CN110007655A - The acquisition of a kind of pair of LED packaging line creation data and tracing system and method - Google Patents

The acquisition of a kind of pair of LED packaging line creation data and tracing system and method Download PDF

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Publication number
CN110007655A
CN110007655A CN201910319911.3A CN201910319911A CN110007655A CN 110007655 A CN110007655 A CN 110007655A CN 201910319911 A CN201910319911 A CN 201910319911A CN 110007655 A CN110007655 A CN 110007655A
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China
Prior art keywords
acquisition
event
background computer
personnel
master control
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CN201910319911.3A
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Chinese (zh)
Inventor
陈安
罗艳辉
文小琴
吴忻生
杨璞光
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South China University of Technology SCUT
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South China University of Technology SCUT
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Priority to CN201910319911.3A priority Critical patent/CN110007655A/en
Publication of CN110007655A publication Critical patent/CN110007655A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4183Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32252Scheduling production, machining, job shop
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Factory Administration (AREA)

Abstract

It include scanner, printer, WIFI module, USB interface, touch screen, master control board card and background computer the invention discloses the acquisition of a kind of pair of LED packaging line creation data and tracing system and method, the system;Scanner is connected to master control board card by serial line interface, and printer is connected to master control board card by serial line interface, and WIFI module is connect with master control board card, and USB interface and touch screen are connect with master control board card, and master control board card and background computer are wirelessly connected.It the described method comprises the following steps: 1) IDization work being carried out to personnel etc.;2) IDization work is carried out to magazine;3) using the personnel ID of scanning itself, it is sent to background computer;4) machine ID that the material is added is scanned after scanning process input material ID, is sent to background computer;5) machine ID for receiving the semi-product material is scanned again after scanning input semi-product material ID;6) picture etc. is acquired by USB interface.

