CN110014255A - Semi-trailer front frame assembly tooling - Google Patents

Semi-trailer front frame assembly tooling Download PDF

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Publication number
CN110014255A
CN110014255A CN201810023533.XA CN201810023533A CN110014255A CN 110014255 A CN110014255 A CN 110014255A CN 201810023533 A CN201810023533 A CN 201810023533A CN 110014255 A CN110014255 A CN 110014255A
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CN
China
Prior art keywords
positioning
frame
semi
longitudinal beam
clamping
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Pending
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CN201810023533.XA
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Chinese (zh)
Inventor
李晓甫
张世炜
李东浩
张新龙
蒋志林
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CIMC Vehicles Group Co Ltd
Yangzhou CIMC Tonghua Special Vehicles Co Ltd
Original Assignee
China International Marine Containers Group Co Ltd
CIMC Vehicles Group Co Ltd
Yangzhou CIMC Tonghua Special Vehicles Co Ltd
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Application filed by China International Marine Containers Group Co Ltd, CIMC Vehicles Group Co Ltd, Yangzhou CIMC Tonghua Special Vehicles Co Ltd filed Critical China International Marine Containers Group Co Ltd
Priority to CN201810023533.XA priority Critical patent/CN110014255A/en
Publication of CN110014255A publication Critical patent/CN110014255A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/006Vehicles

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

本发明提供了一种半挂车前车架拼装工装,其包括机架、牵引模块定位机构、前端梁定位机构以及纵梁定位机构,牵引模块定位机构包括定位销,用于与牵引销孔定位配合;前端梁定位机构设有前端梁夹紧件和一对定位座;纵梁定位机构包括挡止单元和多组夹紧对中单元。该拼装工装对前车架进行拼装时,定位销在机架长度和宽度方向上位置固定,当牵引模块配合套接在定位销上时,可实现牵引模块在X向和Y向的定位;前端梁定位机构和纵梁定位机构相互配合,并以定位销为基准,以实现前端梁和纵梁在X向、Y向的定位。利用本申请的工装拼装前车架时,无需人工测量定位,精确程度高,同时在拼装过程中可大大减少的人员的参与,提高前车架拼装的自动化水平。

The invention provides a semi-trailer front frame assembly tool, which includes a frame, a traction module positioning mechanism, a front beam positioning mechanism and a longitudinal beam positioning mechanism. The traction module positioning mechanism includes a positioning pin for positioning and matching with the traction pin hole. The front-end beam positioning mechanism is provided with a front-end beam clamping piece and a pair of positioning seats; the longitudinal beam positioning mechanism includes a stop unit and a plurality of groups of clamping and centering units. When the assembly tool assembles the front frame, the positioning pins are fixed in the length and width directions of the frame. When the traction module is matched and sleeved on the positioning pins, the positioning of the traction module in the X and Y directions can be realized; The beam positioning mechanism and the longitudinal beam positioning mechanism cooperate with each other and use the positioning pin as the reference to realize the positioning of the front end beam and the longitudinal beam in the X and Y directions. When using the tooling of the present application to assemble the front frame, there is no need for manual measurement and positioning, and the degree of accuracy is high. At the same time, the participation of personnel in the assembly process can be greatly reduced, and the automation level of the assembly of the front frame can be improved.

Description

半挂车前车架拼装工装Semi-trailer front frame assembly tooling

技术领域technical field

本发明涉及挂车车架拼装技术领域,特别涉及一种半挂车前车架拼装工装。The invention relates to the technical field of trailer frame assembly, in particular to a semi-trailer front frame assembly tool.

背景技术Background technique

现有技术中,半挂车生产采用的是典型的多品种小批量生产方式。目前半挂车前车架的拼装台只有少量的简易定位机构,只能局限于简单尺寸的工装定位,其他大部分工作还需要通过人工划线、拉尺等方式进行测量与定位,因此车架拼装精度较低。此外,对于现有挂车前车架的拼装,需要通过人工确定后在焊接组装成完整的车架,整个流程需要大量的人力,拼装作业自动化水平低下。In the prior art, the production of semi-trailers is a typical multi-variety and small-batch production method. At present, the assembly table of the front frame of the semi-trailer has only a small number of simple positioning mechanisms, which can only be limited to the positioning of simple-sized tooling. less accurate. In addition, for the assembly of the front frame of the existing trailer, it needs to be manually determined and then assembled into a complete frame by welding. The whole process requires a lot of manpower, and the automation level of the assembly operation is low.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于解决现有技术中半挂车前车架拼装精度低,拼装作业自动化水平低下的问题。The purpose of the present invention is to solve the problems in the prior art that the assembly precision of the front frame of the semi-trailer is low and the automation level of the assembly operation is low.

为解决上述技术问题,本发明提供一种半挂车前车架拼装工装,用于所述前车架的纵梁、前端梁以及牵引模块的定位拼装,所述半挂车前车架拼装工装包括机架、牵引模块定位机构、前端梁定位机构以及纵梁定位机构,牵引模块定位机构设置在所述机架上,该牵引模块定位机构包括竖直设置的定位销,所述定位销在所述机架长度和宽度方向上的位置固定,该定位销用于与所述牵引模块的牵引销孔定位配合;前端梁定位机构设置在所述机架的前端,并可在所述机架的长度方向上靠近或远离所述定位销;该前端梁定位机构设有前端梁夹紧件和一对可同步相对靠近或远离的定位座,各所述定位座上均设有竖直的定位面,两所述定位座的定位面相对,且在所述机架的宽度方向上对称分布在所述定位销的两侧;纵梁定位机构包括挡止单元和多组夹紧对中单元,所述挡止单元设置在所述机架后端,并与所述定位销间隔设置;多组所述夹紧对中单元沿所述机架的长度方向间隔布置在所述机架上,每组所述夹紧对中单元均包括一对相对设置的纵梁夹紧件,两所述纵梁夹紧件在所述机架的宽度方向上对称分布在所述定位销的两侧,且两所述纵梁夹紧件可同步相对靠近或远离。In order to solve the above technical problems, the present invention provides a semi-trailer front frame assembly tool for positioning and assembly of the longitudinal beam, front end beam and traction module of the front frame, and the semi-trailer front frame assembly tool includes a machine. frame, traction module positioning mechanism, front-end beam positioning mechanism and longitudinal beam positioning mechanism, the traction module positioning mechanism is arranged on the frame, the traction module positioning mechanism includes vertically arranged positioning pins, the positioning pins The position of the frame in the length and width directions is fixed, and the positioning pin is used for positioning and matching with the pulling pin hole of the pulling module; the front-end beam positioning mechanism is arranged at the front end of the frame, and can be positioned in the length direction of the frame. The front-end beam positioning mechanism is provided with a front-end beam clamping piece and a pair of positioning seats that can be relatively close to or away from each other, and each of the positioning seats is provided with a vertical positioning surface. The positioning surfaces of the positioning seat are opposite to each other, and are symmetrically distributed on both sides of the positioning pin in the width direction of the frame; the longitudinal beam positioning mechanism includes a blocking unit and a plurality of sets of clamping and centering units, the blocking The stopper unit is arranged at the rear end of the frame and is spaced apart from the positioning pin; a plurality of groups of the clamping centering units are arranged on the frame at intervals along the length direction of the frame, and each group of the Each of the clamping and centering units includes a pair of oppositely arranged longitudinal beam clamping members, and the two longitudinal beam clamping members are symmetrically distributed on both sides of the positioning pin in the width direction of the frame, and the two longitudinal beam clamping members are symmetrically distributed on both sides of the positioning pin in the width direction of the frame. The stringer clamps can be moved relatively close or far apart simultaneously.

优选地,所述牵引模块定位机构还包括底座和多根竖直设置在所述底座上的支撑柱,所述底座高度可调地设置在所述机架上;所述定位销竖直设置在所述底座上,多根所述支撑柱间隔地布置在所述定位销的周侧;各所述支撑柱的顶端均设有吸附件,以用于吸附固定所述牵引模块的牵引板。Preferably, the traction module positioning mechanism further comprises a base and a plurality of support columns vertically arranged on the base, and the base is arranged on the frame in a height-adjustable manner; the positioning pins are vertically arranged at On the base, a plurality of the support columns are arranged at intervals on the peripheral side of the positioning pin; the top end of each support column is provided with an adsorption piece for adsorbing and fixing the traction plate of the traction module.

