CN110007380A - The manufacturing method of optical mirror slip - Google Patents
The manufacturing method of optical mirror slip Download PDFInfo
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- CN110007380A CN110007380A CN201910339729.4A CN201910339729A CN110007380A CN 110007380 A CN110007380 A CN 110007380A CN 201910339729 A CN201910339729 A CN 201910339729A CN 110007380 A CN110007380 A CN 110007380A
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- glue
- eyeglass
- top surface
- sebific duct
- fixed
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B3/00—Simple or compound lenses
Abstract
The invention discloses the manufacturing methods of optical mirror slip, take-plated film-gluing-inking-encapsulation processing step including neck material-famine folding-sand extension-grinding-core.In the present invention, the partial size that 2-3g is placed in the grinding ware of small sphere of exterior rearview milling apparatus is 5-10 μm of polyurethane powder and 2-3mL distilled water is added, can reach shorten the process-cycle, go desanding hang after buckle layer and crackle layer, make lens surface it is transparent it is smooth, it is accurate amendment surface geometry effect；In the top surface of the upper pallet of the spot gluing equipment of mating setting, corresponding rotation grain-clamping table position is fixed with fan shroud, blower is fixed in the inside of fan shroud, the top surface of fan shroud is covered with filter screen, it is sequentially connected in the inside of pedestal by driving motor and the rotation grain-clamping table of upper part, pass through this kind of structure, the glue for being dropped in lens surface is paved using centrifugal force and air-flow, glue scribble effect is more preferable.
Description
Technical field
The present invention relates to machining eyeglass technical fields, and in particular to the manufacturing method of optical mirror slip.
Background technique
There is certain lack in process for making, for the treatment process of optical lens surface in existing optical mirror slip
It falls into, so that the period of optical mirror slip processing is long, surface quality is poor, while the spot gluing equipment uniformity for dispensing glue that optical mirror slip uses
The mechanism of difference, control glue drippage is complicated, produces and safeguards at high cost.
Summary of the invention
In order to overcome above-mentioned technical problem, the purpose of the present invention is to provide the manufacturing methods of optical mirror slip, are grinding
Processing step in, the partial size that 2-3g is placed in the grinding ware of small sphere of exterior rearview milling apparatus is 5-10 μm of polyurethane powder and to be added
2-3mL distilled water can reach and shorten the process-cycle, buckle layer after going desanding to hang and crackle layer, make the transparent light of lens surface
The effect of the geometry on sliding, accurate amendment surface；The glue for being dropped in lens surface is carried out using centrifugal force and air-flow
It paves, glue scribble effect is more preferable；Operator can carry out quantitative sprayed glues by pressing pressing plate, and overall structure is simple,
Production is low with maintenance cost, has certain marketing.
The purpose of the present invention can be achieved through the following technical solutions:
The manufacturing method of optical mirror slip takes-plated film-gluing-inking-encapsulation including neck material-famine folding-sand extension-grinding-core
Processing step, the specific process steps are as follows:
(1) neck material: eyeglass moulding mixture is transferred from warehouse as needed；
(2) waste folding: eyeglass is fixed by the fixture of milling machine tool working, passes through the diamond-impregnated wheel cutting edge of milling machine tool working
The one side processing of eyeglass moulding mixture is reached curvature to be 1.49,1.56,1.61,1.67 and 1.74 any radius of curvature and be less than
The surface roughness of Ra12.5mm, is then again fixed reverse side, by the diamond-impregnated wheel cutting edge of milling machine tool working by eyeglass
The another side processing of moulding mixture reaches identical radius of curvature and the surface roughness less than Ra12.5mm；
(3) sand is hung: the eyeglass that step (2) are processed, and is placed on small sphere of exterior rearview single side sand and is hung in standby sand extension ware, starts small
Spherical surface single side sand hang it is standby drive sand to hang ware along own axes high-speed rotation, and eyeglass is along own axes high-speed rotation and back and forth
It moves, ware is hung by sand and is ground lens surface, so that lens surface radius of curvature precision and flatness further increase, similarly,
The another side of eyeglass moulding mixture is carried out to sand again and hangs operation；
(4) grind: the eyeglass that step (3) are processed is placed in the grinding ware of small sphere of exterior rearview milling apparatus, in grinding ware
Inside places the partial size of 2-3g as 5-10 μm of polyurethane powder and 2-3mL distilled water is added, and eyeglass is in grinding ware along itself axis
Line high-speed rotation, simultaneous grinding ware swing back and forth along own axes high-speed rotation, and the molecule by grinding ware surface is ground
It cuts, lapping liquid occurs the principles such as hydrolysis in lens surface loophole, lens surface glass and reaches the buckle layer after desanding is hung
And crackle layer, the effect for making transparent smooth, the accurate geometry for correcting surface of lens surface, similarly, by eyeglass moulding mixture
Another side carries out grinding operation again；
(5) core takes: the eyeglass that step (4) are processed carries out determining core by the fixture of light into hand-machine, coaxial using a pair
