CN110001157B - Fungus damage-prevention and anti-collision packaging material and production method thereof - Google Patents

Fungus damage-prevention and anti-collision packaging material and production method thereof Download PDF

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CN110001157B
CN110001157B CN201910276256.8A CN201910276256A CN110001157B CN 110001157 B CN110001157 B CN 110001157B CN 201910276256 A CN201910276256 A CN 201910276256A CN 110001157 B CN110001157 B CN 110001157B
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fungus
fiber
straw
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board
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CN110001157A (en
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卢立超
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Beijing Zhishan Mechanical And Electrical Technology Co ltd
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Beijing Zhishan Mechanical And Electrical Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L99/00Compositions of natural macromolecular compounds or of derivatives thereof not provided for in groups C08L89/00 - C08L97/00
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N1/00Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
    • C12N1/14Fungi; Culture media therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00Containers; Receptacles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The invention discloses a fungus damage-prevention anti-collision packaging material, which comprises 30-40 parts of multi-fiber grass leaves, 40-50 parts of toughness cut straws, 20-30 parts of cottonseed hull culture raw materials and 20-25 parts of biological associated adhesive; the production method of the fungus damage-prevention and collision-prevention packaging material comprises the following steps of 100, raw material pretreatment; step 200, culturing the seedlings of fungi for one time; step 300, extruding to form a fiber board and a straw board; step 400, overlapping and extruding a plurality of plates; 500, performing secondary fungus infiltration culture; this scheme improves the reproductive growth ability of fungus silk, improves the stability and the shock resistance of bulk material, alleviates packaging material's quality, falls into different stripper plates with different materials, can form the stripper plate stack material of different combinations according to the production needs, consequently not only can improve the performance of protecting against shock power, can also improve application range, increases the inside adhesion ability of single stripper plate, improves structural stability.

Description

Fungus damage-prevention and anti-collision packaging material and production method thereof
Technical Field
The invention relates to the field of biomass composite materials, in particular to a bacterium damage-prevention anti-collision packaging material and a production method thereof.
Background
At present, the packaging materials of commercial products on the market are mainly petroleum-based composite materials such as Expanded Polystyrene (EPS) and the like, and the materials are widely used in the field of packaging due to the characteristics of light weight, low moisture absorption rate, excellent buffering performance, low price and the like. However, because the polystyrene material has stable chemical properties, the polystyrene material is not degraded after being discarded in natural environment within 200 years, thereby causing serious white pollution to the society, recycling the polystyrene material and consuming more cost. Therefore, it is imperative to find an environment-friendly packaging material. In recent years, the development of new fiber cushioning packaging by utilizing crop resources has become a new research direction.
According to the statistical data published in 1995, the grain seeding area is 16.5 hundred million mu, the total grain yield is 4.67 hundred million tons, the grain seeding area is estimated according to the grain-straw ratio of 1: 1.2, and in addition, other crop straws are added, so that the total grain yield is nearly 6 hundred million tons in the whole country, the straws can be used as plant fertilizer sources, meanwhile, the straws are efficient and long-term light industry, textile and building material raw materials, not only can partially replace materials such as bricks, wood and the like, but also can effectively protect cultivated land and forest resources. The heat insulation, decoration and durability of the straw wallboard are superior, and the straw board is widely applied to the building industry as a substitute of wood boards and ceramic tiles in many developed countries. In addition, the straw processed by the technical method can also be used for manufacturing rayon and cotton, producing furfural, maltose, wine and xylitol, processing fiber boards and the like. At present, most of straw treatment methods are direct incineration, so that resources are wasted, and gas generated by straw combustion is greatly harmful to the atmosphere.
In order to improve the utilization rate of the straw, the prior art utilizes developed fungal mycelia and strong mycelia kinking capability, so that specific fungi with high conversion capability of cellulose and lignin can be screened, biomasses such as straw leaves and the like are decomposed and glued to develop a novel environment-friendly biomass material, and the novel biomass material replaces foamed plastic used for daily packaging.