优选地,所述机架上设有升降丝杆,所述底座与该升降丝杆螺旋配合,所述升降丝杆通过电机驱动,以使所述底座相对于所述机架的高度可调。Preferably, a lift screw is provided on the frame, the base is screwed with the lift screw, and the lift screw is driven by a motor, so that the height of the base relative to the frame can be adjusted.

优选地,所述牵引模块定位机构还包括防转挡块,所述防转挡块设置在所述底座远离所述前端梁定位机构的一端,所述防转挡块朝向所述定位销的表面用于挡止在所述牵引模块的外侧。Preferably, the traction module positioning mechanism further includes an anti-rotation stopper, the anti-rotation stopper is provided at the end of the base away from the front end beam positioning mechanism, and the anti-rotation stopper faces the surface of the positioning pin Used to stop on the outside of the traction module.

优选地,所述定位销的横截面呈带缺口的圆形,其外轮廓线具有多条弧形边和连接相邻两所述弧形边的直边,各所述弧形边位于同一个圆上。Preferably, the cross-section of the positioning pin is a circle with notches, and its outer contour has a plurality of arc-shaped sides and a straight side connecting two adjacent arc-shaped sides, and each of the arc-shaped sides is located in the same on the circle.

优选地,各所述定位座上均设有台阶结构,所述台阶结构相平行的两个竖直面分别构成一所述定位面,台阶下方的所述定位面在沿所述机架宽度方向上位于台阶上的所述定位面的内侧。Preferably, each of the positioning seats is provided with a step structure, and the two parallel vertical surfaces of the step structure respectively constitute a positioning surface, and the positioning surface under the step is along the width direction of the frame. on the inner side of the positioning surface on the step.

优选地,所述前端梁夹紧件包括两相对设置的前端梁夹紧块,两所述前端梁夹紧块可相对靠近或远离以夹紧或松开所述前端梁,两所述前端梁夹紧块相对运动轨迹平行于所述机架的长度方向。Preferably, the front-end beam clamping member includes two oppositely arranged front-end beam clamping blocks, the two front-end beam clamping blocks can be relatively close to or away from each other to clamp or loosen the front-end beam, and the two front-end beams can be clamped or released. The relative movement track of the clamping block is parallel to the length direction of the frame.

优选地,所述前端梁夹紧件设有两组,分别设置在两所述定位座上;所述定位座上固定设有第一驱动件,所述第一驱动件的输出轴沿所述机架的长度方向伸缩;其中一所述前端梁夹紧块固定设置在该第一驱动件的输出轴上,另一所述端梁夹紧块固定设置在定位座上。Preferably, there are two groups of the front-end beam clamping members, which are respectively arranged on the two positioning seats; a first driving member is fixed on the positioning seat, and the output shaft of the first driving member is along the The length direction of the frame is telescopic; one of the front end beam clamping blocks is fixedly arranged on the output shaft of the first driving member, and the other end beam clamping block is fixedly arranged on the positioning seat.

优选地,两所述定位座之间通过正反丝杆连接,以使两所述定位座同步相对靠近或远离。Preferably, the two positioning bases are connected by positive and negative screw rods, so that the two positioning bases are relatively close to or away from each other synchronously.

优选地,所述挡止单元包括一对挡块,两所述挡块在所述机架的宽度方向上对称分布在所述定位销的两侧,所述挡块朝向所述前端梁定位机构的端面用于与所述纵梁的端部抵接。Preferably, the blocking unit includes a pair of blocking blocks, the blocking blocks are symmetrically distributed on both sides of the positioning pin in the width direction of the frame, and the blocking blocks face the front-end beam positioning mechanism The end face is used for abutting with the end of the longitudinal beam.

优选地,所述挡止单元活动地设置在所述机架上,以使该挡止单元与所述定位销之间的距离可调。Preferably, the blocking unit is movably arranged on the frame, so that the distance between the blocking unit and the positioning pin is adjustable.

优选地,所述纵梁夹紧件包括两相对设置的纵梁夹紧块,两所述纵梁夹紧块可相对靠近或远离以夹紧或松开所述纵梁,两所述纵梁夹紧块相对运动的轨迹垂直于所述机架的长度方向。Preferably, the longitudinal beam clamping member includes two longitudinal beam clamping blocks arranged opposite to each other, and the two longitudinal beam clamping blocks can be relatively close to or away from each other to clamp or loosen the longitudinal beam. The trajectory of the relative movement of the clamping blocks is perpendicular to the length direction of the frame.

优选地,所述纵梁夹紧件设有夹紧座,所述夹紧座上固定设有第二驱动件,所述第二驱动件的输出轴沿所述机架的宽度方向伸缩;其中一所述纵梁夹紧块固定设置在该第二驱动件的输出轴上,另一所述纵梁夹紧块固定设置在所述夹紧座上,且位于该第二驱动件的内侧。Preferably, the longitudinal beam clamping member is provided with a clamping seat, and a second driving member is fixed on the clamping seat, and the output shaft of the second driving member extends and retracts along the width direction of the frame; wherein One of the longitudinal beam clamping blocks is fixedly arranged on the output shaft of the second driving member, and the other longitudinal beam clamping block is fixedly arranged on the clamping seat and is located inside the second driving member.

优选地,相对设置的两所述纵梁夹紧件的夹紧座之间通过正反丝杆连接,以使两所述纵梁夹紧件同步相对靠近或远离。Preferably, the clamping seats of the two longitudinal beam clamping members disposed oppositely are connected by positive and negative screw rods, so that the two longitudinal beam clamping members are relatively close to or away from each other synchronously.

优选地,还包括载料机构,该载料机构包括两组托辊组,两组所述托辊组分别布置在所述机架的两侧,每组所述托辊组包括多个沿所述机架长度方向间隔布置的托辊,各所述托辊均可绕其自身的轴线转动,所述托辊的轴线方向与所述机架的长度方向垂直,该托辊相对所述机架的高度可调。Preferably, it also includes a loading mechanism, the loading mechanism includes two sets of idler rollers, the two sets of idler sets are respectively arranged on both sides of the frame, and each set of the idler sets includes a plurality of sets of idlers along the The idler rollers are arranged at intervals in the length direction of the frame. Each idler roller can rotate around its own axis. The axis direction of the idler roller is perpendicular to the length direction of the frame. The idler roller is opposite to the frame. The height is adjustable.

由上述技术方案可知,本发明的有益效果为:As can be seen from the above technical solutions, the beneficial effects of the present invention are:

本发明的拼装工装对前车架进行拼装时,定位销在机架长度(X向)和宽度(Y向)方向上位置固定,当牵引模块配合套接在定位销上时,可实现牵引模块在X向和Y向的定位;前端梁定位机构和纵梁定位机构相互配合,并以定位销为基准,以实现前端梁和纵梁在X向、Y向的定位。因而利用本申请的工装拼装前车架时,无需人工测量定位,精确程度高,同时在拼装过程中可大大减少的人员的参与,提高前车架拼装的自动化水平。When the assembling tool of the present invention assembles the front frame, the positioning pins are fixed in the length (X direction) and width (Y direction) directions of the frame, and when the traction module is sleeved on the positioning pin, the traction module can be Positioning in the X and Y directions; the front-end beam positioning mechanism and the longitudinal beam positioning mechanism cooperate with each other, and use the positioning pin as the benchmark to realize the positioning of the front-end beam and the longitudinal beam in the X and Y directions. Therefore, when using the tooling of the present application to assemble the front frame, there is no need for manual measurement and positioning, and the degree of accuracy is high. At the same time, the participation of personnel in the assembly process can be greatly reduced, and the automation level of the assembly of the front frame can be improved.

附图说明Description of drawings

图1是本发明半挂车前车架拼装工装实施例的结构示意图。FIG. 1 is a schematic structural diagram of an embodiment of a semitrailer front frame assembling tooling according to the present invention.

图2是本发明半挂车前车架拼装工装实施例使用状态示意图。FIG. 2 is a schematic diagram of the use state of the embodiment of the semitrailer front frame assembling tooling according to the present invention.

图3是本发明半挂车前车架拼装工装实施例中牵引模块定位机构的结构示意图。3 is a schematic structural diagram of a traction module positioning mechanism in an embodiment of a semitrailer front frame assembling tooling according to the present invention.

