CN110011492A - A kind of rotor automatically processing device - Google Patents
A kind of rotor automatically processing device Download PDFInfo
- Publication number
- CN110011492A CN110011492A CN201910278733.4A CN201910278733A CN110011492A CN 110011492 A CN110011492 A CN 110011492A CN 201910278733 A CN201910278733 A CN 201910278733A CN 110011492 A CN110011492 A CN 110011492A
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- Prior art keywords
- rotor
- station
- axis
- clamping plate
- fixture
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B5/00—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
Abstract
The invention discloses a kind of rotor automatically processing devices, including sequentially connected shaft processing mechanism, rotor surface turning mechanism and finished product detection mechanism, the shaft processing mechanism includes fraising station, insert axis station, riveting axis station and step-by-step movement fixture, rotor is in the fraising station, it inserts and is transmitted between axis station and riveting axis station by the step-by-step movement fixture, mechanism is pushed in the end setting of the riveting axis station, it is described push over mechanism and push over upright rotor so that it is rolled into rotor surface turning mechanism, rotor surface turning mechanism includes belt gear, the belt gear drives rotor rotation, the finished product detection mechanism includes surveying axis bounce station, qualifying product sortation process and tooth form transport mechanism, it is connected between the survey axis bounce station and qualifying product sortation process by the tooth form transport mechanism, The present invention has combined each production process, saves production cost, improves production efficiency.
Description
Technical field
The present invention relates to automatically processing device, in particular to a kind of rotor automatically processing device.
Background technique
The process of rotor machining is more at present, including ream, insert axis, riveting axis, rotor surface turning, rotor side surface cleaning,
Upper antirust paint surveys axis bounce and rejected product sorting etc., and the assembly line of most of factory is not continuous, therefore causes flowing water
It needs to increase material landed cost between line, and processing efficiency is not high.
Summary of the invention
It is an object of the invention at least solve one of the technical problems existing in the prior art, a kind of rotor is provided
Automatically processing device improves the processing efficiency of rotor.
According to the first aspect of the invention, a kind of rotor automatically processing device, including shaft processor are provided
Structure, rotor surface turning mechanism and finished product detection mechanism, the shaft processing mechanism, rotor surface turning mechanism and finished product detection
Mechanism is sequentially connected, and the shaft processing mechanism includes fraising station, inserts axis station, riveting axis station and step-by-step movement fixture, rotor
In the fraising station, inserts and transmitted between axis station and riveting axis station by the step-by-step movement fixture, the end of the riveting axis station
Mechanism is pushed in end setting, it is described push over mechanism and push over upright rotor so that it is rolled into rotor surface turning mechanism, it is described
Rotor surface turning mechanism includes belt gear, and belt is pressed on rotor surface band turn by the belt gear
Son rotation, the finished product detection mechanism include surveying axis bounce station, qualifying product sortation process and tooth form transport mechanism, the survey axis
It beats and is connected between station and qualifying product sortation process by the tooth form transport mechanism.
The rotor automatically processing device according to a first aspect of the present invention, the fraising station includes feeding
Slot, shift unit and fraising elevating mechanism, the feeding groove are arranged in the starting point of the fraising station and in the feeding grooves
The rotor of middle arrangement axis hole upward, the shift unit include the first release pushed rotor to below the fraising elevating mechanism
Mechanism and for pushing the rotor after the completion of fraising to the second ejecting mechanism of the step-by-step movement fixture, first ejecting mechanism
Feeding direction perpendicular to the feeding groove and the end that the feeding groove is arranged in, first ejecting mechanism shift rotor onto
The lower section of the fraising elevating mechanism, the feeding direction that second ejecting mechanism is parallel to the feeding groove pushes away the rotor
To the starting point of the step-by-step movement fixture.
The rotor automatically processing device according to a first aspect of the present invention, the slotting axis station includes on mandrel rod
Expect that mechanism and funnel shaped shaping axle sleeve, the mandrel rod feed mechanism are arranged by the step-by-step movement fixture, the shaping axle sleeve
It is arranged in above the step-by-step movement fixture and the delivery outlet of the shaping axle sleeve is downward, the half of the delivery outlet of the shaping axle sleeve
Diameter is greater than or equal to the radius of mandrel rod, and the delivery outlet of the mandrel rod feed mechanism docks the input port of the shaping axle sleeve.
The rotor automatically processing device according to a first aspect of the present invention, the riveting axis station include mandrel rod depth
Positioning mechanism and punching mechanism are spent, mandrel rod depth localization mechanism and the punching mechanism are on same straight line and difference
Following above and positioned at the end of the step-by-step movement fixture, mandrel rod depth localization mechanism include round tube and are arranged described
The adjustable-depth component of round tube bottom, the adjustable-depth component itself can enter the round tube along the axially adjustable of the round tube
The distance of inner cavity is provided through mandrel rod on the sliding block of the punching mechanism to adjust the depth that mandrel rod is fallen into the round tube
Through-hole.
The rotor automatically processing device according to a first aspect of the present invention, the step-by-step movement fixture include first
Clamping plate, second clamping plate, fixture mobile mechanism and fixture clamping device, the first clamping plate and second clamping plate are arranged in parallel, described
Fixture mobile mechanism connects the first clamping plate and second clamping plate makes the first clamping plate and second clamping plate simultaneously along assembly line side
To movement, the fixture clamping device, which connects the first clamping plate and second clamping plate, to be made between the first clamping plate and second clamping plate
Parallel and near to or it is separate, be provided in the first clamping plate and second clamping plate several V-arrangements folder, it is adjacent along assembly line direction
Fixed, the V-arrangement on vertical assembly line direction, in the first clamping plate and second clamping plate of the distance between two V-arrangement folders
Folder is symmetrical arranged, and the distance that the fixture mobile mechanism moves every time is equal to the two neighboring V-arrangement folder along assembly line direction
The distance between.