Description

The acquisition of a kind of pair of LED packaging line creation data and tracing system and method
Technical field
The present invention relates on LED packing producing line production data acquisition and tracer technique field, and in particular to one kind Acquisition and tracing system and method to LED packaging line creation data.
Background technique
LED packing producing line is a kind of production line for carrying out LED encapsulation in a discrete pattern.Completely it is divided into chip bonding, weldering Line matches the process procedures such as glue, evacuation and centrifugal degassing, dispensing, centrifugation, baking, threshing, color-division, packaging braid with powder.It is each Process procedure majority has automation equipment to assist to complete production, but completely can not form Sequential Production, needs personnel Semi-finished product are transported between each process procedure.In this context, the creation data of each process procedure is due to various types of equipment Different, the overwhelming majority is without collected.And the production process of different batches of product, it is also difficult to be tracked.Papery work order It is able to record some data in process of production, but accuracy, real-time and trackability are all poor.Therefore, at present The product yield fluctuation of LED packing producing line is bigger, and sample is taken to inspect mechanism by random samples extensively if it is the yield for guaranteeing product Then influence the production efficiency of producing line.
Summary of the invention
To solve the above-mentioned problems, the present invention provides a kind of utilization ID label technique and VGA (Video Graphics Array) display information acquiring technology carry out production data acquisition and personnel, material, machine and semi-finished product tracking system and Method.In order to help to understand disclosed case study on implementation, simple summary is given below.The summarized section is not general It comments, nor to determine key/critical component or describe the protection scope of these case study on implementation.Its sole purpose is to use Some concepts are presented in simple form, in this, as the preamble of following detailed description.
The present invention adopts the following technical scheme that.
The acquisition and tracing system of a kind of pair of LED packaging line creation data, including scanner, printer, WIFI module, USB interface, touch screen, master control board card and background computer;Scanner is connected to master control board card by serial line interface, and printer is logical It crosses serial line interface and is connected to master control board card, WIFI module is connect with master control board card, and USB interface and touch screen connect with master control board card It connects, master control board card is wirelessly connected by WIFI module and background computer;The printer is for printing ID label;The VGA Interface is for acquiring PC equipment image data;The touch screen is for being locally located;The master control board card for run acquisition and Tracing system program;The background computer is used for data record and inquiry.
Further, the IDization operation that the touch screen is used to carry out personnel, machine and material is locally located.
Further, the WIFI module with background computer for being communicated, after sending Time To Event to Platform computer carries out event storage.
Further, the USB interface acquire processing apparatus in display interface display picture when, by touch screen come Pickup area is set, to reduce acquisition data volume.
Further, the ID label is bar code or two dimensional code.
The acquisition of a kind of pair of LED packaging line creation data and method for tracing, comprising the following steps:
1) touch screen carries out IDization work to the personnel, machine and the material that are related in all LED packaging lines, and prints The label of ID label is attached to the conspicuous position of corresponding personnel, machine and material out;
2) when LED packaging line is produced using magazine as minimum unit, IDization work is also carried out to magazine, prints ID mark The label of label is attached to the obvious position representative products/semi-finished product ID of magazine;
3) certain process operations personnel indicate that personnel are on duty event using the personnel ID that scanner scans itself, and WIFI module will Personnel ID and temporal information are sent collectively to background computer and carry out event storage;
4) certain process operations personnel scan process input material ID using scanner and then the material is added in scanning Machine ID indicates that event is added in material, and the operator ID and temporal information of event and the process is added in material by WIFI module It is sent collectively to background computer and carries out event storage;
5) certain process operations personnel using scanner scan a upper procedure to the process input semi-product material ID it Afterwards, then the machine ID expression semi-finished product reception event for receiving the semi-product material is scanned, semi-finished product are received event by WIFI module Background computer is sent to the operator ID and temporal information of the process and carries out event storage, while the system will print The semi-product material ID label of this process output out, and send background computer progress event for semi-product material ID label and deposit Storage;
6) for certain processes for needing to acquire key parameter, the display in these processing apparatus is acquired by USB interface Picture on interface completes non-intervention type acquisition parameter, when the operator of the process completes barcode scanning by collected picture It is sent to background computer and carries out picture storage.
Further, the information format of background computer is sent in step 3) are as follows: the event that is on duty label+personnel's ID+ thing The part time.
Further, described that laser stamp on magazine is also utilized to magazine progress IDization work.
Further, the IDization work in the step 1) be operator combine letter and number to personnel, machine with And material is named.Corresponding ID label is printed by printer, is pasted in the suitable of personnel appropriate card or machine casing Work as position.
Further, in step 2), IDization work is carried out to LED support magazine, the ID label printed using this system The work of on-fixed IDization is carried out to magazine, Laser Jet technique also can be used, IDization work is fixed to magazine.Two kinds of ID Chemical industry is made all to provide the supply package one traceable ID number in production procedure, and the acquisition and tracking for creation data are without this The difference of matter.