图4是本发明半挂车前车架拼装工装实施例中前端梁定位机构的结构示意图。4 is a schematic structural diagram of a front-end beam positioning mechanism in an embodiment of a semi-trailer front frame assembly tooling according to the present invention.

图5是本发明半挂车前车架拼装工装实施例中定位座的结构示意图。5 is a schematic structural diagram of a positioning seat in an embodiment of a semitrailer front frame assembling tooling according to the present invention.

图6是本发明半挂车前车架拼装工装实施例中纵梁定位机构的结构示意图。6 is a schematic structural diagram of a longitudinal beam positioning mechanism in an embodiment of a semi-trailer front frame assembly tool according to the present invention.

附图标记说明如下:1、拼装工装;11、机架;12、牵引模块定位机构;121、定位销;122、底座;123、支撑柱;124、吸附件;125、防转挡块;13、前端梁定位机构;130、前端梁夹紧件;131、定位座;132、第一定位面;133、第二定位面;134、前端梁夹紧块;135、第一驱动件;14、纵梁定位机构;141、挡止单元;1411、挡块;142、夹紧对中单元;143、纵梁夹紧件;144、纵梁夹紧块;145、夹紧座;146、第二驱动件;147、滑台;15、载料机构;151、托辊;2、前车架;21、纵梁;22、前端梁;23、牵引模块;24、内横梁。The reference numerals are explained as follows: 1. Assembly tooling; 11. Frame; 12. Traction module positioning mechanism; 121. Positioning pin; 122. Base; , front end beam positioning mechanism; 130, front end beam clamping piece; 131, positioning seat; 132, first positioning surface; 133, second positioning surface; 134, front end beam clamping block; 135, first driving member; 14, Longitudinal beam positioning mechanism; 141, stop unit; 1411, stop block; 142, clamping and centering unit; 143, longitudinal beam clamping piece; 144, longitudinal beam clamping block; 145, clamping seat; 146, second 147, sliding table; 15, loading mechanism; 151, idler; 2, front frame; 21, longitudinal beam; 22, front end beam; 23, traction module; 24, inner beam.

具体实施方式Detailed ways

体现本发明特征与优点的典型实施方式将在以下的说明中详细叙述。应理解的是本发明能够在不同的实施方式上具有各种的变化,其皆不脱离本发明的范围,且其中的说明及图示在本质上是当作说明之用,而非用以限制本发明。Exemplary embodiments embodying the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention can have various changes in different embodiments without departing from the scope of the present invention, and the descriptions and drawings therein are essentially used for illustration rather than limitation this invention.

为了进一步说明本发明的原理和结构,现结合附图对本发明的优选实施例进行详细说明。In order to further illustrate the principle and structure of the present invention, the preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings.

在描述方位时,以半挂车的前车架为基准,其长度方向为X向,宽度为Y向,高度方向为Z向;在前车架长度方向上,前车架的前端梁所在处为前端,与前端相对的一端为后端。When describing the orientation, take the front frame of the semi-trailer as the benchmark, the length direction is the X direction, the width is the Y direction, and the height direction is the Z direction; in the length direction of the front frame, the front end beam of the front frame is located at The front end, the end opposite to the front end is the rear end.

本申请提供一种半挂车前车架拼装工装(后简称“拼装工装”),用于前车架的纵梁、前端梁以及牵引模块的定位拼装。其中,牵引模块为预制件,大致由框架梁和牵引板组装形成整体模块,其中框架梁一般由多根梁构成,牵引板上设有用于与牵引销配合的牵引销孔。The present application provides an assembly tool for the front frame of a semi-trailer (hereinafter referred to as "assembly tool"), which is used for the positioning and assembly of the longitudinal beam, the front beam and the traction module of the front frame. Wherein, the traction module is a prefabricated part, which is roughly assembled by a frame beam and a traction plate to form an integral module, wherein the frame beam is generally composed of a plurality of beams, and the traction plate is provided with a traction pin hole for matching with the traction pin.

参阅图1和图2,拼装工装1包括机架11、牵引模块定位机构12、前端梁定位机构13以及纵梁定位机构14。Referring to FIGS. 1 and 2 , the assembling tool 1 includes a frame 11 , a traction module positioning mechanism 12 , a front beam positioning mechanism 13 and a longitudinal beam positioning mechanism 14 .

进一步地,牵引模块定位机构12设置在机架11上,该牵引模块定位机构12包括竖直设置的定位销121。定位销121在机架11长度和宽度方向上的位置固定,该定位销121用于与牵引模块23的牵引销孔定位配合。Further, the traction module positioning mechanism 12 is disposed on the frame 11 , and the traction module positioning mechanism 12 includes a vertically disposed positioning pin 121 . The positions of the positioning pins 121 in the length and width directions of the frame 11 are fixed, and the positioning pins 121 are used for positioning and matching with the pulling pin holes of the pulling module 23 .

前端梁定位机构13设置在机架11的前端,并可在机架11的长度方向上靠近或远离定位销121。前端梁定位机构13设有前端梁夹紧件130和一对可同步相对靠近或远离的定位座131。各定位座131上均设有竖直设置的定位面,两定位座131的定位面相对,且在机架11的宽度方向上对称分布在定位销121的两侧。The front end beam positioning mechanism 13 is disposed at the front end of the frame 11 and can be close to or away from the positioning pin 121 in the length direction of the frame 11 . The front-end beam positioning mechanism 13 is provided with a front-end beam clamping member 130 and a pair of positioning seats 131 that can be relatively approached or separated synchronously. Each positioning seat 131 is provided with a vertically arranged positioning surface, the positioning surfaces of the two positioning seats 131 are opposite to each other, and are symmetrically distributed on both sides of the positioning pin 121 in the width direction of the frame 11 .

纵梁定位机构14包括挡止单元141和多组夹紧对中单元142,挡止单元141设置在机架11后端,并与定位销121间隔设置。多组夹紧对中单元142沿机架11的长度方向间隔布置在机架11上,每组夹紧对中单元142均包括一对相对设置的纵梁夹紧件143,两纵梁夹紧件143在机架11的宽度方向上对称分布在定位销121的两侧,且两纵梁夹紧件143可同步相对靠近或远离。The longitudinal beam positioning mechanism 14 includes a blocking unit 141 and a plurality of sets of clamping and centering units 142 . The blocking unit 141 is arranged at the rear end of the frame 11 and is arranged at a distance from the positioning pin 121 . A plurality of groups of clamping and centering units 142 are arranged on the frame 11 at intervals along the length direction of the frame 11, and each group of clamping and centering units 142 includes a pair of oppositely arranged longitudinal beam clamping members 143, and the two longitudinal beams clamp The pieces 143 are symmetrically distributed on both sides of the positioning pin 121 in the width direction of the frame 11 , and the two longitudinal beam clamping pieces 143 can be relatively close to or away from each other synchronously.

利用本申请的拼装工装1对前车架2进行拼装时,定位销121在机架11长度和宽度方向上位置固定,当牵引模块23配合套接在定位销121上时,可实现牵引模块23在X向和Y向的定位;前端梁定位机构13和纵梁定位机构14相互配合,并以定位销121为基准,以实现前端梁22和纵梁21在X向、Y向的定位。因而利用本申请的拼装工装1在拼装前车架2时,无需人工测量定位,精确程度高,同时在拼装过程中可大大减少的人员的参与,提高前车架2拼装的自动化水平。When the front frame 2 is assembled by using the assembly tool 1 of the present application, the positioning pins 121 are fixed in the length and width directions of the frame 11 . Positioning in the X and Y directions; the front beam positioning mechanism 13 and the longitudinal beam positioning mechanism 14 cooperate with each other, and use the positioning pin 121 as a reference to realize the positioning of the front beam 22 and the longitudinal beam 21 in the X and Y directions. Therefore, when the front frame 2 is assembled by using the assembly tool 1 of the present application, manual measurement and positioning are not required, and the degree of accuracy is high.

具体地,参阅图3,在本实施例中,定位销121的横截面呈带缺口的圆形,其外轮廓线具有多条弧形边和连接相邻两弧形边的直边。其中各弧形边位于同一个圆上,直边所在的位置构成定位销121横截面的缺口。Specifically, referring to FIG. 3 , in this embodiment, the cross-section of the positioning pin 121 is a circle with notches, and its outer contour has a plurality of arc-shaped sides and a straight side connecting two adjacent arc-shaped sides. The arc-shaped sides are located on the same circle, and the position of the straight side constitutes a gap in the cross-section of the positioning pin 121 .