The rotor automatically processing device according to a first aspect of the present invention, rotor surface turning mechanism is also
Including lathe tool and lathe tool driving mechanism, the lathe tool driving mechanism, which connects the lathe tool, makes the lathe tool close to or far from rotor
Surface, the belt gear include for belt to be surrounded to several idler wheels of closed annular and makes the skin of belt integral elevating
Belt lifting mechanism, the idler wheel drive belt rotation, the belt elevator structure are set to above rotor.
The rotor automatically processing device, the finished product detection mechanism further include according to a first aspect of the present invention
Japanning station, the japanning station include upper paint bruss and japanning folder, and the upper paint bruss and japanning sandwiched are set in the tooth form
Above the starting point of transport mechanism, the japanning station docks the survey axis bounce station.
The rotor automatically processing device according to a first aspect of the present invention, the survey axis bounce station includes position
Sensor and the survey axis driving mechanism for rotating rotor are set, the survey axis driving mechanism is arranged in the tooth form transport mechanism
Beside or below, the shaft in the detector respective rotor of the position sensor, the position sensor is connected to described
Qualifying product sortation process, the qualifying product station include sorting fixture and at least two sorting tracks, the sorting fixture setting
Rotor is clamped to the different sorting rails above the sorting track and according to the detection signal of the position sensor
On road.
The rotor automatically processing device according to a first aspect of the present invention is additionally provided on the sorting track
Polishing station for polishing qualifying product rotor, the polishing station includes symmetrically arranged two buffed surfaces, described in two
Buffed surface is located at the two sides of rotor and is respectively facing the center of rotor.
The rotor automatically processing device according to a first aspect of the present invention, if the tooth form transport mechanism includes
Dry V-arrangement step and the lifting mechanism being set to below the V-arrangement step, the V-arrangement step include two pieces identical and mutually equal
Capable vertical rail plate, the shaft of the tip edge support rotor of the vertical rail plate, between two blocks of vertical rail plates
Height separated by a distance greater than rotor, the lifting mechanism includes the supporting block that the outside of the V-arrangement step is arranged in, described
The shaft of supporting block support rotor makes the shaft of rotor be higher than the V-arrangement step, so that rotor be allowed to be rolled to next V-arrangement platform
Rank.
Above-mentioned rotor automatically processing device at least has the advantages that the rotor not comprising mandrel rod passes through first
It crosses the shaft processing mechanism to be reamed, insert axis and riveting axis, forms the rotor semi-finished product for having fixed mandrel rod, then pass through
Rotor surface turning mechanism carries out rotor fluting, is finally detected by finished product detection mechanism, check rotor shaft whether
For a straight line, finished product is then exported according to testing result, therefore only needing to expect on rotor and mandrel rod can be certainly in the present invention
It is dynamic to produce corresponding rotor finished product, existing assembly line is compared, production efficiency is improved, reduces the cost of intermediate link
Consumption.
Detailed description of the invention
The present invention is further explained with reference to the accompanying drawings and examples；
Fig. 1 is the overall structure stereogram of the embodiment of the present invention；
Fig. 2 is the schematic perspective view of the shaft processing mechanism of the embodiment of the present invention；
Fig. 3 is the enlarged drawing of part A in Fig. 2；
Fig. 4 is the side structure schematic diagram of the shaping axle sleeve of the embodiment of the present invention；
Fig. 5 is the sectional view of the shaping axle sleeve of the embodiment of the present invention；
Fig. 6 is the schematic perspective view of the step-by-step movement fixture of the embodiment of the present invention；
Fig. 7 is the side structure schematic diagram of the riveting axis station of the embodiment of the present invention；
Fig. 8 is the side structure schematic diagram of the mandrel rod depth localization mechanism of the embodiment of the present invention；
Fig. 9 is the cross-sectional view of the mandrel rod depth localization mechanism of the embodiment of the present invention；
Figure 10 is the schematic perspective view for pushing over mechanism of the embodiment of the present invention；
Figure 11 is the schematic perspective view of the rotary block of the embodiment of the present invention；
Figure 12 is the schematic perspective view of the rotor surface turning mechanism of the embodiment of the present invention；
Figure 13 is the schematic perspective view of the finished product detection mechanism of the embodiment of the present invention；
Figure 14 is the enlarged drawing of part B in Figure 13；
Figure 15 is the schematic perspective view of the polishing station of the embodiment of the present invention.
Specific embodiment
This part will be described in specific embodiments of the present invention, and the preferred embodiments of the invention is shown in the accompanying drawings, attached
The effect of figure be with figure remark additionally book word segment description, enable a person to intuitively, visually understand of the invention
Each technical characteristic and overall technical architecture, but it should not be understood as limiting the scope of the invention.
In the description of the present invention, it is to be understood that, be related to orientation description, for example, above and below, front, rear, left and right etc.
The orientation or positional relationship of instruction is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of the description present invention and letter
Change description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific orientation construct and
Operation, therefore be not considered as limiting the invention.
In the description of the present invention, several to be meant that one or more, it is multiple to be meant that two or more, be greater than,
Be less than, more than etc. be interpreted as not including this number, it is above, following, within etc. be interpreted as including this number.If there is being described to first,
Second is only intended to for the purpose of distinguishing technical characteristic, is not understood to indicate or imply relative importance or implicitly indicates institute
The quantity of the technical characteristic of instruction or the precedence relationship for implicitly indicating indicated technical characteristic.
In description of the invention, unless otherwise restricted clearly, the words such as setting, installation, connection be shall be understood in a broad sense, institute
Above-mentioned word in the present invention specific can rationally be determined with the particular content of combination technology scheme by belonging to technical field technical staff
Meaning.
