The ash cleaner shell is placed horizontally on the ground, and the concrete ash cleaning hob is nested. At the left and right ends of the ash cleaning machine shell and mechanically connected with the drive motor, the negative pressure vacuum cleaner is nested in the far right side of the ash cleaning machine shell, the ash collecting moving wheel is installed in the middle of the bottom of the ash cleaning machine shell, and the sweeping The ash structure is located on the left side of the ash collecting moving wheel and meshes with the ash sweeping structure through gears.
作为本发明的进一步改进,所述扫灰结构由自复位弹簧、刷毛调节槽、刷毛固定杆、驱动轴、清灰刷毛组成,所述刷毛固定杆位于集灰移动轮左侧,所述驱动轴安装于刷毛固定杆中间并与集灰移动轮机械连接,所述刷毛调节槽为矩形结构且等距均匀分布于刷毛固定杆内,所述清灰刷毛嵌套于刷毛调节槽内,所述自复位弹簧安装于刷毛调节槽与清灰刷毛之间。As a further improvement of the present invention, the ash sweeping structure is composed of a self-returning spring, a bristle adjustment groove, a bristle fixing rod, a drive shaft, and a cleaning brush. It is installed in the middle of the bristle fixing rod and is mechanically connected with the ash collecting moving wheel. The bristle adjusting groove is a rectangular structure and is evenly distributed in the bristle fixing rod. The return spring is installed between the bristle adjustment groove and the cleaning bristles.
作为本发明的进一步改进,所述集灰移动轮由移动轮主体、集灰槽、负压集尘管、混凝土粉碎结构、进灰口、永久磁块组成,所述移动轮主体位于清灰机外壳底部中间,所述负压集尘管位于移动轮主体中间并与负压吸尘器左端相互贯通,所述永久磁块嵌套于集灰槽内负压集尘管的右下角,所述集灰槽等距均匀分布于移动轮主体内部,所述混凝土粉碎结构位于移动轮主体内的集灰槽之间,所述进灰口位于负压集尘管底部并与负压集尘管相互贯通。As a further improvement of the present invention, the ash collecting moving wheel is composed of a moving wheel main body, an ash collecting tank, a negative pressure dust collecting pipe, a concrete crushing structure, an ash inlet, and a permanent magnet block, and the moving wheel main body is located in the ash cleaning machine. In the middle of the bottom of the casing, the negative pressure dust collecting pipe is located in the middle of the main body of the moving wheel and communicates with the left end of the negative pressure cleaner. The permanent magnet block is nested in the lower right corner of the negative pressure dust collecting pipe in the The grooves are evenly distributed inside the main body of the moving wheel, the concrete crushing structure is located between the ash collecting grooves in the main body of the moving wheel, and the ash inlet is located at the bottom of the negative pressure dust collecting pipe and communicates with the negative pressure dust collecting pipe.
作为本发明的进一步改进,所述混凝土粉碎结构由伸缩槽、固定导轨、螺旋弹簧、粉碎块、限位块组成,所述伸缩槽位于集灰槽之间,所述固定导轨为圆柱结构且安装于伸缩槽中间,所述粉碎块内壁与固定导轨表面紧靠在一起,所述限位块嵌套于伸缩槽最右端并与伸缩槽成一体化结构,所述螺旋弹簧嵌套于限位块左侧与粉碎块之间。As a further improvement of the present invention, the concrete crushing structure is composed of an expansion groove, a fixed guide rail, a coil spring, a crushing block and a limit block, the expansion and contraction groove is located between the ash collecting grooves, and the fixed guide rail is a cylindrical structure and is installed In the middle of the expansion groove, the inner wall of the crushing block is in close contact with the surface of the fixed guide rail, the limit block is nested in the rightmost end of the expansion groove and is integrated with the expansion groove, and the coil spring is nested in the limit block Between the left side and the crushed block.
作为本发明的进一步改进,所述粉碎块远离负压集尘管的一侧表面等距均匀分布有三角锥块,冲击力集中在底部尖端,有利于对块状的混凝土进行粉碎。As a further improvement of the present invention, triangular pyramid blocks are evenly distributed on the side surface of the crushing block away from the negative pressure dust collecting tube, and the impact force is concentrated at the bottom tip, which is beneficial to crushing the block-shaped concrete.