牵引模块23套接在该定位销121上时,定位销121上缺口的设置可防止定位销121与牵引板的过配合,不仅可以避免牵引模块23套接至定位销121时,定位销121对牵引板的磨损,而且在前车架2拼装完成后,可便于定位销121由牵引销孔中退出。When the traction module 23 is sleeved on the positioning pin 121, the setting of the notch on the positioning pin 121 can prevent the positioning pin 121 from over-fitting with the traction plate, and can not only avoid the positioning pin 121 when the traction module 23 is sleeved on the positioning pin 121. The wear of the traction plate, and after the assembly of the front frame 2 is completed, the positioning pin 121 can be easily withdrawn from the traction pin hole.

在本实施例中,定位销121位于机架11宽度方向的中线上,此种设置可便于前端梁22和纵梁21在Y向以定位销121为基准,而实现对中定位。In this embodiment, the positioning pin 121 is located on the center line of the frame 11 in the width direction. This arrangement can facilitate the alignment of the front beam 22 and the longitudinal beam 21 with the positioning pin 121 as a reference in the Y direction.

进一步地,牵引模块定位机构12还包括底座122和多根竖直设置在底座122上的支撑柱123,支撑柱123用于承载支撑牵引模块23。其中,底座122高度可调地设置在机架11上,定位销121竖直设置在该底座122上,多根支撑柱123间隔地布置在定位销121的周侧。Further, the traction module positioning mechanism 12 further includes a base 122 and a plurality of support columns 123 vertically arranged on the base 122 , and the support columns 123 are used to carry and support the traction module 23 . The base 122 is arranged on the frame 11 in a height-adjustable manner, the positioning pin 121 is vertically arranged on the base 122 , and a plurality of support columns 123 are arranged at intervals around the positioning pin 121 .

较佳地,支撑柱123的顶端设有吸附件124,本实施例的吸附件124为电磁铁。牵引模块23的牵引板为金属制件,在牵引模块23套接在定位销121上时,吸附件124可吸附牵牵引板,以使牵引模块23在竖直方向上稳定地固定在支撑柱123上。Preferably, the top end of the support column 123 is provided with an adsorption member 124 , and the adsorption member 124 in this embodiment is an electromagnet. The traction plate of the traction module 23 is made of metal. When the traction module 23 is sleeved on the positioning pin 121 , the adsorption member 124 can adsorb the traction plate, so that the traction module 23 can be stably fixed on the support column 123 in the vertical direction. superior.

在本实施例中,机架11上设有升降丝杆,底座122与该升降丝杆螺旋配合。升降丝杆通过电机驱动,以使底座122相对于机架11的高度可调,从而使牵引模块定位机构12能够适配不同高度型号的牵引模块23。此外,在底座122相对于机架11升降时,支撑柱123承载的牵引模块23可随之升降,以调整牵引模块23相对于机架11的高度。In this embodiment, the frame 11 is provided with a lift screw, and the base 122 is screwed with the lift screw. The lifting screw is driven by the motor, so that the height of the base 122 relative to the frame 11 is adjustable, so that the traction module positioning mechanism 12 can be adapted to the traction modules 23 of different height models. In addition, when the base 122 is lifted relative to the rack 11 , the traction module 23 carried by the support column 123 can be lifted and lowered accordingly, so as to adjust the height of the traction module 23 relative to the rack 11 .

如图3所示,牵引模块定位机构12还包括防转挡块125,防转挡块125设置在底座122远离前端梁定位机构13的一端,该防转挡块125朝向定位销121的侧面用于挡止在牵引模块23的梁的外侧。在牵引模块23的牵引销孔与定位销121定位配合时,防转挡块125可挡止在牵引模块23的外侧,以限制牵引板在水平方向的旋转自由度,不仅确保牵引模块23在X向和Y向的定位固定,而且防止牵引模块23在Z向的转动自由度,实现牵引模块23在Z向的定位。As shown in FIG. 3 , the traction module positioning mechanism 12 further includes an anti-rotation block 125 . The anti-rotation block 125 is arranged at one end of the base 122 away from the front-end beam positioning mechanism 13 . The anti-rotation block 125 faces the side of the positioning pin 121 for It stops at the outside of the beam of the traction module 23 . When the traction pin hole of the traction module 23 is positioned and matched with the positioning pin 121, the anti-rotation block 125 can be stopped on the outside of the traction module 23, so as to limit the rotation degree of freedom of the traction plate in the horizontal direction, not only to ensure that the traction module 23 is in the X The positioning of the traction module 23 in the Z direction is fixed, and the rotation degree of freedom of the traction module 23 in the Z direction is prevented, so that the positioning of the traction module 23 in the Z direction is realized.

进一步地,参阅图4和图5,在前端梁定位机构13中,每个定位座131上均设有台阶结构,每个台阶结构中相平行的两个竖直面分别构成一定位面。在本实施例中,位于台阶上方的定位面为第一定位面132,位于台阶下方的定位面为第二定位面133。在沿机架11的宽度方向上,本实施例的第二定位面133位于第一定位面132的内侧。Further, referring to FIGS. 4 and 5 , in the front beam positioning mechanism 13 , each positioning seat 131 is provided with a stepped structure, and two parallel vertical surfaces in each stepped structure respectively constitute a positioning surface. In this embodiment, the positioning surface located above the step is the first positioning surface 132 , and the positioning surface located below the step is the second positioning surface 133 . In the width direction of the rack 11 , the second positioning surface 133 of this embodiment is located inside the first positioning surface 132 .

两相对设置的定位座131中呈台阶状分布的第一定位面132和第二定位面133,可分别实现平栏仓半挂车和骨架半挂车两种不同车型的前端梁22在Y向的对中定位。The first positioning surface 132 and the second positioning surface 133 distributed in steps in the two oppositely arranged positioning seats 131 can respectively realize the alignment of the front end beams 22 of the two different models of the flat-storage semi-trailer and the skeleton semi-trailer in the Y direction. middle positioning.

其中,平栏仓半挂车用于直接拉装货物,其前端梁22上无锁座。利用上述前端梁定位机构13实现对中定位时,两相对设置的定位座131同步靠近,两定位座131中的第一定位面132也随之同步靠近,分别抵接半挂车前端梁22的两端的端面,从而可以使前端梁22在Y向对中定位。Among them, the semi-trailer with flat barn is used for directly pulling and loading goods, and there is no lock seat on the front end beam 22 thereof. When the above-mentioned front-end beam positioning mechanism 13 is used to realize the centering and positioning, the two oppositely arranged positioning seats 131 are synchronously approached, and the first positioning surfaces 132 in the two positioning seats 131 are also synchronously approached, respectively abutting the two sides of the front-end beam 22 of the semi-trailer. end face, so that the front end beam 22 can be centered in the Y direction.

而在某些类型的半挂车,如骨架半挂车中,其前车架2的前端梁22的两端均设有用于与集装箱配合固定的锁座。此种类型的半挂车前车架2在拼装时,当前端梁定位机构13中两相对设置的定位座131同步靠近时,两定位座131中第二定位面133也随之同步靠近,以分别抵接在前端梁22两端的锁座的外侧,从而实现具有锁座的前端梁22在Y向的对中定位。However, in some types of semi-trailers, such as frame semi-trailers, both ends of the front beam 22 of the front frame 2 are provided with lock seats for cooperating and fixing with the container. When the front frame 2 of this type of semi-trailer is assembled, when the two oppositely arranged positioning seats 131 in the front end beam positioning mechanism 13 approach synchronously, the second positioning surfaces 133 in the two positioning seats 131 also approach synchronously, so as to respectively. Abutting on the outer sides of the lock seats at both ends of the front end beam 22 , so as to realize the central positioning of the front end beam 22 with the lock seats in the Y direction.