Referring to Fig.1, one embodiment of the invention is related to a kind of rotor automatically processing device, including shaft processor
Structure 100, rotor surface turning mechanism 200 and finished product detection mechanism 300, shaft processing mechanism 100, rotor surface turning mechanism
200 and finished product detection mechanism 300 be sequentially connected, shaft processing mechanism 100 include fraising station 110, insert axis station 120, riveting axis
Station 130 and step-by-step movement fixture 140, rotor pass through stepping between fraising station 110, slotting axis station 120 and riveting axis station 130
Formula fixture 140 transmits, and mechanism 150 is pushed in the end setting of riveting axis station 130, and pushing over mechanism 150 and pushing over upright rotor makes
It rolls into rotor surface turning mechanism 200, and rotor surface turning mechanism 200 includes belt gear 210, belt gear
Belt is pressed on rotor surface to drive rotor to rotate by 210, and finished product detection mechanism 300 includes surveying axis bounce station 310, passing
Product sortation process 320 and tooth form transport mechanism 330 are surveyed between axis bounce station 310 and qualifying product sortation process 320 and pass through tooth form
Transport mechanism 330 connects.
The present invention is divided into three big processing mechanisms substantially, is shaft processing mechanism 100, rotor surface turning mechanism 200 respectively
With finished product detection mechanism 300, wherein rotor passes through step-by-step movement fixture 140 between several stations in shaft processing mechanism 100
It is transmitted, and is transmitted between several stations of finished product detection mechanism 300 by tooth form transport mechanism 330, reason exists
It needs to process the lower planes of rotor in shaft processing mechanism 100, therefore keeps rotor using step-by-step movement fixture 140
Its axis is perpendicular to its direction of advance, and finished product detection mechanism 300 needs to process the side of rotor, therefore uses tooth form
The shaft that transport mechanism 330 erects rotor allows rotor to roll on realization transmission, therefore the end of step-by-step movement fixture 140, i.e.,
Mechanism 150 is pushed in the end setting of riveting axis station 130, converts the direction of rotor, pushes over mechanism 150 referring to Fig.1 0 in structure.
Present invention comprises mandrel rod processing, turning processing and finished products to sort entire entire flow, realizes full process automatization, mentions significantly
High production efficiency.
Preferably, referring to Fig. 2 and Fig. 3, fraising station 110 includes feeding groove 111, shift unit 112 and fraising elevator
Structure 113, feeding groove 111 are arranged in the starting point of fraising station 110 and the rotor of axis hole upward of arranging in feeding groove 111, move
Position device 112 includes after the completion of rotor to be pushed to the first ejecting mechanism 114 of 113 lower section of fraising elevating mechanism and is used to ream
Rotor push the second ejecting mechanism 115 of step-by-step movement fixture 140, feeding of first ejecting mechanism 114 perpendicular to feeding groove 111 to
Rotor is shifted onto the lower section of fraising elevating mechanism 113 by direction and the end that feeding groove 111 is arranged in, the first ejecting mechanism 114, the
Rotor is shifted onto the starting point of step-by-step movement fixture 140 by the feeding direction that two ejecting mechanisms 115 are parallel to feeding groove 111.
The main function of fraising station 110 is the burr for removing rotor inner wall in the present embodiment, convenient for inserting axis process below
Middle mandrel rod is inserted into rotor, and wherein feeding groove 111 is strip channel-shaped component, and groove width is slightly larger than the diameter of single rotor, because
This rotor word order is in feeding groove 111, and in 111 end of feeding groove, the first ejecting mechanism 114 will most by means such as cylinders
One rotor of end pushes the underface of fraising elevating mechanism 113 to, and the elevating mechanism 113 that then reams declines and is inserted into reamer
It is processed into the axis hole of rotor, it is possible to understand that be, since cylinder not accurately can shift rotor onto fraising lifting every time
The underface of mechanism 113, therefore a block 116 can be increased in hinge hole location, to define what each rotor stopped
Machining accuracy is improved in position；Rising automatically after fraising elevating mechanism 113 completes fraising makes reamer leave rotor, and at this time second
Ejecting mechanism 115 will be released forward by the rotor of fraising along assembly line direction, and rotor is made to enter rising for step-by-step movement fixture 140
Beginning.
Preferably, referring to Fig. 2,4,5, inserting axis station 120 includes mandrel rod feed mechanism 121 and funnel shaped shaping axle sleeve
122, mandrel rod feed mechanism 121 is arranged by step-by-step movement fixture 140, and shaping axle sleeve 122 is arranged above step-by-step movement fixture 140 simultaneously
And the delivery outlet of shaping axle sleeve 122 is downward, the radius of the delivery outlet of shaping axle sleeve 122 is greater than or equal to the radius of mandrel rod, mandrel rod
The input port of the delivery outlet docking shaping axle sleeve 122 of feed mechanism 121.
The single feeding of mandrel rod is realized in the present embodiment using mandrel rod feed mechanism 121, mandrel rod feed mechanism 121 is substantially
Mechanism and mandrel rod with mandrel rod case, for pushing single mandrel rod fall channel etc., and actually this mechanism is more common, this reality
It applies in example and does not describe in detail, frame mode has more variation, exports vertically as long as can be realized mandrel rod；Insert axis work
Position 120 focuses on shaping axle sleeve 122, and the section of shaping axle sleeve 122 is for infundibulate and by two symmetrical semicolumn components
It is composed, the delivery outlet of shaping axle sleeve 122 is equivalent to the delivery outlet of funnel, the delivery outlet of shaping axle sleeve 122 in the present embodiment
Radius be slightly larger than the radius of mandrel rod, therefore mandrel rod is by becoming vertical drop, vertical drop after the delivery outlet of shaping axle sleeve 122
Position be just step-by-step movement fixture 140 one of stop position, rotor stops at this and mandrel rod allowed to fall into axis hole；
It should be noted that rotor is carried by one flat plate 146 here, therefore mandrel rod drops into after axis hole actually by plate 146
It supports, and riveting axis station 130 is carried away to by step-by-step movement fixture 140.
Preferably, referring to Fig. 7-9, riveting axis station 130 includes mandrel rod depth localization mechanism 131 and punching mechanism 132, mandrel rod
Depth localization mechanism 131 and punching mechanism 132 are on same straight line and are located under the end of step-by-step movement fixture 140
Side and top, mandrel rod depth localization mechanism 131 include round tube 133 and the adjustable-depth component 134 that 133 bottom of round tube is arranged in,
Adjustable-depth component 134 can be fallen into along the axially adjustable distance for itself entering 133 inner cavity of round tube of round tube 133 to adjusting mandrel rod
Depth in round tube 133 is provided through the through-hole (not indicating in figure) of mandrel rod on the sliding block of punching mechanism 132.