For example, the invention patent with the application number of CN106752013.0 and the patent name of fungus-based biomass packaging material taking corncobs as main materials and the preparation method thereof has the advantage that the fungus silk and all substances are uniformly mixed and grown without considering the growth condition of the fungus silk in different biomass materials, so that the damage resistance and impact resistance of the packaging material are poor.
Based on the technical scheme and the existing manufacturing method of the biomass packaging material, the damage-preventing and anti-collision packaging material manufactured by using fungi has the following defects: the fungus silk is uniformly cultured with all materials together, so that the culture process of the fungus silk is slow, the period of the manufacturing procedure is prolonged, and the material adhesion capacities among biomasses are different due to the difference of the normal capacities of different materials when the fungus silk is cultured, so that the integral connection capacity of the packaging material is reduced, and the impact resistance is poor.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the fungus damage-prevention anti-collision packaging material and the production method thereof, and fungus wires realize the personalized growth process, so that the adhesion capability in a single extrusion plate can be increased, the structural stability is improved, and the problems in the background art can be effectively solved.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a fungus damage-preventing and collision-preventing packaging material comprises 30-40 parts of multi-fiber grass leaves for improving collision resistance, 40-50 parts of toughness cut straws for improving stability, 20-30 parts of cottonseed hull culture raw materials for providing fungus attachment points and 20-25 parts of biological associated adhesive materials.
Furthermore, the raw materials for culturing the cottonseed hulls comprise 40-45 parts of wheat bran, 20-25 parts of corncob powder and 5-10 parts of cottonseed hulls and agar.
Further, the bioadhesive admixture comprises 30-40 parts of soluble starch, 10-15 parts of sucrose, 15-20 parts of lime powder and 5-8 parts of sodium bicarbonate powder.
In addition, the invention also designs a production method of the bacteria damage-prevention and collision-prevention packaging material, which is characterized by comprising the following steps:
step 100, raw material pretreatment, namely, separately wrapping the materials in the formula according to the proportion in a classified manner, placing the materials in an aseptic chamber for sterilization and disinfection, sequentially adding water into all the materials in the biological adhesive admixture according to the proportion to form a mixture, and stirring the mixture in one direction until a biological adhesive admixture with viscosity is generated;
200, performing primary fungus seedling culture, namely putting sterilized wheat bran and corncob powder into the fungus, diluting and mixing, adding the diluted wheat bran and corncob powder into cottonseed hulls in batches, adding water, uniformly stirring to obtain a fungus culture raw material, and sealing and placing the fungus culture raw material in a dark room until hypha covers the raw material;
step 300, extruding to form a fiber board and a straw board, uniformly stirring crushed multi-fiber grass leaves according to a ratio, adding biological viscous ingredients into the mixture, stirring and extruding to obtain the fiber board, uniformly stirring the cut tough chopped straws according to the ratio, and inwardly adding the biological viscous ingredients, stirring and extruding to obtain the straw board;
400, superposing and extruding a plurality of plates, performing secondary extrusion according to the sequence of the fiber plates, the straw plates and the fiber plates to form layered packaging plates, coating fungus cultivation raw materials covering fungus threads between two adjacent plates, and coating the fungus cultivation raw materials covering the fungus threads on the outer surfaces of all the plates;
and 500, performing secondary fungus infiltration culture, namely filling a sterilized mould with a layered packaging plate formed by a fiberboard-a straw board-a fiberboard for punching, compacting and shaping, sealing and putting the mould into a sealed dark room again for culturing until hyphae cover the layered packaging plate, and taking out a sample from the mould and drying until the fungi die after hyphae grow on each layer of the extrusion plate in the layered packaging plate.
Further, in the step 100, before the raw materials of the formula are sterilized, the multi-fiber grass leaves are firstly crushed into leaf pulp, the tough cut straws are cut into reinforcing particles with different lengths according to different toughness, the length of the crushed multi-fiber grass leaves is 5mm-8mm, and the cutting length of the rice straws of the tough cut straws is 8mm-15 mm.
Further, in the step 100, the proportioning process of the biological viscous ingredients specifically comprises: firstly, uniformly mixing soluble starch, cane sugar, lime powder and sodium bicarbonate powder; then, pouring hot water of 50-60 ℃ into the mixture evenly in a plurality of times until the biological viscous ingredients are completely mixed to present a flowing slurry state; finally, continuously stirring for 5-10 min, standing and fermenting for 30-60 min.