现有技术中,平栏仓半挂车和骨架半挂车一般会被当成两种完全不同的车型分别进行制作。而在本申请中,利用前端梁定位机构13中每一定位座131上设置的两个定位面,在对不同车型进行拼装时,可分别利用不同的定位面进行对中定位,满足了两种不同车型前端梁22的定位需求,扩大了该拼装工装1的适用范围,提高了通用性。In the prior art, the leveling semi-trailer and the skeleton semi-trailer are generally produced as two completely different vehicle models. In the present application, by using the two positioning surfaces provided on each positioning seat 131 in the front-end beam positioning mechanism 13, when assembling different vehicle models, different positioning surfaces can be used for centering and positioning, which satisfies the two requirements. The positioning requirements of the front end beams 22 of different vehicle models expand the scope of application of the assembly tooling 1 and improve the versatility.

在本实施例中,两相对设置的定位座131之间通过正反丝杆连接。在电机驱动下,两定位座131可同步相对靠近或远离。In this embodiment, the two oppositely arranged positioning seats 131 are connected by a positive and negative screw rod. Driven by the motor, the two positioning bases 131 can be relatively close to or away from each other synchronously.

参阅图4,前端梁夹紧件130包括两相对设置的前端梁夹紧块134,两前端梁夹紧块134可相对靠近或远离以夹紧或松开前端梁22,两前端梁夹紧块134相对运动轨迹平行于机架11的长度方向。当前端梁22在Y向对中定位后,前端梁夹紧块134相对靠近可夹紧前端梁22,而使前端梁22在Y向上的位置固定。Referring to FIG. 4 , the front end beam clamping member 130 includes two front end beam clamping blocks 134 disposed opposite to each other. The two front end beam clamping blocks 134 can be relatively close to or apart to clamp or loosen the front end beam 22. The two front end beam clamping blocks The relative motion trajectory of 134 is parallel to the length direction of the frame 11 . After the front end beam 22 is centered in the Y direction, the front end beam clamping block 134 is relatively close to the front end beam 22 and can clamp the front end beam 22 so that the position of the front end beam 22 in the Y direction is fixed.

具体地,在本实施例中,前端梁夹紧件130设有两组,分别设置在两定位座131上。每个定位座131上均固定设有第一驱动件135,该第一驱动件135具有沿机架11长度方向伸缩的输出轴。在前端梁夹紧件130中,其中一前端梁夹紧块134固定设置在第一驱动件135的输出轴上,另一前端梁夹紧块134固定设置在定位座131上。Specifically, in this embodiment, there are two groups of front-end beam clamping members 130 , which are respectively disposed on the two positioning seats 131 . A first driving member 135 is fixed on each positioning seat 131 , and the first driving member 135 has an output shaft that extends and retracts along the length direction of the frame 11 . In the front end beam clamping member 130 , one front end beam clamping block 134 is fixedly arranged on the output shaft of the first driving member 135 , and the other front end beam clamping block 134 is fixedly arranged on the positioning seat 131 .

在第一驱动件135的输出轴伸出时,在机架11长度方向上,该第一驱动件135输出轴上的前端梁夹紧块134可推动前端梁22朝向另一前端梁夹紧块134靠近,以使两前端梁夹紧块134分别抵接在前端梁22的两侧,从而固定夹紧该前端梁22。When the output shaft of the first driving member 135 is extended, the front beam clamping block 134 on the output shaft of the first driving member 135 can push the front beam 22 toward the other front beam clamping block in the longitudinal direction of the frame 11 . 134 are close to each other, so that the two front end beam clamping blocks 134 are respectively abutted on both sides of the front end beam 22 , so as to fix and clamp the front end beam 22 .

待前端梁22在Y向对中定位后,前端梁夹紧件130夹紧固定前端梁22,前端梁定位机构13在机架11的长度方向上靠近定位销121,以使前端梁22的侧面与牵引模块23的端面相贴合,从而实现前端梁22在X向的定位。After the front end beam 22 is centered in the Y direction, the front end beam clamping member 130 clamps and fixes the front end beam 22, and the front end beam positioning mechanism 13 approaches the positioning pin 121 in the longitudinal direction of the frame 11, so that the side surface of the front end beam 22 is fixed. Fitting with the end face of the traction module 23, so as to realize the positioning of the front end beam 22 in the X direction.

在本实施例中,前端梁定位机构13可以通过气缸或油缸驱动,以在机架11的长度方向上靠近或远离定位销121。In this embodiment, the front-end beam positioning mechanism 13 can be driven by an air cylinder or an oil cylinder to approach or move away from the positioning pin 121 in the length direction of the frame 11 .

进一步地,参阅图6,在纵梁定位机构14中,挡止单元141包括一对挡块1411。两挡块1411在机架11的宽度方向上对称分布在定位销121的两侧,该挡块1411朝向前端梁定位机构13的端面用于与纵梁21的端部抵接。Further, referring to FIG. 6 , in the longitudinal beam positioning mechanism 14 , the blocking unit 141 includes a pair of blocking blocks 1411 . Two blocks 1411 are symmetrically distributed on both sides of the positioning pin 121 in the width direction of the frame 11 .

前端梁夹紧块134夹紧固定前端梁22后,使前端梁定位机构13在机架11的长度方向上靠近定位销121,待前端梁22的侧面与纵梁21的前端面相抵接时,前端梁定位机构13可驱动纵梁21沿机架11长度方向移动,从而使纵梁21的后端面抵接在挡块1411上,以实现纵梁21在X向的定位。After the front end beam clamping block 134 clamps and fixes the front end beam 22, the front end beam positioning mechanism 13 is brought close to the positioning pin 121 in the longitudinal direction of the frame 11. When the side surface of the front end beam 22 is in contact with the front end surface of the longitudinal beam 21, The front end beam positioning mechanism 13 can drive the longitudinal beam 21 to move along the length direction of the frame 11 , so that the rear end surface of the longitudinal beam 21 abuts on the stopper 1411 to realize the positioning of the longitudinal beam 21 in the X direction.

在本实施例中,挡止单元141活动地设置在机架11上,以使该挡止单元141与定位销121之间的距离可调。此种设置可扩大拼装工装1适用范围,以适配不同长度纵梁21的拼装。需要说明的是,在前车架2拼装过程中,挡止单元141与定位销121之间的距离保持不变。In this embodiment, the blocking unit 141 is movably disposed on the frame 11 so that the distance between the blocking unit 141 and the positioning pin 121 is adjustable. This arrangement can expand the scope of application of the assembly tool 1 to adapt to the assembly of longitudinal beams 21 of different lengths. It should be noted that, during the assembly process of the front frame 2, the distance between the blocking unit 141 and the positioning pin 121 remains unchanged.

如图6所示,纵梁夹紧件143包括两相对设置的纵梁夹紧块144,两纵梁夹紧块144可相对靠近或远离以夹紧或松开纵梁21,两纵梁夹紧块144相对运动的轨迹垂直于机架11的长度方向。As shown in FIG. 6 , the longitudinal beam clamping member 143 includes two longitudinal beam clamping blocks 144 arranged opposite to each other, and the two longitudinal beam clamping blocks 144 can be relatively close to or away from each other to clamp or loosen the longitudinal beam 21 . The relative movement track of the tightening block 144 is perpendicular to the length direction of the frame 11 .

具体地,在本实施例中,每个纵梁夹紧件143上均设有夹紧座145。夹紧座145上固定设有第二驱动件146,该第二驱动件146具有沿机架11的宽度方向伸缩的输出轴。在纵梁夹紧件143中,其中一纵梁夹紧块144固定设置在第二驱动件146的输出轴上,另一纵梁夹紧块144固定设置在夹紧座145上,且位于第二驱动件146的内侧。Specifically, in this embodiment, each longitudinal beam clamping member 143 is provided with a clamping seat 145 . A second driving member 146 is fixed on the clamping base 145 , and the second driving member 146 has an output shaft that is telescopic along the width direction of the frame 11 . Among the longitudinal beam clamping members 143 , one longitudinal beam clamping block 144 is fixedly arranged on the output shaft of the second driving member 146 , and the other longitudinal beam clamping block 144 is fixedly arranged on the clamping seat 145 and is located in the first The inner side of the two driving members 146 .