Adjustable-depth component 134 uses common screw in mandrel rod depth localization mechanism 131 in the present embodiment, passes through rotation
Adjustable-depth component 134 makes the depth of 133 inside of round tube change, so that shaft be made to be pierced by axis hole to desired position；Separately
Outside, punching mechanism 132 includes the punching press pad 135 with spring, and punching press pad 135 carries rotor and shaft is allowed to pass through, rushes
Press mechanism 132 in punching course spring-compressed and extreme lower position to rotor complete punching press, then punching mechanism 132 leaves,
Spring stretches and is lifted rotor entirely upwards, is finally removed by step-by-step movement fixture 140.It is worth noting that, riveting axis station 130
The plate 146 of carrying rotor, which is provided with, accommodates the slot (not indicating in figure) that shaft passes through, so that the rotor for enabling riveting axis to complete leads to
It crosses to pushing over mechanism 150.
Preferably, referring to Fig. 6, step-by-step movement fixture 140 includes first clamping plate 141, second clamping plate 142, fixture mobile mechanism
143 and fixture clamping device 144, first clamping plate 141 and second clamping plate 142 be arranged in parallel, fixture mobile mechanism 143 connection first
Clamping plate 141 and second clamping plate 142 move first clamping plate 141 and second clamping plate 142 along assembly line direction simultaneously, fixture clamping machine
Structure 144 connect first clamping plate 141 and second clamping plate 142 make between first clamping plate 141 and second clamping plate 142 parallel and near to or it is remote
From, be provided in first clamping plate 141 and second clamping plate 142 several V-arrangements folder 145, along assembly line direction, two neighboring V-arrangement
The distance between folder 145 is fixed, and on vertical assembly line direction, the V-arrangement in first clamping plate 141 and second clamping plate 142 presss from both sides 145 pairs
Claim setting, the distance that fixture mobile mechanism 143 moves every time is equal to along assembly line direction between two neighboring V-arrangement folder 145
Distance.
This embodiment is similar to that the crab claw, by symmetrical V-arrangement folder 145 come grip roll, since each pair of V-arrangement presss from both sides
145 phases separated by a distance are all S, and setting clamp mobile mechanism 143 moves forward or back distance S every time, realize rotor biography
It passs in the function of each station, V-arrangement folder 145 shares four pairs in the present embodiment, is equivalent to five stepping positions, specific location
Between 110 lower section of fraising station, fraising station 110 and slotting axis station 120, inserts axis station 120, inserts axis station 120 and riveting axis
Between station 130 and 130 lower section of riveting axis station.
Preferably, referring to Fig.1 2, rotor surface turning mechanism 200 further includes lathe tool 221 and lathe tool driving mechanism 220, vehicle
Knife driving mechanism 220, which connects lathe tool 221, makes lathe tool 221 close to or far from the surface of rotor, and belt gear 210 includes being used for
Belt is surrounded into several idler wheels 230 of closed annular and makes the belt elevator structure 240 of belt integral elevating, idler wheel 230 drives
Belt rotation, belt elevator structure 240 are set to above rotor.
Several idler wheels 230 constitute 230 groups of idler wheel in the present embodiment, and belt, which is tightened, to be wound on idler wheel 230, and belt liter is passed through
Descending mechanism 240 is by the 230 groups of declines of entire idler wheel, until wherein one end belt compresses on the rotor to turning, then passes through electricity
The modes such as machine rotate idler wheel 230, so that belt be driven to rotate, then also rotate rotor, at this time lathe tool driving mechanism
The rotor surface that lathe tool 221 is moved to rotation is realized turning by 220.Belt elevator structure 240 rises after the completion of turning, makes belt
Rotor is left, is then removed rotor by modes such as mobile mechanisms.It should be noted that referring to Fig.1 1, from pushing over mechanism 150
To between rotor surface turning mechanism 200, it is provided with the rotary block 250 for passing through rotor individually, rotary block 250 is by cylinder
It is controlled by transmission parts, and is provided with two block baffles of left and right, the space between two block baffles passes through for choosing single rotor
It rotates rotary block 250 back and forth, rotor may be implemented and individually pass through.
Preferably, referring to Fig.1 3,14, finished product detection mechanism 300 further includes japanning station 340, and japanning station 340 includes upper
Paint bruss 341 and japanning folder 342, upper paint bruss 341 and japanning folder 342 are arranged in above the starting point of tooth form transport mechanism 330,
Axis bounce station 310 is surveyed in the docking of japanning station 340.
Japanning station 340 in the present embodiment is used for antirust paint on rotor, and the upper paint bruss 341 of fixed position is to rotor
Japanning drives rotor rotation by the rotation of upper paint bruss 341 to fill the surface of rotor, it should be noted that this shape
Formula is only applicable to the lesser situation of rotor quality, if rotor quality is larger, additional mechanism is needed to drive rotor rotation,
This is not unfolded to be described in detail.
Preferably, referring to Fig.1 3, surveying axis bounce station 310 includes position sensor 311 and the survey for rotating rotor
Axis driving mechanism 312 surveys the beside or below that tooth form transport mechanism 330 is arranged in axis driving mechanism 312, position sensor 311
Detector respective rotor on shaft, position sensor 311 is connected to qualifying product sortation process 320, qualifying product sortation process
320 include sorting fixture 321 and at least two sorting tracks 322, and sorting fixture 321 is arranged above sorting track 322 and root
Rotor is clamped on different sorting tracks 322 according to the detection signal of position sensor 311.