Property precision is very high, and end face precise perpendicularity axis determines core collet, by the elastic force being applied on collet by Workpiece clamping, works as mirror
Piece be in it is non-due to its side, thickness is differed, lens force unbalance when determine wick-like state, so that the power generated can be by eyeglass along vertically
Axis direction is mobile, until eyeglass side is thick consistent, uniform force rear lens is no longer moved, at this time the optical axis and collet axis line of lens
Reach coincidence, to realize that lens determine core, lens periphery is processed by the grinding of grinding wheel high speed rotation after determining core；
(6) plated film: the eyeglass that step (5) are processed is cleaned by ultrasonic wave, then places the eyeglass after cleaning
In vacuum coating equipment, by Coating Materials by heating, gaseous molecular or micel is formed, is transmitted by collisionless, in eyeglass
Surface forms the film of firm connection；
(7) glued: by the identical eyeglass of two lens curvature radiuses of plated film is one group in step (6), to pass through a little
Glue on Guan Yi eyeglass point of glue spraying of gluing equipment, then glue is shared equally, then put another eyeglass by blower
Up, by adjusting the bias of eyeglass on center instrument before glue curing, bias adjusts rear heavy exposure and eyeglass green tack exists
Together, it is irradiated using UV baking oven Weak ultraviolet light long-time UV, so that glue is fully cured, two eyeglasses are firmly glued
Together；
(8) inking: by cemented doublet is placed on blacking machine in step (7), so that eyeglass is along own axes high speed
Rotation, dips in curing ink using sponge or hairbrush, uniformly smears curing ink at edge, ink is after high-temperature baking, on eyeglass side
Edge forms uniformly firm pitch-dark；
(9) it encapsulates: the finished product processed is packaged by sealed in unit.
Be furthermore that: sand described in step (3) hangs the Buddha's warrior attendant pellet that ware inner wall even spread has glue.
Be furthermore that: even spread has the polyurethane of glue inside grinding ware described in step (4).
Be furthermore that: step (7) described spot gluing equipment includes bottom plate, upper pallet, stand and pedestal, the bottom plate it is upper
Surface is fixed with pedestal, and the top surface of the pedestal is connected with rotation grain-clamping table, and the rotation grain-clamping table includes logical with pedestal
The turntable of bearing flexible connection is crossed, the top surface of the turntable is symmetric about the axis to open up that there are two fixture block sliding slot, the rotations
The side wall of turntable is connected with the two-way lead screw parallel with two fixture block sliding slot lines, wherein two-way lead screw is located at turntable
One side end of outer wall is welded with stubborn block, and the two sides outer wall of the two-way lead screw is screwed to be connected with respectively and be slided with corresponding fixture block sliding slot
The grip block of dynamic connection, the bottom center of the turntable are welded with the casing seat for being provide with two-way lead screw, the bottom of described sleeve pipe seat
Face center position is welded with casing, and the electric machine shaft driving of the described sleeve pipe driving motor fixed with base interior is connect；
The top surface of the bottom plate, which is located on the outside of pedestal, is welded with the stand set up vertically, and the top surface of the stand is welded with
It is provide with the upper pallet of rotation grain-clamping table, support frame, the top surface of the upper pallet are welded between the upper pallet and stand side wall
Corresponding rotation grain-clamping table position is fixed with fan shroud, and the inside of the fan shroud is fixed with blower, the fan shroud
Top surface is covered with filter screen；
The top surface of the upper pallet is fixed with storage glue tank close to fan shroud position, and the side wall of the stand is fixed with
Glue-spraying mechanism, the glue-spraying mechanism include the storage sebific duct connecting with stand, and the internal slide of the storage sebific duct is connected with piston plate,
The top surface of the piston plate is fixed with the screw rod for extending to storage sebific duct top surface top, and the top surface of the screw rod is fixed with pressing plate, institute
It states screw rod and is located at the outer wall on storage sebific duct top surface top and screw and be connected with adjusting ring, the top surface of the storage sebific duct is provided with socket and adjusts
The reset spring that ring is connect with pressing plate, the side wall of the storage sebific duct be provided with that hose is connected to storage glue pot bottom into glue
The bottom surface of pipe, the storage sebific duct is communicated with rubber hose, and being internally embedded for the rubber hose is equipped with check valve；
The corresponding rotation grain-clamping table position of the outer wall of support frame as described above is welded with pipe support, and the inside of the pipe support is fixed
The glue spraying pipe for thering is top to be connected to rubber hose and be arranged straight down by hose.
Be furthermore that: the check valve limitation gas or liquid are entered inside storage sebific duct by rubber hose, in this way
When pressing plate is sprung back under action of reset spring, gas or liquid is avoided to enter in storage sebific duct by rubber hose.
Be furthermore that: the clamping face of the grip block is arcwall face, and the clamping face of grip block has been adhered fixed rubber
Pad, convenient for being clamped to eyeglass.