在第二驱动件146的输出轴伸出时,该第二驱动件146输出轴上的纵梁夹紧块144可紧贴纵梁21腹板的外侧面,并在机架11宽度方向上推动纵梁21朝向另一前纵梁夹紧块144靠近,以使另一纵梁夹紧块144紧贴纵梁21腹板的内侧面,从而使两纵梁夹紧块144分别抵接在纵梁21的两侧,确保纵梁21的夹紧固定。When the output shaft of the second driving member 146 is extended, the longitudinal beam clamping block 144 on the output shaft of the second driving member 146 can abut against the outer side of the web of the longitudinal beam 21 and push it in the width direction of the frame 11 The longitudinal beam 21 is approached toward the other front longitudinal beam clamping block 144, so that the other longitudinal beam clamping block 144 is in close contact with the inner surface of the web of the longitudinal beam 21, so that the two longitudinal beam clamping blocks 144 abut on the longitudinal beam respectively. On both sides of the beam 21, the clamping and fixing of the longitudinal beam 21 is ensured.

在本实施例中,两纵梁夹紧块144的下端面与夹紧座145的上端面之间设有间距,以用于容置纵梁21的下翼板。In this embodiment, a distance is set between the lower end surfaces of the two longitudinal beam clamping blocks 144 and the upper end surface of the clamping seat 145 for accommodating the lower wings of the longitudinal beam 21 .

进一步地,相对设置的两纵梁夹紧件143的夹紧座145之间通过正反丝杆连接,在电机驱动下,两纵梁夹紧件143可同步相对靠近或远离。Further, the clamping bases 145 of the two longitudinal beam clamping members 143 disposed opposite to each other are connected by positive and negative screw rods, and driven by the motor, the two longitudinal beam clamping members 143 can be relatively close to or away from each other synchronously.

车架的两纵梁21在X向定位完成后,纵梁夹紧件143的纵梁夹紧块144固定夹紧纵梁21,驱动两纵梁夹紧件143同步远离,使两纵梁21之间的距离大于前车架2内横梁24的长度。此时通过预先在纵梁21腹板上设置的定位指示,人工进行内横梁24的定位安装。前车架2内横梁24安装完毕后,再驱动两纵梁夹紧件143同步靠近,以使两纵梁21的内侧面分别抵接在内横梁24的两端,从而实现纵梁21在Y向的定位。After the two longitudinal beams 21 of the frame are positioned in the X direction, the longitudinal beam clamping blocks 144 of the longitudinal beam clamping members 143 fix and clamp the longitudinal beams 21, and drive the two longitudinal beam clamping members 143 to move away synchronously, so that the two longitudinal beams 21 The distance therebetween is greater than the length of the inner cross member 24 of the front frame 2 . At this time, the positioning and installation of the inner cross beam 24 is performed manually through the positioning instructions provided on the web plate of the longitudinal beam 21 in advance. After the inner beam 24 of the front frame 2 is installed, the two longitudinal beam clamping members 143 are driven to approach synchronously, so that the inner sides of the two longitudinal beams 21 abut the two ends of the inner beam 24 respectively, so that the longitudinal beam 21 is positioned in the Y position. orientation.

在本实施例中,两夹紧座145安装在一滑台147上,并在滑台147上实现相对靠近或远离。滑台147活动地设置在机架11上,以在机架11长度方向上靠近或远离定位销121,使夹紧座145与定位销121之间的距离可调。此种设置可扩大拼装工装1适用范围,以适配不同长度纵梁21的拼装。需要说明的是,在前车架2拼装过程中,夹紧座145与定位销121之间的距离保持不变。In this embodiment, the two clamping bases 145 are mounted on a sliding table 147 , and are relatively close to or away from each other on the sliding table 147 . The sliding table 147 is movably arranged on the frame 11 to be close to or away from the positioning pin 121 in the length direction of the frame 11 , so that the distance between the clamping seat 145 and the positioning pin 121 can be adjusted. This arrangement can expand the scope of application of the assembly tool 1 to adapt to the assembly of longitudinal beams 21 of different lengths. It should be noted that, during the assembly process of the front frame 2, the distance between the clamping seat 145 and the positioning pin 121 remains unchanged.

此外,参阅图1和图2,本实施例的前车架2拼装工装1还包括载料机构15。该载料机构15包括两组托辊组,两组托辊组分别布置在机架11的两侧。每组托辊组包括多个沿机架11长度方向间隔布置的托辊151,每个托辊151均可绕其自身的轴线转动,托辊151的轴线方向与机架11的长度方向垂直,该托辊151相对机架11的高度可调。In addition, referring to FIGS. 1 and 2 , the assembling tool 1 for the front frame 2 of this embodiment further includes a loading mechanism 15 . The loading mechanism 15 includes two sets of idler rollers, and the two sets of idler rollers are respectively arranged on both sides of the frame 11 . Each set of idlers includes a plurality of idlers 151 spaced along the length of the frame 11 , each idler 151 can rotate around its own axis, and the axis of the idler 151 is perpendicular to the length of the frame 11 , The height of the idler 151 relative to the frame 11 is adjustable.

托辊151转动可将待拼装的纵梁21输送至机架11上,待纵梁21落至夹紧座145上时,托辊151相对于机架11下降,以避免在前车架2拼装过程中与纵梁21发生干涉。待前车架2整体拼装完成后,托辊151又上升至与夹紧座145的上端面平齐,此时托辊151转动可将半挂车前车架2输送至下一工作台位。The idler 151 rotates to transport the longitudinal beam 21 to be assembled to the frame 11 . When the longitudinal beam 21 falls on the clamping seat 145 , the idler 151 descends relative to the frame 11 to avoid assembling on the front frame 2 Interference with the longitudinal beam 21 occurs during the process. After the whole assembly of the front frame 2 is completed, the idler 151 rises to be flush with the upper end surface of the clamping seat 145. At this time, the idler 151 rotates to transport the front frame 2 of the semi-trailer to the next work station.

利用本实施例的拼装工装1拼装半挂车前车架2时,具体拼装过程如下:When using the assembly tool 1 of the present embodiment to assemble the front frame 2 of the semi-trailer, the specific assembly process is as follows:

通过托辊151将纵梁21输送至机架11上,使纵梁21落在夹紧座145上,此时托辊151相对机架11下降;驱动两纵梁夹紧块144相对靠近以夹紧纵梁21,再驱动两相对设置的纵梁夹紧件143相对靠近,以使两纵梁21之间的间距达到第一设定值,再驱动两纵梁夹紧块144相对远离以松开纵梁21。The longitudinal beam 21 is transported to the frame 11 by the idler 151, so that the longitudinal beam 21 falls on the clamping seat 145, and the idler 151 is lowered relative to the frame 11 at this time; the two longitudinal beam clamping blocks 144 are driven relatively close to clamp Tighten the longitudinal beam 21, and then drive the two longitudinal beam clamping pieces 143 disposed opposite to each other to be relatively close to make the distance between the two longitudinal beams 21 reach the first set value, and then drive the two longitudinal beam clamping blocks 144 to be relatively away from each other to loosen Open the longitudinal beam 21 .

前端梁22上料,并使其落至定位座131上,驱动两相对的定位座131同步靠近,以使第一定位面132抵接在前端梁22的端部,或使第二定位面133抵接在前端梁22锁座的外侧面,实现前端梁22在Y向的定位;再通过前端梁夹紧件130固定夹紧前端梁22,驱动前端梁定位机构13在长度方向上靠近定位销121,前端梁22随之移动从而推动纵梁21,使纵梁21的端部抵接在挡止单元141上,以实现纵梁21在X向的定位;纵梁21在X向上定位完成后,前端梁定位机构13远离定位销121。The front end beam 22 is loaded and falls on the positioning seat 131, and the two opposite positioning seats 131 are driven to approach synchronously, so that the first positioning surface 132 abuts the end of the front end beam 22, or the second positioning surface 133 Abutting on the outer side of the locking seat of the front end beam 22 to realize the positioning of the front end beam 22 in the Y direction; then fix and clamp the front end beam 22 through the front end beam clamping member 130, and drive the front end beam positioning mechanism 13 to approach the positioning pin in the length direction. 121, the front end beam 22 moves accordingly to push the longitudinal beam 21, so that the end of the longitudinal beam 21 abuts on the blocking unit 141, so as to realize the positioning of the longitudinal beam 21 in the X direction; after the longitudinal beam 21 is positioned in the X direction , the front end beam positioning mechanism 13 is away from the positioning pin 121 .