作为本发明的进一步改进,所述集灰槽与进灰口围成扇形结构。As a further improvement of the present invention, the ash collecting tank and the ash inlet are enclosed in a fan-shaped structure.
作为本发明的进一步改进,所述粉碎块最左端为S极磁块,且永久磁块磁极同样为S极。As a further improvement of the present invention, the leftmost end of the crushing block is an S-pole magnetic block, and the magnetic pole of the permanent magnet block is also an S-pole.
本发明的有益效果是:集灰装置通过扫灰结构、集灰移动轮、负压吸尘器相结合,当混凝土处理完成后,残留在地面上的混凝土残渣可以完全被扫灰结构扫起,避免残留在路面凹槽内;同时利用集灰移动轮与负压吸尘器相配合,可以有效的集中增强吸入时的负压,保证残渣可以完全被清除,并将体积较大的混凝土残渣粉碎再吸入,提升负压集灰处理的效果。The beneficial effect of the invention is that the ash collecting device is combined with the ash sweeping structure, the ash collecting moving wheel and the negative pressure vacuum cleaner. After the concrete treatment is completed, the concrete residue left on the ground can be completely swept up by the ash sweeping structure, so as to avoid residues. In the groove of the road surface; at the same time, the ash collecting moving wheel is used in conjunction with the negative pressure vacuum cleaner, which can effectively concentrate the negative pressure during inhalation, ensure that the residue can be completely removed, and crush and re-inhale the larger concrete residue to lift the The effect of negative pressure ash collection treatment.
1、本发明的扫灰结构与集灰移动轮相结合,清灰机工作时,集灰移动轮逆时针旋转,因此集灰移动轮通过齿轮啮合带动驱动轴旋转,进而驱动轴驱动刷毛固定杆转动,刷毛固定杆上的清灰刷毛与地面摩擦并将残渣汇集到集灰移动轮下方吸入,当地面存在凹槽时,自复位弹簧推动清灰刷毛向外移动,并将凹槽内的残渣扫出,避免碎渣残留在路面凹槽,并提高清洁的洁净度。1. The dust-sweeping structure of the present invention is combined with the dust-collecting moving wheel. When the dust-cleaning machine is working, the dust-collecting moving wheel rotates counterclockwise. Therefore, the dust-collecting moving wheel drives the drive shaft to rotate through gear meshing, and then the drive shaft drives the bristle fixing rod. Rotate, the cleaning bristles on the bristle fixing rod rub against the ground and collect the residues under the ash collecting moving wheel for inhalation. When there is a groove on the ground, the self-returning spring pushes the cleaning bristles to move outward, and removes the residues in the groove. Sweep out to prevent debris from remaining in the pavement grooves and improve the cleanliness of the cleaning.
2、本发明的集灰移动轮与负压吸尘器相结合,清灰机工作时,驱动电机通过链传动使负压吸尘器内的风机工作,因此负压吸尘器形成负压吸力,负压吸尘器通过气管与负压集尘管相贯通,因此当移动轮主体上的集灰槽旋转到最下方并与进灰口贯通后,负压集尘管瞬间产生较大的负压,将地面上的混凝土残渣吸入负压吸尘器内,同时当粉碎块与永久磁块靠近后产生斥力,斥力推动粉碎块挤压螺旋弹簧并沿着伸缩槽弹出,粉碎块底部的三角锥块尖端部分与体积较大的混凝土残渣发生碰撞,因此残渣被粉碎,避免体积较大的混凝土残渣无法被吸入或发生堵塞的情况,提升清灰机的清洁效果。2. The dust collecting moving wheel of the present invention is combined with the negative pressure vacuum cleaner. When the dust cleaning machine is working, the drive motor drives the fan in the negative pressure vacuum cleaner to work through the chain transmission, so the negative pressure vacuum cleaner forms a negative pressure suction, and the negative pressure vacuum cleaner passes through the air pipe. It is connected with the negative pressure dust collecting pipe. Therefore, when the ash collecting tank on the main body of the moving wheel rotates to the bottom and is connected to the ash inlet, the negative pressure dust collecting pipe instantly generates a large negative pressure, and the concrete residue on the ground is removed. Inhaled into the vacuum cleaner, and at the same time, when the crushing block and the permanent magnetic block are close to each other, a repulsion force is generated, and the repulsive force pushes the crushing block to squeeze the coil spring and pop out along the expansion groove. Collision occurs, so the residue is crushed, avoiding the situation that the larger concrete residue cannot be inhaled or blocked, and the cleaning effect of the ash cleaner is improved.