Further, in the step 300, the specific steps of extruding to form the fiber board are as follows:
soaking the multi-fiber grass leaf mixture in water, and heating at 100 ℃ to fully mature and soften;
adding a biological viscous material into the multi-fiber grass leaf paste, stirring at a high speed, reducing the stirring speed after the multi-fiber grass leaf mixture gradually forms a sticky mass, and adding a weak acid agent into the mixture;
continuously stirring until a large amount of bubbles are generated, immediately feeding the mixture into an extrusion device, and extruding into fiber boards with different thicknesses according to requirements;
the method for forming the straw board by extrusion comprises the following specific steps:
and adding water into the cut toughness chopped straw mixture for soaking until the mixture is softened and redundant moisture is removed, adding biological viscosity ingredients into the softened toughness chopped straw mixture, and feeding the mixture into an extrusion device for extruding straw boards with different thicknesses according to requirements.
Further, fibreboard and straw board are when extrusion device extrudees, every face of fibreboard is equipped with a plurality of evenly distributed's interior heavy recess, the surface of straw board be equipped with a plurality of evenly distributed and with the arc arch of interior heavy recess interlock each other.
Further, in the step 400, the specific steps of the multi-plate stacking and pressing are as follows:
step 401, cooling the fiber board and the straw board to the optimal growth temperature of the hyphae, and respectively coating fungus cultivation raw materials fully covered with the fungus silks on each surface of the fiber board and the straw board according to the stacking sequence of the fiber board, the straw board and the fiber board;
step 402, placing a layered packaging plate formed by a fiberboard-a straw board-a fiberboard in a sterilized mould, placing the mould in a sealed dark room, extruding the superposed plates by using a low-pressure mode for 1-2 days, and reactivating the activity of the fungal silk;
further, in the step 500, the specific process of the secondary fungus infiltration culture is as follows:
step 501, after the fungal hyphae grow again, using high-pressure extrusion to stack the plates for forming until each layer of plate in the layered packaging plate is full of hyphae;
and 502, taking out the layered packaging board from the mold, and drying at 80-100 ℃ until the water content is less than 10% to obtain the fungus damage-prevention anti-collision packaging material.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the fungus silk anti-sticking packaging material, the biological adhesive ingredients are added, the self viscosity of the ingredients is utilized, the adhesion capacity among all materials is improved, the biological adhesive ingredients have bubbles and are more suitable for the attachment growth of fungus silks, the biological adhesive ingredients are matched with the fungus silks in a cross adhesion mode, the propagation growth capacity of the fungus silks is improved, the stability and the impact resistance of the whole material are improved, the packaging material is lighter in texture, and the quality of the packaging material is reduced;
(2) according to the invention, different materials are divided into different extrusion plates, and extrusion plate superposed materials with different combinations can be formed according to production requirements, so that the impact resistance performance can be improved, the application range can be improved, and when fungus filaments grow on the extrusion plates made of single materials, personalized growth processes can be realized according to different biological structures of the extrusion plates, so that the adhesion capability in a single extrusion plate can be increased, and the structural stability can be improved.
Drawings
FIG. 1 is a schematic flow chart of a method for making the packaging material of the present invention;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a fungus damage-prevention and anti-collision packaging material which comprises 30-40 parts of multi-fiber grass leaves for improving the anti-collision capacity, 40-50 parts of toughness cut straws for improving the stability, 20-30 parts of cottonseed hull culture raw materials for providing fungus attachment points and 20-25 parts of biological associated adhesive materials.
In this embodiment, the multi-fiber grass leaves can be a mixture of stems and leaves of various plants, such as broadleaf grass trees or coniferous grass trees, and mainly function to provide fibers to increase the elasticity of the fungus packaging material, and the toughness cut straws can also be stalks of various crops, such as rice straw, corn straw or wheat straw, and the like, and mainly function to increase the heat preservation and stability.