In the present embodiment, detection shaft it is whether straight need to survey axis bounce station 310 matched with tooth form transport mechanism 330
It realizes, wherein surveying axis driving mechanism 312 drives rotor rotation, shaft also rotates simultaneously, if shaft is not straight, the end of shaft
Portion will follow rotation and move up and down, and be based on above-mentioned phenomenon, the bounce of shaft is detected by position sensor 311, if shaft
Bounce amplitude be more than threshold value be then judged as failing, in the present embodiment, position sensor 311 using contact pressure
Sensor, the shaft of the detector contact rotor of pressure sensor；Sorting track 322 is generally divided into the track of qualifying product and too late
The track of lattice product, naturally it is also possible to set other kinds of track；It is understood that having ignored sorting fixture 321 herein
Driving method, actually common three-dimensional moving device, this will not be detailed here.
Preferably, referring to Fig.1 5, sort the polishing station being additionally provided on track 322 for polishing qualifying product rotor
350, polishing station 350 includes symmetrically arranged two buffed surfaces 351, and two buffed surfaces 351 are located at two sides and the difference of rotor
Towards the center of rotor.
Station 350 of polishing in the present embodiment is used to polish to cylindrical rotor edge, due to rotor edge simultaneously
Non- is right angle, but arc surface or inclined-plane, therefore buffed surface 351 is actually two opposite tilts, the splay knot of composition
Structure；It is understood that should also contain the driving mechanism that rotor can be driven to rotate herein, which various makes with above-mentioned
The driving mechanism of rotor rotation is same or similar, omits to say herein.
Preferably, 3-15, tooth form transport mechanism 330 include several V-arrangement steps 331 and are set to V-arrangement step referring to Fig.1
The lifting mechanism 332 of 331 lower sections, V-arrangement step 331 include two blocks of identical and parallel to each other vertical rail plates 333, vertical rail
The shaft of the tip edge support rotor of plate 333, the height separated by a distance greater than rotor between two blocks of vertical rail plates 333,
Lifting mechanism 332 includes the supporting block that the outside of V-arrangement step 331 is arranged in, and the shaft of supporting block support rotor makes turning for rotor
Axis is higher than V-arrangement step 331, so that rotor be allowed to be rolled to next V-arrangement step 331.
The path that composition allows rotor to roll between the vertical rail plate 333 of the present embodiment, when rotor falls on V-arrangement platform along path
It is blocked when the minimum point of rank 331, then arranges a station to process rotor at this, after processing is completed, V-arrangement step 331
The lifting mechanism 332 of lower section supports the shaft of rotor that rotor is made to rise to the highest point of V-arrangement step 331, so that rotor be made to roll down
To next V-arrangement step 331, the lifting mechanism 332 in the present embodiment has an inclined-plane, and inclined-plane is common with V-arrangement step 331
The shaft of rotor is supported, therefore at the highest point of V-arrangement step 331, due to gravity, rotor rolls down next along inclined-plane
A V-arrangement step 331.
Referring to Fig.1-15, another embodiment of the invention is related to a kind of rotor automatically processing device, successively wraps
Fraising station 110 is included, axis station 120, rivet hole station is inserted, pushes over mechanism 150, belt gear 210, japanning station 340, surveys
Axis bounce station 310, qualifying product sortation process 320 and polishing station 350, further include the step-by-step movement fixture for transmitting rotor
140 and tooth form transport mechanism 330, wherein fraising station 110, insert and pass through step-by-step movement fixture between axis station 120 and rivet hole station
Mechanism 150 is pushed in 140 connections, the setting of 130 end of riveting axis station, and japanning station 340 surveys axis bounce station 310, the sorting of qualifying product
It is connected between station 320 and polishing station 350 by tooth form transport mechanism 330, the following detailed description of the work between each station
Make mode and specific structure, wherein it should be noted that clipped conventional equipment, including but not limited to gas in the present embodiment
Cylinder, motor, part driving mechanism, two-dimensional movement mechanism and three-dimensional moving mechanism, are omitted the fixation of a part of mechanical part
Mode and sensor for triggering, the content of above-mentioned omission is the conventional technical means of those skilled in the art, herein no longer
It is described in detail one by one.
Fraising station 110 includes feeding groove 111, shift unit 112 and fraising elevating mechanism 113, and the setting of feeding groove 111 exists
The starting point of fraising station 110 and the rotor of axis hole upward of arranging in feeding groove 111, shift unit 112 includes pushing away rotor
To the first ejecting mechanism 114 of 113 lower section of fraising elevating mechanism and for pushing the rotor after the completion of fraising to step-by-step movement fixture
140 the second ejecting mechanism 115, the first ejecting mechanism 114 perpendicular to feeding groove 111 feeding direction and be arranged in feeding groove
Rotor is shifted onto the lower section of fraising elevating mechanism 113 by 111 end, the first ejecting mechanism 114, and the second ejecting mechanism 115 is parallel
Rotor is shifted to the starting point of step-by-step movement fixture 140 in the feeding direction of feeding groove 111 onto, wherein feeding groove 111 is strip slot
Shape component, groove width is slightly larger than the diameter of single rotor, therefore rotor word order is in feeding groove 111, last in feeding groove 111
End, the first ejecting mechanism 114 by the means such as cylinder by a rotor of least significant end push to fraising elevating mechanism 113 just under
Side, and can increase a block 116 in hinge hole location and make the first ejecting mechanism 114 every time and rotor can accurately be shifted onto
The underface of fraising elevating mechanism 113, the elevating mechanism 113 that then reams, which declines and reamer is inserted into the axis hole of rotor, to carry out
Processing, rising automatically after fraising elevating mechanism 113 completes fraising makes reamer leave rotor, and the second ejecting mechanism 115 will at this time
Rotor by fraising is released forward along assembly line direction, and rotor is made to enter the starting point of step-by-step movement fixture 140.