Further, in step 3), personnel are on duty event and temporal information is sent collectively to background computer and carries out thing Part storage.The event plays important human behavior reference role in subsequent production data acquisition and tracking.
Further, in step 4), after material addition event and operator ID and temporal information are sent collectively to Platform computer carries out event storage.The traceable id information and production time letter of production material are contained in this kind of events Breath plays an important role in subsequent production data acquisition and tracking.
Further, it in step 5), when operator transports semi-finished product between process procedure, is tracked using this system Semi-finished product incoming event generates the ID label for exporting semi-finished product after being sent to background computer, pastes and continue to transmit on magazine To next process procedure.
Further, in step 6), in the link for needing collection technology data, system is connect operator by VGA The display content of entrance acquisition system, the display area picture for needing to acquire by touch screen setting, in subsequent barcode scanning event When generation, the picture of system acquisition parameter is simultaneously sent to background computer storage.
Compared with prior art, the beneficial effects of the present invention are: the present invention is by barcode scanning and label printing and VGA number It is all integrated according to acquisition, the convenient bar code that various events are flexibly generated in producing line is transmitted and acquired.
Detailed description of the invention
Fig. 1 is the acquisition of a kind of pair of LED packaging line creation data of the present embodiment and the composed structure schematic diagram of tracing system;
Fig. 2 is the connection exemplary diagram of the acquisition VGA display data in the present embodiment;
Fig. 3 is the frame diagram of the acquisition and tracing system in the present embodiment;
Fig. 4 is the magazine that the present embodiment posts printing two-dimension code label;
Fig. 5 is the magazine that the present embodiment is fixed with aluminum bar code;
Wherein: 1-1 host, the backstage 1-2 computer monitor, 1-3 bar code printer, 1-4 bar code scanner, 1-5 touch screen, 1-6 WIFI module, 1-7 input USB interface, 1-8 outputting VGA interface, and 2-1 be collected equipment, 2-2 be acquisition of the invention with Tracing system, 2-3 VGA display.
Specific embodiment
It is clear to be more clear the purpose of the present invention, technical solution, the present invention is made below with reference to examples and drawings Further detailed description, embodiments of the present invention are not limited thereto.
The acquisition and tracing system of a kind of pair of LED packaging line creation data as shown in Figure 1, including scanner 1-4, bar code Wireless WIFI module 1-6, USB interface, touch screen 1-5, the master control board card, background computer of printer 1-3, background communication; USB interface includes USB interface 1-7 and outputting VGA interface 1-8, and background computer includes host 1-1 and backstage computer monitor 1- 2, rifle 1-4, which is retouched, by serial line interface is connected to master control board card, printer 1-3 is connected to master control board card also by serial line interface, WIFI module 1-6 is connected to master control board card, and USB interface and touch screen 1-5 pass through bus and be connected to master control board card, master control board card It is wirelessly connected by WIFI module 1-6 and background computer, background computer is connect with backstage computer monitor 1-2;The VGA Interface is for acquiring PC equipment image data;The touch screen 1-5 reduces acquisition data volume for pickup area to be arranged;It is described Master control board card is for running acquisition and tracing system program;The background computer is used for data record and inquiry.
The touch screen 1-5 reduces acquisition data volume, the ID of personnel, machine and material etc. for pickup area to be arranged Chemical industry work can operate on the interface touch screen 1-5.
It, can be to be operated on the interface touch screen 1-5 in the USB interface acquisition processing apparatus when display picture of display interface To set pickup area, reduction acquisition data volume.
The WIFI module 1-6 is attached and transmits, and time and temporal information are sent collectively to background computer Carry out event storage.
This system can complete the functions such as barcode scanning, printing, graphical user interface displays interface (GUI), wireless network communication, and Creation data is acquired and tracked in the production of LED packaging line.
As shown in Fig. 2, the present embodiment applies the data of the collected equipment 2-1 of acquisition, the VGA by exporting display is shown Device 2-3 transfers data to acquisition and tracing system 2-2 of the invention, wherein collected equipment 2-1 and VGA display 2-2 Connection, output display VGA display 2-2 are connect with acquisition of the invention and tracing system 2-2.
The present embodiment provides the acquisition of a kind of pair of LED packaging line creation data as shown in Figure 3 and method for tracing, including with Lower step:
1) touch screen 1-5 carries out IDization work to the personnel, machine and the material that are related in all LED packaging lines, and The label for printing ID label is attached to the conspicuous position of corresponding personnel, machine and material;
In step 1), editor and printing function of the operator using this system carry out personnel, machine and material IDization work, wherein IDization work is that operator combines letter and number to carry out ID chemical industry to personnel, machine and material Make.
In the present embodiment, H001, H002 ..., H021 represent personnel ID;D010, D011 ..., D020 represent dispensing Machine ID;K001, K002, K003, K004, K005 and K006 represent oven 6;M101 and M102, which is represented, matches two machines of powder process; F630, f535W3, f552, f260 and f987 represent 5 kinds of common fluorescent powders;G038A, g038B, g035A, g035B, g012A and G012B represents 6 kinds of silica gel;Above name rule can change according to specific needs, and the encapsulation factory for being adapted to different scales needs It wants.
2) when LED packaging line is produced using magazine as minimum unit, IDization work is also carried out to magazine, prints ID mark The label of label is attached to the obvious position representative products/semi-finished product ID of magazine, is attached to as shown in figure 4, two-dimension code label will be printed On magazine;Wherein, the ID of magazine is H001-H999.And specific a certain process is divided into charging box and two kinds of magazine out, both Magazine is not different on ID, and in wireless transmission, addition label is distinguished, can also be as shown in figure 5, using laser printing Bar code be fixed on magazine, oven can be entered with magazine.