Be furthermore that: the top surface three of the storage bottom surface of glue tank, the top surface of glue inlet tube and glue spraying pipe is respectively and bottom
Difference in height between plate is gradually reduced, and such glue water power calculation gravitional force sequentially enters glue-spraying mechanism and glue spraying pipe from storage glue tank
It is interior.
It is furthermore that: the specifically used step of the spot gluing equipment are as follows:
Step 1: will need glue for dispensing glue to be placed in storage glue tank, and be packaged to storage glue tank, then press repeatedly
Pressing plate drives piston plate to move up and down in storage sebific duct under the elastic reaction of reset spring, so that the glue in glue tank will be stored up
It is introduced into storage sebific duct；
Step 2: according to single dispensing volume, position of the ring on screw rod is adjusted；
Step 3: eyeglass for dispensing glue will be needed to be placed between two grip blocks of rotation grain-clamping table, then by turning
It twists block and drives two-way lead screw rotation, drive grip block to move towards by the effect that screws between two-way lead screw and grip block, lead to
Grip block is crossed to grip eyeglass；
Step 4: pressing pressing plate drives piston plate to move down, and is discharged, leads to from rubber hose so that the glue in sebific duct will be stored up
It crosses hose to be discharged from glue spraying pipe, is dropped in lens surface；
Step 5: starting driving motor drives the eyeglass for the fixation for rotating grain-clamping table and upper part together by driving motor
Rotation, while starting blower and introducing air-flow from fan shroud top surface, air-flow is filtered by filter screen, it is gentle using centrifugal force
Stream paves the glue for being dropped in lens surface；
Step 6: another eyeglass is put up, by adjusting the bias of eyeglass, bias adjustment on center instrument before glue curing
After good heavy exposure by eyeglass green tack together.
Beneficial effects of the present invention:
1, in the processing step of optical mirror slip manufacture, in the processing step of grinding, in grinding for small sphere of exterior rearview milling apparatus
The partial size that 2-3g is placed in mill ware is 5-10 μm of polyurethane powder and 2-3mL distilled water is added, and passes through the small of grinding ware surface
Particle grinding, lapping liquid occur the principles such as hydrolysis in lens surface loophole, lens surface glass and reach the shortening process-cycle,
Go desanding hang after buckle layer and crackle layer, make lens surface it is transparent it is smooth, it is accurate amendment surface geometry effect；
2, in the top surface of the upper pallet of the spot gluing equipment of mating setting, corresponding rotation grain-clamping table position is fixed with wind
Hood is fixed with blower in the inside of fan shroud, and the top surface of fan shroud is covered with filter screen, passes through driving electricity in the inside of pedestal
Machine and the rotation grain-clamping table of upper part are sequentially connected, and by this kind of structure, will be dropped in lens surface using centrifugal force and air-flow
Glue pave, glue scribble effect is more preferable；
3, it is fixed with storage glue tank on the upper pallet top of the spot gluing equipment of mating setting, is fixed with glue spraying in the side wall of stand
Mechanism, the internal slide of the storage sebific duct of glue-spraying mechanism is connected with piston plate connected by screws, and fixes in the top surface of screw rod
There is pressing plate, screwed in screw rod outer wall and be connected with adjusting ring, store up the reset spring connected between the top surface of sebific duct and pressing plate, in storage glue
The side wall of pipe is provided with the glue inlet tube that hose is connected to storage glue pot bottom, is communicated with rubber hose in the bottom surface of storage sebific duct, out
Being internally embedded for sebific duct is equipped with check valve, and is welded with pipe support on rotation grain-clamping table top, is fixed with top in the inside of pipe support
Portion passes through the glue spraying pipe that hose is connected to rubber hose and is arranged straight down, and by this kind of structure, operator can be by pressing
Pressure pressing plate carries out quantitative sprayed glues, and overall structure is simple, and production is low with maintenance cost, has certain marketing.
Detailed description of the invention
The present invention will be further described below with reference to the drawings.
Fig. 1 is the method for the present invention flow chart；
Fig. 2 is the structural schematic diagram of spot gluing equipment in the present invention；
Fig. 3 is the schematic diagram of internal structure of glue-spraying mechanism in the present invention；
Fig. 4 is the bottom substance schematic diagram that grain-clamping table is rotated in the present invention.
In figure: 1, driving motor；2, bottom plate；3, grain-clamping table is rotated；31, fixture block sliding slot；32, casing seat；33, turntable；
34, grip block；35, block is twisted；36, casing；37, two-way lead screw；4, support frame；5, glue spraying pipe；6, pipe support；7, upper pallet；8, wind
Machine；9, filter screen；10, fan shroud；11, glue tank is stored up；12, glue-spraying mechanism；121, glue inlet tube；122, ring is adjusted；123, pressing plate；
124, reset spring；125, piston plate；126, sebific duct is stored up；127, check valve；128, rubber hose；129, screw rod；13, stand；14,
Pedestal.