Inserting axis station 120 includes that mandrel rod feed mechanism 121 and funnel shaped shaping axle sleeve 122, mandrel rod feed mechanism 121 are set
It sets by step-by-step movement fixture 140, the delivery outlet of 140 top of step-by-step movement fixture and shaping axle sleeve 122 is arranged in shaping axle sleeve 122
Downwards, the radius of the delivery outlet of shaping axle sleeve 122 is greater than or equal to the radius of mandrel rod, the delivery outlet pair of mandrel rod feed mechanism 121
Connect the input port of shaping axle sleeve 122.Mandrel rod feed mechanism 121 includes the mandrel rod case for making mandrel rod be arranged in a row, releases mandrel rod case
On single mandrel rod mechanism and fall the mandrel rod in direction for adjusting mandrel rod and fall channel, mandrel rod dropping channel keeps mandrel rod basic
It drops in shaping axle sleeve 122 vertically, the position that shaping axle sleeve 122 further adjusts mandrel rod makes mandrel rod just drop into rotor
In axis hole.Rotor is carried by one flat plate 146 herein, therefore mandrel rod is dropped into after axis hole and actually support by plate 146, and
Riveting axis station 130 is carried away to by step-by-step movement fixture 140.
Riveting axis station 130 includes mandrel rod depth localization mechanism 131 and punching mechanism 132,131 He of mandrel rod depth localization mechanism
Punching mechanism 132 is on same straight line and is located at the following above and of the end of step-by-step movement fixture 140, mandrel rod depth
Positioning mechanism 131 includes round tube 133 and the adjustable-depth component 134 that 133 bottom of round tube is arranged in, and adjustable-depth component 134 can
The axially adjustable distance of 133 inner cavity of round tube that itself enters along round tube 133 to adjust the depth that mandrel rod falls into round tube 133,
The through-hole of mandrel rod is provided through on the sliding block of punching mechanism 132.Adjustable-depth component 134 is screw, by rotating adjustable depth
Degree component 134 makes the depth of 133 inside of round tube change, so that shaft be made to be pierced by axis hole to desired position.Punching mechanism
132 include the punching press pad 135 with spring, and punching press pad 135 carries rotor and shaft is allowed to pass through, and punching mechanism 132 exists
In punching course spring-compressed and extreme lower position to rotor complete punching press, then punching mechanism 132 leaves, and spring stretches and makes
Rotor is entirely lifted upwards, is finally removed by step-by-step movement fixture 140.It is worth noting that, riveting axis station 130 carries the flat of rotor
Plate 146, which is provided with, accommodates the slot that passes through of shaft, so that the rotor for enabling riveting axis to complete is by pushing over mechanism 150.
Step-by-step movement fixture 140 includes first clamping plate 141, second clamping plate 142, fixture mobile mechanism 143 and fixture clamping machine
Structure 144, first clamping plate 141 and second clamping plate 142 are arranged in parallel, and fixture mobile mechanism 143 connects first clamping plate 141 and the second folder
Plate 142 moves first clamping plate 141 and second clamping plate 142 along assembly line direction simultaneously, first folder of the connection of fixture clamping device 144
Plate 141 and second clamping plate 142 make between first clamping plate 141 and second clamping plate 142 parallel and near to or separate, 141 He of first clamping plate
Several V-arrangements folder 145 is provided in second clamping plate 142, along assembly line direction, the distance between two neighboring V-arrangement folder 145 is solid
It is set to S, on vertical assembly line direction, the V-arrangement folder 145 in first clamping plate 141 and second clamping plate 142 is symmetrical arranged, and fixture moves
The distance that motivation structure 143 moves every time is S, and V-arrangement folder 145 shares four pairs in the present embodiment, is equivalent to five stepping positions,
Specific location is between 110 lower section of fraising station, fraising station 110 and slotting axis station 120, inserts axis station 120, inserts axis station
Between 120 and riveting axis station 130 and 130 lower section of riveting axis station；The working method of step-by-step movement fixture 140 is fixture clamping device
144 shrink grip roll, and along assembly line direction forward travel distance S, fixture clamping device 144 unclamps rotor, behind assembly line direction
Distance S is moved back, shaft processing mechanism 100 completes time processing, fixture clamping device 144 at the same time or after waiting for a period of time
Grip roll is shunk to recycle along assembly line direction forward travel distance S with this.
It pushes over mechanism 150 and active force is generated to rotor using cylinder, the active position pushed over is the shaft of rotor, after pushing over
A surface groove is docked, groove width is slightly larger than the height of rotor, and the shaft of the two side arms support rotor of slot enables rotor along inclined-plane
Roll down rotor surface turning mechanism 200.
The rotary block 250 for passing through rotor individually is additionally provided with above surface groove, rotary block 250 is passed through by cylinder
Transmission parts control is crossed, and is provided with two block baffles of left and right, the fixture between two block baffles is less than or equal to 90 degree, two block baffles
Between space for choosing single rotor,, can similar to the working forms of pendulum by rotating rotary block 250 back and forth
To realize that rotor individually passes through.
Rotor surface turning mechanism 200 further includes lathe tool 221 and lathe tool driving mechanism 220, and lathe tool driving mechanism 220 connects
Lathe tool 221 makes lathe tool 221 close to or far from the surface of rotor, and belt gear 210 includes for belt to be surrounded close ring
Several idler wheels 230 of shape and the belt elevator structure 240 for making belt integral elevating, several idler wheels 230 constitute 230 groups of idler wheel, skin
Band, which is tightened, to be wound on idler wheel 230, and the rotation of 230 drive belt of idler wheel, belt elevator structure 240 is set to above rotor, in work
Belt elevator structure 240 is by the 230 groups of declines of entire idler wheel when making, until wherein one end belt compresses on the rotor to turning,
To drive rotor high-speed rotation by belt, the rotor surface that lathe tool 221 is moved to rotation by lathe tool driving mechanism 220 at this time is real
Existing turning, belt elevator structure 240 rises after the completion of turning, so that belt is left rotor, is then moved rotor by mobile mechanism
It walks.
Japanning station 340 includes upper paint bruss 341 and japanning folder 342, and upper paint bruss 341 and japanning folder 342 are arranged in tooth
Above the starting point of shape transport mechanism 330, axis bounce station 310 is surveyed in the docking of japanning station 340；The upper paint bruss of fixed position
341 pairs of rotor japannings drive rotor rotation to fill the surface of rotor, need to illustrate by the rotation of upper paint bruss 341
It is that this form is only applicable to the lesser situation of rotor quality, if rotor quality is larger, needs additional mechanism to drive and turn
Son rotation, is not unfolded to be described in detail herein.