附图说明Description of drawings
图1为本发明一种增强负压吸力的混凝土路面清灰机的集灰装置的结构示意图。FIG. 1 is a schematic structural diagram of an ash collecting device of a concrete pavement ash cleaning machine with enhanced negative pressure suction according to the present invention.
图2为本发明清灰机主体侧视的结构示意图。FIG. 2 is a schematic structural diagram of a side view of the main body of the ash cleaning machine according to the present invention.
图3为本发明清灰刷毛的结构示意图。FIG. 3 is a schematic structural diagram of the ash cleaning bristle of the present invention.
图4为本发明集灰移动轮的结构示意图。FIG. 4 is a schematic structural diagram of the ash collecting moving wheel of the present invention.
图5为图4中A结构的放大示意图。FIG. 5 is an enlarged schematic view of the structure A in FIG. 4 .
图中:驱动电机-1、清灰机主体-2、传动链保护罩-3、清灰机扶手-4、电源控制器-5、清灰机外壳-21、混凝土清灰滚刀-22、扫灰结构-23、集灰移动轮-24、负压吸尘器-25、自复位弹簧-231、刷毛调节槽-232、刷毛固定杆-233、驱动轴-234、清灰刷毛-235、移动轮主体-241、集灰槽-242、负压集尘管-243、混凝土粉碎结构-244、进灰口-245、永久磁块-246、伸缩槽-a1、固定导轨-a2、螺旋弹簧-a3、粉碎块-a4、限位块-a5。In the picture: drive motor-1, main body of ash cleaning machine-2, protective cover of transmission chain-3, handrail of ash cleaning machine-4, power controller-5, shell of ash cleaning machine-21, concrete ash cleaning hob-22, Dust-sweeping structure-23, dust-collecting moving wheel-24, negative pressure vacuum cleaner-25, self-returning spring-231, brush adjustment groove-232, brush fixing rod-233, drive shaft-234, cleaning brush-235, moving wheel Main body-241, ash collection tank-242, negative pressure dust collection tube-243, concrete crushing structure-244, ash inlet-245, permanent magnet-246, expansion groove-a1, fixed guide rail-a2, coil spring-a3 , crushing block-a4, limit block-a5.
具体实施方式Detailed ways
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,图1~图5示意性的显示了本发明实施方式的集灰装置的结构,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, goals and effects realized by the present invention easy to understand, FIG. 1 to FIG. 5 schematically show the structure of the ash collecting device according to the embodiment of the present invention. invention.
实施例Example