Based on the above, the cottonseed hull culture raw material comprises 40-45 parts of wheat bran, 20-25 parts of corncob powder, 20-25 parts of cottonseed hull and 5-10 parts of agar, the cottonseed hull in the cottonseed hull culture raw material is the hull left after cottonseed is separated by a husking machine, the cottonseed hull is mainly used for culturing edible and medicinal fungi and providing an optimal attachment point for fungus culture, in addition, because the cottonseed hull belongs to protein type feeds and is not suitable for independent fermentation, partial energy feeds such as corn flour and wheat bran are added to reduce protein, so that common fermentation is realized, fungus hypha can be regarded as a renewable, non-toxic and harmless green adhesive in the embodiment, and can fixedly adhere multi-fiber grass leaves and tough cut straws.
The biological binding admixture comprises 30-40 parts of soluble starch, 10-15 parts of cane sugar, 15-20 parts of lime powder and 5-8 parts of sodium bicarbonate powder, the biological associated binder is mainly formed by uniformly mixing and stirring the soluble starch, the cane sugar and the lime powder to form a pasty material with viscosity, the biological associated binder is matched with fungal hyphae to form a gluing effect, the adhesive capacity of the fungal hyphae can be increased, the sodium bicarbonate powder is poor in chemical stability and is easy to decompose by heating to generate gas, and therefore bubbles generated by the biological binding admixture can facilitate the growth of the fungal hyphae.
The raw materials are mutually adhered under the action of the fungus silk, have certain impact resistance, are easy to biodegrade, do not pollute the environment, and belong to an environment-friendly new biological composite material.
Based on the fungus damage-prevention and anti-collision packaging material, as shown in fig. 1, the invention also designs a production method of the fungus damage-prevention and anti-collision packaging material, which comprises the following steps:
step 100, raw material pretreatment, namely, independently wrapping the materials in the formula according to the proportion in a classified manner, and placing the materials in a sterile room for sterilization;
before the raw materials of the formula are disinfected, the multi-fiber grass leaves are required to be firstly crushed into leaf pulp, the tough cut straws are cut into reinforcing particles with different lengths according to different toughness, the length of the crushed multi-fiber grass leaves is 5mm-8mm, the cutting length of the rice straws of the tough cut straws is 8mm-15mm, and therefore thorough disinfection treatment is facilitated.
And sequentially adding all the materials in the biological adhesive admixture into water according to the proportion to form a mixture, and stirring the mixture in one direction until a biological adhesive ingredient with viscosity is generated.
The proportioning process of the biological viscosity ingredient is as follows:
firstly, uniformly mixing soluble starch, cane sugar, lime powder and sodium bicarbonate powder;
then, pouring hot water of 50-60 ℃ into the mixture evenly in a plurality of times until the biological viscous ingredients are completely mixed to present a flowing slurry state;
finally, continuously stirring for 5-10 min, standing and fermenting for 30-60 min.
In the ratio process of biological stickness batching, the stirring of soluble starch, sucrose and lime powder forms the pasty material that has the stickness, and hot water promotes the decomposition of sodium bicarbonate powder, consequently at the in-process of fermentation, will produce the bubble in the biological stickness batching to increase the fluffy sense improvement stickness of biological stickness batching.
Lime powder also will take place chemical reaction when meeting water in addition to release the heat simultaneously, the heat that produces this moment will make sodium bicarbonate decompose completely at the in-process of biological stickness batching stirring fermentation, consequently further improves the stickness of biological stickness batching, and cane sugar and soluble starch also are fit for growing with the adhering to of fungus silk in addition, and consequently the cross adhesion of matching of biological stickness batching and fungus silk will improve overall material's stability.
200, performing primary fungus seedling culture, namely diluting and mixing the fungus breeding into the sterilized wheat bran and corncob powder, adding the diluted wheat bran and corncob powder into the cottonseed hulls in batches, adding water, uniformly stirring to obtain a fungus culture raw material, and sealing and placing the fungus culture raw material in a dark room for culture until hypha covers the raw material.
In the step, the environment in the sealed darkroom can be adjusted to be the optimal growth condition for using the fungi, in addition, when water is added for uniform mixing, the water content of the fungi cultivation raw material is controlled to be about 65 percent, and the hypha covering raw material is not compacted when being sealed, so that the propagation and growth capacity of the hypha is improved.