3) certain process operations personnel indicate that personnel are on duty event using the personnel ID that scanner 1-4 scans itself, WIFI mould Block 1-6 sends background computer for personnel ID and temporal information and carries out event storage;
In step (3), after some operator of any process links is on duty, a certain equipment barcode scanning itself is used Personnel's ID code.Equipment, with " event that is on duty label+personnel ID+ event time " for format, will be believed after recognizing personnel's ID code Breath, which is dealt into background computer, to be stored.
4) certain process operations personnel scan process input material ID using scanner 1-4 and then the object is added in scanning The machine ID of material indicates that material is added event, WIFI module 1-6 by material be added event and the process operator ID and Temporal information is sent to background computer and carries out event storage;
Because different process procedures has different processing modes, for example in chip bonding process link, wafer is as master It wants material to need to record material and event is added.After the bar code information of operator's barcode scanning wafer itself, system is with " mark is added in material Number+personnel ID+ wafer ID+ machine ID+event time " and it is format, information is dealt into background computer and is stored.In bonding wire Process procedure, gold thread need to record material as main material and event are added.The bar code information of operator's barcode scanning gold thread itself Afterwards, information is dealt into backstage and counted by system with " label+personnel ID+ gold thread ID+ machine ID+event time is added in material " for format It is stored in calculation machine.Thing is added needing to record material as main material with adhesive process link, silica gel and fluorescent powder with powder Part.After operator's barcode scanning glue/powder itself bar code information, system is with " label+personnel ID+ glue/powder ID+ machine is added in material ID+ event time " is format, and information is dealt into background computer and is stored.In gluing process link, phosphor gel mixing Body needs to record material as main material and event is added.Operator's barcode scanning is mixed by the phosphor gel generated with powder glue preparation machine After body bar code information, system with " material be added label+personnel ID+ glue cup ID+ machine ID+event time " for format, by information It is dealt into background computer and is stored.
5) certain process operations personnel use the upper procedure of scanner 1-4 scanning to the input semi-product material ID of the process Scan the machine ID expression semi-finished product reception event for receiving the semi-product material again later, WIFI module 1-6 receives semi-finished product The operator ID and temporal information of event and the process are sent to background computer and carry out event storage, while the system will The semi-product material ID label of this process output is printed, and sends background computer for semi-product material ID label and carries out thing Part storage;
Such as in chip bonding process link, due to being first process procedure, process semi-finished product before not accepting, therefore Operator's system after barcode scanning machine ID just prints the two dimension that one " bonding label+machine ID+print time " is content Code, while identical information being dealt into background computer and is stored and is shown.In bonding wire craft link, operator is upper When material, barcode scanning enters after magazine bar code that barcode scanning machine ID indicates a semi-finished product incoming event again.System print at this time is with " bonding wire mark Number+machine ID+input magazine ID+ output magazine ID+ print time " it is the two dimensional code of content for pasting in magazine out, together When identical information is dealt into background computer is stored and shown.In gluing process link, operator in feeding, Barcode scanning enters after magazine bar code that barcode scanning machine ID indicates a semi-finished product incoming event again.System print at this time is with " dispensing label+machine Device ID+ input magazine ID+ exports the magazine ID+ print time " be content two dimensional code for pasting in magazine out, while by phase Same information, which is dealt into background computer, to be stored and is shown.In baking process link, in feeding, barcode scanning enters operator Barcode scanning machine ID indicates a semi-finished product incoming event again after magazine bar code.System print at this time with " baking label+machine ID+ Input magazine ID+ inquires the ID+ print time " be content two dimensional code for pasting in magazine out, while by identical information It is dealt into background computer and is stored and shown.In threshing process link, for operator when threshing operates, barcode scanning enters magazine Barcode scanning machine ID indicates a semi-finished product incoming event again after bar code.System print at this time is with " threshing label+machine ID+input The magazine ID+ antistatic bag ID+ print time " is the two dimensional code of content for pasting in antistatic bag, while by identical letter Breath, which is dealt into background computer, to be stored and is shown.
6) it for certain processes for needing to acquire key parameter, is acquired in these processing apparatus by USB interface and shows boundary Picture on face completes non-intervention type acquisition parameter, and sends a picture to background computer and carry out picture storage.
Operator is able to observe that the display content of the equipment based on PC connected on system liquid crystal display, if there is must Certain parameter pictures therein are acquired, then corresponding region is arranged in operator on touch screen 1-5.Setting pickup area Afterwards, if operator carries out the barcode scanning operation of step 5), other than dependent event information can be sent to background computer, can also The display content in preset picture collection region is dealt into background computer storage with graphic form.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by the embodiment Limitation, other any changes, modifications, substitutions, combinations, simplifications made without departing from the spirit and principles of the present invention, It should be equivalent substitute mode, be included within the scope of the present invention.