Surveying axis bounce station 310 includes position sensor 311 and the survey axis driving mechanism 312 for rotating rotor, is surveyed
The beside or below of tooth form transport mechanism 330, the detector respective rotor of position sensor 311 is arranged in axis driving mechanism 312
On shaft, position sensor 311 is connected to qualifying product sortation process 320, detects whether shaft straight to need to survey axis jump herein
Position 310 of starting building with tooth form transport mechanism 330 matches realization, wherein surveying axis driving mechanism 312 drives rotor rotation, shaft is also same
When rotate, if shaft is not straight, the end of shaft will follow rotation and move up and down, be based on above-mentioned phenomenon, pass through position
The bounce that sensor 311 detects shaft is set, is judged as failing if being more than threshold value if the bounce amplitude of shaft, in the present embodiment
In, pressure sensor of the position sensor 311 using contact, the shaft of the detector contact rotor of pressure sensor.
Qualifying product sortation process 320 includes sorting fixture 321 and two sorting tracks 322, one be qualifying product sorting
Track 322, another is to fail the sorting tracks 322 of product, sorting fixture 321 setting simultaneously basis above sorting track 322
Rotor is clamped on different sorting tracks 322 by the detection signal of position sensor 311.
Station 350 of polishing includes symmetrically arranged two buffed surfaces 351, and two buffed surfaces 351 are located at the two sides of rotor simultaneously
Be respectively facing the center of rotor, polishing station 350 is used to polish to cylindrical rotor edge, due to rotor edge simultaneously
Non- is right angle, but arc surface or inclined-plane, therefore buffed surface 351 is actually two opposite tilts, the splay knot of composition
Structure.
Tooth form transport mechanism 330 includes several V-arrangement steps 331 and the lifting mechanism for being set to 331 lower section of V-arrangement step
332, V-arrangement step 331 includes two blocks of identical and parallel to each other vertical rail plates 333, the tip edge branch of vertical rail plate 333
The shaft of rotor, the height separated by a distance greater than rotor between two blocks of vertical rail plates 333 are supportted, lifting mechanism 332 includes setting
The supporting block in the outside of V-arrangement step 331 is set, the shaft of supporting block support rotor makes the shaft of rotor be higher than V-arrangement step 331,
To allow rotor to be rolled to next V-arrangement step 331, the road that composition allows rotor to roll between the vertical rail plate 333 of the present embodiment
Diameter is blocked when rotor falls on the minimum point of V-arrangement step 331 along path, then arranges a station to add rotor at this
Work, after processing is completed, the lifting mechanism 332 of 331 lower section of V-arrangement step support the shaft of rotor that rotor is made to rise to V-arrangement step 331
Highest point, so that rotor be made to roll down next V-arrangement step 331, the lifting mechanism 332 in the present embodiment have one tiltedly
The shaft of the common support rotor of face, inclined-plane and V-arrangement step 331, therefore at the highest point of V-arrangement step 331, due to gravity
Reason, rotor roll down next V-arrangement step 331 along inclined-plane.
To sum up, the present invention joins together each process of rotor machining, and the whole of rotor is completed on an assembly line
Process directly obtains rotor finished product by Raw material processing, save certain production cost, improve production efficiency.
The embodiment of the present invention is explained in detail above in conjunction with attached drawing, but the present invention is not limited to the above embodiments,
The technical field those of ordinary skill within the scope of knowledge, can also make without departing from the purpose of the present invention
Various change out.
Claims (10)
1. a kind of rotor automatically processing device, it is characterised in that: including shaft processing mechanism (100), rotor surface vehicle
Cut mechanism (200) and finished product detection mechanism (300), the shaft processing mechanism (100), rotor surface turning mechanism (200) and
Finished product detection mechanism (300) is sequentially connected, and the shaft processing mechanism (100) includes fraising station (110), inserts axis station
(120), riveting axis station (130) and step-by-step movement fixture (140), rotor the fraising station (110), insert axis station (120) and
It is transmitted between riveting axis station (130) by the step-by-step movement fixture (140), the end setting of the riveting axis station (130) is pushed over
Mechanism (150), it is described push over mechanism (150) and push over upright rotor so that it is rolled into rotor surface turning mechanism (200),
Rotor surface turning mechanism (200) includes belt gear (210), and the belt gear (210) supports belt
Rotor surface is pressed in drive rotor to rotate, the finished product detection mechanism (300) includes surveying axis bounce station (310), qualifying product
Sortation process (320) and tooth form transport mechanism (330), survey axis bounce station (310) and qualifying product sortation process (320) it
Between pass through the tooth form transport mechanism (330) connect.
2. rotor automatically processing device according to claim 1, it is characterised in that: the fraising station (110)
Including feeding groove (111), shift unit (112) and fraising elevating mechanism (113), the feeding groove (111) is arranged in the hinge
The starting point of hole station (110) and the rotor of arrangement axis hole upward in the feeding groove (111), the shift unit (112)
After the completion of rotor to be pushed to the first ejecting mechanism (114) below fraising elevating mechanism (113) and is used to ream
Rotor push the second ejecting mechanism (115) of the step-by-step movement fixture (140) to, first ejecting mechanism (114) perpendicular to
The feeding direction of the feeding groove (111) is simultaneously arranged in the end of the feeding groove (111), first ejecting mechanism (114)
Rotor is shifted to the lower section of fraising elevating mechanism (113) onto, second ejecting mechanism (115) is parallel to the feeding groove
(111) rotor is shifted onto the starting point of the step-by-step movement fixture (140) by feeding direction.