牵引模块23上料,使牵引销孔与定位销121定位配合,实现牵引模块23在X向和Y向的定位;驱动底座122使牵引模块23上升一定距离,以使两纵梁21的上翼板分别区位于牵引模块23两侧的缺口中。再使纵梁夹紧块144夹紧固定纵梁21,驱动纵梁夹紧件143以使两纵梁21之间的距离达到第二设定值,人工定位安装前车架2的内横梁24,再驱动纵梁夹紧件143以使两纵梁21之间的距离达到第三设定值,此时两纵梁21的内侧面分别抵接在内横梁24的两端,从而实现纵梁21在Y向的定位。The traction module 23 is loaded, so that the traction pin hole and the positioning pin 121 are positioned and matched to realize the positioning of the traction module 23 in the X and Y directions; the driving base 122 makes the traction module 23 rise a certain distance, so that the upper wings of the two longitudinal beams 21 The respective areas of the plates are located in the recesses on both sides of the traction module 23 . Then make the longitudinal beam clamping block 144 clamp and fix the longitudinal beam 21, drive the longitudinal beam clamping member 143 to make the distance between the two longitudinal beams 21 reach the second set value, and manually position and install the inner beam 24 of the front frame 2 , and then drive the longitudinal beam clamping member 143 to make the distance between the two longitudinal beams 21 reach the third set value. At this time, the inner sides of the two longitudinal beams 21 are respectively abutted on both ends of the inner beam 24, so as to realize the longitudinal beam 21 is positioned in the Y direction.

纵梁21在Y向的定位完成后,驱动底座122使牵引模块23下降至与纵梁21的上翼板相贴合,以实现牵引模块23在Z向的定位固定;再驱动前端梁定位机构13在长度方向上靠近定位销121,以使前端梁22侧面与纵梁21、牵引模块23的端部相贴合,从而实现前端梁22在X向的定位。After the positioning of the longitudinal beam 21 in the Y direction is completed, the driving base 122 lowers the traction module 23 to fit with the upper wing plate of the longitudinal beam 21, so as to realize the positioning and fixing of the traction module 23 in the Z direction; and then drive the front end beam positioning mechanism 13 is close to the positioning pin 121 in the longitudinal direction, so that the side surface of the front end beam 22 is abutted with the ends of the longitudinal beam 21 and the traction module 23, so as to realize the positioning of the front end beam 22 in the X direction.

待前车架2各部件完成定位夹紧后,利用焊接设备进行焊接固定,完成半挂车前车架2的组装。托辊151上升并转动,从而将组装完成的前车架2输送至下一工作台位。After the positioning and clamping of the components of the front frame 2 is completed, welding and fixing are performed using welding equipment to complete the assembly of the front frame 2 of the semi-trailer. The idler 151 rises and rotates, so as to transport the assembled front frame 2 to the next work station.

其中,第二设定值为前车架2的内横梁24的长度,第一设定值小于第二设定值,第三设定值大于第二设定值。The second set value is the length of the inner beam 24 of the front frame 2 , the first set value is smaller than the second set value, and the third set value is greater than the second set value.

综上,利用本申请的拼装工装对前车架进行拼装时,定位销在机架长度和宽度方向上位置固定,当牵引模块配合套接在定位销上时,可实现牵引模块在X向和Y向的定位;前端梁定位机构和纵梁定位机构相互配合,并以定位销为基准,以实现前端梁和纵梁在X向、Y向的定位。因而利用本申请的工装拼装前车架时,无需人工测量定位,精确程度高,同时在拼装过程中可大大减少的人员的参与,提高前车架拼装的自动化水平。此外,本申请的拼装工装能够适用于不同类型的半挂车前车架的拼装,从而能够实现多车型混线的柔性化生产。To sum up, when the front frame is assembled by using the assembly tool of the present application, the position of the positioning pin is fixed in the length and width directions of the frame. Positioning in the Y direction; the front-end beam positioning mechanism and the longitudinal beam positioning mechanism cooperate with each other, and use the positioning pin as the benchmark to realize the positioning of the front-end beam and the longitudinal beam in the X and Y directions. Therefore, when using the tooling of the present application to assemble the front frame, there is no need for manual measurement and positioning, and the degree of accuracy is high. At the same time, the participation of personnel in the assembly process can be greatly reduced, and the automation level of the assembly of the front frame can be improved. In addition, the assembly tooling of the present application can be applied to the assembly of different types of semi-trailer front frames, thereby enabling flexible production of multi-model mixed lines.

虽然已参照几个典型实施方式描述了本发明,但应当理解,所用的术语是说明和示例性、而非限制性的术语。由于本发明能够以多种形式具体实施而不脱离发明的精神或实质,所以应当理解,上述实施方式不限于任何前述的细节,而应在随附权利要求所限定的精神和范围内广泛地解释,因此落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。While the present invention has been described with reference to several exemplary embodiments, it is to be understood that the terminology used is of description and illustration, and not of limitation. Since the invention can be embodied in many forms without departing from the spirit or spirit of the invention, it is to be understood that the above-described embodiments are not limited to any of the foregoing details, but are to be construed broadly within the spirit and scope defined by the appended claims Therefore, all changes and modifications that come within the scope of the claims or their equivalents should be covered by the appended claims.

Claims (15)