Specific embodiment
Below in conjunction with the embodiment of the present invention, technical scheme in the embodiment of the invention is clearly and completely described,
Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based in the present invention
Embodiment, all other embodiment obtained by those of ordinary skill in the art without making creative efforts, all
Belong to the scope of protection of the invention.
It please refers to shown in Fig. 1-4, the manufacturing method of optical mirror slip, including neck material-famine folding-sand extension-grinding-core takes-plated film-
Gluing-inking-encapsulation processing step, the specific process steps are as follows:
(1) neck material: eyeglass moulding mixture is transferred from warehouse as needed；
(2) waste folding: eyeglass is fixed by the fixture of milling machine tool working, passes through the diamond-impregnated wheel cutting edge of milling machine tool working
The one side processing of eyeglass moulding mixture is reached curvature to be 1.49,1.56,1.61,1.67 and 1.74 any radius of curvature and be less than
The surface roughness of Ra12.5mm, is then again fixed reverse side, by the diamond-impregnated wheel cutting edge of milling machine tool working by eyeglass
The another side processing of moulding mixture reaches identical radius of curvature and the surface roughness less than Ra12.5mm；
(3) sand is hung: the eyeglass that step (2) are processed, and is placed on small sphere of exterior rearview single side sand and is hung in standby sand extension ware, starts small
Spherical surface single side sand hang it is standby drive sand to hang ware along own axes high-speed rotation, and eyeglass is along own axes high-speed rotation and back and forth
It moves, ware is hung by sand and is ground lens surface, so that lens surface radius of curvature precision and flatness further increase, similarly,
The another side of eyeglass moulding mixture is carried out to sand again and hangs operation；
(4) grind: the eyeglass that step (3) are processed is placed in the grinding ware of small sphere of exterior rearview milling apparatus, in grinding ware
Inside places the partial size of 2-3g as 5-10 μm of polyurethane powder and 2-3mL distilled water is added, and eyeglass is in grinding ware along itself axis
Line high-speed rotation, simultaneous grinding ware swing back and forth along own axes high-speed rotation, and the molecule by grinding ware surface is ground
It cuts, lapping liquid occurs the principles such as hydrolysis in lens surface loophole, lens surface glass and reaches the buckle layer after desanding is hung
And crackle layer, the effect for making transparent smooth, the accurate geometry for correcting surface of lens surface, similarly, by eyeglass moulding mixture
Another side carries out grinding operation again；
(5) core takes: the eyeglass that step (4) are processed carries out determining core by the fixture of light into hand-machine, coaxial using a pair
Property precision is very high, and end face precise perpendicularity axis determines core collet, by the elastic force being applied on collet by Workpiece clamping, works as mirror
Piece be in it is non-due to its side, thickness is differed, lens force unbalance when determine wick-like state, so that the power generated can be by eyeglass along vertically
Axis direction is mobile, until eyeglass side is thick consistent, uniform force rear lens is no longer moved, at this time the optical axis and collet axis line of lens
Reach coincidence, to realize that lens determine core, lens periphery is processed by the grinding of grinding wheel high speed rotation after determining core；
(6) plated film: the eyeglass that step (5) are processed is cleaned by ultrasonic wave, then places the eyeglass after cleaning
In vacuum coating equipment, by Coating Materials by heating, gaseous molecular or micel is formed, is transmitted by collisionless, in eyeglass
Surface forms the film of firm connection；
(7) glued: by the identical eyeglass of two lens curvature radiuses of plated film is one group in step (6), to pass through a little
Glue on Guan Yi eyeglass point of glue spraying of gluing equipment, then glue is shared equally, then put another eyeglass by blower
Up, by adjusting the bias of eyeglass on center instrument before glue curing, bias adjusts rear heavy exposure and eyeglass green tack exists
Together, it is irradiated using UV baking oven Weak ultraviolet light long-time UV, so that glue is fully cured, two eyeglasses are firmly glued
Together；
(8) inking: by cemented doublet is placed on blacking machine in step (7), so that eyeglass is along own axes high speed
Rotation, dips in curing ink using sponge or hairbrush, uniformly smears curing ink at edge, ink is after high-temperature baking, on eyeglass side
Edge forms uniformly firm pitch-dark；
(9) it encapsulates: the finished product processed is packaged by sealed in unit.
The sand of step (3) hangs the Buddha's warrior attendant pellet that ware inner wall even spread has glue, and grinding ware inside described in step (4) is
The even polyurethane for being coated with glue.