3. rotor automatically processing device according to claim 1, it is characterised in that: the slotting axis station (120)
Including mandrel rod feed mechanism (121) and funnel shaped shaping axle sleeve (122), the mandrel rod feed mechanism (121) is arranged described
Step-by-step movement fixture (140) is other, and shaping axle sleeve (122) setting is in step-by-step movement fixture (140) top and the shaping
The delivery outlet of axle sleeve (122) is downward, and the radius of the delivery outlet of the shaping axle sleeve (122) is greater than or equal to the radius of mandrel rod, institute
The delivery outlet for stating mandrel rod feed mechanism (121) docks the input port of the shaping axle sleeve (122).
4. rotor automatically processing device according to claim 1, it is characterised in that: the riveting axis station (130)
Including mandrel rod depth localization mechanism (131) and punching mechanism (132), mandrel rod depth localization mechanism (131) and the punching press
Mechanism (132) is on same straight line and is located at the following above and of the end of the step-by-step movement fixture (140), described
Mandrel rod depth localization mechanism (131) includes the adjustable-depth component of round tube (133) and setting in the round tube (133) bottom
(134), the adjustable-depth component (134) itself can enter in the round tube (133) along the axially adjustable of the round tube (133)
The distance of chamber is provided on the sliding block of the punching mechanism (132) to adjust the depth that mandrel rod is fallen into the round tube (133)
Across the through-hole of mandrel rod.
5. rotor automatically processing device according to claim 1, it is characterised in that: the step-by-step movement fixture
It (140) include first clamping plate (141), second clamping plate (142), fixture mobile mechanism (143) and fixture clamping device (144), institute
It states first clamping plate (141) and second clamping plate (142) is arranged in parallel, the fixture mobile mechanism (143) connects the first clamping plate
(141) and second clamping plate (142) moves the first clamping plate (141) and second clamping plate (142) along assembly line direction simultaneously, institute
State fixture clamping device (144) connect the first clamping plate (141) and second clamping plate (142) make the first clamping plate (141) and
Between second clamping plate (142) parallel and near to or it is separate, be provided on the first clamping plate (141) and second clamping plate (142) several
A V-arrangement presss from both sides (145), and along assembly line direction, the distance between two neighboring described V-arrangement folder (145) is fixed, in vertical assembly line
On direction, the V-arrangement folder (145) on the first clamping plate (141) and second clamping plate (142) is symmetrical arranged, the fixture moving machine
The distance that structure (143) moves every time is equal to the distance between two neighboring described V-arrangement folder (145) along assembly line direction.
6. rotor automatically processing device according to claim 1, it is characterised in that: the rotor surface turning machine
Structure (200) further includes lathe tool (221) and lathe tool driving mechanism (220), and the lathe tool driving mechanism (220) connects the lathe tool
(221) make the lathe tool (221) close to or far from the surface of rotor, the belt gear (210) includes for by belt
It surrounds several idler wheels (230) of closed annular and makes the belt elevator structure (240) of belt integral elevating, the idler wheel (230)
Drive belt rotation, the belt elevator structure (240) are set to above rotor.
7. rotor automatically processing device according to claim 1, it is characterised in that: the finished product detection mechanism
It (300) further include japanning station (340), the japanning station (340) includes that upper paint bruss (341) and japanning press from both sides (342), described
Upper paint bruss (341) and japanning folder (342) are arranged above the starting point of the tooth form transport mechanism (330), the upper lacquerer
Dock survey axis bounce station (310) in position (340).
8. rotor automatically processing device according to claim 1, it is characterised in that: the survey axis bounce station
It (310) include position sensor (311) and the survey axis driving mechanism (312) for rotating rotor, the survey axis driving mechanism
(312) beside or below in the tooth form transport mechanism (330) is set, and the detector of the position sensor (311) is corresponding
Shaft on rotor, the position sensor (311) are connected to the qualifying product sortation process (320), the qualifying product sorting
Station (320) includes sorting fixture (321) and at least two sorting tracks (322), and the sorting fixture (321) is arranged described
Sorting track (322) above and according to the detection signal of the position sensor (311) by rotor be clamped to it is different described in divide
It picks on track (322).
9. rotor automatically processing device according to claim 8, it is characterised in that: the sorting track (322)
On be additionally provided with polishing station (350) for polishing qualifying product rotor, the polishing station (350) includes symmetrically arranged
Two buffed surfaces (351), two buffed surfaces (351) are located at the two sides of rotor and are respectively facing the center of rotor.
10. rotor automatically processing device according to claim 1, it is characterised in that: the tooth form transport mechanism
(330) lifting mechanism (332) for including several V-arrangement steps (331) and being set to below the V-arrangement step (331), the V
Shape step (331) includes two blocks of identical and parallel to each other vertical rail plates (333), the top of the vertical rail plate (333)
The shaft of edge supports rotor, the height separated by a distance greater than rotor between two pieces of vertical rail plates (333), the lift
Rising mechanism (332) includes supporting block of the setting in the outside of the V-arrangement step (331), the shaft of the supporting block support rotor
The shaft of rotor is set to be higher than the V-arrangement step (331), so that rotor be allowed to be rolled to next V-arrangement step (331).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910278733.4A CN110011492A (en) | 2019-04-09 | 2019-04-09 | A kind of rotor automatically processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910278733.4A CN110011492A (en) | 2019-04-09 | 2019-04-09 | A kind of rotor automatically processing device |
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| Publication Number | Publication Date |
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| CN110011492A true CN110011492A (en) | 2019-07-12 |
Family
ID=67170392
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910278733.4A Pending CN110011492A (en) | 2019-04-09 | 2019-04-09 | A kind of rotor automatically processing device |
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| Country | Link |
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| CN (1) | CN110011492A (en) |
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| WO2021026943A1 (en) * | 2019-08-09 | 2021-02-18 | 罗博特科智能科技股份有限公司 | Feeding and discharging integrated transportation apparatus |
| CN112821696A (en) * | 2021-01-12 | 2021-05-18 | 江林 | Intelligent automatic paint dripping machine |
| CN113478224A (en) * | 2021-07-20 | 2021-10-08 | 邵东智能制造技术研究院有限公司 | Assembly line type rotor machining and assembling equipment |
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