Claims (9)

1. the acquisition and tracing system of a kind of pair of LED packaging line creation data, which is characterized in that including scanner, printer, WIFI module, USB interface, touch screen, master control board card and background computer;Scanner is connected to master control borad by serial line interface Card, printer are connected to master control board card by serial line interface, and WIFI module is connect with master control board card, and USB interface and touch screen are equal It is connect with master control board card, master control board card is wirelessly connected by WIFI module and background computer;The printer is for printing ID Label;The USB interface is for acquiring PC equipment image data;The touch screen is for being locally located;The master control board card is used In operation acquisition and tracing system program;The background computer is used for data record and inquiry.
2. a kind of LED packaging line production data acquisition according to claim 1 and tracing system, which is characterized in that described Touch screen is used to carry out the IDization operation of personnel, machine and material.
3. the acquisition and tracing system of a kind of couple of LED packaging line creation data according to claim 1, which is characterized in that The WIFI module sends background computer progress event for Time To Event and deposits for being communicated with background computer Storage.
4. the acquisition and tracing system of a kind of couple of LED packaging line creation data according to claim 1, which is characterized in that In acquiring processing apparatus when the display picture of display interface, pickup area is arranged by touch screen, to subtract in the USB interface Data volume is acquired less.
5. the acquisition and tracing system of a kind of couple of LED packaging line creation data according to claim 1, which is characterized in that The ID label is bar code or two dimensional code.
6. acquisition and the method for tracing of a kind of pair of LED packaging line creation data, which comprises the following steps:
1) IDization work, printing are carried out to the personnel, machine and the material that are related in all LED packaging lines using touch screen Label is attached on corresponding personnel, machine and material by ID label out;
2) when LED packaging line is produced using magazine as minimum unit, IDization work is carried out to magazine, prints ID label, it will The label is attached to representative products on magazine/semi-finished product ID;
3) certain process operations personnel indicate that personnel are on duty event using the personnel ID that scanner scans itself, and WIFI module is by people Member ID and time on duty information are sent to background computer and carry out event storage;
4) certain process operations personnel scan process input material ID using scanner and then the machine of the material is added in scanning Device ID indicates that event is added in material, and the operator ID of event and the process is added in material to WIFI module and temporal information is sent out It is sent to background computer and carries out event storage;
5) after certain process operations personnel use scanner to scan a upper procedure to the input semi-product material ID of the process again The machine ID that scanning receives the semi-product material indicates that semi-finished product receive event, and semi-finished product are received event and the work by WIFI module The operator ID and semi-finished product of sequence receive event time information and are sent to background computer progress event storage, while this is System will print this process output semi-product material ID label, and by semi-product material ID label be sent to background computer into Act part storage;
6) for needing to acquire the process of key parameter, the figure in these processing apparatus on display interface is acquired by USB interface Piece completes non-intervention type acquisition parameter, and sends a picture to background computer and carry out picture storage.
7. acquisition and the method for tracing of a kind of couple of LED packaging line creation data according to claim 6, which is characterized in that The information format of background computer is sent in step 3) are as follows: the event that is on duty label+personnel's ID+ event time.
8. acquisition and the method for tracing of a kind of couple of LED packaging line creation data according to claim 6, which is characterized in that It is described that laser stamp on magazine is also utilized to magazine progress IDization work.
9. acquisition and the method for tracing of a kind of couple of LED packaging line creation data according to claim 6, which is characterized in that IDization work in the step 1) is that the mode of letter and number is combined to be named personnel, machine and material.
CN201910319911.3A 2019-04-19 2019-04-19 The acquisition of a kind of pair of LED packaging line creation data and tracing system and method Pending CN110007655A (en)

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CN201910319911.3A CN110007655A (en) 2019-04-19 2019-04-19 The acquisition of a kind of pair of LED packaging line creation data and tracing system and method

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CN201910319911.3A CN110007655A (en) 2019-04-19 2019-04-19 The acquisition of a kind of pair of LED packaging line creation data and tracing system and method

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Publication number Priority date Publication date Assignee Title
CN110518110A (en) * 2019-08-15 2019-11-29 佛山市多谱光电科技有限公司 A kind of LED encapsulation automatic production line

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CN104808639A (en) * 2015-04-29 2015-07-29 中国石油大学(华东) Pharmaceutical product manufacturing execution system and method
CN205139793U (en) * 2015-11-25 2016-04-06 深圳市信步科技有限公司 Special mainboard of multi -serial port intelligence POS
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110518110A (en) * 2019-08-15 2019-11-29 佛山市多谱光电科技有限公司 A kind of LED encapsulation automatic production line

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Application publication date: 20190712