It should be added that, because the temperature is not easily raised when the water is much and the fermentation is difficult when the water is little, the water content in the material can be judged by the following operations: the materials can be agglomerated by holding with hands, and the materials are preferably scattered when falling to the ground after being mixed with water by finger joints.
Step 300, extruding to form a fiber board and a straw board, uniformly stirring crushed multi-fiber grass leaves according to a ratio, adding biological viscous ingredients into the mixture, stirring and extruding to obtain the fiber board, uniformly stirring the cut toughness truncated straws according to the ratio, and inwardly adding the biological viscous ingredients, stirring and extruding to obtain the straw board.
The method comprises the steps that the multi-fiber grass blades and the toughness cut straws are respectively formed into independent material plates, different combined material plate interlayers can be formed according to production requirements according to the characteristics of the multi-fiber grass blades and the toughness cut straw raw materials, namely, the fiber plate-straw plate-fiber plate, the straw plate-fiber plate-straw plate or other superposition forms, so that the impact resistance performance can be improved, the application range can be further improved, and when the fungal filaments grow on the independent straw plates and the fiber plates, the individualized growth process can be realized according to different structures of fibers and straws, so that the adhesion capability of the independent straw plates and the fiber plates can be increased, and the structural stability is improved.
In step 300, the specific steps of extruding to form the fiber board are as follows:
soaking the multi-fiber grass leaf mixture in water, and heating at 100 ℃ to fully mature and soften the mixture, wherein the process is to soften the fibers, so that the stretching capacity of the multi-fiber grass leaves is improved, and the stability of impact resistance is improved;
adding a biological viscous material into the multi-fiber grass leaf material, stirring at a high speed, reducing the stirring speed after the multi-fiber grass leaf mixture gradually forms a sticky mass, adding a weak acid agent into the mixture, wherein the biological viscous material can adhere the multi-fiber grass leaf material into an integrated bulk structure, and the weak acid agent is organic acid in the process and cannot damage the environment;
after the mixture is continuously stirred until a large amount of bubbles are generated, the mixture is immediately sent into an extrusion device to be extruded into fiberboards with different thicknesses according to requirements, and the organic acid reacts with hydrated lime in the biological viscous material to generate the bubbles again, so that the inside of the fiberboards in the embodiment is filled with the bubbles, and the quality of the fiberboards is reduced.
The method for forming the straw board by extrusion comprises the following specific steps:
cut the toughness after the cutting and cut straw mixture and add water and soak until softening and detach unnecessary moisture, cut the biological stickness batching of straw mixture addition to the toughness after the softening to send into the straw board that extrudes into different thickness according to the demand in the extrusion device, toughness cuts the straw and easily stirs the adhesion with biological stickness batching, because the bubble that the sodium bicarbonate of biological stickness batching itself produced when decomposing, consequently straw inboard also has the bubble, has reduced the quality of fibreboard.
Fibreboard and straw board are when extrusion device extrudees, every face of fibreboard is equipped with a plurality of evenly distributed's interior heavy recess, the surface of straw board is equipped with a plurality of and the arc arch of interior heavy recess mutual interlock, and the mutual interlock of interior heavy recess and arc arch can multiplicable fibreboard and straw board the cohesion when the stack.
And 400, superposing and extruding a plurality of plates, performing secondary extrusion according to the sequence of the fiber plates, the straw plates and the fiber plates to form layered packaging plates, coating the fungus cultivation raw materials covering the fungus silks between two adjacent plates, and coating the fungus cultivation raw materials covering the fungus silks on the outer surfaces of all the plates.
It should be noted that, in conjunction with the above step 300, the main innovation points of the present invention are: fiberboard and straw board are when the coating fungus silk, fungus silk passes through the inside bubble of fiberboard and straw inboard, growth that can be quick reaches fiberboard and straw inboard inside, fungus silk can be at the inside biological stickness batching of fiberboard and straw inboard simultaneously, grow on fibre and the straw, finally fungus silk forms a vertically and horizontally staggered "gluing net", fungus silk is together firmly fixed fiberboard and straw board, consequently, the layering packing plate has certain bearing, loss prevention and crashproof ability, stability when using can be high.