请参阅图1-图2,本发明提供一种增强负压吸力的混凝土路面清灰机的集灰装置,其结构包括驱动电机1、清灰机主体2、传动链保护罩3、清灰机扶手4、电源控制器5,所述清灰机主体2为凸形结构并置放于混凝土地面上,所述驱动电机1位于清灰机主体2上表面中间并与清灰机主体2螺栓连接,所述传动链保护罩3背面与清灰机主体2正面右侧螺栓连接,所述清灰机扶手4底部与清灰机主体2上表面右端焊接在一起,所述电源控制器5位于清灰机扶手4左侧,所述清灰机主体2由清灰机外壳21、混凝土清灰滚刀22、扫灰结构23、集灰移动轮24、负压吸尘器25组成,所述清灰机外壳21水平安放于地面上,所述混凝土清灰滚刀22嵌套于清灰机外壳21左右两端并与驱动电机1机械连接,所述负压吸尘器25嵌套于清灰机外壳21内最右侧,所述集灰移动轮24安装于清灰机外壳21底部中间,所述扫灰结构23位于集灰移动轮24左侧并与扫灰结构23通过齿轮啮合在一起。1-2, the present invention provides an ash collecting device for a concrete road ash cleaning machine with enhanced negative pressure suction, the structure of which includes a
请参阅图3,所述扫灰结构23由自复位弹簧231、刷毛调节槽232、刷毛固定杆233、驱动轴234、清灰刷毛235组成,所述刷毛固定杆233位于集灰移动轮24左侧,所述驱动轴234安装于刷毛固定杆233中间并与集灰移动轮24机械连接,所述刷毛调节槽232为矩形结构且等距均匀分布于刷毛固定杆233内,所述清灰刷毛235嵌套于刷毛调节槽232内,所述自复位弹簧231安装于刷毛调节槽232与清灰刷毛235之间。Please refer to FIG. 3 , the ash
请参阅图4-图5,所述集灰移动轮24由移动轮主体241、集灰槽242、负压集尘管243、混凝土粉碎结构244、进灰口245、永久磁块246组成,所述移动轮主体241位于清灰机外壳21底部中间,所述负压集尘管243位于移动轮主体241中间并与负压吸尘器25左端相互贯通,所述永久磁块246嵌套于集灰槽242内负压集尘管243的右下角,所述集灰槽242等距均匀分布于移动轮主体241内部,所述混凝土粉碎结构244位于移动轮主体241内的集灰槽242之间,所述进灰口245位于负压集尘管243底部并与负压集尘管243相互贯通。所述混凝土粉碎结构244由伸缩槽a1、固定导轨a2、螺旋弹簧a3、粉碎块a4、限位块a5组成,所述伸缩槽a1位于集灰槽242之间,所述固定导轨a2为圆柱结构且安装于伸缩槽a1中间,所述粉碎块a4内壁与固定导轨a2表面紧靠在一起,所述限位块a5嵌套于伸缩槽a1最右端并与伸缩槽a1成一体化结构,所述螺旋弹簧a3嵌套于限位块a5左侧与粉碎块a4之间。所述粉碎块a4远离负压集尘管243的一侧表面等距均匀分布有三角锥块,冲击力集中在底部尖端,有利于对块状的混凝土进行粉碎。所述集灰槽242与进灰口245围成扇形结构,因此当集灰槽242旋转到最下方时与进灰口245相互贯通,混凝土残渣从集灰槽242进入经过进灰口245吸入负压集尘管243内。所述粉碎块a4最左端为S极磁块,且永久磁块246磁极同样为S极,因此当粉碎块a4与永久磁块246靠近后产生相互排斥的力,斥力挤压粉碎块a4弹出将混凝土残渣粉碎掉。Please refer to FIGS. 4-5 , the ash collecting moving
将清灰机置放于需要处理的混凝土路面上,通过电源控制器5控制驱动电机1工作,驱动电机1通过传动链条带动清灰机主体2下方的混凝土清灰滚刀22对混凝土处理,处理完成的混凝土直接落在路面上,此时集灰移动轮24带动驱动轴234旋转,驱动轴234上的刷毛固定杆233同步转动,因此刷毛固定杆233上的清灰刷毛235将混凝土碎渣汇集到集灰移动轮24前方,当地面不平时,自复位弹簧231推动清灰刷毛235沿着刷毛调节槽232向外移动,可以将地面凹槽内的碎渣扫起,提升清洁效果;同时驱动电机1带动负压吸尘器25内的风机转动,因此负压吸尘器25形成负压吸入,负压吸尘器25通过气管与负压集尘管243相连接,因此当集灰槽242旋转到最下方时,集灰槽242与进灰口245相互贯通,同时负压瞬间增大,有足够强的负压吸力将混凝土残渣从集灰槽242吸起经过进灰口245并通过负压集尘管243进入负压吸尘器25内,提升了负压吸力,使混凝土残渣清洁更彻底,同时由于粉碎块a4顶部与永久磁块246同为S极磁铁,因此当粉碎块a4与永久磁块246靠近时,斥力挤压螺旋弹簧a3并推动粉碎块a4沿着固定导轨a2向下弹出,粉碎块a4底部的三角锥块将块状残渣击碎成更小的颗粒,减轻负压吸入时的吸力,同时避免吸入时造成堵塞或者负压吸力不够无法吸入,提升清灰机的清洁效果。The ash cleaning machine is placed on the concrete road to be treated, and the
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and range of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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