1.一种半挂车前车架拼装工装,用于所述前车架的纵梁、前端梁以及牵引模块的定位拼装,其特征在于,所述半挂车前车架拼装工装包括:1. A semi-trailer front frame assembly tooling, used for the positioning assembly of the longitudinal beam, front end beam and traction module of the front frame, is characterized in that, the semi-trailer front frame assembly tooling comprises: 机架;frame; 牵引模块定位机构,设置在所述机架上,该牵引模块定位机构包括竖直设置的定位销,所述定位销在所述机架长度和宽度方向上的位置固定,该定位销用于与所述牵引模块的牵引销孔定位配合;A traction module positioning mechanism is provided on the frame, the traction module positioning mechanism includes a vertically arranged positioning pin, the position of the positioning pin in the length and width directions of the frame is fixed, and the positioning pin is used for connecting with the frame. The traction pin holes of the traction module are positioned and matched; 前端梁定位机构,设置在所述机架的前端,并可在所述机架的长度方向上靠近或远离所述定位销;该前端梁定位机构设有前端梁夹紧件和一对可同步相对靠近或远离的定位座,各所述定位座上均设有竖直的定位面,两所述定位座的定位面相对,且在所述机架的宽度方向上对称分布在所述定位销的两侧;The front-end beam positioning mechanism is arranged at the front end of the frame and can be close to or away from the positioning pin in the longitudinal direction of the frame; the front-end beam positioning mechanism is provided with a front-end beam clamping piece and a pair of synchronizable Positioning seats that are relatively close or far away, each of the positioning seats is provided with a vertical positioning surface, the positioning surfaces of the two positioning seats are opposite to each other, and are symmetrically distributed on the positioning pins in the width direction of the frame both sides; 纵梁定位机构,包括挡止单元和多组夹紧对中单元,所述挡止单元设置在所述机架后端,并与所述定位销间隔设置;多组所述夹紧对中单元沿所述机架的长度方向间隔布置在所述机架上,每组所述夹紧对中单元均包括一对相对设置的纵梁夹紧件,两所述纵梁夹紧件在所述机架的宽度方向上对称分布在所述定位销的两侧,且两所述纵梁夹紧件可同步相对靠近或远离。The longitudinal beam positioning mechanism includes a stop unit and a plurality of sets of clamping and centering units, the stop units are arranged at the rear end of the frame and are arranged at intervals from the positioning pins; multiple sets of the clamping and centering units They are arranged on the frame at intervals along the length direction of the frame. The width direction of the frame is symmetrically distributed on both sides of the positioning pin, and the two longitudinal beam clamping parts can be relatively close to or apart from each other synchronously. 2.根据权利要求1所述的半挂车前车架拼装工装,其特征在于,所述牵引模块定位机构还包括底座和多根竖直设置在所述底座上的支撑柱,所述底座高度可调地设置在所述机架上;所述定位销竖直设置在所述底座上,多根所述支撑柱间隔地布置在所述定位销的周侧;各所述支撑柱的顶端均设有吸附件,以吸附固定所述牵引模块的牵引板。2 . The assembling tool for the front frame of a semi-trailer according to claim 1 , wherein the traction module positioning mechanism further comprises a base and a plurality of support columns vertically arranged on the base, and the base height can be adjusted. 3 . The positioning pin is vertically arranged on the base, and a plurality of the support columns are arranged at intervals on the peripheral side of the positioning pin; the top of each support column is provided with There are adsorption parts to adsorb and fix the traction plate of the traction module. 3.根据权利要求2所述的半挂车前车架拼装工装,其特征在于,所述机架上设有升降丝杆,所述底座与该升降丝杆螺旋配合,所述升降丝杆通过电机驱动,以使所述底座相对于所述机架的高度可调。3. The assembling tool for the front frame of a semi-trailer according to claim 2, wherein the frame is provided with a lifting screw, the base is screwed with the lifting screw, and the lifting screw is driven by a motor. driven so that the height of the base relative to the frame is adjustable. 4.根据权利要求2所述的半挂车前车架拼装工装,其特征在于,所述牵引模块定位机构还包括防转挡块,所述防转挡块设置在所述底座远离所述前端梁定位机构的一端,所述防转挡块朝向所述定位销的表面用于挡止在所述牵引模块的外侧。4 . The assembling tool for the front frame of a semi-trailer according to claim 2 , wherein the traction module positioning mechanism further comprises an anti-rotation block, and the anti-rotation block is arranged on the base away from the front end beam. 5 . At one end of the positioning mechanism, the surface of the anti-rotation blocking block facing the positioning pin is used to block the outside of the traction module. 5.根据权利要求1所述的半挂车前车架拼装工装,其特征在于,所述定位销的横截面呈带缺口的圆形,其外轮廓线具有多条弧形边和连接相邻两所述弧形边的直边,各所述弧形边位于同一个圆上。5. The assembling tool for the front frame of a semi-trailer according to claim 1, wherein the cross-section of the positioning pin is a circle with notches, and its outer contour has a plurality of arc edges and connects adjacent two The straight side of the arc-shaped side, each of the arc-shaped sides is located on the same circle. 6.根据权利要求1所述的半挂车前车架拼装工装,其特征在于,各所述定位座上均设有台阶结构,所述台阶结构相平行的两个竖直面分别构成一所述定位面,台阶下方的所述定位面在沿所述机架宽度方向上位于台阶上的所述定位面的内侧。6 . The assembling tool for the front frame of a semi-trailer according to claim 1 , wherein each of the positioning seats is provided with a step structure, and the two parallel vertical surfaces of the step structure respectively form a A positioning surface, the positioning surface under the step is located on the inner side of the positioning surface on the step along the width direction of the rack. 7.根据权利要求1所述的半挂车前车架拼装工装,其特征在于,所述前端梁夹紧件包括两相对设置的前端梁夹紧块,两所述前端梁夹紧块可相对靠近或远离以夹紧或松开所述前端梁,两所述前端梁夹紧块相对运动轨迹平行于所述机架的长度方向。7 . The assembling tool for the front frame of a semi-trailer according to claim 1 , wherein the front end beam clamping member comprises two oppositely arranged front end beam clamping blocks, and the two front end beam clamping blocks can be relatively close to each other. 8 . or away from each other to clamp or loosen the front end beam, the relative movement track of the two front end beam clamping blocks is parallel to the length direction of the frame. 8.根据权利要求7所述的半挂车前车架拼装工装,其特征在于,所述前端梁夹紧件设有两组,分别设置在两所述定位座上;所述定位座上固定设有第一驱动件,所述第一驱动件的输出轴沿所述机架的长度方向伸缩;其中一所述前端梁夹紧块固定设置在该第一驱动件的输出轴上,另一所述前端梁夹紧块固定设置在定位座上。8 . The assembling tool for the front frame of the semi-trailer according to claim 7 , wherein the front-end beam clamping members are provided with two groups, which are respectively arranged on the two positioning seats; There is a first driving member, and the output shaft of the first driving member is telescopic along the length direction of the frame; one of the front-end beam clamping blocks is fixedly arranged on the output shaft of the first driving member, and the other is fixed on the output shaft of the first driving member. The front end beam clamping block is fixedly arranged on the positioning seat. 9.根据权利要求1所述的半挂车前车架拼装工装,其特征在于,两所述定位座之间通过正反丝杆连接,以使两所述定位座同步相对靠近或远离。9 . The assembling tool for the front frame of the semi-trailer according to claim 1 , wherein the two positioning seats are connected by positive and negative screw rods, so that the two positioning seats are relatively close to or away from each other synchronously. 10 . 10.根据权利要求1所述的半挂车前车架拼装工装,其特征在于,所述挡止单元包括一对挡块,两所述挡块在所述机架的宽度方向上对称分布在所述定位销的两侧,所述挡块朝向所述前端梁定位机构的端面用于与所述纵梁的端部抵接。10 . The assembling tool for the front frame of a semi-trailer according to claim 1 , wherein the blocking unit comprises a pair of blocking blocks, and the two blocking blocks are symmetrically distributed in the width direction of the frame. 11 . On both sides of the positioning pin, the end faces of the block facing the front end beam positioning mechanism are used for abutting with the end of the longitudinal beam. 11.根据权利要求1或10所述的半挂车前车架拼装工装,其特征在于,所述挡止单元活动地设置在所述机架上,以使该挡止单元与所述定位销之间的距离可调。11. The assembling tool for the front frame of a semi-trailer according to claim 1 or 10, wherein the blocking unit is movably arranged on the frame, so that the blocking unit and the positioning pin are in contact with each other. The distance between them is adjustable. 12.根据权利要求1所述的半挂车前车架拼装工装,其特征在于,所述纵梁夹紧件包括两相对设置的纵梁夹紧块,两所述纵梁夹紧块可相对靠近或远离以夹紧或松开所述纵梁,两所述纵梁夹紧块相对运动的轨迹垂直于所述机架的长度方向。12 . The assembling tool for the front frame of a semi-trailer according to claim 1 , wherein the longitudinal beam clamping member comprises two longitudinal beam clamping blocks arranged opposite to each other, and the two longitudinal beam clamping blocks can be relatively close to each other. 13 . Or move away from each other to clamp or loosen the longitudinal beam, and the relative movement track of the two longitudinal beam clamping blocks is perpendicular to the length direction of the frame. 13.根据权利要求12所述的半挂车前车架拼装工装,其特征在于,所述纵梁夹紧件设有夹紧座,所述夹紧座上固定设有第二驱动件,所述第二驱动件的输出轴沿所述机架的宽度方向伸缩;其中一所述纵梁夹紧块固定设置在该第二驱动件的输出轴上,另一所述纵梁夹紧块固定设置在所述夹紧座上,且位于该第二驱动件的内侧。13 . The assembling tool for the front frame of a semi-trailer according to claim 12 , wherein the longitudinal beam clamping member is provided with a clamping seat, and a second driving member is fixed on the clamping seat, and the clamping seat is 13 . 13 . The output shaft of the second driving member is telescopic along the width direction of the frame; one of the longitudinal beam clamping blocks is fixedly arranged on the output shaft of the second driving member, and the other longitudinal beam clamping block is fixedly arranged on the clamping seat and inside the second driving member. 14.根据权利要求13所述的半挂车前车架拼装工装,其特征在于,相对设置的两所述纵梁夹紧件的夹紧座之间通过正反丝杆连接,以使两所述纵梁夹紧件同步相对靠近或远离。14 . The assembling tool for the front frame of a semi-trailer according to claim 13 , wherein the clamping seats of the two longitudinal beam clamping members arranged opposite to each other are connected by positive and negative screw rods, so that the two The stringer clamps are moved relatively close or apart simultaneously. 15.根据权利要求1所述的半挂车前车架拼装工装,其特征在于,还包括载料机构,该载料机构包括两组托辊组,两组所述托辊组分别布置在所述机架的两侧,每组所述托辊组包括多个沿所述机架长度方向间隔布置的托辊,各所述托辊均可绕其自身的轴线转动,所述托辊的轴线方向与所述机架的长度方向垂直,该托辊相对所述机架的高度可调。15 . The assembling tool for the front frame of the semi-trailer according to claim 1 , further comprising a material loading mechanism, the material loading mechanism comprising two sets of idler rollers, and the two sets of idler groups are respectively arranged on the said 15 . On both sides of the frame, each set of the idler group includes a plurality of idler rollers arranged at intervals along the length direction of the frame, each of the idler rollers can rotate around its own axis, and the axis direction of the idler rollers Perpendicular to the length direction of the frame, the height of the idler relative to the frame is adjustable.
CN201810023533.XA 2018-01-10 2018-01-10 Semi-trailer front frame assembly tooling Pending CN110014255A (en)

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