In addition, the inner sunken grooves and the arc-shaped bulges which are mutually meshed between the fiber board and the straw board increase the coating area of the fungus threads, so that the fungus threads coated between the two boards are more than those coated on a straight board, the culture area of the fungus threads can be further increased, and the adhesive fixing capacity between the two boards is improved.
Further, in step 400, the specific steps of the multi-plate stacking and pressing are as follows:
step 401, cooling the fiber board and the straw board to the optimal growth temperature of the hyphae, and respectively coating fungus cultivation raw materials fully covered with the fungus silks on each surface of the fiber board and the straw board according to the stacking sequence of the fiber board, the straw board and the fiber board;
step 402, placing the layered packaging plate formed by the fiber plate, the straw plate and the fiber plate in a sterilized mould, placing the mould in a sealed dark room, extruding the stacked plates by using a low-pressure mode for 1-2 days, and reactivating the activity of the fungal silk.
The stacking plates are extruded in a low-pressure mode in the process, so that the holes between the two plates are large, after the positions of the hyphae are changed, the hyphae can be accelerated to be activated, the hyphae can rapidly permeate into the fiber plates and the straw plates, the manufacturing period is shortened, and the working efficiency is improved.
And 500, performing secondary fungus infiltration culture, namely filling a sterilized mould with a layered packaging plate formed by a fiberboard-a straw board-a fiberboard for punching, compacting and shaping, sealing and putting the mould into a sealed dark room again for culturing until hyphae cover the layered packaging plate, and taking out a sample from the mould and drying until the fungi die after hyphae grow on each layer of the extrusion plate in the layered packaging plate.
In the step 500, the specific process of the secondary fungus infiltration culture is as follows:
step 501, after the fungal hyphae grow again, using high-pressure extrusion to stack the plates for forming until each layer of plate in the layered packaging plate is full of hyphae;
and 502, taking out the layered packaging board from the mold, and drying at 80-100 ℃ until the water content is less than 10% to obtain the fungus damage-prevention anti-collision packaging material.
That is to say, when the fungus silk grows again on the fiberboard and the straw board, the whole material is extruded and shaped, the growth period of the hyphae is reduced, and the normal completion of the punching and shaping is also ensured.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (6)

1. A production method of a bacterium damage-prevention and collision-prevention packaging material is characterized by comprising the following steps:
step 100, raw material pretreatment, namely, separately wrapping materials in a formula according to proportion classification, placing the materials in an aseptic chamber for sterilization and disinfection, sequentially adding water into all the materials in the biological viscous ingredients according to the proportion to form a mixture, and stirring the mixture in one direction until the biological viscous ingredients with viscosity are generated;
200, performing primary fungus seedling culture, namely putting sterilized wheat bran and corncob powder into the fungus, diluting and mixing, adding the diluted wheat bran and corncob powder into cottonseed hulls in batches, adding water, uniformly stirring to obtain a fungus culture raw material, and sealing and placing the fungus culture raw material in a dark room until hypha covers the raw material;
step 300, extruding to form a fiber board and a straw board, uniformly stirring crushed multi-fiber grass leaves according to a ratio, adding biological viscous ingredients into the mixture, stirring and extruding to obtain the fiber board, uniformly stirring the cut tough chopped straws according to the ratio, and inwardly adding the biological viscous ingredients, stirring and extruding to obtain the straw board;
400, superposing and extruding a plurality of plates, performing secondary extrusion according to the sequence of the fiber plates, the straw plates and the fiber plates to form layered packaging plates, coating fungus cultivation raw materials covering fungus threads between two adjacent plates, and coating the fungus cultivation raw materials covering the fungus threads on the outer surfaces of all the plates;
500, performing secondary fungus infiltration culture, namely filling a sterilized mould with a layered packaging plate formed by a fiberboard-a straw board-a fiberboard for punching, compacting and shaping, sealing and putting the sealed mould into a sealed darkroom again for culturing until hyphae cover the layered packaging plate, and taking out a sample from the mould and drying until the fungi die after hyphae grow on each layer of extrusion plate in the layered packaging plate;
in the step 100, the proportioning process of the biological viscous ingredients specifically comprises the following steps: firstly, uniformly mixing soluble starch, cane sugar, lime powder and sodium bicarbonate powder; then, pouring hot water of 50-60 ℃ into the mixture evenly in a plurality of times until the biological viscous ingredients are completely mixed to present a flowing slurry state; finally, continuously stirring for 5-10 min, standing and fermenting for 30-60 min;
the fungus damage-preventing and collision-preventing packaging material comprises 30-40 parts of multi-fiber grass leaves, 40-50 parts of toughness cut straws, 20-30 parts of cottonseed hull culture raw materials and 20-25 parts of biological viscosity ingredients;
the raw materials for culturing the cottonseed hulls comprise 40-45 parts of wheat bran, 20-25 parts of corncob powder and 5-10 parts of cottonseed hulls and agar;
the biological viscosity ingredient comprises 30-40 parts of soluble starch, 10-15 parts of cane sugar, 15-20 parts of lime powder and 5-8 parts of sodium bicarbonate powder.