The spot gluing equipment of step (7) includes bottom plate 2, upper pallet 7, stand 13 and pedestal 14, and the upper surface of bottom plate 2 is fixed with
Pedestal 14, the top surface of pedestal 14 are connected with rotation grain-clamping table 3, and rotation grain-clamping table 3 includes passing through bearing activity with pedestal 14
The turntable 33 of connection, the top surface of turntable 33 is symmetric about the axis to open up that there are two fixture block sliding slot 31, the side walls of turntable 33
It is connected with the two-way lead screw 37 parallel with two 31 lines of fixture block sliding slot, wherein two-way lead screw 37 is located at outside turntable 33
One side end of wall is welded with stubborn block 35, and the two sides outer wall of two-way lead screw 37 is screwed to be connected with respectively and be slided with corresponding fixture block sliding slot 31
The grip block 34 of dynamic connection, the bottom center of turntable 33 are welded with the casing seat 32 for being provide with two-way lead screw 37, casing seat 32
Casing 36 is welded at bottom center position, casing 36 is connect with the electric machine shaft driving of driving motor 1 fixed inside pedestal 14；
The outside that the top surface of bottom plate 2 is located at pedestal 14 is welded with the stand 13 set up vertically, and the top surface of stand 13 is welded with
It is provide with the upper pallet 7 of rotation grain-clamping table 3, is welded with support frame 4, the top surface pair of upper pallet 7 between 13 side wall of upper pallet 7 and stand
3 position of grain-clamping table should be rotated and be fixed with fan shroud 10, the inside of fan shroud 10 is fixed with blower 8, the top of fan shroud 10
Mask is equipped with filter screen 9；
The top surface of upper pallet 7 is fixed with storage glue tank 11 close to 10 position of fan shroud, and the side wall of stand 13 is fixed with
Glue-spraying mechanism 12, glue-spraying mechanism 12 include the storage sebific duct 126 connecting with stand 13, and the internal slide of storage sebific duct 126 is connected with work
Seben 125, the top surface of piston plate 125 are fixed with the screw rod 129 for extending to storage 126 top surface top of sebific duct, and the top surface of screw rod 129 is solid
Surely there is pressing plate 123, the outer wall that screw rod 129 is located at storage 126 top surface top of sebific duct, which screws to be connected with, adjusts ring 122, storage sebific duct 126
Top surface is provided with socket and adjusts the reset spring 124 that ring 122 is connect with pressing plate 123, and the side wall of storage sebific duct 126 is provided with soft
Pipe and the glue inlet tube 121 that is connected to of storage 11 bottom of glue tank, the bottom surface for storing up sebific duct 126 are communicated with rubber hose 128, rubber hose 128 it is interior
Portion's insertion is equipped with check valve 127；
Corresponding rotation 3 position of grain-clamping table of the outer wall of support frame 4 is welded with pipe support 6, and the inside of pipe support 6 is fixed with top
Portion passes through the glue spraying pipe 5 that hose is connected to rubber hose 128 and is arranged straight down.
Check valve 127 limits gas or liquid and is entered inside storage sebific duct 126 by rubber hose 128, works as pressing plate in this way
123 under reset spring 124 acts on when springing back, and gas or liquid is avoided to enter in storage sebific duct 126 by rubber hose 128.
The clamping face of grip block 34 is arcwall face, and the clamping face of grip block 34 has been adhered fixed rubber pad, convenient for mirror
Piece is clamped, and the top surface three for storing up the bottom surface of glue tank 11, the top surface of glue inlet tube 121 and glue spraying pipe 5 is respectively between bottom plate 2
Difference in height be gradually reduced, such glue water power calculation gravitional force from storage glue tank 11 sequentially enter glue-spraying mechanism 12 and glue spraying pipe 5
It is interior.
The specifically used step of the spot gluing equipment are as follows:
Step 1: will need glue for dispensing glue to be placed in storage glue tank 11, and be packaged to storage glue tank 11, then repeatedly
Pressing plate 123 is pressed, piston plate 125 is driven to move up and down under the elastic reaction of reset spring 124 in storage sebific duct 126, thus
The glue stored up in glue tank 11 is introduced into storage sebific duct 126；
Step 2: according to single dispensing volume, position of the ring 122 on screw rod 129 is adjusted；
Step 3: eyeglass for dispensing glue will be needed to be placed between two grip blocks 34 of rotation grain-clamping table 3, then by twisting
Dynamic stubborn block 35 drives two-way lead screw 37 to rotate, and drives grip block 34 by the effect that screws between two-way lead screw 37 and grip block 34
It moves towards, is gripped eyeglass by grip block 34；
Step 4: pressing pressing plate 123 drives piston plate 125 to move down, so that the glue in sebific duct 126 will be stored up from plastic emitting
Pipe 128 is discharged, and is discharged by hose from glue spraying pipe 5, is dropped in lens surface；
Step 5: starting driving motor 1 drives the eyeglass of the fixation of rotation grain-clamping table 3 and upper part by driving motor 1
Rotate together with, at the same start blower 8 from 10 top surface of fan shroud introduce air-flow, air-flow is filtered by filter screen 9, using from
Mental and physical efforts and air-flow pave the glue for being dropped in lens surface；
Step 6: another eyeglass is put up, by adjusting the bias of eyeglass, bias adjustment on center instrument before glue curing
After good heavy exposure by eyeglass green tack together.