2. The method for producing the bacteria damage-preventing and collision-preventing packaging material as claimed in claim 1,
in the step 100, before the raw materials of the formula are disinfected, the multi-fiber grass leaves are firstly crushed into leaf pulp, the tough cut straws are cut into reinforcing particles with different lengths according to different toughness, the length of the crushed multi-fiber grass leaves is 5mm-8mm, and the cutting length of the rice straws of the tough cut straws is 8mm-15 mm.
3. The method for producing the bacteria damage-preventing and collision-preventing packaging material as claimed in claim 1, wherein in the step 300, the steps of extruding and forming the fiberboard are as follows:
soaking the multi-fiber grass leaf mixture in water, and heating at 100 ℃ to fully mature and soften;
adding biological viscous ingredients into the multi-fiber grass leaf paste, stirring at a high speed, reducing the stirring speed after the multi-fiber grass leaf mixture gradually forms a sticky mass, and adding a weak acid agent into the mixture;
continuously stirring until a large amount of bubbles are generated, immediately feeding the mixture into an extrusion device, and extruding into fiber boards with different thicknesses according to requirements;
the method for forming the straw board by extrusion comprises the following specific steps:
and adding water into the cut toughness chopped straw mixture for soaking until the mixture is softened and redundant moisture is removed, adding biological viscosity ingredients into the softened toughness chopped straw mixture, and feeding the mixture into an extrusion device for extruding straw boards with different thicknesses according to requirements.
4. The method for producing the fungi damage-preventing and collision-preventing packaging material as claimed in claim 3, wherein when the fiberboard and the straw board are extruded by the extrusion device, each surface of the fiberboard is provided with a plurality of inner sunken grooves which are uniformly distributed, and the surface of the straw board is provided with a plurality of arc-shaped bulges which are uniformly distributed and mutually meshed with the inner sunken grooves.
5. The method for producing the bacteria damage-preventing and collision-preventing packaging material as claimed in claim 1, wherein in the step 400, the specific steps of stacking and extruding the plurality of plates are as follows:
step 401, cooling the fiber board and the straw board to the optimal growth temperature of the hyphae, and respectively coating fungus cultivation raw materials fully covered with the fungus silks on each surface of the fiber board and the straw board according to the stacking sequence of the fiber board, the straw board and the fiber board;
step 402, placing the layered packaging plate formed by the fiber plate, the straw plate and the fiber plate in a sterilized mould, placing the mould in a sealed dark room, extruding the stacked plates by using a low-pressure mode for 1-2 days, and reactivating the activity of the fungal silk.
6. The method for producing the fungi damage-preventing and collision-preventing packaging material as claimed in claim 1, wherein in the step 500, the secondary fungi infiltration culture comprises the following specific steps:
step 501, after the fungal hyphae grow again, using high-pressure extrusion to stack the plates for forming until each layer of plate in the layered packaging plate is full of hyphae;
and 502, taking out the layered packaging board from the mold, and drying at 80-100 ℃ until the water content is less than 10% to obtain the fungus damage-prevention anti-collision packaging material.
CN201910276256.8A 2019-04-08 2019-04-08 Fungus damage-prevention and anti-collision packaging material and production method thereof Active CN110001157B (en)

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