Beneficial effects of the present invention:
1, in the processing step of optical mirror slip manufacture, in the processing step of grinding, in grinding for small sphere of exterior rearview milling apparatus
The partial size that 2-3g is placed in mill ware is 5-10 μm of polyurethane powder and 2-3mL distilled water is added, and passes through the small of grinding ware surface
Particle grinding, lapping liquid occur the principles such as hydrolysis in lens surface loophole, lens surface glass and reach the shortening process-cycle,
Go desanding hang after buckle layer and crackle layer, make lens surface it is transparent it is smooth, it is accurate amendment surface geometry effect；
2, in the top surface of the upper pallet 7 of the spot gluing equipment of mating setting, corresponding rotation 3 position of grain-clamping table is fixed with
Fan shroud 10 is fixed with blower 8 in the inside of fan shroud 10, and the top surface of fan shroud 10 is covered with filter screen 9, in pedestal 14
Portion is sequentially connected by driving motor 1 and the rotation grain-clamping table 3 of upper part, will using centrifugal force and air-flow by this kind of structure
The glue for being dropped in lens surface paves, and glue scribble effect is more preferable；
3, it is fixed with storage glue tank 11 on 7 top of upper pallet of the spot gluing equipment of mating setting, is fixed in the side wall of stand 13
There is glue-spraying mechanism 12, the internal slide of the storage sebific duct 126 of glue-spraying mechanism 12 is connected with the piston plate 125 connected by screw rod 129,
And it is fixed with pressing plate 123 in the top surface of screw rod 129, it is screwed in 129 outer wall of screw rod and is connected with adjusting ring 122, store up the top of sebific duct 126
The reset spring 124 connected between face and pressing plate 123 is provided with hose and storage 11 bottom of glue tank in the side wall of storage sebific duct 126
The glue inlet tube 121 of portion's connection is communicated with rubber hose 128 in the bottom surface of storage sebific duct 126, and being internally embedded for rubber hose 128 is equipped with
Check valve 127, and be welded with pipe support 6 on rotation 3 top of grain-clamping table, be fixed with top by hose in the inside of pipe support 6 and go out
Sebific duct 128 is connected to and the glue spraying pipe 5 that is arranged straight down, by this kind of structure, operator can by press pressing plate 123 into
The quantitative sprayed glues of row, overall structure is simple, and production is low with maintenance cost, has certain marketing.
Working principle: in use, glue for dispensing glue will be needed to be placed in storage glue tank 11, and storage glue tank 11 is sealed
Then dress presses pressing plate 123 repeatedly, piston plate 125 is driven to store up in sebific duct 126 under the elastic reaction of reset spring 124
Lower movement, then according to single dispensing volume, is adjusted and is adjusted so that the glue stored up in glue tank 11 is introduced into storage sebific duct 126
Position of the ring 122 on screw rod 129 is saved, two grip blocks 34 that will then eyeglass for dispensing glue be needed to be placed on rotation grain-clamping table 3
Between, it then drives two-way lead screw 37 to rotate by turning stubborn block 35, passes through screwing between two-way lead screw 37 and grip block 34
Effect drives grip block 34 to move towards, and is gripped eyeglass by grip block 34, then presses pressing plate 123 and drives piston plate
125 move down, so that the glue stored up in sebific duct 126 is discharged from rubber hose 128, are discharged by hose from glue spraying pipe 5, drippage
In lens surface, then start the eyeglass that driving motor 1 drives the fixation of rotation grain-clamping table 3 and upper part by driving motor 1
Rotate together with, at the same start blower 8 from 10 top surface of fan shroud introduce air-flow, air-flow is filtered by filter screen 9, using from
Mental and physical efforts and air-flow pave the glue for being dropped in lens surface, finally put up another eyeglass, pass through before glue curing
The bias of eyeglass is adjusted on center instrument, bias adjusts rear heavy exposure for eyeglass green tack together.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means
Particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one implementation of the invention
In example or example.In the present specification, schematic expression of the above terms may not refer to the same embodiment or example.
Moreover, particular features, structures, materials, or characteristics described can be in any one or more of the embodiments or examples to close
Suitable mode combines.
Above content is only citing made for the present invention and explanation, affiliated those skilled in the art are to being retouched
The specific embodiment stated does various modifications or additions or is substituted in a similar manner, and without departing from invention or surpasses
More range defined in the claims, is within the scope of protection of the invention.
Claims (8)
1. the manufacturing method of optical mirror slip, which is characterized in that take-plated film-gluing-painting including neck material-famine folding-sand extension-grinding-core
Ink-encapsulation processing step, the specific process steps are as follows:
(1) neck material: eyeglass moulding mixture is transferred from warehouse as needed；
(2) waste folding: being fixed eyeglass by the fixture of milling machine tool working, by the diamond-impregnated wheel cutting edge of milling machine tool working by mirror
The one side of piece moulding mixture processes the radius of curvature for reaching certain and the surface roughness less than Ra12.5mm, then carries out again to reverse side
It is fixed, the another side processing of eyeglass moulding mixture is reached by identical radius of curvature and small by the diamond-impregnated wheel cutting edge of milling machine tool working
In the surface roughness of Ra12.5mm；
(3) sand is hung: the eyeglass that step (2) are processed, and is placed on small sphere of exterior rearview single side sand and is hung in standby sand extension ware, starts small sphere of exterior rearview
Single side sand hangs standby drive sand and hangs ware along own axes high-speed rotation, and eyeglass is broken along own axes high-speed rotation and back and forth
It is dynamic, ware is hung by sand and is ground lens surface, so that lens surface radius of curvature precision and flatness further increase, it similarly, will
The another side of eyeglass moulding mixture carries out sand again and hangs operation；
(4) grind: the eyeglass that step (3) are processed is placed in the grinding ware of small sphere of exterior rearview milling apparatus, in the inside of grinding ware
The partial size of 2-3g is placed as 5-10 μm of polyurethane powder and 2-3mL distilled water is added, eyeglass is in grinding ware along own axes height
Speed rotation, simultaneous grinding ware swings back and forth along own axes high-speed rotation, and buckle layer and crackle layer after going desanding to hang make
The effect of the geometry on transparent smooth, the accurate amendment surface of lens surface similarly carries out the another side of eyeglass moulding mixture again
Grinding operation；
(5) core takes: the eyeglass that step (4) are processed carries out determining core by the fixture of light into hand-machine, utilizes a pair of of alignment essence
Spend very high, and end face precise perpendicularity axis determines core collet, by the elastic force being applied on collet by Workpiece clamping, uniform force
Rear lens no longer moves, and the optical axis of lens reaches with collet axis line at this time is overlapped, to realize that lens determine core, passes through sand after determining core
Lens periphery is processed in wheel high speed rotation grinding；
(6) plated film: the eyeglass that step (5) are processed is cleaned by ultrasonic wave, is then placed on the eyeglass after cleaning very
In empty coating machine, by Coating Materials by heating, gaseous molecular or micel is formed, is transmitted by collisionless, in lens surface
Form the film of firm connection；
(7) glued: by the identical eyeglass of two lens curvature radiuses of plated film is one group in step (6), to be set by dispensing
Glue on standby Guan Yi eyeglass point of glue spraying, then glue is shared equally, then put up another eyeglass by blower,
By adjusting the bias of eyeglass on center instrument before glue curing, bias adjusts rear heavy exposure for eyeglass green tack together,
It is irradiated using UV baking oven Weak ultraviolet light long-time UV, so that glue is fully cured, two eyeglasses is firmly glued at one
It rises；
(8) inking: by cemented doublet is placed on blacking machine in step (7), so that eyeglass is along own axes high speed rotation,
Curing ink is dipped in using sponge or hairbrush, uniformly smears curing ink at edge, ink is formed after high-temperature baking in lens edge
It is uniformly firm pitch-dark；
(9) it encapsulates: the finished product processed is packaged by sealed in unit.
2. the manufacturing method of optical mirror slip according to claim 1, which is characterized in that sand described in step (3) is hung in ware
Wall even spread has the Buddha's warrior attendant pellet of glue.
3. the manufacturing method of optical mirror slip according to claim 1, which is characterized in that in grinding ware described in step (4)
Portion's even spread has the polyurethane of glue.
4. the manufacturing method of optical mirror slip according to claim 1, which is characterized in that step (7) the spot gluing equipment packet
Bottom plate (2), upper pallet (7), stand (13) and pedestal (14) are included, the upper surface of the bottom plate (2) is fixed with pedestal (14), described
The top surface of pedestal (14) is connected with rotation grain-clamping table (3), and the rotation grain-clamping table (3) includes passing through bearing with pedestal (14)
The turntable (33) of flexible connection, the top surface of the turntable (33) is symmetric about the axis to be opened up there are two fixture block sliding slot (31),
The side wall of the turntable (33) is connected with the two-way lead screw (37) parallel with two fixture block sliding slot (31) lines, wherein
The side end that two-way lead screw (37) is located at turntable (33) outer wall is welded with stubborn block (35), the two sides of the two-way lead screw (37)
Outer wall screws the grip block (34) for being connected with and being slidably connected with corresponding fixture block sliding slot (31), the bottom surface of the turntable (33) respectively
Center weld has the casing seat (32) for being provide with two-way lead screw (37), is welded with set at the bottom center position of described sleeve pipe seat (32)
It manages (36), described sleeve pipe (36) is connect with the electric machine shaft driving of driving motor (1) fixed inside pedestal (14)；
The top surface of the bottom plate (2) is located at the stand (13) for being welded on the outside of pedestal (14) and setting up vertically, the stand (13)
Top surface be welded be provide with rotation grain-clamping table (3) upper pallet (7), welded between the upper pallet (7) and stand (13) side wall
Have support frame (4), corresponding rotation grain-clamping table (3) position in the top surface of the upper pallet (7) is fixed with fan shroud (10), institute
The inside for stating fan shroud (10) is fixed with blower (8), and the top surface of the fan shroud (10) is covered with filter screen (9)；
The top surface of the upper pallet (7) is fixed with storage glue tank (11), the stand (13) close to fan shroud (10) position
Side wall be fixed with glue-spraying mechanism (12), the glue-spraying mechanism (12) includes the storage sebific duct (126) connecting with stand (13), described
The internal slide of storage sebific duct (126) is connected with piston plate (125), and the top surface of the piston plate (125), which is fixed with, extends to storage glue
The screw rod (129) on (126) top surface top is managed, the top surface of the screw rod (129) is fixed with pressing plate (123), screw rod (129) position
Outer wall in storage sebific duct (126) top surface top, which screws to be connected with, adjusts ring (122), and the top surface of storage sebific duct (126) is provided with
Socket adjusts the reset spring (124) that ring (122) are connect with pressing plate (123), and the side wall of storage sebific duct (126) is provided with
The bottom surface of the glue inlet tube (121) that hose is connected to storage glue tank (11) bottom, storage sebific duct (126) is communicated with rubber hose (128),
Being internally embedded for the rubber hose (128) is equipped with check valve (127)；
Corresponding rotation grain-clamping table (3) position of the outer wall of support frame as described above (4) is welded with pipe support (6), the pipe support (6)
Inside is fixed with the glue spraying pipe (5) that top is connected to rubber hose (128) and is arranged straight down by hose.
5. the manufacturing method of optical mirror slip according to claim 4, which is characterized in that the check valve (127) limits gas
Body or liquid are entered by rubber hose (128) stores up sebific duct (126) inside.
6. the manufacturing method of optical mirror slip according to claim 4, which is characterized in that the clamping face of the grip block (34)
Clamping face for arcwall face, and grip block (34) has been adhered fixed rubber pad.
7. the manufacturing method of optical mirror slip according to claim 4, which is characterized in that the bottom surface of storage glue tank (11),
The difference in height of the top surface of glue inlet tube (121) and the top surface three of glue spraying pipe (5) respectively between bottom plate (2) is gradually reduced.
8. the manufacturing method of optical mirror slip according to claim 4, which is characterized in that the specifically used step of the spot gluing equipment
Suddenly are as follows:
Step 1: will need glue for dispensing glue to be placed in storage glue tank (11), and be packaged to storage glue tank (11), then repeatedly
It presses pressing plate (123), piston plate (125) is driven to move down under the elastic reaction of reset spring (124) on storage sebific duct (126) is interior
It is dynamic, so that the glue stored up in glue tank (11) is introduced into storage sebific duct (126)；
Step 2: according to single dispensing volume, the position of ring (122) on screw rod (129) is adjusted；
Step 3: eyeglass for dispensing glue will be needed to be placed between two grip blocks (34) of rotation grain-clamping table (3), then by twisting
Dynamic stubborn block (35) drive two-way lead screw (37) rotation, are driven by the effect that screws between two-way lead screw (37) and grip block (34)
Grip block (34) moves towards, and is gripped eyeglass by grip block (34)；
Step 4: pressing pressing plate (123) drives piston plate (125) to move down, so that the glue in sebific duct (126) will be stored up from out
Sebific duct (128) discharge is discharged from glue spraying pipe (5) by hose, is dropped in lens surface；
Step 5: starting driving motor (1) drives the mirror of the fixation of rotation grain-clamping table (3) and upper part by driving motor (1)
Piece rotates together with, while starting blower (8) and introducing air-flow from fan shroud (10) top surface, is carried out air-flow by filter screen (9)
Filter, is paved the glue for being dropped in lens surface using centrifugal force and air-flow；
Step 6: another eyeglass is put up, by adjusting the bias of eyeglass on center instrument before glue curing, after bias is adjusted
Heavy exposure by eyeglass green tack together.
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| CN201910339729.4A CN110007380A (en) | 2019-04-25 | 2019-04-25 | The manufacturing method of optical mirror slip |
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| CN110814865A (en) * | 2019-11-16 | 2020-02-21 | 南京旺晶光学有限公司 | Manufacturing process of ultramicro optical lens |
| CN110850512A (en) * | 2019-11-16 | 2020-02-28 | 南京旺晶光学有限公司 | Manufacturing process of ultramicro optical lens |
| CN111300162A (en) * | 2020-02-26 | 2020-06-19 | 中山市冠林光电科技有限公司 | Processing technology of optical lens |
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| CN113000308A (en) * | 2021-04-01 | 2021-06-22 | 广东旭业光电科技股份有限公司 | Glue spreader for assembling and processing mobile phone lens and using method |
| CN115508975A (en) * | 2022-11-06 | 2022-12-23 | 深圳捷牛科技有限公司 | Optical lens and manufacturing method thereof |
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Application publication date: 20190712 |